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GE Fanuc Automation: I/O Link II
GE Fanuc Automation: I/O Link II
I/O Link―II
Connection Manual
Warning
Warning notices are used in this publication to emphasize that hazardous voltages, currents,
temperatures, or other conditions that could cause personal injury exist in this equipment or may
be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, a
Warning notice is used.
Caution
Caution notices are used where equipment might be damaged if care is not taken.
Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein which
are not present in all hardware and software systems. GE Fanuc Automation assumes no
obligation of notice to holders of this document with respect to changes subsequently made.
SAFETY PRECAUTIONS
This section describes the safety precautions related to the use of
CNC units, to ensure safe operation of machines fitted with FANUC
CNC units. Read this section carefully before attempting to use any
function described in this manaul.
Users should also read the relevant descriptions in the Operator’s
Manual to become fully familiar with the functions to be used.
CONTENTS
s-1
SAFETY PRECAUTIONS B-62714EN/04
WARNING
Applied when there is a danger of the user being
injured or when there is a damage of both the user
being injured and the equipment being damaged if
the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment
being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary
information other than Warning and Caution.
s-2
B-62714EN/04 SAFETY PRECAUTIONS
s-3
SAFETY PRECAUTIONS B-62714EN/04
WARNING
5 The parameters for the CNC and PMC are factory-
set. Usually, there is not need to change them.
When, however, there is not alternative other than to
change a parameter, ensure that you fully
understand the function of the parameter before
making any change.
Failure to set a parameter correctly may result in the
machine behaving unexpectedly, possibly causing
damage to the workpiece and/or machine itself, or
injury to the user.
6 Immediately after switching on the power, do not
touch any of the keys on the MDI panel until the
position display or alarm screen appears on the
CNC unit.
Some of the keys on the MDI panel are dedicated to
maintenance or other special operations. Pressing
any of these keys may place the CNC unit in other
than its normal state. Starting the machine in this
state may cause it to behave unexpectedly.
7 The operator's manual and programming manual
supplied with a CNC unit provide an overall
description of the machine's functions, including any
optional functions. Note that the optional functions
will vary from one machine model to another.
Therefore, some functions described in the manuals
may not actually be available for a particular model.
Check the specification of the machine if in doubt.
8 Some functions may have been implemented at the
request of the machine-tool builder. When using
such functions, refer to the manual supplied by the
machine-tool builder for details of their use and any
related cautions. Refer to the following two
examples.
<1> Some machines have a tool replacement
device that operates when a tool feature is
executed. When the user is working near the
device, he or she may touch it. Execute tool
features in a place sufficiently away from the
tool replacement device.
<2> Many auxiliary features cause machine
operation such as rotation of the spindle.
Understand the operations of auxiliary features
before using them.
s-4
B-62714EN/04 SAFETY PRECAUTIONS
NOTE
Command programs, parameters, and variables are
stored in nonvolatile memory in the CNC unit.
Usually, they are retained even if the power is turned
off. Such data may be delated inadvertently,
however, or it may prove necessary to delete all data
from nonvolatile memory as part of error recovery.
To guard against the occurrence of the above, and
assure quick restoration of deleted data, backup all
vital data, and keep the backup copy in a safe place.
s-5
B-62714EN/04 Table of Contents
Table of Contents
SAFETY PRECAUTIONS
PRECAUTIONS................................
................................................................
................................................................................................
.......................................................................................
....................................................... s-1
I. GENERAL
1 GENERAL................................
GENERAL ................................................................
................................................................................................
................................................................................................
...........................................................................
........................................... 3
II. SPECIFICATIONS
1 I/O Link-II
Link-II I/O FUNCTION................................
FUNCTION................................................................
................................................................................................
................................................................................
................................................ 9
1.1 FEATURES...................................................................................................................................... 10
1.2 MASTER FUNCTION..................................................................................................................... 11
1.3 SLAVE FUNCTION ........................................................................................................................ 12
1.4 SPECIFICATIONS.......................................................................................................................... 13
1.5 GLOSSARY...................................................................................................................................... 16
III. OPERATION
1 16/18/21-B, 16/18-C,
16/18-C, LCD-MOUNTED TYPE 16i/18
16 /18i/21
/18 /21i-A
/21 -A ............................................................
