Professional Documents
Culture Documents
53425e PDF
53425e PDF
Maintenance Manual
GFZ-53425E-09
September 1981
• FANUC
CONTENTS
1. OUTLINE 3
1.1 Structure 3
3. TROUBLESHOOTING 9
3.1 Power Voltage Check 9
3.2 Power On Indicator Lamp OIL does not Light 11
3.3 Alarm Lamp Lights on PCB 12
3.4 Motor does not Rotate, or Motor does not Rotate the Specified
Revolutions ..................................................... . 27
3.5 Vibrations or noises are Noticeable during Rotation ••••••••••••••• 27
3.6 Abnormal Noise is Produced from Motor during Deceleration ••••••••• 27
3.7 Speed Overshooting or Hunting Occurs ••••••••••••••••••••••••••••• 28
3.8 Cutting Power is Low ............................................ . 28
3.9 Orientation is not Correct ••••••••••••••••••••••••••••••••••••••• 28
3.10 Acceleration/Deceleration Time is Long •••••••••••••••••••••••••••• 29
4. INSTALLATION 30
4.1 Installation Procedure 30
4.2 Power Connection 30
4.2.1 Power voltage and capacity check ••••••••••••••••••••••••••••• 30
4.2.2 Protective earth connection •••••••••••••••••••••••••••••••••• 31
4.2.3 Power connection 31
4.3 AC Spindle Motor Connect ion ••••••••••••••••••••••••••••••••••••••• 31
4.4 Signal Cable Connection •••••••••••••••••••••••••••••••••••••••••• 31
3. INSTALLATION 77
1 0 OUTLINE •• 0 ••••••••••••••••••••••••• 0 0 . . . . . . . . . . . II • • • • • • • • • • • • • • • • • • • • • 85
1.1 Cortfiguration ................. Cl"................................. 85
3. INSTALLATION 86
4. SETTING .............................................................. 87
4.1 Method of Parameter Setting • • . . • • . . • • . • • • • . . . • . • • . . • • • • . • • . . • . • . • 87
4.2 Number and Contents of Parameter .•••.•••••..•••••...•••.•.••••.•• 88
4.3' Rank at Setting • • • • . . • • • . • • • • • • • . • . • • • • • • • • • . • . . . • • • • • • • . . • • • • • • • 96
IV. DIGITAL AC SPINDLE SERVO UNIT (MODEL 1S, 1.5S, 2S, 3S, 2H, 2VH)
1. OUTLINE . • • . . • . . . • . . . • • • • . . . . • • . . . . • • • • . . . . . . • . . • • . • . . • . • . . • • . . . . • . . . 103
1.1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
3. INSTALLATION 104
4. SETTING •••••.•.••..•.••.•.......••...•...••..•...•.•••••. " • . . . • . • . • • 105
4.1 Parameter Setting Method •••.••••••.••••••.•••.•.••••••••••.•••••. 105
4.2 Number and Content of Parameter •.•.••••••••••.•.••••••••••••••••• 106
4.3 Setting Rank ..................................................... 113
4.4 Setting Method of Short Pin ••••••••••.••••••••.•.•••••••••••••••• 114
4.5 Adjustment Method of Variable Resistor ••••••••••••••••••••••••••• 115
APPENDIXES
1. Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
2. Check Procedure . • . . . . . . . • . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 7
This manual describes maintenance of AC SPINDLE SERVO UNIT and its options.
(For applicable units of this manual, see Table 1.1 (a), (b))
1.1 Structure
The AC SPINDLE SERVO UNIT consists of the followinr units and parts.
(1) Spindle control unit (basic) ~ Unit
2 PCB
3 ROM
(2) Resistance unit *1 (basic)
(3) Fuses (for spare) (basic)
(4) Connectors (for connections) (basic)
(5) DA converter (option)
(6) Power transformer (option)
(7) Spindle orientation control circuit (option)
(8) Speed gain selection control circuit (option)
(9) Spindle selection control circuit (option)
(10) Unit cover *2 (option)
(11) Unit adapter *2 (option)
(12) Fan unit *3 (option)
- 3 -
AC spindle servo unit "1
r-----, r- ------,
(Basic) 1- -~~----R-e-si-stanc_e_u_nl-·t----~
__
1
l---1
I Magnetics
cabinet
1
t-- ... Connectors
1 1 sequence 1 Spindle
control
I '-------..! unit
I Fuses
NC 1
I
I
I
1 - - - - _ _ _ _ _ _ _ _ _ _ ..:, __
I 1-
AC
spindle
motor
I
(Option)
I
._ ____ j I
Spindle orientation
DIA control circuit
a·,
converter
r Speed gain
selection
control circuit
"2
Unit
adapter
Spindle selection
control circuit
EJ"' t
.------...1~ t
-·--
•I
I
Power transformer
3-phase
power supply- - - - - - - (option)
*2: These options·are used for MODEL 8 and 12 (A06B-6044-H108, H112) only.
*3: This fan unit is used for MODEL 30 and 40 (A06B-6044-H130, Hl40) only.
- 4 -
Table 1.1 (a) Major components (basic)
Applicable AC
Specification number Unit number ROM
MODEL of AC spindle motor
PCB
spindle servo unit External Standard External Standard specification
type Specified number Type
radiation type type radiation ~pe drawing number
MODEL 1 A06B-6052-H001 A06B-6052-C001 A16B-1100-0080 A06B-6052-C501 J21 A06B-1001-B100,-B200
A16B-ll00-0090
High-speed MODEL 6 A06B-6044-H260 A06B-6044-H009 A06B-6044-C208 A06B-6044-C009 A20B-0009-0532 A06B-6044-C521 J74 A06B-1006-B903,-B904
A06B-6044-B160 A06B-6044-C108 A20B-1000-0692
Note 1) Mounting parts of PCB A20B-0009-0530 - 0539 are identical to each other, except for ROM,
but their setting and adjustment differ from each other.
Note 2) Mounting parts of PCB A20B-1000-0690 - 0693 are identical to each other, except for ROM,
but their setting and adjustment differ from each other.
Note 3) Mounting parts of PCB A20B-1000-0700 - 0701 are identical to each other, except for ROM,
but their setting and adjustment differ from each other.
Note 4) Mounting parts of PCB A16B-1100-0090 - 0092 are identical to each other, but their setting
and adjustment differ each other.
Note 5) The ROM mounting position shows MD25 (MH28 in case of A16B-1100-0080)
(See appendix 6 PCB parts wiring diagram)
Note 6) The ROM type is indicated as shown in the right figure.
Table 1.1 (b) Order specification
....:1 Orientation GS
Q
0
~
"" (Magnetic sensor type, 2-stage
speed change gear spindle)
A06B-6052-Jl22 A20B-0008-0031
Orientation A
(Position coder type, A06B-6041-Jl10 A20B-0008-0240
2-stage speed change gear spindle)
Orientation B
(Position coder type, A06B-6041-Jlll A20B-0008-0241
2-stage speed change gear spindle)
Orientation C
(Magnetic sencer type, A06B-6041-Jl20 A20B-0008-0030
2-stage speed change gear spindle)
Orientation D
(Magnetic sencer type, A06B-6041-Jl21 A20B-0009-0520
2-stage speed change gear spindle)
Orientation E
(Position coder type, A06B-6041-Jl30 A20B-1000-0460
4-stage speed change gear spindle)
Orientation F
(Position coder type, A06B-6041-J 131 A20B-1000-0461
4-stage speed· change gear spindle)
Orientation G
(Magnetic sencer type, A06B-6041-Jl22 A20B-0008-0031
2-stage speed change gear spindle)
- 6 -
2. DAILY MAINTENANCE AND MAINTENANCE TOOLS
Check and clean the following items once every 6 months or so for using the AC
spindle motor and AC spindle servo units under a normal condition for a long
time.
Take the check frequency into consideration according to the contamination
degrees in each item.
If the ventilation hole, cooling fan, and fan finger guard (net) of the AC
spindle motor become dusty, the radiation efficiency of the motor drops. Clean
the AC spindle motor by using the factory air and a vacuum cleaner.
Since a cooling fan is mounted at the upper part of the servo unit, its nearby
resistor and other parts become dusty after a long-time use. If they are dusty,
clean them using the vacuum cleaner or the like.
- 7 -
2.4 Major Maintenance Parts
- 8 -
3. TROUBLESHOOTING
Reference
Item Trouble conditions
item
1 Power voltage check 3.1
Check AC power voltage and DC power voltage on PCB check terminals and standard
values are as specified in Table 3.1.
+5 v +5 v- 0 v +5 v +1%
(Adjustable by RV15)
- 9 -
Check terminal positions
D
r-
c
N ®24V
5 ®OV
®+5V
t- ®+15V
®-15V
D D
c
N
6
r-
CN9
D D
0-15
®OV
0+5
c 0+15
N
4
'-
0+24
D
CNl I CN2 I I CN3 I CNl I lcN3I lcN21 D
Model I, 2, small 3 Model3- 40
- 10 -
3.2 Power ON Indicator Lamp OIL does not Light
3 Fuses AF1, AF2, and Check if alarm indi- Replace fuses AF1, AF2,
AF3 are blown out. cations of fuses AF1, AF3. Replace PCB, i f
AF2, AF3 appear. See these fuses are blown
appendix 5. out again soon after
replacing them.
5 Neither 19A nor 19B is Check voltage at check Replace transformer TF.
output because of terminals 19A-CT and
defective transformer 19B-CT of PCB.
TF. Measuring voltage
/
values should be about
AC 19 V between these
terminals.
Note) Item 2 and 3 differ in AC spindle servo unit model 1/2/small model 3 as
follows.
- 11 -
3.3 Alarm Lamp Lights on PCB
An alarm is displayed by four binary codes using LEDs mounted on PCB as shown in
Table 3.3.
8 4 2 I
I o'~ Alarm display LED
0 0 0
1 I I
ALARM CODE
14 0 0 0 ROM is defective.
- 12 -
QD Alarm contents in MODEL 3-40.
I4 0 0 0 ROM is defective.
- I3 -
1) Alarm No. [] Motor is overheated.
4 Blow out or poor Check fuses FA, FB, ... Connect fuses securely,
connection of the FG for blown out or and replace blown out
driver protective missing. fuses, if any.
fuse on PCB.
5 Speed feedback signal Check the speed feed- Adjust RV18 and RV19.
is defective. back signal level. Set duty to about 50%.
- 14 -
Check terminals Normal wave forms
~ /"'\.~ Vp-p=0.36-0.5V
CH3-0V
(PA) OV
;;--c;r- I_ About 2.5V
CH4-0V
Same as shown above
(PB)
CH5-0V
(RA)
DC 2.5 v -+0.2 v
CH6-0V
Same as shown above
(RB)
CH7-0V
CH7l
I I OV
(Adjust RVJB)
CH8-0V
CH8~ ; I [ ·5 : ~Adjust RVJ9)
- 15 -
Procedure Description
1 Turn off AC power supply (turn off the magnetics cabinet breaker)
and disconnect the motor power cable.
2 Remove two screws of the plate which fixes the upper PCB, and
check the resistance values of the transistor collector (CG)-
emitter (EG), collector (CG)-base (BG), and base (BG)-emitter (EG)
of lower PCB, respectively.
(See appendix 6 PCB mounting drawing)
/ ~ ~
0 BG CG EG CG~EG
"'- ~ BG
.3 Remove the screws of the lower PCB and short bar holder, and
replace faulty parts. Apply silicon grease without fail when
replacing parts.
4 After replacement, reset the lower PCB and short bar holder as
before, and check the circuit according to procedure 2.
- 16 -
Procedure Description
6 Fix two screws of the plate which fixes the upper PCB.
-
7 Connect the motor power cable and start operation again.
Procedure Description
1 Turn off AC power supply (turn off the magnetics cabinet breaker)
and disconnect the motor power cable.
- 17 -
Procedure Description
~
(±)
r--
v
u
.......
~
e.... e e
....
ril
(9
c-.1
u
c-.1
~
9 e @
c-.1
ril
-
- uy ~ ....
u
c-.1
ril
Notch
I ~ ~
Terminal
Circuit tester Normal Faulty
to be
terminal
observed
C-E Connect C to Several lOOn Short, infinite
+ terminal
Connect C to Infinite Short, several
- terminal lOOn
- 18 -
Procedure Description
!Criteria!
I I 2 I 3 4 I 5 I 6 I 7 I 8 I 9 I 10 I 11 I I2 I 13 I 14 I 15 I
I 5C 1·5B 5E I 6C I 6B I 6E I 7C I 7B l 7E lBC I 8B I BE I I I
Connector CN7 terminals
1 I 2 I 3 4 I 5 I 6 I 7 I 8 I 9 110 I 11 I 12 I 13 I 14115 I
1C liB liE 2C I 2B I 2E I 3C I 3B I 3E I 4C I 4B I 4E I I I I
(References)
The following figure indicates waveforms under normal and
abnormal conditions. Refer to these waveforms, when it is
difficult to check a trouble by using a circuit tester.
- 19 -
Procedure Description
about about
+1.0 +1.0
ov~ ovl
-l.SV
,-15V
about I I about
I
-1.0-
-l.SV
1.l66psec I
-o.o-
-o.sv
k. J
Perform the following repair, if a PCB was found to have been
faulty,
(1) Fuses FA, FB ••• FG of the driver circuit are mounted in and
after PCB version No, 17H.
Check if these fuses are normal by using a circuit tester. If
a fuse is blown out, replace it, and check steps (1), (2) again
to make sure that the trouble has been recovered.
(2) Replace PCB if a PCB does not correspond to (1) or no fuse is
blown out in (1).
6 Connect the motor power cable, replace fuse F7, and r~start the
operation.
4) Alarm No. ~ AC input fuses (F1, F2, F3) are blown out.
- 20 -
Item Causes Check procedure Remedy
5 Input fuses not blown Check i f it is not Replace the PCB i f not
out. applicable to item 1. applicable to item 1.
-------oR
To AC power [
supply w·o-------\
G¢-------""
AC voltmeter
1 Calculation formula
EO - E1
E X 100 (%) < 7 (%)
0
Name Specifications
- 21 -
5) Alarm No. [i] Fuses AF2 or AF3 on PCB are blown out.
- 22 -
11) Alarm No. [] Overvoltage of DC link circuit.
(Regenerative circuit is faulty ••• Regeneration failure)
Procedure Description
1 Turn off AC power supply (turn off the magnetics cabinet breaker)
and disconnect the motor power cable.
3 Remove one upper screw and one lower screw, and open the cabinet
to the front left together with the mounting plate without
detaching the upper PCB.
- 23 -
Procedure Description
Terminal
Circuit tester
to be Normal Faulty
terminal
observed
C-E Connect c to Several 10on Short, infinite
+ terminal
Connect C to Infinite Short, several
- terminal 10on
- 24 -
Procedure Description
4 After replacement, mount the short bar holder and mount the lower
PCB onto the short bar holder (See Table 6.2 (b)- (1)).
Recheck the circuit according to procedure 2.
!Criteria!
(Reference)
The following figure shows normal and abnormal waveforms as a
reference when they cannot be checked easily by using a circuit
tester.
- 25 -
Procedure Description
ra
about about
::"l I
1•10-I.SV
avl
about
I
-l.SV
-1.0-
-J.SV
1
1 166~se~~
o.o-
-0.8V
k.J
Repair the circuit if the PCB was confirmed to be faulty. Fuses
FA, FB ••• FG of the driver circuit are mounted on PCB. Check these
fuses for normal condition by using a circuit tester. Replace
faulty fuses, if any, and check (1),(2) again to make sure that
the trouble has been recovered.
- 26 -
3.4 Motor does not Rotate, or Motor does not Rotate at the Specified Revolutions
- 27 -
3.7 Speed Overshooting or Hunting Occurs
- 28 -
3.10 Acceleration/Deceleration Time is Long
- 29 -
4. INSTALLATION
Observe the checking procedure shown in the following table at the installation
time.
4 Connect the earth wire, power See 4.2, 4.3, 4.4 and appendix 1.
cable, drive power cable, and
signal cable (See note 1) •
Note) Check the connection with discharge resistor for MODEL 1/2/small MODEL 3.
- 30 -
Table 4.2.1 (a) Measure to AC power voltage
Nominal
AC power voltage Measures
voltage
- 31 -
5. SETTING AND ADJUSTMENTS
For the parts on the unit and PCBs, refer to mounting layout of parts (APPENDIX
5 and 6). Confirm the following setting before turning on the power switch.
Table 5.1 (a) Setting to be confirmed before turning on the power switch
Setting Setting at
terminal Contents Setting shipment
number from FANUC
Machine ready Used OFF
~]ON
Sl OFF
signal (MRDY)
0
Not used ON
~]ON
~]ON
S2 Analog over- Used OFF OFF
ride
0
Not used ON
~]ON
~]ON
command signal external
analog voltage
command
0
Use of ROl ON
R12 commands "' ~]ON
- 32 -
Setting Setting at
terminal Contents Setting shipment
number .from FANUC
S5 MODEL Setting of 4000, 4500, A,B: OFF 0
0
A Set to the
1 velocity feed- 8000 rpm B rating of
.
0
back amount to the motor
2 rated command 6000 rpm B: ON o A employed
. [!]B
Small
MODEL
3
20000 rpm A: ON
~A
o B
~]ON
S9 Machine ready MCC is turned OFF OFF
signal func- off
tion
MCC is not ON 0
- 33 -
Setting Setting at
terminal Contents Setting shipment
number from FANUC
Sl5 Speed-zero Maximum ON Set to the
0
detecting revolution rating of
10000 "' 20000 ~ON the motor
rpm employed.
(Note 4)
Maximum OFF
revolution [;_]OFF
lower than 0
10000 rpm
a b c
a: MODEL 1, 2, small 3S
b: MODEL 3 to 22
c: MODEL 30, 40
- 34 -
Variable resistors RV1 - RV19 of the spindle control circuit PCB have been
adjusted at factory before shipment, and their adjustments are no longer
necessary, in principle.
However, the set values of variable resistors shown in Table 5.1 (d) are
changeable as required. Readjust variable resistors shown in Table 5.1 (e)
after turning on the power supply, if fine adjustment is required for offset,
rotating speed, etc.
!OK
I
Velocity command 1
VCl\IID
(MAX. IOV) :
I ov
I
Analog override 1 OV
Use of override
Unuse of
Setting Override range Override range
override
Max 120% Max 100%
S2 OFF OFF ON
S3 ON OFF OFF
- 35 -
iii) PCB AZOB-1000-0700 - 0701
Variable
Standard adjustment at Setting
resistor Use
shipment from FANUC change method
number
RV3 Set speed arrival Sends speed arrival signal See appendix 8.
level when the motor speed reaches
85 - 115% of the command
speed.
- 36 -
2) Variable resistors for fine adjustment of offset and rated speed.
Variable
resistor Use Adjusting method
number
RV9 Finely adjusts the rated speed in normal rotation See appendix 8.
(SFR), (Note 2)
R13 Adjusts the offset when zero speed is commanded. See appendix 8.
Note 1) Soft start/stop function is employed only for MODEL 30 and 40. RV20 is
not provided to other models.
Note 2) RV9A, B/RV11A, B are provideq for AC spindle servo unit MODEL 1/2/small
MODEL 3. Their adjusting methods are the same as specified above.
Note 3) Don't change the setting of variable resistors other than specified in
Table 5.1 (d) and Table 5.1 (e), since these variable resistors have
been adjusted at factory before shipment.
For adjustments of variable resistors, see APPENDIX 8.
- 37 -
6. EXCHANGE METHODS OF FUSES AND PCB
Replace fuses Fl - F7 in AC SPINDLE SERVO UNIT series after opening the unit
cover as shown in 6.1.
Mounting (2IJ
fr MODEL 3/6
FAN MOTOR
MODEL 8/12
FAN MOTOR
c~~~
w layout
EJ
00 of parts m El PCB
Gl D
CN9
D OJ
El
~~~ ~~~
'-,
il
!O O!
~%J!iill.UU!Jt~ll 1il
·, ~~~·
·~ ~~~·2t·:~j:~ J (A06B-6044-H103, 203 (A06B-6044-Hl08, 208
A06B-6044-H106, 206) A06B-6044-Hl12, 212)
(i) Spindle servo unit for AC (ii) • Spindle servo unit for AC spindle
spindle motor model I, 2, 3 motor model 3 and 6,
• Small type spindle servo unit for
AC spindle motor models 8 and 12.
Fig. 6.1 How to open the AC SPINDLE SERVO UNIT series cover (1/2)
Open the cover toward the
front right side together with
~- x xof "'~ !? I®
PCB PCB
PCB
CN9
Open the cover
toward the front
right side after
0 unscrewing upperl
and lower screws
(one each)
··~ Remove
v.>
e
1.0 the sheet
metal by removing
four screws.
~ I ..;:!!- ''==;-t- To AC motor
To magnetic
cabinet or NC
Remove the sheet
metal by removing
four screws
(iii) Spindle servo unit for (iv) Spindle serv.o unit for (v) Spindle servo unit for AC spindle
AC spindle motor model 8, AC spindle motor models motor model 30 and 40.
12 and 15 18 and 22
(A06B-6044-H009, HOIO,
HOll, H023)
Fig. 6.1 How to open the AC SPINDLE SERVO UNIT series cover (2/2)
6.2 Exchange of PCB
Step Procedure
1 Disconnect cables from PCB and also disconnect cables which fix the
upper and lower PCB after turning off the power supply.
Record the correspondence between cables and connector numbers.
~so~2M4
plate. ,/ ~ 0
0 0
0 0
IL" •v
v
- 40 -
Removal of lower PCB
0 ®®®@
ED®®®®®
® ®®ED®®®
v
@)@
®®® ®®
Step ·Procedure
'
- 41 -
Mounting of lower PCB
~~~ ..v
fix it by 28 screws.
Screw -M4
Screw MS /
® ®®® ®®®
®®
®®® ®®
,~
/ -~
6.2.2 MODEL 3- 40
Step Procedure
1 Disconnect cables from PCB after turning off power supply. Record the
correspondence between cables and connector No.
- 42 -
Step Procedure
D
and lower right part of PCB
forward at a time. and remove
PCB by disconnecting connectors
CN4 - 7 (pins are inserted from
the rear side). 0
~
Lift forward
Step Procedure
~
of PCB connectors CN4 - 7 to
the guide pins on the unit side
and insert CN4 - 7 until check ~
a:. '
PCB
Connectors
groove (see right figure) CN4 -7
appears on the PCB connector Guide line
Guide hole
surface.
-'d--- Insertion level
check groove
~
4 Start operating the unit after confirming the ROM specification and PCB
setting.
Step Procedure
- 43 -
6.3.2 MODEL 3- 40
Step Procedure
1 Remove the entire PCB from the spindle control unit according to Table
6.2.2 (a) disconnect cables connection PCB.
Orientation PCB
- 44 -
7. SPINDLE ORIENTATION CONTROL CIRCUIT
7. 1 Config~ration
Position coder
r-----,
I I
I I Spilldle Spindle orien&ation control circuit B. F
I I servo unit (option)
I I
1
1 I Magnetic cabinet
I sequence circuit
I
I
NC I
I
r----11
I
I I I 1
I L--1 t--
1 I I I
I I I I
L. __ '?_J L ...J
~;
I
:"--------
~
' - gear or
Direct coupling
timing belt
'-----+----
Position coder
f2-bit binary
(4096 360°)
- 45 -
r- ~ Spindle orientation command
~:l .-------~
I Spindle
I
I r-------, servo unit
l I I Gear or belt
NC
1
1
l
1
Magnetic
cabinet
I
I
l---1 ~:~~~ce ~--
1 I I
L ____ ...JI Il _______ .J1 l Spindle
r~~ool
Spindle orientation control
:
:
-~~~~ Magneticc element
(direct-coupled)
circuit C. D. G (option) Magnetic 1
sensor r----...l I .
• 1 Magnetic sensor
~----~
___ ....JI
Amplifie~
7.2. 1 Setting and adjustment of spindle orientation control circuit in 2-step spindle speed change
Lighting
LED No. Symbol Description
color
- 46 -
2) Setting
a) Setting position coder power supply
If the position coder power supply +5 V is supplied from the spindle
amplifier, short the circuit between +5 V - 5 H and 0 G - 0 V. Open the
circuit between +5 V - 5 H and 0 G - 0 V when +5 V is supplied from NC
machine tool.
b) Setting of SW4 and SW5
- 47 -
Table 7.2.1 Setting of SH01, SH02 and SH03
· 0 indicates short-circuit, while
x indicates opening.
Same as rotat
ing direction 0 X (Standard)
1 X X
Setting to clamp the orien-
tation speed determined by
2/3 0 X
3 position gain to 1, 2/3 and
1/3.
1/3 X 0
+32 0 0
+64 0
-
No compensation X X (Standard)
Setting by hysteresis of
6
position coder rJ pulse 0 X
-1 pulse X 0
3) Adjustments
Name of
Standard
No. Item variable adjustment Measuring point Description
resister
- 49 -
. . , .
Applies to overall version number OSC and higher
L
;r~r
HI <II GAIN CNO ~ ORIBN- IN-POSITUJN
9
~
c
TSA 1/I'SAV\'<MDVVC!a>3/E
""2"'
00VSD'IY* !WIV* INCI/ZS
3 4 LEDl-4 [ ] s]
130140 J50J60 170 18019020 021022 0
SH>2CI.Koa
@ ~ 250]
J
~
CIXl
.. o lj
+24V
TSA2
r; OWSET 210El
~ @21• ov ]
.. o ::1
rs~ 2 SW2 S\\(1 l)xi'~
2);~]
V1 El~~ 1010 3 >;2o
~
0
~Ii4
I 3 SHIF'I'til
sws SW4
P\JIBE J
I
rt:==J
~~~~ET * ,()o• 10
sc •O 1
*PA
oo "0"0
Q
PB *PB
•]
~ if7.i\ls
IESD445811 ESD4658
ov +5V +ISV -15V PP
r, ~ ~ J]
•0 . 20 •O •O sO
. . :1 . '" '"' ~.