............................................................ 21
3 Power Mate-D/F/H
Mate-D/F/H ................................................................
................................................................................................
............................................................................................
............................................................ 82
c-1
Table of Contents B-62714EN/04
IV. CONNECTION
1 COMMUNICATION FUNCTION
FUNCTION CONNECTION................................
CONNECTION ................................................................
..........................................................................
.......................................... 97
5 Power Mate-D/F/H
Mate-D/F/H ................................................................
................................................................................................
..........................................................................................
.......................................................... 122
V. MAINTENANCE
4 Power Mate-D/F/H
Mate-D/F/H ................................................................
................................................................................................
..........................................................................................
.......................................................... 168
c-3
I. GENERAL
B-62714EN/04 GENERAL 1.GENERAL
1 GENERAL
Describes the organization of this manual, applicable models.
-3-
1.GENERAL GENERAL B-62714EN/04
1.1 ORGANIZATION
SAFETY PRECAUTIONS
Describes the precautions to be observed in reading this manual.
I. GENERAL
Describes the organization of this manual, applicable models.
II. DESCRIPTION
Describes the general for using the I/O Link-II function.
III. OPERATION
Describes the setting and operation procedures for using the I/O
Link-II function.
IV. CONNECTION
Describes the method of connecting each device and notes on
using the I/O Link-II function.
V. MAINTENANCE
Describes the drawing number of the I/O Link-II board, the
meanings of LED indications, and so forth.
-4-
B-62714EN/04 GENERAL 1.GENERAL
This manual covers the models listed in the table below. In this
manual, the their abbreviations may be used.
Model Abbreviation
FANUC Series 16-MODEL B
16-B
FANUC Series 160-MODEL B
FANUC Series 18-MODEL B 16/18/21-B
18-B
FANUC Series 180-MODEL B
FANUC Series 21-MODEL B 21-B
FANUC Series 16-MODEL C
16-C
FANUC Series 160-MODEL C
16/18-C
FANUC Series 18-MODEL C
18-C
FANUC Series 180-MODEL C
LCD-mounted type FANUC Series 16i-MODEL A/B
LCD-mounted type 16i-A/B
LCD-mounted type FANUC Series 160i-MODEL A/B
LCD-mounted type FANUC Series 18i-MODEL A/B
LCD-mounted type 18i-A/B LCD-mounted type 16/18/21i-A/B
LCD-mounted type FANUC Series 180i-MODEL A/B
LCD-mounted type FANUC Series 21i-MODEL A/B
LCD-mounted type 21i-A/B
LCD-mounted type FANUC Series 210i-MODEL A/B
Stand-alone type FANUC Series 16i-MODEL A
Stand-alone type 16i-A
Stand-alone type FANUC Series 160i-MODEL A
Stand-alone type FANUC Series 18i-MODEL A
Stand-alone type 18i-A Stand-alone type 16/18/21i-A
Stand-alone type FANUC Series 180i-MODEL A
Stand-alone type FANUC Series 21i-MODEL A
Stand-alone type 21i-A
Stand-alone type FANUC Series 210i-MODEL A
FANUC Power Mate-MODEL D PM-D
FANUC Power Mate-MODEL F PM-F PM-D/F/H
FANUC Power Mate-MODEL H PM-H
FANUC Power Mate i-MODEL D PMi-D
PMi-D/H
FANUC Power Mate i-MODEL H PMi-H
-5-
II. SPECIFICATIONS
B-62714EN/04 SPECIFICATIONS 1.I/O LINK-II I/O FUNCTION
-9-
1.I/O LINK-II I/O FUNCTION SPECIFICATIONS B-62714EN/04
1.1 FEATURES
<Master station>
16/18/21-B
16/18-C
LCD-mounted type 16i/18i/21i-A/B
Stand-alone type 16i/18i/21i-A
(OPCN-1-compliant products of other
manufacturers)
- 10 -
B-62714EN/04 SPECIFICATIONS 1.I/O LINK-II I/O FUNCTION
NOTE
FANUC I/O Link-II (master function) uses the
following services of OPCN-1:
(1) Initialization service
(2) Input/output service
(3) Reset service
- 11 -
1.I/O LINK-II I/O FUNCTION SPECIFICATIONS B-62714EN/04
NOTE
FANUC I/O Link-II (slave function) uses the following
services of OPCN-1:
(1) Initialization service
(2) Input/output service
(3) Reset service
Master
station
NOTE
The global I/O transfer function is not a function
defined by OPCN-1 but a FANUC unique function.