(P.C 'm'E B) - (P.C TYPE A)
RVI-5 A20&-0008-024./0Z
t ...__
r~
L..!.._ 00 20
·20 Kl
['B 5 7
'"' B·:
....!:!...J
CNC 13
7
I I 8 I I
9
Fig. 7.2.1 (a) Mounting positions of check terminals, variable resistors, setting pins, and light-emitting diodes (LED)
(PCB A20B-0008-0240, 0241)
A20B-1000-046I/Ol ORIENI'ATI(JII RVB
D
BHHH
DG 0~)AC
G.\INR1V sw;DC
000000
~c
TSA2
RV
1 CMD TSA2 TSAl VCMDl *INCL VCMD2
CN9
0 0
+24V OV
0
LEDl LED2 I,(D3 LED4 (!D5
PP
0
0
NP
C~
0
c'f'M
0
ZS SQ2 SQJ
pf*
0 0
ADJI)ST
IN-PO Sl.TJON
u
Sll<O *ElKl
SY
D
OFFSI'IT
or
O~v
EJ~
G\IN
L RV
\J1
......
4
RV
5
IDQ
RV
6
o?ttillo o
*P
ON
5 ibv*PA PA
}ON
00
0 0 0
*sc sc sp,:r
-dv
0
f\\1>
~
0
EB
+<)v -esv
B
ODD
5H
Fig. 7.2.1 (b) Mounting place of check terminal, variable register, setting pin, LED
(PCB A20b-1000-0460, 0461)
7.2.2 Setting and adjustment for spindle orientation control circuit 3 or 4 step spindle speed change
LED2 CTH Lights when CTH signal (spindle speed change) is input.
LED3 CTM Lights when CTM signal (spindle speed change) is input.
LED4 IN-POSITION Lights when the machine is positioned within the setting
OUT pulse width of the stop position after orientation
motion.
The stop position width is set by SH02 01-06 pins.
LED5 IN-POSITION Lights when the machine is positioned within .:±:2 pulses
ADJUST of the specified stop position.
Adjust RV3 so that LEDS lights when the orientation has
been completed.
2) Setting
a) Setting position coder power supply
If the position coder power supply +5 V is supplied from the spindle
amplifier, short the circuit between +5 V - 5 H and 0 G - 0 V. Open the
circuit between +5 V - 5 H and 0 G - 0 V when +5 V is supplied from NC
machine tool.
b) Setting of balanced type and unbalanced type
- 52 -
Table 7.2.2 Setting of SH01, SH02 and SH03
0 indicates short-circuit, while
x indicates opening.
Same as rotat-
ing direction 0 X (Standard)
1 X X
Setting to clamp the orien-
tation speed determined by
2/3 0 X
3 position gain to l, 2/3 and
1/3.
1/3 X 0
~2 pulse 0 0 0 0 0 0
+32 0 0
+64 0
No compensation X X (Standard)
Setting by hysteresis of
6
position coder +l pulse 0 X
-I pulse X 0
The spindle can be stopped at an optional point during one rotation in the
unit of 1/4096 x 360° = 0.088° by setting these switches in the order of
SWl, SW2, SW3.
3) Adjustment
Name of Standard
Measuring
No. Item variable adjusting Description
point
resister Value
1 Orientation RVl DC 0 division Rigidity increases when
high gain (for DC turning clockwise during
motor) stop.
- 54 -
Name of Standard
Measuring
No. Item variable adjusting Description
point
resister value
9 ER voltage RV8 0 +1 mV ER Adjusted before
offset - delivery.
adjustment
Note)
1. Set SW1 - 3 as follows.
SW1 ...
8 divisions, SW2, SW3 ••• 0 division
2. Set No. 1 - 4 setting pins (type A/B) to OFF.
3. Perform the above adjustments after motor has been
rotating with the orientation command turned on.
Item Procedure
1 Mount the magnetizing element is such a way as the reference hole faces
as shown in Fig. 7.3.1 when the spindle is turned by the spindle motor
normal rotation command (SFR, VCMD: Positive).
2 Mount the magnetic sensor head so that the pin hole of the flange is
opposite to the reference hole.
3 Adjust the gap between the magnetizing element and the sensor head, so
that the minimum gap value L becomes L 1.5 +0.5 mm.
Reference hole
I
~ \ II""'"'
I
~~
I
Sensor head
- 55 -
7.3.2 Setting and adjustment of spindle orientation control circuit in 2·step speed change spindle for standard type
I X
0 Rotates ----- counterclockwise
- 56 -
Setting
(Note 1)
Function Remarks
SH 1-2 2-3
- 57 -
LED display contents
Lighting
LED Display contents Description
color
4 SLOWDOWN PERIOD Green Lights when the spindle approaches
(Low-speed rotation period the stop position and enters
adjusting indicator) the low speed rotation area during
spindle orientation motion.
Name of
variable RV 1* 2* 3 4 5 6* 7* 8 9* 10* 11* 12DC 12AC
resistor
Variable
resistor
scale 5.0 6.0 CD CD @ 2.0 5.0 G) 2.0 5.0 5.0 0 7.0
position
- 58 -
CD Setting of RV3 and RV4
Set RV3 and RV4 according to the distance H between the rotation center
line of magnetizing element and the center of the sencer head face.
H (mm) 60'V65 'V70 'V75 'V80 'V85 'V90 'V95 'Vl00 'V105 'VllO
Scale
7.0 6. 0 5.0 4.0 3.0 2.5 2.0 1.5 1.0 0.5
position
@ Setting of RV5
Set RV5 according to the spindle HIGH revolutions NHM when the spindle
motor turns at the rated revolutions.
2,000
NHM "' "' "' "' "' "' "' "' "'
(rpm) "'
2,200 2,500 2,700 3,100 3,500 4,000 4,500 5,000 5,500 6,000
Scale
7.5 6.5 5.5 4.5 3.5 2.5 2.0 1.5 1.0 0.5
position
Q) Setting of RV8
Set RV8 according to the spindle HIGH/LOW reduction gear ratio R I .
HL
RH/1 -2.0 -2.2 -2.5 -2.8 -3.2 -3.7 -4.4 -5.3 -6.0 -7.0
Scale
2.0 3.0 4.0 5.0 6.0 7.0 ·8.0 9.0 9.5 10
position
- 59 -
Table 7.3.2 (b) Adjustments of variable resistors
Set the test mode for the following adjustments by shorting SH01 pins.
Name of
Item Adjusting method
Item variable Conditions
to be adjusted (specification)
resistor
1 RV1 TS OFFSET Compare the slow The standard setting
Tachogenerator down time during the value is 5 divisions.
offset. (Compen- orientation in Adjust RV1 until the
sation for the normal and reverse difference of the
difference of the directions after slow down time
slow down time in completion of this between normal and
normal and reverse adjustments. reverse rotation
rotating direc- become shorter than
tion) 0.1 sec.
2 RV2 MS PEAK LEVEL Keep depressing SW1 Set VR2 to the posi-
MS signal ampli- (initializing tion where LED3 (:HS
tude value. button). PEAK LEVEL) starts
flickering.
- 60 -
Name of
Item Adjusting method
Item variable Conditions
to be adjusted (specification)
resistor
9 RV9 GAIN (1) Same as specified Turn RV9 clockwise
Position loop above. to such an extent as
gain. does not cause any
overshoot when the
spindle stops.
After adjustments, cancel the test mode, and make sure that the LED? (red)
goes out.
- 61 -
t~
A
c1
+15CJ
OVCJ
I'~ Wl2~ LID3~
~~r:r~-
Llru
5
LOW
!~u~roM ~ Am~tNJ
'am PEAK SIDMlCIVN IN POSITit!'4
LEVEL PERIOO INE
r .
leD lei:
~
\ -tsCJ\ 2 AI 3
all . Applies to overall version number 03C and lower
Applies to over versiOn ~ RV3
@J~RiNCE
1
number 04C and higher
r @]allln:L
G"JRY5 l
t
~~1-:D!WN
~~:IN ~ H
~f~ITICN J J
"' l~ I Applies to overall version number 04C IQJ ~~~~OOWN l EJ
t
N DIRECTI<l'l SH05 RVIZ oo, I"'"""" and higher
~""'
0
SH02 SH03 AC
SH04 ~ (GUN ~
J
L
~~~ DC (j)
F '"[:iJif<] F AC mf6iM RVto F
INT.FIX IUGl G \ I N ; ~tg',s!THN
<MSAJll.'lA) l*I-\\Dl c7.'lll...,..)(*L'l>lV<lolll2)lvtMin) om.J) ll!'li'OHA>tiH SDHFHIIllllTSAI)< TSA2)(0V)~ I
:J)I ICNA r:;;.;;:-J
I I ~
r.r )'OSITI<l'l
IWII ~
fa 10 20 30
()!E{)(
,o
TEININALS
50 60 70 80 90 100 110 120 130 140 150 •••
13
SWITOJ
SWIL___j
\.!) lsHIPr G
Fig. 7.3.2 Mounting positions of check terminals, variable resistors, setting pins and light-emitting diodes (LED)
(PCB A208-0008-0030)
7 .3.3 Setting and adjustment of spindle orientation control circuit in 2-step spindle speed for high speed
- 63 -
Setting
(Note 1)
Function Remarks
SH 1-2 2-3
- 64 -
LED display contents
L1.ght1ng
LED Display contents Description
color
4 SLOWDOWN PERIOD Green Lights when the spindle approaches
(Low-speed rotation period the stop position and enters
adjusting indicator) the low speed rotation are a during
spindle orientation motion.
Name of
variable RV 1* 2* 3 4 5 6* 7* 8 9* 10* 11* 12DC 12AC
resistor
Variable
resistor
scale
5.0 5.0 CD CD 0 5.0 5.0 ® 5.0 5.0 5.0 0 8.0
position
- 65 -
CD Setting of RV3 and RV4
Set RV3 and RV4 according to the distance H between the rotation center
line of magnetizing element and the center of the head face.
H (tmn) 40"-45 "-50 "-55 "-60 "-65 "'70 "-80 "-90 "-100 "-110
Scale
9.5 7. 0 5.0 4.0 3.0 2.5 2.0 1.5 1.0 1.0
position
@ Setting of RV5
Set RV5 according to the spindle HIGH revolutions NHM when the spindle
motor turns at the rated revolutions.
6,000
NHM "' "' "' "' "' "' "' "' "'
(rpm) "'
6,500 7,000 7,500 8,000 8,500 9,000 9,500 10,000 11 '000 12,000
Scale
6.0 5.0 4.5 4.0 3.5 3.0 2.5 2.5 2.0 1.0
position
@ Setting of RV8
Set RV8 according to the spindle HIGH/LOW reduction gear ratio RH/L"
2:l*7H
1~9
0 I0
- 66 -
Table 7.3.3 (b) Adjustments of variable resistors
Set the test mode for the following adjustments by shorting SHOl pins.
Name of
Item Adjusting method
Item variable Conditions
to be adjusted (specification)
resistor
1 RV1 TS OFFSET Compare the slow The standard setting
Tachogenerator down time during the value is 5 divisions.
offset. (Compen- orientation in Adjust RV1 until the
sation for the normal and reverse difference of the
difference of the directions after slow down time
slow down time in completion of this between normal and
normal and reverse adjustments. reverse rotation
rotating direc- become shorter than
tion) 0.1 sec.
2 RV2 MS PEAK LEVEL Keep depressing SW1 Set VR2 to the posi-
MS signal ampli- (initializing tion where LED3 (MS
tude value. button). PEAK LEVEL) starts
flickering.
- 67 -
Name of
Item Adjusting method
Item variable Conditions
resistor to be adjusted (specification)
After adjustments, cancel the test mode, and make sure that the LED7 (red)
goes out.
- 68 -
1r-
I-.---.1 5 II 6 II 7 II 8
j
t~
CN9-,
'aeINDJQ\10118 F<ll AlliUIITINl
piAl( ELCiiiJPIM ii POiiTit:Jf IN TBST l'tiU: R.VI
~~~- ~
Lib~ !.-~ LFID~ LB~; LBD.r;-LBDI; !EM~ m:@ ~Br r J
+ISCJ WW LBVBL PB 100 ITI(JO I' ('!! STI(OV) A
-lSD 2 AI I 3 I . I<T>I~
r @]=•a•
~IW4
~
r ~~LEVEL ]
C
I(f) li~oam 1
t ~~IN H j
~eiTI(JO I J
0\
\0
r DIRE<lrl(JO SHOS RY12 00
~~roNN
.... lJ
j
t
~
SH02 SH03 I ~DC ~AC ~
~~ ® SHOl
m 32 ~Iri10
(a.JN L
F 'f:1I~E::JF
2
3 AC
<T> 1 F
1
Il<f.FIX lUG! Oo\IN G) rlN·
l'OIIITIOO
~ fl.ii\llWll
p (MSA)(LSA) <*FN>) (UI) (IPI!')(*!B) (VOIID2) (Va.lm) (NNO) (!NfO)(AY!I)(
10 20 30 40 so
tHJ(]( TEININALS
A20B-0008-0031
•o 10 so
-
?O tqo 11,o t~o
FANUC
SDRF)(Yl)(TSAI)(T9A2)(0V)~ ~
made in JAPAN
up '1o 'io
.