This function can be used even when the network
includes products of other manufacturers (even as a
master station). In this case, however, the size of
data that can be transferred is limited.
- 12 -
B-62714EN/04 SPECIFICATIONS 1.I/O LINK-II I/O FUNCTION
1.4 SPECIFICATIONS
- 13 -
1.I/O LINK-II I/O FUNCTION SPECIFICATIONS B-62714EN/04
- 14 -
B-62714EN/04 SPECIFICATIONS 1.I/O LINK-II I/O FUNCTION
CAUTION
The I/O Link-II board (A20B-2100-041) for PM-D/H
and the I/O Link-II board (A20B-8100-0310) for PMi-
D/H cannot use the global I/O transfer function
because of a mixture with the other stations (master
station and slave stations) using I/O Link-II boards
B, B1, and B2.
- 15 -
1.I/O LINK-II I/O FUNCTION SPECIFICATIONS B-62714EN/04
1.5 GLOSSARY
Master station
Station that establishes and cancels logical communication paths to
multiple slave stations, manages the data transmission service issue
sequence and error recovery sequence, and performs I/O transfer.
One OPCN-1 network can include only one master station.
Slave station
Station that exercises communication control and performs I/O
transfer to and from the master station according to instructions from
the master station. One OPCN-1 network can include up to 31 slave
stations.
Initialization service
Service defined by OPCN-1 for information exchange and setting to
establish logical communication paths between the master station and
slave stations. When the initialization service is executed successfully,
input/output service can be started.
Input/output service
Service defined by OPCN-1 for DI/DO data transfer between the
master station and slave stations
Reset service
Service defined by OPCN-1 for the master station to reset slave
stations to the initial state
Initial state
State where no logical communication path is established
Detachment
State where communication (input/output service being performed)
with the remote station is disabled
Disconnection
State where communication is not performed (such as in the initial
state or detached state)
- 16 -
B-62714EN/04 SPECIFICATIONS 1.I/O LINK-II I/O FUNCTION
DI data
Input data when viewed from the local station (master station or slave
station)(Caution)
DO data
Output data when viewed from the local station (master station or
slave station)(Caution)
CAUTION
In the OPCN-1 specifications, data input/output is
defined as data input/output viewed from the master
station. Note that the use of the term in this manual
for slave stations is opposite to the definition in the
OPCN-1 specifications.
For communication with devices of other
manufacturers, check the definition of data
input/output.
One scan
Executing input/output service once for all slave stations connected to
the network
Slave type
Initialization service parameter defined by OPCN-1 for determining
the type of communication between the master station and slave
stations
- 17 -
1.I/O LINK-II I/O FUNCTION SPECIFICATIONS B-62714EN/04
stypeM
Slave type set by the master station
stypeM bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0
stypeS
Slave type set by a slave station
stypeS bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0
- 18 -
III. OPERATION
B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B
NOTE
The parameters related to the I/O Link-II function are
stored in the SRAM on an I/O Link-II board. When
using an I/O Link-II board for the first time, initialize
the SRAM on the board according to Section 1.3,
"SETTING" of Part V, "MAINTENANCE" (for
16/18/21-B and 16/18-C) or Section 2.3 "SETTING"
of the same part (for 16i/18i/21i-A/B).
- 21 -
1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04
Procedure
(1) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
Screen 1-1
- 22 -
B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B
Setting items
Table III-1-1
Item Description
Maximum slave station number used for
MAX SLAVE NO. communication with the master station.
Setting range: 1 to 31
Interval for performing one scan of input/output
service.
Set a value greater than the value of REFRESH
TIME.
Guideline for setting:
SCAN TIME SCAN TIME = MAX SLAVE NO. × 2 + 2
Setting unit: 2 msec
Setting range: 1 to 9999
Example of setting:
When 4 is set in SCAN TIME, the setting of 8 msec
is assumed.
Start address of an area for storing communication
STATUS ADDRESS status.
Setting range: R area of the PMC
Slave station communication monitoring time
Recommended setting: 14 [hexadecimal] →40 msec
OPTION1
Setting unit: msec
Setting range: 03 to D0 (hexadecimal)
Successive error detach detection counter.
Recommended setting: 3 [hexadecimal]
OPTION2 Setting range: 00 to FF (hexadecimal)
When the default value 0 is used, the setting of 3 is
assumed for operation.
Determines the method of allocating a DI/DO data
area.
Setting: 1, 2
1: A DI data area and DO data area are allocated for
DI/DO MAP MODE
the number of stations set in MAX SLAVE NO..
2: A DI data area is allocated for the number of
stations set in MAX SLAVE NO., and a DO data
area is allocated for one station.
DI/DO data area size.
Setting range: 0 to 62 (16/18/21-B, 16/18-C)
DI/DO DATA SIZE Setting range: 0 to 128 (LCD-mounted type
16i/18i/21i-A)
(Unit: Bytes)
DO data area start address.
DO ADDRESS
Setting range: R area of the PMC
DI data area start address.
DI ADDRESS
Setting range: R area of the PMC
MESSAGE SIZE Not used
OUTPUT ADDRESS Not used
INPUT ADDRESS Not used
- 23 -
1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04
NOTE
The baud rate cannot be changed, but is fixed at 1
Mbps.
Display items
Table III-1-1
Item Description
Interval at which DI data from all slave stations set in
REFRESH TIME. MAX SLAVE NO. is reflected in the R area of the PMC.
Unit: 1 msec
The series and edition of the EPROM installed on the
I/O LINK-II
I/O Link-II board are displayed.
- 24 -
B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B
Setting parameters
(2) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(4) With the cursor keys, move the cursor to an item for which data
is to be entered.
(6) Select the soft key [INPUT] or press the function key INPUT to
execute the input of data.
(c) Select the soft key [INPUT] or press the function key
INPUT to execute the input of data.
Thus, the set data is stored in the nonvolatile memory on the I/O Link-
II board.
- 25 -
1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04
Deleting parameters
(1) Place the CNC in the MDI mode.
(2) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(4) With the cursor keys, move the cursor to an item whose setting
to be deleted.
(5) Select the soft key [DELETE] or press the function key
DELETE to delete the data.
Thus, the data is deleted from the nonvolatile memory on the I/O
Link-II board.
(2) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(4) Select the soft key [DELALL] to delete all data in a batch.
Restart
(1) Place the CNC in the MDI mode.
(2) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(4) Select the soft key [START]. The master function is restarted
with the current settings displayed on Screen 1-1.
- 26 -
B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B
CAUTION
When the soft key [START] is selected, the set
parameters are updated, and reset service is also
performed for slave stations #1 to #[MAX SLAVE
NO].
So, the same processing as performed when the
power is turned on again after resetting the network
to the initial state (initialization service for the slave
stations →input/output service) is performed.