11,o 311
13
7
ICNA ISWIT<H I
SWI L.,__j
~G'?BJ.:::i00
(INITIALIZINO ll11'IUO
G
Fig. 7.3.3 Mounting positions of check terminals, variable resistors, setting pins and light-emitting diodes (LED I
(PCB A20B-0008-0031I
7 .3.4 Setting and adjustment of spindle orientation control circuit in case of 3-step spindle speed change
Maximum spindle
revolution range
High speed 4000 - 8000 rpm
Lighting
LED No. Symbols Description
color
LED! ORIENTATION Green Lights when orientation
command is input.
LED3 MS PEAK LEVEL Green Lights when the peak value ·of MS
signal from magnetic sensor is
higher than +10 V.
-
LED4 SLOWDOlJN PERIOD Green Lights during the period from the
constant low speed just before
completion of orientation to the
arrival of magnetizing sensor at
the sensor position.
- 70 ,..
3) Adjustments
Observe the following procedure in the test mode after turning on the power
supply.
Variable
Item Adjustment item Conditions Adjusting method
resistor
2 RV2 MS PEAK LEVEL Keep depressing SW1 Set VR2 at the posi-
MS signal ampli- tion where LED3
tude value. beging flickering.
3 RV3 SLOWDOWN REFERENCE Check the distance Set RV3 and RV4
(Slowdown speed from the spindle according to
reference.) center to the sensor (Note 1).
head.
4 RV4 AMS PEAK LEVEL
(AMS signal ampli-
tude value.)
- 71 -
Variable
Item Adjustment item Conditions Adjusting method
resistor
14 RVll POSITION SHIFT The spindle stop Set the key position
(Spindle stop position can be of ATC arm to the
position shift) finely adjusted down keyway position of
to ~1° at spindle spindle.
angle.
RV3, 4 scale 9.5 6.5 4.5 3.0 2.2 1.5 1.0 0.5
Variable resistor
scale divisions
Spindle Magnetizing element
H(mm)
- 72 -
Applies to overall version number OSB and higher.
@JI[~j
IN·I'OBIJ LE!l6
~
(
M'r
[c
r i'[ :,]
<Hll -
TFET M<DE
-.J
w ~f'OSITl(}ll
[E ~SHIFT
r
RVll
r A2~~;;-.o~~~.o.~o/
' ' 2
·-
4
m1m
ruo2 SH04
SH03
, , _ _5_ _
'l
13
7 li'""
'
7 ' '
. .. ·
Overall version number
Fig. 7.3.4 Mounting positions of check terminals, variable resistors, setting pins, and light emitting diodes (LED)
(PCB A20B-0009-0520)
7.3.5 Method of checking the spindle position loop gain
The spindle position loop gain can be checked according to the following
procedure. Check it after adjusting the spindle orientation control circuit.
1 Set the mode to TEST mode (LED7 ON) after shorting setting terminal SH01
pins.
2 Release setting terminal SH04 1-2 and 2-3 pins to release the speed
limitation of orientation.
4 The spindle position loop gain can be obtained by the following formula.
-1
K (H or L) ;;..• Ns (H or L) f 55 (sec )
p
where K (H): Position loop gain when the spindle is set to HIGH gear
p
(clutch).
K (L): Position loop gain when the spindle is set to LOW gear
p
(clutch).
- 74 -
II. AC SPINDLE SERVO UNIT
(380/415V AC INPUT)
1. OUTLINE
This Section describes maintenance of the 380/415V AC input type spindle servo
unit.
1.1 Configuration
The AC380/415V AC spindle servo unit consists of the unit, PC board, and ROM.
ROM
Specification Unit DWG PCB
Model Name Specified
DWG No. No. DWG No. Classification
DWG No.
Model 30 A06B-6054 A06B-6054 A06B-6054 JUA
-H030 -C040 -C530
A20B-1001
-0620
Model 40 A06B-6054 A06B-6054 A06B-6054 JUB
-H040 -C040 -C540
3. INSTALLATION
For power supply line, power line and signal line connections, refer to the
"Connection Diagram" in Appendix 1. A single-phase AC220V power supply line
connection is added to this unit. The fan for AC spindle motor cooling employs
a 3-phase motor. For a signal line soft start/ stop cancel SOCN is added
thereto.
- 77 -
4. SETTING AND ADJUSTMENT
4. 1 Setting on PCB
For the location on the PCB, refer to the "Parts Location" in Appendix 6.
Before turning power ON, check the following setting.
Setting Setting at
terminal Contents Setting shipment
number from factory
Sl Machine ready Used OFF OFF
signal (MRDY) !]]ON
0
0
Not used ON
~]ON
Analog over- OFF
S2
ride
Used
I]] ON
0
OFF
0
Not used ON
~JON
0
S3 Same as the Used ON ON
above rn]ON
~JON
command signal external
analog voltage 0
command
0
Use of ROl - ON
Rl2 commands ~]ON
SSA Setting of SSA SSB
SSB velocity
feedback 2000 rpm OFF OFF
amount to
rated command 3500 rpm ON OFF
Not used ON ON
~]ON
S8 Delay time 0 sec/option OFF ON
required until 0
(Note 1)
motor is de-
0
energized 0.2 sec/ ON
standard ~JON
- 78 -
Setting Setting at
terminal Contents Setting shipment
number from factory
Sll Soft start/ 0.6 8 sec A 0 B A
stop time
constant
~ A
switching
~
3.5 40 sec B B
(Adjust by
RV20) 0 A
Note 1) Insert a short bar without fail even when setting is turned off.
Variable resistors RVl - RV19 of the spindle control circuit PCB have been
adjusted at factory before shipment, and their adjustments are no longer
necessary, in principle.
However, the set values of variable resistors shown in Table 4.1 (b) are
changeable as required. Readjust variable resistors shown in Table 4.1 ('c)
after turning on the power supply, if fine adjustment is required for offset,
rotating speed, etc.
Variable
Standard adjustment at Setting
resistor Use
shipment from factory change method
number
RV3 Set speed arrival Sends speed arrival signal See appendix 8.
level when the motor speed reaches
85 - 115% of the command
speed.
- 79 -
2) Variable resistors for fine adjustment of offset and rated speed.
Variable
resistor Use Adjusting method
number
RV9 Finely adjusts the rated speed in normal rotation See appendix 8.
(SFR). (Note 2)
Rl3 Adjusts the offset when zero speed is commanded. See appendix 8.
Note 1) For details, refer to the "PCB Adjustment" in Appendix 8 in this manual.
Note 2) Adjust the number of revolution both in the forward direction (CCW) and
the reverse direction (CW), using RV9.
- 80 -
5. TROUBLESHOOTING AND COUNTERMEASURE
See item 3 in Chapter I in this manual.
- 81 -
Ill. DIGITAL AC SPINDLE SERVO UNIT
(MODEL 3- 22)
1. OUTLINE
This is the manual that describes maintenance of digital AC spindle servo unit
(MODEL 3 - 22).
1.1 Configuration
Digital AC SPINDLE SERVO UNIT consists of unit part, printed circuit board, and
ROM.
Name of Specifi-
ROM
AC Specification of Specification cation of
spindle spindle servo unit of unit part printed
servo *Note *Note circuit Specifications Type
unit board
MODEL 3 A06B-6055-Hl03#H500 A06B-6055-Hl03 A20B-1001 A06B-6055-H500 9600
6000rpm A06B-6055-H203#H500 A06B-6055-H203 -0120
High-
speed
MODEL 3 A06B-6055-H103#H512 A06B-6055-H103 A06B-6055-H512 9612
12000rpm A06B-6055-H203#H512 A06B-6055-H203
High-
speed
MODEL 6 A06B-6055-H108#H513 A06B-6055-H108 A06B-6055-H513 9613
12000rpm A06B-6055-H208#H513 A06B-6055-H208
- 85 -
2. DAIRY MAINTENANCE AND INSTRUMENTS FOR MAINTENANCE
3. INSTALLATION
The same interface as for the conventional model is applied. See this
maintenance manual, item 4 in Chapter I, for procedure of installation, wiring
connection of power supply, and AC spindle motor connection.
- 86 -
4. SETTING
Setting is the same on the unit as for the conventional model. Setting and
adjustment of the printed circuit board has been changed into parameter setting
from setting by short pin and adjustment with volume, however. See the
following instructions for setting.
4.1 Method of Parameter Setting
4.2 Number and Contents of Parameter
4.3 Rank at Setting
Setting switch and display are configured on the printed circuit board as
follows. Check and change of setting for each mode can be made by operating
this switch as shown in the next page.
Display
,, ,, ., ,,
.,DLIDCJO
Setting switch
••
1) For checking present mode
a) Number of rotation is shown (in five digits) on the display normally.
b) Keep pressing four buttons "MODE", "~", "DoWN", ~~~~~A" key simultaneously
for more than one second.
f) One mode is increased when "~" key is ON with "MODE" key ON.
g) More modes are continuously increased when key is kept ON with "MODE"
key ON.
"DOWN"
h) One mode is subtracted when 0 key is ON with "MODE" key ON.
- 87 -
"DOWN"
i) More modes are continuously increased when
11 MODE" key ON.
0 key is kept ON w:i. th
j) Data is displayed (in four digits) 0.5 second later when "MODE" key is
turned OFF.
When all the switches are turned off, rotation number is displayed finally no
matter what the mode may be.
b) Data is displayed in about 0.5 second after "MODE" key is turned OFF.
change.
,--, ,--· ,--· .--· ,- -·
ElBBBB
I I I I I I I I I I
completion of change. 1 I I I I I I I I 1
k) Rotation number display is made in about 10 seconds after all the switches
are turned OFF. As for F-13, F-14, and F-30, rotation number display is
made about two seconds later, however.
~
Displays motor revolution
number (rpm)
~ EJ Data
0, 1 (Standard setting: 1)
- 88 -
3) Use/Non-use of override function
~ ~ 0, 1 (Standard setting:
Data
1)
~ ~ 0, 1 (Standard setting:
Data
1)
Caution: When velocity override is not used for the mode F02 setting data
0, set "0" into the setting data.
EJ ~ 0, 1 (Standard setting:
Data
0)
~
0 - 3 (setting is performed
with motor specifications.)
- 15000 rpm 2
- 20000 rpm 3
- 89 -
7) Output limit pattern setting
~ ~ 0 - 3 (Standard setting: 0)
[F-07]
Pout = - - - - - - x Pm
10 0
0 Nb Nm
Number of rotations
[F- 0 7]
Pout = - - - - - - x Pm
10 0
0 Nb Nm
Number of rotations
- 90 -
8) Setting of limit value at output limit
Explanation: Delay time from zero speed signal detection to motor power
supply disconnection is set.
10) Use/Non-use of motor power supply shutting off by machine ready signal
(MRDY)
- 91 - .
12) Velocity deviation offset adjustment at reverse rotation command (SRV)
Explanation: This adjustment is made in order to stop the motor at the time
reverse rotation command (SRV) and velocity command voltage,
OV (zero rotation command) are given. Add more data (UP) to
stop the motor turning counterclockwise (CCW) relatively to
its shaft.
~
0 - 255 (Setting is based on
motor specification.)
' - 92 -
17) Detection range of velocity arrival signal (SAR)
Detection range = Maximum number of revolution x less than the (Set data)%
- 93 -
21) Limiting of regenerated power (adjustment of deceleration time)
- 94 -
28) Setting of velocity control phase compensation I at orientation: HIGH gear
(CTH = 1)
F-27
~ 0 - 255 (Standard setting: 30)
~ ~
0 - 255 (Adjustment at
Shipping: about 128)
Explanation: Adjust it so that check terminal "TS3" is 0 mV, with the motor
stopped.
~ ~
0 - 8191 (Adjustment at
Shipping: about 3990)
[3 ~ 0 - 1 (Standard setting:
Data
0)
- 95 -
34) Set~ing of motor voltage at orientation
Explanation: This setting is effective when the set data of mode F-31 is
"1".
36) Setting of speed zero signal (SST) detection level
- 96 -
Setting of rank B (when rotation number is changed)
- 97 -
5. TROUBLESHOOTING AND COUNTERMEASURE
Alarm contents
Alarm
Alarm display Alarm contents output
code
AL-01 Motor is overheated. (Thermostat operates) No. 1
- 98 -
Alarm
Alarm display Alarm contents output
code
AL-22 Excessive alarm of velocity detection circuit offset. No. 13
- 99 -
6. METHOD OF REPLACEMENT OF FUSE AND PRINTED CIRCUIT BOARD
Replace the two ROMs and NVRAM for parameter to new PCB, when change the PCB.
After changing the PCB, perform the adjustment of F29 (speed offset) and set the
· adjustment data.
- 100 -
IV. DIGITAL AC SPINDLE SERVO UNIT
(MODEL 1S, 1.5S, 2S, 3S, 2H, 2VH)
1. OUTLINE
This material describes the maintenance of digital AC spindle servo unit model
1S, 1.55, 2S, 3S, 2H, and 2VH.
1.1 Configuration
A digital AC spindle servo unit is composed of unit part, PCB part, and ROM.
ROM
Unit PCB speci-
Name Specification
specification fication
Drawing number Type
- 103 -
2. DAILY MAINTENANCE AND MAINTENANCE TOOL
3. INSTALLATION
- 104 -
4. SETTING
The setting on the unit is the same as conventional digital AC SPINDLE SERVO
UNIT (MODEL 3- 22).
4.1 Parameter Setting Method
4.2 Number and Content of Parameter
4.3 Setting Rank
4.4 Setting Method of Short Pin
4.5 Adjustment Method of Variable Resistor
The setting switch and the display part are arranged on the PCB like the figure
below.
As shown on the following pages, the setting in the respective modes can be
checked and changed by manipulating this switch.
Display part
., ., ., ., .,
QDOC•D
•••
Setting switch
- 105 -
3) To alter the data
a) Select the mode (parameter) to be changed according to the steps 2)-b) to
2)-i).
b) Turn "MODE" OFF: The data is displayed in approx. 0.5 second.
c) Turn "t UP" ON: The data is incremented by 1.
d) Turn "t UP" ON continuously: The data is incremented continuously.
e) Turn "-t DOWN" ON: The data is decremented by 1.
f) Turn "-t DOWN" ON continuously: The data is decremented continuously.
g) The motor is controlled by using the displayed data.
h) When replacing the data with the modified data, keep turning "DATA SET" ON
for one second or more.
i) The display part changes from the blank to "88888" and modification of the
data completes.
j) When changing the data once again, follow the steps from 3)-a) above.
k) The speed is indicated automatically after about 10 sec.
Display data
Mode number Contents of data
(Five digits)
Display data
Mode number Contents of data
(Five digits)
Display data
Mode number Contents of data
(Four digits)
- 106 -
C. When the same motor and amplifier are used to operate the
machine as a different output specification machine (Setting
data: 3 or 6) '
Setting data
Item Content
Pattern 1 Patter 2
Nb Nm
Speed
[F-Q7)
Pout=--- x Pm
100
OL-.--------------
Nb Nm
Speed
- 107 -
4) Limit value setting when the output is limited
Display data
Mode number Contents of data
(Four digits)
Explanation: With the maximum rated output (overload capacity) as 100%, set
the limit value to a value to be limited. This preset value is
available when the output is limited according to mode F-06
setting.
Output limit value = Maximum rated output x (setting data) %
Display data
Mode number Contents of data
(Four digits)
Explanation: The delay time from 0 speed signal detection to the motor power
interception is set.
Delay time = (Setting data) x· 40 msec
6) Use/no use of the motor power interception by the machine ready signal (MRDY)
Display data
Mode number Contents of data
(Four digi,ts)
7) Adjustment of speed error offset at the time of the forward rotation command
(SFR)
Display data
Mode number Contents of data
(Four digits)
- 108 -
8) Adjustment of speed error offset at the time of the reverse rotation command
(SRV)
Display data
Mode number Contents of data
(Four digits)
Display data
Mode number Contents of data
(Fou_r digits)
10) F13 and F14 are not used. Please refer to item 4.5 for speed adjustment.
Display data
Mode number Contents of data
(Four digits)
Explanation: When making velocity adjustments in para. 14) and 15) below, be
sure to complete this setting. Set the value of Speed rpm at
10 V velocity command voltage/100.
Speed rpm at 10 V velocity command voltage
(Setting data) x 100
Display data
Mode number Contents of data
(Four digits)
Explanation: The detection range of the speed arrival signal (SAR) is set.
The speed arrival signal (SAR) is outputted when the motor
speed reaches within + (Setting data) % of the command speed.
Detection range = Command speed x + (Setting data) %
- 109 -
13) Detection range of speed detecting signal (SDT)
Display data
Mode number Contents of data
(Four digits)
Explanation: The detection range of the speed detecting signal (SDT) is set.
The speed detecting signal (SDT) is outputted when the motor
speed becomes (Setting data) % of a maximum speed or less.
Detection range = Maximum speed x (Setting data) %
Display data
Mode number Contents of data
(Four digits)
Explanation: Torque limit value when the torque limit signal (TLMH) is
turned ON is set.
Torque limit value = Maximum ratings torque x (Setting data) %
Display data
Mode number Contents of data
(Four digits)
Explanation: Set this time when the acceleration time between the stop and
the maximum speed rpm is longer than 5 seconds.
Preset time = Acceleration time (sec) x 2
Display data
Mode number Contents of data
(Four digits)
- 110 -
17) Setting of velocity control phase compensation P:HIGH gear (CTH 1)
Display data
Mode number Contents of data
(Four digits) ·
Display data
Mode number Co'ntents of data
(Four digits)
Display data
Mode number Contents of data
(Four digits)
Display data
Mode number Contents of data
(Four digits)
Display data
Mode number Contents of data
(Four digits)
Display data
Mode number Contents of data
(Four digits)
Display data
Mode number Contents of data
(Four digits)
- 111 -
24) Setting of velocity control phase compensation I in orientation time: LOW
gear (CTH = 0)
Display data
Mode number Contents of data
(Four digits)
25) F-29 is not used. Please refer to item 4.5 for the speed detection offset
adjustment.
Display data
Mode number Contents of data
(Four digits)
Display data
Mode number Contents of data
(Four digits)
Display data
Mode number Contents of data
(Four digits)
Display data
Mode number Contents of data
(Four digits)
Explanation: This preset value is effective when mode F-31 setting data is
1.
- 112 -
31) Detection range of 0 speed signals (SST)
Display data
Mode number Contents of data
(Four digits)
Display data
Mode number Contents of data
(Four digits)
Explanation: This function transmits a load detection signal when the motor
output exceeds the preset value % of the maximum output (120%
of 30-minute rating).
For the usual applications, the parameter is factory preset before shipment;
therefore, the machine tool builder should normally check or modify only the
rank A setting.
When changing ·the operating conditions (change of speed rpm and special
setting), the machine tool builder should divide the rank for use.
Please pay attention not to alter the setting value by mistake.
- 113 -
Rank Mode number Contents
Setting
Name Contents Setting pin status before
shipment
S1 Control circuit mode Test mode TEST DRIVE
changeover
Normal operation mode DRIVE
8000RPM 15000RPM A
10000RPM 20000RPM
- 114 -
4.5 Adjustment Method of Variable Resistor
- 115 -
5. TROUBLESHOOTING AND COUNTERMEASURE
When faults take place, refer to item 3 in Chapter I in this manual according to
trouble conditions, and locate the cause and take proper corrective measures.
At that time, it should be noted that the following item are modified.
1) Change from alarm display using 4 LED's to Alarm No. direct display (AL-XX)
using 5-digit segments.
2) To reset the alarm, turn "MODE" and "DATA SET" ON at the same time.
3) The alarm contents are as shown in the table below.
Content of alarm
AL-02 The speed deviates substantially from the speed command due to
overload, for example, producing excessive speed error.
- 116 -
6. REPLACEMENT METHOD OF FUSE AND PCB
When replacing PCB, re-mount 2 ROM's and NV RAM (parameter memory element) on a
new PCB. For other settings and speed rpm adjustment, for example, do this as
needed. For others, refer to item 6 in Chapter I in this manual.
Refer to item 7 in Chapter I in this manual for the maintenance of the spindle
orientation control circuit and the adjustment.
Please refer to the appendix for other maintenance.
- 117 -
APPENDIXES
APPENDIX 1 CONNECTION DIAGRAMS
- 121 -
AC spindle servo unit Connector
housing
K4 Housing
Magnetics
cabinet 350782-1
control MR-20LFH Pin
panel 350690-1
lE
K2
Screw
T! terminal M6
....
N
N
AC
powe
3 phase
240V
4 ~-----~
Power
~transformer!
1
1
__!__<)
. 9---+o -,
(option) 9----f-o-
I
No-fuse
breaker'
r----
- I
I
480V
G I <>---+a-
I I
l_
T2
I
I
L ______
I
jI
-----'
1
. tB KB
r- i
1I :~us~ (5A) or
L_ - J o-luse breaker
K3
K9
To magnetic cabinet control panel
Magnetic
K5
MR-
50LFH
CN!
/""1
-tk
~3
X~
R03 ARSTI SST!
SAR2
connector
6
3
PB
2
PA
5
I
+5V
4
Housing
3507B2-l
Pin
350690-1
36 20 4 MR-20LFH RB RA OV
cabinet R04 ARST2 SST2
9 8 7
control K6
panel I MP-
R05 TLMH TLML
3 22 6
OH2 ss OHl
K7
--
20LMH
R06 ORAR! OT
39 23 7
R07 ORAR2 MID¥!
K2
lu/lv/IW~Yj Bj
Crimpst)•le
ROB CTM MIDY2 ~::~fnaiM 6
terminal TB
(TI-3) R09 ORCM! TLM5 (screw
42 6 I0 terminal
RIO ORCM2 TLM6 Mll K3
3 2 Note I
...... Rll OVRI ALMI
N No-fuse, 20 ">< 7
1,.) 1~
breaker ' Rl2 OVR2 ALM2 19 COM 6 T!
AC power ~-----1 ~----~ R 29 12
SFR +!5V OR IB 5
R A A. I ~------ FMV
3-phase---yPower
s A transforme~
y-----r-v b-J1 SRV DAI OS
II
17 ALB
Note2
1 ,--.----. 5 10
240 v --y(option) ,y-------r--v 0 I > --- < ESP! DA2 SOT! 16 AL4 3
Fuse holder
FMW FMW
Screw terminal
I I I I I 3 9
M4
!
~
T .l J. ,r-- I ESP2 E SDT2 15 AL2 2
---y y-----iV G--1 B
4 B OV
G 9 i l ____ I Crimp styk
terminal
I LHI
SMI X=if --iTt- 14 ALl
CN3
I
I I
L ______ j G terminal is earthed to cabinet Note 1) In case Model 3 to 15
(screw terminal M6)
Note 2) In case Model 18/22
Magnetic I
K5
MR-
50LF11
--ffi
~ X
R03 ARSTI SST!
1
s.Ju
ISA~2 K4
Socket
35 06B9-I
connector
3
PB
6
2
PA
5
+5V
4
1
Housing
3507B2-I
Pin
350690-1
16 RB RA OV
cabinet R04 ARST2 SST2
control 9 B 7
panel I K6
MR-
R05 TLMII TLML OH2 ss OHl
lu/,v/ I\ZJ tE
-'ilL
20LMII
R06 ORARI OT I K2
9
R07 ORAR2 MRDYI
g
K7 _4fr_
TB ROB CTM MRD¥2 S~rewter
Crimp style 5 TB mmaiMIO
terminal R09 OR£Ml TLM5 (screw
(Tl-3) _42 _2_1i lJ)_ terminal
M3) F
RIO ORCM2 TLM6 Screw termina16"vtv ~ K3 <• .,.. 6
4 2: Screw
......
N
-1>- AC power
~
r-------,
)..
No-fuse.
breaker
r-- - - - ,
! ,....--.. I
R
Rll
44
R!2
45
SFR
OVRl
2B
OVR2
29
+15V
ALMI
ALM2
.3
OR
20 ><
13
19 COM
12
7
6 W
MIO
G
Tl
lFMW
FMN
terminal M4L.._ _ _ _ _.J
3-phase , Power
I
y------j'V
·I
Oi 46
SRV
10
DAI OS 17 ALB
1
4 'Scr~ew
term~n;l r;MA
24 ov s A transform).. iI ,....----.., I 47 3 10 KIO Fan unit
---y (option) v-----t""V 0 I ) ... < ESPI DA2 SDTI 16 AL4 3 MV
or
I I I I j!_ FMW
Fan motor
4 BOV __!___Q 9--+o..----...( I ESP2 E SDT2
CIT~
15 AL2
8
2 'l'FMB
G ~
I
IL ______ J:
I
I
I
I
L----~ Crimp style
terminal
-&!-
~ X~ I 14 ALl
oc >< soc
CN3
I
'··~"
tE
38 22 _6_
20LMH
~u~zlv/ ~W~Y~
R06 ORARI OT
K2
R07 ORAR2 M!OYI
g
K7 40 24 B
TB ROB CTM MRDY2 Sc.rew tcr·
Crimp style 5 TB mmalMIO
terminal R09 ORQdl TLM5 (screw
(TI-3) 12 26 10 terminal
M3) F
RIO ORQd2 TLM6 ..._.7>___;K-'-'3'-_ _ __J_('..f!~
Screw terminal ¢~··_
~}··-·o
43 2'
...... Rll OVRI ALMI
Screw
terminal M4.__ _ _ _ _..J
N
U1
No-fuse- 44 28 .2_
20 >< 7
FMN F'MN
13
breaker Rl2 OVR2 ALM2 19 COM 6
AC power .----- 1 R 12
R I ...---.... I SFR +15V OR 18 5.