- 27 -
1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04
↑
DO data from the master station to
[DO ADDRESS] [DI/DO DATA SIZE]
slave station #1
↓
DO data from the master station to
+[DI/DO DATA SIZE] × 1
slave station #2
DO data from the master station to
+[DI/DO DATA SIZE] × 2
slave station #3
DO data from the master station to
+[DI/DO DATA SIZE] × 3
slave station #4
: :
: :
: :
+[DI/DO DATA SIZE]× DO data from the master station to
([MAX SLAVE NO]-1) slave station #[MAX SLAVE NO]
Example:
When [MAX SLAVE NO] = 2, [DI/DO MAP MODE] = 1, [DO
ADDRESS] = R0100, and [DI/DO ADDRESS SIZE] = 10, DO
data is allocated as follows:
- 28 -
B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B
Example:
When [MAX SLAVE NO] = 3, [DI ADDRESS] = R0300, and
[DI/DO ADDRESS SIZE] = 10, DI data is allocated as follows:
DI data from slave station #1 to the
R0300
master station
DI data from slave station #2 to the
R0310
master station
DI data from slave station #3 to the
R0320
master station
- 29 -
1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04
ERROR STATUS
ERROR STATUS (1 byte):
Communication line errors detected by the master station are
indicated.
NOTE
Many errors are caused by hardware failures (on
communication boards or communication cables)
and noise. Recheck the method of communication
cable connection, terminating resistor, and noise
protection.
- 30 -
B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B
- 31 -
1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04
Procedure
(1) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
Screen 1-2
- 32 -
B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B
Setting items
Table III-1-3
Item Description
Maximum slave station number used for
MAX SLAVE NO. communication with the master station.
Setting range: 1 to 31(Note)
Station number of the slave station.
SCAN TIME
Setting range: 1 to 31(Note)
Start address of an area for storing communication
STATUS ADDRESS status.
Setting range: R area of the PMC
Slave station communication monitoring time
Guideline for setting:
OPTION1 = MAX SLAVE NO. × 5
Setting unit: 100 msec
OPTION1
Setting range: 0000 to 1000 [hexadecimal]
When the default value 0 is used, a value
determined by the guideline for setting is assumed
for operation.
OPTION2 Not used
Determines the method of allocating a DI/DO data
area.
Setting: 0, 2
0: DI/DO data transfer function
A DI data area and DO data area are allocated for
DI/DO MAP MODE
one station.
2: Global I/O transfer function(Caution)
A DI data area is allocated for the number of
stations set in MAX SLAVE NO. plus 1, and a DO
data area is allocated for one station.
DI/DO data area size.
For the DI/DO data transfer function
Setting range: 0 to 32 (16/18/21-B)
Setting range: 0 to 62 (16/18-C)
DI/DO DATA SIZE Setting range: 0 to 128 (LCD-mounted type
16i/18i/21i-A)
For the global I/O transfer function
Setting range: 0 to 48
(Unit: Bytes)
DO data area start address
DO ADDRESS
Setting range: R area of the PMC
DI data area start address
DI ADDRESS
Setting range: R area of the PMC
MESSAGE SIZE Not used
OUTPUT ADDRESS Not used
INPUT ADDRESS Not used
CAUTION (*1)
When using the global I/O transfer function, ensure
that the DI data size and DO data size of each slave
station on the network do not exceed 48 bytes.
- 33 -
1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04
NOTE
- The baud rate cannot be changed but is fixed at 1
Mbps.
- When using the global I/O transfer function, set
slave station numbers sequentially to allocate an
area efficiently.
Display items
Table III-1-4
Item Description
The series and edition of the EPROM installed on
I/O LINK-II
the I/O Link-II board are displayed.
- 34 -
B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B
Setting parameters
(1) Place the CNC in the MDI mode.
(2) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(4) With the cursor keys, move the cursor to an item for which data
is to be entered.
(6) Select the soft key [INPUT] or press the function key INPUT to
execute the input of data.
(c) Select the soft key [INPUT] or press the function key
INPUT to execute the input of data.
Thus, the set data is stored in the nonvolatile memory on the I/O Link-
II board.
- 35 -
1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04
Deleting parameters
(1) Place the CNC in the MDI mode.
(2) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(4) With the cursor keys, move the cursor to an item whose setting
to be deleted.
(5) Select the soft key [DELETE] or press the function key
DELETE to delete the data.
Thus, the data is deleted from the nonvolatile memory on the I/O
Link-II board.
(2) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(4) Select the soft key [DELALL] to delete all data in a batch.