3-phase I 0 Oi SRV DAI OS 17 I ALB 4
scr~ew
term~n;l r;MA
240V s : ...---....0 II ) ... < 47 10
MV
KIO Fan unit
1 ESP! DA2 SDTI 16 AL4 3 or
9 FMN
I T I .---...
15 AL2 2 · 'J'FMB Fan motor
ESP2 E SDT2
480V I (
NC or magnetic
sequence control KS
MR-50LFil
~IR-
To magnetic
sequence
control
......
N
I
0\
__ _j
MR ~ORMAlCNA, IJJ
Gear or belt
To manual pulse generator
To proximity switch for
near zero point
I u,
I
I Tool
~- ~
'-------------------~-7~------------------~
Position coder
~~
Note 1) Signal cable KB applies to spindle orientation B, BS. Directly coupled or timing belt
Fig. 1 (e) Connection diagram of spindle orientation (with position coder employed)
Orientation control
circuit A/8, AS/BS
"' - 5
0L
~
(09)
6 Do
To
+5V
(01)(02)(03) OH 4
~
I +12N
T+5V I · Manual pulse 0
I generator J
.CZ5" (04)(05 )(06
+511 ..., """1
3
I
I
+5V power is supplied I
from NC I
I
I I
I
I Proximity switch for near zero
I point
I
(1 0) I
To NC via connector
NZX ....,
~
CNB I
I I
I
I
I _, I
I
( 11) I I
NZZ
~
1 I
I
I
I I
!
I
I
I
I i
i
I I I
I • ...J I
\07) I I
+12N
-+--' r- ::-J (Note 1) When manual pulse generator
I and proximity switch fo r near
(20) I zero point are not used, HA
00 - I HB, NZX, NZZ and +I 2N
6 00 I
I
need not be connected.
_tOV I (Note 2) AS/BS type applies to
= Shteld groundmg I model 1/2/smali model 3.
I
I
I
I
I
I
I
I t= ld ()\ ,
I
I
1..! II ( +:; \ )
(16)
PA -.--------- ---- ........ A(PAJ
4,000 rpm I I
6,000 rpm
position coder
signal input
17
18)
+PA
Pll
lW\ : I
I I
I I
I I
I I
N(*PA)
C\PI.I)
--4-l\
I I
I
Position coder
(19) ! R ( ,._ Pl.l)
L_
I
*Pil I I
I
I I
JD\
(141 I I
sc lltSC)
I
II:
(15) P( i<SC J
*SC
~--------------~
Fig. 1 (f) Detailed connection diagram of spindle orientation with position coder employed
(when synchronous feed is combined with turning machine and machining centers etc)
- 127 -
~---...;::1
+5V ~ '
+SV is supplied by
~die setvo unit
I
+5 V ( 0 I ) ( 0 2) ( 0 3
OH .... - - K (OV)
Lower than
(04)(05)(06 400mA
+5H
- ---- H (+5V)
(20
00
00 - Position coder
OV
( I 7)
*PA
I
-!..I _A I
I
I
N(*PA)
I
I I
( 18) I I
PB
: CCPB)
( 19)
*PB
I
-t-I l I
I
I
I
R(*PB)
I I
( 1 sc BCSC)
-+ 1
I I
I I
L_
I ( I 5) I
*SC P(*SC)
-----~
'
__j
Note) The cable length should be shorter than 20 m between the servo· unit and
the position coder.
Fig. 1 (g) Detailed connection diagram of spindle orientation using position coder
(when spindle orientation only is used for machining centers)
- 128 -
-:-------1
~'
Orientation
control circuit
+5V
0 I OH
b+sv
- K (OV)
Lower than
5H(04l(05)(06) 400mA
+5H
-- - ----- - H (+5V)
00
(2t)
00 - Position coder
.J..OV
( 18)
PB C( PHJ
( 19)
*PB ~ l R(*PB)
( 14 )
sc B(SC) -
(I 5 J
*SC ---!-- J\--------- P(*SCJ
I CNC I ( 0 7) HOI
:---. z•
H02 2 Magnetic sequence
( 0 6) 2 1 control circuit
109 256
( R)
z•
( I 7) HIO 512
z•
( J6) I024
L__
' I HII zoo
(I 5 l. Hl2 2048
2"
( 14) OL
-
'
Stop position command
Fig. 1 (hi Detailed connection diagram of spindle orientation using position coder
(when the stop position is externally setl
- 129 -
MR- 50R~!~~·
NC or magnetic
~~~~
MR-50LFH
CN9
r---------------~------------------~
I I
1 Orientation control circuit :
MR-20RMA ~·I I
CNA\ ~ :
I I
1- I
...... I
1,.1 I I
0 I
MR I I I
Tool
~
Magnetizing element
.............
Metal plug socket '-....,.
[)------1 ""'--..., Magnetic sensor
Amplif!!'r _ _ _ _ __
Fig. 1 (i) Connection diagram of spindle orientation (when magnetic sensor is used)
Metal connector.
------- ...... A
'
' '''
I
I __
- - - ....'
I
D
lI
I
--------,....
'II
Jo.. Magnetic sensor
amplifier
I
I
- __ ...I
I
E
~
-'-'
L__
~-""'----(] 00
(Note) The cable length should be shorter than 20m between the servo unit and the magnetic
sensor amplifier.
- 131 -
APPENDIX 2 CABLE ENTRANCE DIAGRAM
~
Control circuit 1
A16B-II00-0080 T3 PCB
~
~
~'
......
c..> Re8enerative
N resistor unit
~'
ToAC
motor '----v-1 To AC
~~nTr~Fetic motor
panel or NC ·
To AC To magnetic
3-phase AC Power cable motor control
power supply To AC motor panel 01 NC
To magnetic
control
panel 01 NC
Fan motor
i~h;:Wer
supply ToAC motor
4) MODEL 8, 12, 15 cable entrance 5) MODEL 18, 22 cable entrance 6) MODEL 30, 40 cable entrance
diagram diagram diagram
(A06B-6044-H009, H010, H011, H023)
PCB
PCB
PCB
......
w
0 CNI CN3
w .,., '~ToAC
L-- 1 ~ ~ I motor
To
magnetic
control
panel
orNC
ToAC
motor
·To magnetic -~~~~~ (in case of
control ~~ model40)
panel or NC
FANUC
Use Symbol Specifications specification
No.
37/0.26 1 2.0 .p
(2.0mm 3 )
Crimp style Crimp style
terminals terminals
T2-4 T2-4
45/0.32
(3.5mm 3 )
Crimp style Crimp style
terminals terminals
T5.5-4 T5.5-4
70/0.32
(5.5mm 2 ) Crimp style
Crimp style 15.5 q,
terminals terminals
T5.5-6 T5.5-6
50/0.45
(8mm 2 )
Crimp style Crimp style
terminals terminals
8-6 8-6
Cabtyre cable
For MODEL 8, Kl JIS C 3312 A06B-6044-K017
12 (Lower 4 conductors 7 m long
than 25 KVA)
88/0.45
K2 (14mm') A06B-6044-K018
Crimp style Crimp style
terminals terminals 7 m long
14-6 (K2: Motive power line) 14-6
14-8 (K1: Power line)
- 134 -
FANUC
Use Symbol Specifications specification
No.
Heat-proof vinyl
For MODEL 15 K1 cabtyre cable A06B-6044-K019
(Lower than K2 4 cores 7 m long
30 KVA)
!
0---'!'f "'i< -""
1
Crimp style 1/20/0.J.5 30</>
(22mm 2 ) Crimp style
terminals terminals
22-8 R22-6S
~
+ _f"\
t
7/27/0.45 34.1 </>
Crimp style (30mm 2 ) Crimp style
terminals terminals
38-8 38-8
@• •@
(b) Conductor
7/20/0.45 (22mm 2 )
Crimp terminal T38-10
@I I@
- 135 -
FANUC
Use Symbol Specifications specification
No.
Heat-proof cable for 600 VAC
Power cable Kl Single wire (a) x 3 lines and
and power K2 (b) x !line
source cable (a) Conductor
for MODEL 40
19/20/0.45 (50mm 2 )
Crimp terminal T60-10
@• •@
(b) Conductor
7/20/0.45 (22mm 2 )
Crimp terminal T38-10
@I i@
- 136 -
2) Common line
The following cables are common to each model.
FANUC
Use Symbol Specifications specification
No.
Spindle K3 A06B-6044-K022
Spindle
servo unit servo Vinyl cabtyre cable 7 m long
unit JIS C 3312, 2 conductors Motor
side side
AC spindle
motor
(cooling t 10.5 q,
fan) Crimp style 37/0.26 Crimp style
terminals (2mm 2 ) terminals
(Except Model T2-5 T2-5
18,22,30,40)
AC spindle
CN
2
Dshielded : D
motor
(for signal) I 4-paired
Housing
~
cable. 35072Q-1
Contact
MR-20 LFH • • PVC sheath 350689-1
~
made by Honda shield braided
Tsushin Co. conductor
Power
magnetic
control
CNlo
~ €
MR-50 LFH Braided shield vinyl cable
(for signal) made by Honda 50 conductors x 0.2mm 2
Tsushin Co. (7/0.18) made by Sanyo
Denko
Power
magnetic
control
CN30
!
Shielded 4-paired cable
~
AC spindle
servo unit
(for meter)
o-----:r
30/0.18
(0.75mm 2 )
'
t
9.2 <t>
Crimp style Crimp style
terminal terminal
Tl-4 Tl-4
- 137 -
3) Others (line used in some models)
FANUC
Use Symbol Specifi~ations specification
No.
1 0
Ol====::l <@
0 t 0
Crimp style IO.OQ> Crimp style
terminal terminal
T2-4 T2-4
Resistor K8
unit Vinyl cabtyre cable
JIS C 3312, 2 cores
I
AC spindle
servo unit
> ;
Crimp style
terminal
12.0 ti>
45/0.32
<
Crimp style
terminal
TS.S-4 (3.5mm 2 ) TS.S-4
Resistor K9
Vinyl cabtyre cable
unit JIS C 3312, 2 cores
t
Power
magnetic
·control (for Crimp style
30/0.18
'
f
8.8 ti>
Crimp style
(0.75mm 2 }
thermostat) terminal terminal
Tl-4 Tl-4
- 138 -
APPENDIX 4 MAIN CIRCUIT DIAGRAM
4. 1 Main Circuit
CN3
-
CNl
To magnetic {
control panel
orNC
CN3
TB
~
To motor ~
CN5
CD3
......
w TMl TMl TMl
\0
Regenerative
(I) discharge
Fl resistor TM ToCN2l
(2) lE 3EI 5Ei (!)
DMI
---------
Ill SK 12) DB~-r-1~ CD4
~ Tl
r--,
ACpower R! ~~<H
200/220V s I o--f-L---o~
50~0Hz rl_~-J~----~-c~---2~~~~~_JL-J
L_ _J
TRI
11 I ! cu•~ ~~"
CD4~~:t
il3) i
G~ MCC TMi jJ)i IG
I I
L_..J
C2 DM
I
~~
Cl
•t.
--
VD2
-
{
To magnetic
control panel
orNC
~3 ~4 ~6 TB
I 141 n I u In no I ,-T"a-r·, I 6T-ITi-rJ IJ1--, I
...!!..- ~
To meter
fh P.C.B
{ TB4:1__
- -~c:yg=.
=~=l--4----+=~=Cl-N-5--~c:rc===~C-N6-- TcN7 I
......
0""""
mi..~:
!(])
18, MCC MCC
-o=
(5) (6)
I
F7
Ill ()
VOl
~ FS
Rf
TMI
~~~
TM2 TM3
FAN
00=
F4b ~4\.a
I qrrq;r M 1
"IT TH ToCN2
~2),
tj ...............
12) (I)
r--,
Ill SK 121
ft2 Regenerative
control circuit
E
(2)0Ll t -rt----- TI
r~u
ACpower 1 1
R1 o-rf~-a~~~~OJ~~~~._~-1~-----f-------+----c
C02 I (I) :v
200 /220V S I o-<r--'--,.o--...o4+--h-<D-'
50/60Hz r: o-~~--~~~~~~~~~=o+-~-*~----~------+----6
C04 1 (2) :w
L _J Ill 12) 20l'l' \
G ~ 200S IQ~
f--o··- '--
TMI TM2 TM3
fo.!G ~FAN
~ba:ri~~
1 I
~F&
OM ----~10 I FMA
d5l I
: 1pz rltz:
I -
l:it~~
1 FMB
--------:t.l~&U
Note) F4a has been added
since September 1982. f--'···
MCC
~--------_.--oe==o---------------------~------~------~------+-----~
13) (4) V02
CN 3 CN4 CN6 TB
~ ~~~~~~~ ~
Tomotor {cN2~ ~
P.C.B
To meter { TB
swT~r
,_.
""
,_.
m
111~116~
l~f g,
2~1 --[1!-·'
'4ZD,l
:
:
!
*
L.. ___ _
J
~~~~~~g111~t
~~~ vnr II r I rI 1
FAN
~
~2TH2
F5
121
12)
(
wfT 1~121
THl
III
c
12)0Ll Tl
ToCN21
~
~~-]U
~
Kl
r~
I
,
I ~ 1 ) CDl
I I
0,-llJ--"~:,..~g:p~W"~--"!~rf-i-t"--1-1
I I
AC power S I
200/220V : :
50/60Hz TlL __.J1
lv/ I c , CD3f'
---to
IV
!w
~ ~c ~FAN
G ~ 2008 TM3,J ITM7. sl TMll , l O r
II rtiG I o JFMA
I 1
E ~ ~~~
1 I
F
I I
..... .-- ~=
MCC j I :
,.,;, I I
VD2 I i""
IFMU
L_jFMW
T2 ~
Electrolytic
capacitor -~
-
~Cl TRI
Transistor
I(±) G DMI
- 1-
- Diode module
-
ACreactor~
I'
ACR
VT ransistor
module
/
TMI
v TF
MCC
Magnetic
/ I
contacter ""-
I Tl
~F an
I
( Semicenductor module)
Z I; Surge absorber
A50L·2001--0155/20D431
PCB
Al6B-1100..Q09Q-92
- 142 -
2) Spindle servo unit for AC spindle motor models 3 and 6 (A06B-6044-C008)
F7
Magnetic contactor -
~
- 143 -
3) MODEL 3, 6 (A06B-6044-Hl03, Hl06, H203, H206)
Radiation fm
R R
M M
1 (Each semiconductor module)
2
AC reactor
Magna tic
contacter
ACR
Control power
transformer
TF
~@@
Terminal with fuse holder
,<It is mounted above MCC, TF)
- 144 -
4) Spindle servo unit for AC spindle motor models 8 and 12
(A06B-6044-C009, COlO)
Radiation fm
Electrolytic capacitor (Each semiconductor module)
~ASOL-2001-0062/441-12
\ Zl - 3, Z4: Surge absorber
- 145 -
5) MODEL 8, 12 (A06B-6044-H108, H112, H208, H212)
R Radiation fm R
M M
I (Each semiconductor module) 2
- 146 -
6) MODEL 15 (A06B-6044-H011)
Radiation fm
(Each semiconductor
Electrolytic capacitor module)
AC reactor
- 147 -
7) MODEL 18, 22 (A06B-6044-H016, H017)
RMl
R
u
Radiation fm
(Each semiconductor
module)
Magnetic contactor
Z1 - 5: Surge absorber
A50L-2001~155/200431 F5, 6: Regenerative control circuit fuse
A60L~001.0197/PC2F-40 (Modell B)
A60L-0001.0197/PC2F-50 (Model22)
F1 - 3: AC input fuse
A60L-0001~149 (Model 18)
A60L-0001~163 (Model 22) 0 0
- 148 -
8) MODEL 30 (A06B-6044-Hl30)
Control power
transformer
· Radiation fin
Electrolytic
capacity
.-----.(0
MCC
88
1---....1'--
F1-3: ACinputfuse
F 4 : DC link fuse Z1-3: Surge absorber
A60L-Q001-Q 183/225A ASOL-2001-Q155/20D431
- 149 -
9) MODEL 40
Control power
transformer
Radiation fm
F4: DC link-fuse
A60L-Q001-Ql83/260A
AC reactor
T1 F[dtb"
F(jF2
R S :' 18~1 u Iv lw lrnm
vw"1:1
SWF SWV
C~~I
r~·~
Power frequency selection switch Control power transformer
tap selection switch
- 150 -
APPENDIX 6 MOUNTING LAYOUT OF SPINDLE CONTROL CIRCUIT PCB
r~~:,
5 9 OV
9 +-5V
CH25
9 +!5V SLP
@-15V
9CH40
C 9CH39 CH23
N @CH38 G (ffi] RV 17
PlL ARARM
CH28
u.LL G CH21
6 @ CH4 2 ~~~~~ 0 (@] RV7 -CHI!
ffi ov C N 9 0 [0) RV6 CHID
E9CH37
CH14-(!} + [0)RV5
(BCH36
CH9
E9CH35
CHIS~(±) 0 (ffi] RV!2
CH12
9CH41 CH19 DV GGfl':'\1
~RVI4
c CH20 ss-QG
N CH!3 (f) [0) RV3
'---------..
(9 [0) RV4
DV
- 151 -
ii) Al6B-1100-0090~92
Drawing
Check Variable number Edition
$·· terminal ~ ··· resistors I /
Al6B-1100-0090/c:::J
~
Modified Fuse
drawing No.
Power section DFG
c
N
RV15
5
~
HEAT SINK
CD3
AF1
~
Alarm fuse DC link
current
c ~~tector
N 1~--------------------_j OFF
6
DFD
DFE
§]
c RV25D
N DFB
4
0Fc
Transformer
L.-
T 1
19A $ Fuse resistor
CT e FRl DFA
198 $ CJ-
F R2 ,.--£.!ll..-
CJ- CD4
U phase Vphase
current current DC !in)
detecto voltage~ I
LJ de tecto~
li§]
RV25C
(
L'ontrol power
~~nsformer input fuse
I he
I
Control power transformer
tap selection switch
- 152 -
b) MODEL 3'V22
Transformer
Power supply FBD
heat sink T I
RVIS FeD
~
~~~ -Alarm fuse FDO
AFIAF2AF3
Ill 19B
RVI7 0FE
Ill CT
Ill CH32 ~ Ill 19A
Ill CH31
Ill CH30 Transformer
e CH29
Ill CH28
• -15 T2
• ov FH
• +5
• +15 D
• +24 CH25 ee CH26
Ill CLK CH23MCH24
CH21eeCH22
CHI9MCH20
eARS uc~n CHI7 MCHI8
0
esLP
~
CHIS
CH16
• • • Ill_
I!EJRVI4
RVI3
D Display LED - - - -
~"111~RV7
e eMOIll
PJJ· 9A!.AilM~
RVI2
RVll
- 153 -
c) MODEL 30, 40
Transformer
Power supply
heat sink Tl
FBD
RY15 FeD
~
~~~ -Alarmfuse' FDO
AF1AF2AF3
• 198
RV17
e CT 0FE ·
e CH32 m e 19A
e CH31
e CH30 Transformer
e CH29
e CH28
• -15 T2
• ov FH
8 +S
• +15 D
• +24 CH2SeeCH26
CH23eeCH24 lnd lated amplifier
e CLK
CH2leeCH22 ISAMP1
CH19eeCH20
eARS ucu~: CH17 eeCH18
0eSLP CHIS
CH16
I!£IRV14
RV13
~
o:: ,,.~z~,,_l!f:J Rv7 lELJ
0
0:: .
DispJay.LED - - - - . . . . . e
I
PH AI ARI\4e~ RV6
~~ 9 ie + RVS
RV12
RVll
0
CN
- 154 -
d) AC spindle servo unit (380V/415VAC input type)
A20B -1001-0620
F3a
0
~
oc
z z
F3b F1bF2b U RV17 u
0 DO 0
0
0 CH32
F3c F1c F2c
DO
F3d
0
FldF2d
DO ......
z
u
0
F3e Fie F2e
DO
F3f Flf F2f
0 DO
0
0 <C ..... 0 ...
t'l
F3g F1gFlg z
u
z
u
0
z
u
DO 0
0
F3h
0 FlhF2h CH250
DO
A20B- 1001-0620 /Cl Rc:::J PIL 11
10 0
oo RV3
I I CN9 I0 0 oo ~ goQ 4 0ST
~~~:··
Drawing number, 2300
28 0 7
version
"" SLPOO
19 0
1200
12
::c::c::c 13
uuu CLKOO
21 0 14
-oa> ARSOO 5
::c::c::c
" ' " ' t'l ovo
uu u '( ROM 2000 9
!800
170 8
soo 10
Receiver 70
0 19
0 18 oCH14
0 15
0 20 0 6
0
0 2
0
5
4
CN3 I~R~H3
DO CN2
- 155 -
e) Digital AC spindle servo unit (MODEL 3 to 22)
FA
l1i Fuse D
Heat sink
+o ~ ~~0
~0
~D ~0
~0
~ OO~g FC
D
7o
G~ FD
D
Alarm fuse FE
t:l
002 001
>RoM I>RoM I FG
0
I8 8 8 8 Bl Display
19@ Setting
O~ switch
O Cl::]a0N[]g::J
~0
Number
DA convertor,
one choice ~Slo
of version out of two ;::!! .... 0
0"'
~ >z;o
-~o
Drawing ~ceDI
number e5Q
Handing resistor ~ 0
~t receiver P. ':;! 0
~@lllmi~g
Terminal block
for speed meter
and load meter
- 156 -
f) Digital AC spindle servo unit (MODEL lS, l.SS, 2S, 3S, 2H, 2VH)
§] DFl
Sl
2
0 DPIL
,..,-Di-·sp_la_y_p_ar_t__,,
Drawing No.
and --------1
Setting ElUtion No.
switch
CN9
CN5
F2
ERO D
VCMDO 0CLK1
TSAO 0SLIP
ovo
S2 S3 D 0TS3~ S4
-15
!0~0? o.._O Oss rs2
DTDCO 0RV5
LMO 0 +5
SMO 0-._0RV6
VDC
ovOom
IWO 0IV CN4
PAPO 0+15
+240 OPBP
ORB
ORA
OPB
0PA
Lf
CNl IODAZ CN2
I I
- 157 -
APPENDIX 7 MAJOR PARTS LIST
~
MODEL 3/6 MODEL 8 ' MODEL 12
Item Symbol MODEL 15 MODEL 18 MODEL 22
A068-6044-H007 A068-6044-H103 A068-6044-H0091A068-6044-H108 A068-6044-H010 A06B-6044-H112
e H008 H106
1 Fl"'3 Fuse A60L-0001-0127 A60L-0001-0147 A60L-0001-0145 A60L-0001-0149 A60L-0001-0145 A60L-0001-0149 A60L-0001-0163
/25FH75
1)-b) Fuse and surge absorber (MODEL l/2/small MODEL 3) 1)-c) Fuse and surge absorber (MODEL 30/40)
Item
l
Symbol
Fl
~ e
Fuse
MODEL l MODEL 2
A60L-000l-003l/5A
Small MODEL 3 Item
I
Symbol
Fl"'4
~ e
Fuse
MODEL 30
A60L-000l-0183
MODEL 40
A60L-0001-0183
/225A /260A
2 Zl Surge absorber A50L-2001-0155/20D431 2 F5"'9 Fuse A60L-0001-0031/5A
3 AFI Alarm fuse A60L-000l-0046/3.2 (3.2A) 3 AF1 Alarm fuse A60L-0001-0046/3.2 (3.2A)
4 Fa-g Fuse for PCB A60L-000l-Ol75 (0.3A) 4 AF2,3 Alarm fuse A60L-0001-0075/3.2 (3.2AS)
-·-·-
!
MODEL
Symbol
Item MODEL 3 MODEL 6 MODEL 8 MODEL 12 MODEL 15 MODEL 18 MODEL 22
(Note)
Name
6 D Diode A50L-2001-0103/12JH11
(l-3)
7 D Diode A50L-2001-0103/12JG11
...... (4-6)
V1
\0
8 D Diode A50L-2001-q097/U06G
(7,8)
9 c Capacitor A42L-0001-0103
(l-3)
11 TF Transformer A80L-0001-0276
Item
I
Symbol
P.C.B.
~ e
PCB I
MODEL I MODEL 2
Al6B-II00-0080
Small MODEL 3 Item~
1
Symbol
P.C.B
~ PCB
e
MODEL 30
A20B-1000-0700
MODEL 40
A20B-l000-0701
2 P.C.B. PCB II AI6B-II00-0090 AI6B-II00-009I AI6B-ll00-0092 2 ROM Memory element J07 JOB
11 TH Thermostat A57L-0001-0028 I
I
1) MODEL 3 to 22
The following table shows the adjustment of PCB in each AC spindle servo unit.
Don't change RV 7, 8,/4"-19, 25A"-D variable resistors, since these parts have
already been adjusted by FANUC at the time of delivery.
Standard Measuring
No. Symbol Adjustment items Adjusting methods
setting terminals
7
RV6
RV7
Regenerative power
limitation
VF conversion
3
divisions
/
CH23-0V 200 +2 kHz when
level (1) voltage is .10 V
between LM and OM.
- 161 -
Standard Measuring
No. Symbol Adjustment items Adjusting methods
setting terminals
16
17
RV16
RV17
Regenerative voltage
limitation level
VF conversion
4
divisions
/CH32-0V 24.5 kHz at input
level (2) AC 200 V
,'*'·
t"\.U9
0 10
- 162 -
Note 1) In MODEL 1/2/small MODEL 3, adjust RV9A, 9B during forward rotation or
RVllA, llB during reverse rotation according to the above procedure.