- 36 -
B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B
Restart
(1) Place the CNC in the MDI mode.
(2) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(4) Select the soft key [START]. The slave function is restarted
with the current settings displayed on Screen 1-2.
NOTE
The soft key [START] provides an auxiliary way to
validate settings modified on this screen.
If the soft key [START] is selected after modifying
settings, communication may be suspended
halfway, and may not be performed normally,
depending on the state of the master station. In
such a case, restart the master station and slave
station.
- 37 -
1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04
DO data allocation
↑
DO data from the local slave station to
[DO ADDRESS] [DI/DO DATA SIZE]
the master station
↓
DI data allocation when DI/DO data transfer is set (when DI/DO MAP MODE = 0)
↑
DI data from the master station to the
[DO ADDRESS] [DI/DO DATA SIZE]
local slave station
↓
DI data allocation when global I/O transfer is set (when DI/DO MAP MODE = 2)
↑
DI data from the master station to the
[DO ADDRESS] [DI/DO DATA SIZE]
local slave station
↓
DO data from slave station #1 to the
+[DI/DO DATA SIZE]× 1
master station
DO data from slave station #2 to the
+[DI/DO DATA SIZE]× 2
master station
DO data from slave station #3 to the
+[DI/DO DATA SIZE]× 3
master station
: :
Not used.(The area for the local slave
+[DI/DO DATA SIZE]× station is not used. The area can be
[STATION NO] used for other purposes such as a DO
data output area for the local station.)
: :
+[DI/DO DATA SIZE]× DO data from slave station #[MAX
[MAX SLAVE NO] SLAVE NO] to the master station
Example:
When [STATION NO] = 2, [MAX SLAVE NO] = 3, [DI
ADDRESS] = R0300, and [DI/DO DATA SIZE] = 10, DI data is
allocated as follows:
DI data from the master station to
R0300
slave station #2
DO data from slave station #1 to the
R0310
master station
R0320 Not used
DO data from slave station #3 to the
R0330
master station
NOTE
For global I/O transfer, note the following when
allocating DI data:
- [DI/DO DATA SIZE] must match the maximum
size of other slaves.
- The total DI data area size required is [DI/DO
DATA SIZE] × [MAX SLAVE NO].
- 38 -
B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B
Conditions for taking in DO data from a remote slave station to the master
station
When the two conditions below are satisfied, DO data from a remote
slave station to the master station is taken in.
Condition 1 : 48 bytes ≥ x bytes ≥ y bytes
where
x: Size of DI data from the master station to the local slave
station
y: Size of DO data from a remote slave station to the master
station
Condition 2 : Station m ≥ Station n
where
m: [MAX SLAVE NO] set at the local slave station
n: Station number of a remote slave station
Example:
When the station number of the local slave station is 2, there are
five remote slave stations, and each slave station is set as
follows:
- Setting of slave station #1: DO data size = 16 bytes
- Setting of slave station #2: [MAX SLAVE NO] = 4,
[STATION NO] = 2, [DI/DO MAP MODE] =2, [DI/DO
DATA SIZE] = 32
- Setting of slave station #3: DO data size = 32 bytes
- Setting of slave station #4: DO data size = 48 bytes
- Setting of slave station #5: DO data size = 8 bytes
According to the restrictions on global I/O transfer:
- Slave station #4 does not satisfy condition 1.
- Slave station #5 does not satisfy condition 2.
So, slave station #2 takes in only DO data from slave station #1
to the master station and DO data from slave station #3 to the
master station.
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1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04
Bit 7 : LINK STATUS (status of the link with the master station)
- When LINK STATUS = 0, the link is disconnected.
- When LINK STATUS = 1, communication is performed
normally.
Bit 6 : Short frame error
Bit 5 : Abort detection
Bit 4 : Detection of data consisting of an incorrect number of bits
Bit 3 : Overrun error detection
Bit 2 : FCS error detection
Bits 1, 0 : Reserved (0 at all times)
NOTE
Many errors are caused by hardware failures (on
communication boards or communication cables)
and noise. Recheck the method of communication
cable connection, terminating resistor, and noise
protection.