Note 2) The forward rotation means that the AC spindle motor rotates counter-
clockwise as viewed from the motor shaft direction and this forward
rotation (SFR) does not always correspond to the forward rotation of the
machine tool spindle.
Measuring
Item Adjusting procedure
terminal
Velocity Spindle Adjust RV13 so that the spindle does not rotate when
offset (or the velocity command voltage 0 V and either forward
motor) or reverse rotation command are given.
'il
li
"
·~
0
-1! 30
-;;
·i:
·:;
25
"'l!
"'"' 20
15
I
10 I Standard setting I 5%
I
~oe-
I
I
I
OL----L---~--~--~--~--~--~--~--~--~
0 2 3 4 5 6 7 8 9 10
RVJ scale divisions
uo~ 78
4 6
3m
2 0
I 9
0 10
- 164 -
1) Velocity command voltage (RV1,RV2)
When the velocity command voltage is 10 V, the motor rotates at the rated
speed.
Measuring
Item Adjusting procedure
terminal
Level CH13-0V Give the rated rotation command 10 V to the motor, and
adjust RV1 until the measuring terminal voltage becomes
+10 V +0.05 V when the spindle forward rotation command
-
is sent.
Note) If the voltage at CH13 is +5.0 mV when the spindle rotates forward and
+5. 0 mV +I. 0 mV when the spindle rotates reversely, the offset error
becomes +l.O mV when the velocity command voltage directions are inverted.
Voltage
+
< adjustment
Before >< adjustmertf
After ~
Forward
,!2t!!_i~ +BmV
Forward rotation
Reverse " +SmV
rotation / Reverse rotation
---+2mV
0
Measuring
Item Adjusting procedure
terminal
Number of Spindle Adjust RVll so that the motor rotates at the specified
reverse speed when the reverse rotation (SRV) command is
revolu- given.
tions
- 163 -
5) Speed detection level (RV4)
The coordinate indicates percentage to the rated revolutions of the motor.
This signal is used as a check signal when the clutch or gear is changed.
80
70
60
50
1=
0 40
"'~..
....
"'.. 30
~
20
10
0
-- Standard setting 3%
0 2 3 4 5 6 7 8 9 10
RV4 S<;ale divisions
.[
"'.!!:!
.!!
"
.5
'i!
"'£
.
~
=
] . [ TLMH 18%
Standard setting TLML lO%
2 3 4 5 6 7 8 9 10
RVS Scale divisions
- 165 -
7) Soft start/stop time constant
In case Sll:B
In case Sll:A
_,/
lOr-------------------------------~-----.~-----.
I /
I /
I /
9 /
40
'<;'
!
-
<
~
.~
....
7
6
30
-
1A
.~
....
<1:1
.:
"
..c:
iii:
5
=
,:g
I!! 4
0
C)
"
.§
E-< 3
2 10
0
0 0 2 3 4 5 6 7 8 9 10
RV 20 scale division
Note) Soft start/stop time constant shows rising and falling time when set velocity
command voltage (VCMD) OV to lOV or lOV to OV. Refer to next figure.
lOV
-t
OY-----~
Tr Tf
- 166 -
2) PCB for 380/415 VAC input type
RV7 ER VF conversion 7.0 CH23 200 kHz +2 kHz PPS for 10.0 v
ratio between LM-OM
RV12 Velocity loop gain 5.0 Motor Be sure not to have over
rotation shoot and hunting at high
speed
- 167 -
APPENDIX 9 CHECKING METHOD FOR PCB
1. CHECK TERMINAL
For the mounting positions of check terminals, see mounting layout of parts in
PCB in Appendix 6.
a) MODEL 3~12 ••• A20B-1000-06g0~06g3
MODEL I5~22 ••• A20B-OOOg-0530~o5g3
MODEL 30, 40 ••• A20B-I000-0700, 070I
Name of Name of
Signal data Remarks
terminal signal
CHI DA2 Analog command voltage 0 - IO.OV
CHI6 ov PCB OV
- 168 -
Name of Name of
Signal data Remarks
terminal signal
CH17 TS1 Velocity feedback F/V -8V at 6000 rpm in CCW (forward)
output rotation
19A 19A AC 19V input voltage For PCB control power supply
- 169 -
Name of Name of
Signal data Remarks
terminal signal
CT CT OV For PCB control power supply
19B 19B AC 19V input voltage For PCB control power supply
Name of Name of
Signal data Remarks
terminal signal
- 170 -
Name of Name of
Signal data Remarks
terminal signal
CH17 TS1 Velocity feedback F/V -8V at 6000 rpm in CCW (forward)
output rotation
CH18 TS2 Low speed detection -1.38 +0. 03V at 45 rpm in ccw
signal (forward) rotation
19A 19A AC 19V input voltage For PCB control power supply
- 171 -
Name of Name of
Signal data Remarks
terminal signal
19B 19B AC 19V input voltage For PCB control power supply
- 172 -
c) 380 V/415 VAC input type
Name of Name of
Signal data Remarks
terminal signal
CHll BUZY · Adjustable velocity 45 sec typ. level "1" from the
signal step change of more than 1.4 v of
velocity command.
- 173 -
Name of Name of
Signal data Remarks
terminal signal
CH15 FWP Forward velocity pulse Occurs at forward (CCW) with pulse
width 3.2 ~s and 1024 pulses/
1 motor rotation.
CH25 TRWF Triangular wave for PWM 1.50025 kHz, 10 Vpp typ.
reference
CH30 IVCMD V-phase command voltage Lags 120° against CH29 (UCM) for
ccw.
CH31 IWCMD W-phase command voltage Lags 240° against CH29 (UCM) for
ccw.
CH32 *IVP Input voltage FVC Is 38 kHz for input line voltage
output 380 v.
- 174 -
Name of Name of
Signal data Remarks
terminal signal
CLK CLK Clock signal 312.5 kHz and pulse width 200 ns.
- 175 -
2. CHECK TERMINAL DATA CONFIRMATION METHOD
Voltage check by a
\vaveform Waveform
circuit tester or the Waveform check during check during
Terminal like, or frequency check during
stop low-speed acceleration/
check by a counter or rotation deceleration
the like
CHl 0 - +lOV by velocity
command voltage input
CH3
CH4
CH5
See (2)
CH6
CH7
CH8
CH14
See (2)
CH15
CH17
CH22
CH24
CH26
CH29
See (2)
CH30
CH31
CH23
SLP
- 176 -
Voltage check by a
Waveform Waveform
circuit tester or the Waveform
check during check during
Terminal like, or frequency check during
low-speed acceleration/
check by a counter or stop
rotation deceleration
the like
CH25
See (1)
CLK
At AC200V input,
+24 +24.7 +1V
-
+15 +15.0 +0.45V
-
+5 + 5.0 -+0.05V
-15 -15.0 +0.45V
1) Waveform at stopping
Check
Waveform Remarks
terminal
CLK
_i~' 2 OOn s
~] uv.m:
0
I· Typ 3.2as • I
CH25
5
o. / \
-y "'"
!., ,_,
- 177 -
2) Waveform during low speed
Condition: Motor rpm. 45~1000 rpm
Spindle reverse rotation command signal SRV ON
Check
Waveform Remarks
terminal
CH3
-
CH3 )H4
CH4 I i
-
about
2.5V
Vp--p 0.3 J. O.SV
Ov
CH5
CH6
2.5±02V
0 I
0 I. I
CH14
CH14 When spindle rotation
CHIS
I I I I I I I I I direction is reverse,
waveform appears at CH15
and not appears at CH14.
CH15
CH22
""" .,.o, .1fi#r
If spindle rotation
direction is reverse,
...
4Ui- phase of CH24 and CH26
'-~o.
are replaced.
CH24
CH26 ~0•
- 178 -
Check
Waveform Remarks
terminal
~
""'==
CH29 If spindle rotation
""'=7 Ov
direction is reverse,
phase of CH30 and CH31
~
are replaced.
CH30 /Ov Frequency is in proportion
7 """-/ to spindle rotation.
When unit and motor is
~ ~0 normal, Sine-wave appears
CH31 ~ v at check point.
I I Ov
Check
Waveform Remarks
terminal
CH13 OV ov
CHll
_J
ov About
10 sec.
"'I I• About
10 sec.
~L
1000 rpm
CH17 + !.33V
OV
+!4V
CH18 OV
- 179 -
Check Waveform Remarks
terminal
CH19 +14Y
CH28
Name of
Signal data Remarks
terminal
- 180 -
Name of
Signal data Remarks
terminal
+24 +24 v
+5 +5 v . +5 v
0 v 0 v 0 v
- 181 -
3.2 Waveform at Check Terminal
PA PB
PA
Vp-p
About 2.5 V
0.36-0.5 v
0 _____L_______________________
PB
RA
2.5 ± 0.2 v
RB 0
+S V PAP
PAP
+5 v PBP
PBP
l
OV
I
3.6 v-
PAS 5.0 v
PBS ov
- 182 -
Check
Waveform Remarks
terminal
OY
VCMD
-lOY
+lOY
TSA
OY
TSlR +0.8Y
OY
+14 y
TS2
OY
+5.0Y
TS3
OY
+4.8 y
OY
ER
-4.2 y
IU
~ov
IV
~ov
IW
~OV
2.5 MHz
CLKl
400ns
I• ·I
- 183 -
4. DIGITAL AC SPINDLE (Modei1S, 1.5S, 2S, 3S, 2H, 2VH)
Check Remarks
Signal data
terminal
- 184 -
Check
Signal data Remarks
terminal
+5 +5 v +5 v
ov 0 v 0 v
Check
Waveform Remarks
terminal
PA PB
PA
- _L" I
About 2.5 V
-
Vp-p
.....
I
I
o.36 -0.5 v
PB 0
RA
I
2.5 ± 0.2 v
RB 0
+5 V PAP
PAP
ov
I I I
+5 V PBP
PBP
l ov
I I I I I
- 185 -
Check
Waveform Remarks
terminal
ov
VCMD
-lOV
+lOV
TSA
OV
+14 v
TS2
ov
+5.0V
TS3
OV
+4.8V
OV
ER
-4.2 v
IU
~··
IV
~··
IW
~··
2.5 MHz
I·200ns ·I·200ns·I
4V
CLKl
OVJ
400ns
I· ·I
- 186 -
APPENDIX 10 MAGNETIC SENSOR SIGNALS CHECKING METHOD
1. APPLICATION
2. CHECK PROCEDURE
1) Preparation
Q) Rotate the spindle at about 120rpm. Select the counterclockwise rotatin
direction as viewed from the AC spindle motor shaft in such a direction
as the voltage at check terminal CH13 (VCMD) of AC spindle control
circuit PCB becomes positive (+) to CH16 (OV)).
Note) MODEL 1, 2, small MODEL. 3 A16B-1100-0080, -0090~0092
MODEL 3~12 A20B-1000-0690~0693
MODEL 15~22 A20B-0009-0534~0539
MODEL 30, 40 A20B-1000-0700~0701
GD Check the peak voltage and offset voltage levels of the following signal
waveforms ·at the check terminals of the orientation circuit (drawing:
A20B-0008-0030~1 or A20B-0009-0520) using an oscilloscope. The names of
check terminals and signal contents are common, irrespective of the kinds
of orientation circuit.
- 187 -
2) Decision method
1 Examples of normal waveforms and their criteria are as shown below.
If a trouble occurred, refer to the causes and reme·dy shown in the
following table.
[Definition of symbol]
OV
.... T
(Criteria table)
Item Criteria (normal, i f these conditions are satisfied.)
- 188 -
Item Symptoms Causes Remedy
Reference) For normal mounting methods and connection methods of signal cables
of the magnetizer and magnetic sensor head, refer to 7.3.1 in text
and appendix 1 "Connections".
- 189 -
APPENDIX 11. PARAMETER LIST FOR DIGITAL AC SPINDLE SERVO UNIT
1) MODEL 3 to 22
Standard
Mode Contents Data
setting
Non-use: 1
Non-use: 1
- 100% : 0
- 15000 rpm 2
- 20000 rpm 3
Contents Setting
- 190 -
Standard
Mode Contents Data
setting
- 191 -
Standard
Mode Contents Data
setting
- 192 -
2) MODEL 1S, 1.5S, 2S, 3S, 2H, 2VH
Standard
Mode Contents Data
setting
F-01
to Not used
F-05
Setting
Contents
Pattern 1 Pattern 2
The output is not limited 0 0
The output is limited
only at acceleration and 1 4
deceleration
No output is limited at
acceleration and decele-
ration but it is limited 2 5
only during steady
rotation
The output is limited
3 6
over all movements
F-10 Speed error offset adjustment at the time of the forward 128
rotation command (SFR)
F-ll Speed error offset adjustment at the time of the reverse 128
rotation command (SRV)
- 193 -
Standard
Mode Contents Data
setting
- 194 -
Standard
Mode Contents Data
setting
- 195 -
Revision Record
• Ad'ding parameter F 35
• Adding of check terminal table and waveform at
03 8, '82 All contents are changed. 08 ll, '86 check terminal for digital spindle.