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B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B
Bit 7 : LINK STATUS (status of the link with the master station)
- When LINK STATUS = 0, the link is disconnected.
- When LINK STATUS = 1, communication is performed
normally.
Bits 6 to 0 : Reserved (0 at all times)
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1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04
The I/O Link-II function does not exchanges data in synchronism with
a ladder program, so that the function does not guarantees the
concurrency of DI data consisting of 2 bytes or more. This means that
when a ladder program reads 2-byte DI data, for example, the higher
byte and lower byte of the data may be updated at different timings.
R0300 00 34
12 If the ladder program reads R0300
during this period, 0034 (hex) is read.
R0300 12 34
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B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B
CAUTION
If the size of the data section to be synchronized is
increased by combining multiple bytes of data,
synchronization may become difficult.
In such a case, divide the data section on a
variable-by-variable basis before setting
synchronization flags.
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2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04
NOTE
Notes on PMi-D/H
- With PMi-D/H, only the slave function can be
used.
- With PMi-D/H, the I/O Link-II board (A20B-8100-
0310) and I/O Link-II board B (A20B-8100-0381)
can be used.
This chapter provides descriptions based on the
use of I/O Link-II B. When using the I/O Link-II
board, the same specifications as for Power
Mate-D/F/H described in Chapter 3 are
applicable. So, see Chapter 3.
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B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H
Procedure
(1) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
Screen 2-1
Screen 2-2
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2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04
(4) Select the soft key [ADDR] on Screen 2-2. Screen 2-3 appears.
When setting 15 stations or more, switch the screen with the
page keys ↑ and ↓ .
Screen 2-3
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B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H
Setting items
Table III-2-1
Item Description
Maximum slave station number used for
MAX SLAVE NO. communication with the master station.
Setting range: 1 to 31
Interval for performing one scan of input/output
service. A maximum speed is set automatically
SCAN TIME
according to [MAX SLAVE NO], so that this parameter
need not be set.
Communication speed.
Setting range: 0 to 3
0: 1.0 Mbps
1: 500 kbps
2: 250 kbps
BAUD-RATE 3: 125 kbps
Two methods of setting are available:
- Input using numeric keys
- Input by soft key selection
(Displayed when the cursor is placed on this
parameter)
Start address of an area for storing communication
status.
Setting range: R area of the PMC
The storing of communication status can be disabled
STATUS ADDRESS
by selecting the soft key [DISABLE] displayed when
the cursor is placed on this parameter.
When the storing of communication status is
disabled, "----" is displayed.
OPTION1 Not used
Successive error detach detection counter.
Recommended setting: 3 [hexadecimal]
OPTION2 Setting range: 00 to FF (hexadecimal)
When the default value 0 is used, the setting of 3 is
assumed for operation.
DO data area start address.
DO ADDR
Setting range: R area of the PMC
DO data area size.
Setting range: 0 to 128
DO SIZ
(Unit: Bytes)
When DO is not used, set 0.
DI data area start address.
DI ADDR
Setting range: R area of the PMC
DI data area size.
Setting range: 0 to 128
DI SIZ
(Unit: Bytes)
When DI is not used, set 0.
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2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04
Table III-2-1
Item Description
Parameter stypeM for initializing slave stations.
Setting range: 31 to 33 (hexadecimal)
Set one of the following values according to the type
TYPE of communication:
- When enabling both DO and DI: 33 (hexadecimal)
- When enabling both DI only: 31 (hexadecimal)
- When enabling both DO only: 32 (hexadecimal)
Parameter max_int (slave station communication
monitoring time) for initializing slave stations.
Setting range: 0 to 65535
MAXT (Unit: 10 msec)
When no slave station needs to monitor the
communication of the master station, set 0 (for waiting
infinitely).
Interval at which DI data from all slave stations set in
MAX SLAVE NO. is reflected in the R area of the
REFRESH TIME
PMC.
Unit: 1 msec
Setting parameters
(1) Place the CNC in the MDI mode.
(2) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(4) With the cursor keys, move the cursor to an item for which data
is to be entered.
(6) Select the soft key [INPUT] to execute the input of data.
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B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H
(c) Select the soft key [INPUT] to execute the input of data.
Thus, the set data is stored in the nonvolatile memory on the CNC.
Example:
Allocating addresses for all stations sequentially when the values
of DI or DO SIZE are the same for all stations and the values of
the initialization service parameters (TYPE, MAXT) are the
same for all stations
(1) For station #1, set the start address of DI/DO ADDRESS, DI/DO
SIZE, TYPE, and MAXT. (See Screen 2-a.)
Screen 2-a
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2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04
(5) After checking each parameter, select the soft key [YES] for
automatic setting. (See Screen 2-b.)
NOTE
When setting an arbitrary station number and up,
move the cursor to the station number, then perform
the operation described above.
Screen 2-b
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B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H
Example:
Setting 16 for DI SIZE of all stations
Screen 2-c
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2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04
(5) After checking the parameter, select the soft key [YES] for
automatic setting. (See Screen 2-d.)
Screen 2-d
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B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H
Example:
Allocating addresses for all stations sequentially when the value
of DI/DO SIZE differs from one station to another
(2) For station #1, set the start address of DI/DO ADDRESS.
(See Screen 2-e.)
Screen 2-e
(6) After checking each parameter, select the soft key [YES]
for automatic setting. (See Screen 2-f.)
NOTE
When setting an arbitrary station number and up,
move the cursor to the station number, then perform
the operation described above.
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2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04
Screen 2-f
NOTE
When the soft keys for the auxiliary address
allocation functions are used, the confirmation
message "ARE YOU READY?" is displayed, and
addresses are allocated automatically after
confirmation. Automatic address allocation is
performed not only for the stations displayed on the
screen but also for slave station #1 to #[MAX SLAVE
NO].
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B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H
Restart
(1) Place the CNC in the MDI mode.
(2) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(4) Select the soft key [START]. The master function is restarted
with the current settings displayed on Screen 2-2 or Screen 2-3.
CAUTION
When the soft key [START] is selected, the set
parameters are updated, and reset service is also
performed for slave stations #1 to #[MAX SLAVE
NO].
So, the same processing as performed when the
power is turned on again after resetting the network
to the initial state (initialization service for all slave
stations →input/output service) is performed.
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2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04
DO data allocation
A DO data area can be set for each slave station according to [DO
ADDR] and [DO SIZ].
NOTE
A DO data area can be shared by slave stations by
setting the same DO data area start address and the
same DO data area size for each slave station.
DI data allocation
A DI data area can be set for each slave station according to [DI
ADDR] and [DI SIZ].
CAUTION
No DI data area can be shared by slave stations.
Example:
A 32-byte DO data area for slave station #1 is allocated starting
at R0100, a 32-byte DI data area for slave station #1 is allocated
starting at R0300, a 48-byte DO data area for slave station #2 is
allocated starting at R0200, and a 48-byte DI data area for slave
station #2 is allocated starting at R0400. The DI data area and DI
data areas are allocated as shown below.
↑
DO data from the master station to
R0100 32 bytes
slave station #1
↓
↑
DO data from the master station to
R0200 48 bytes
slave station #2
↓
↑
DI data from slave station #1 to
R0300 32 bytes
the master station
↓
↑
DI data from slave station #2 to
R0400 48 bytes
the master station
↓
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B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H
: :
: :
: :
ERROR STATUS
ERROR STATUS (1 byte) :
Communication line errors detected by the master station are
indicated.
CAUTION
Many errors are caused by hardware failures (on
communication boards or communication cables)
and noise. Recheck the method of communication
cable connection, terminating resistor, and noise
protection.
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2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04
Screen 2-6
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B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H
ERROR STATUS
ERROR STATUS (1 byte) :
Communication line errors detected by the master station are
indicated in hexadecimal.
- 59 -
2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04
NOTE
The codes indicated by SERV, LAYR, and CODE
are defined by OPCN-1. When asking the
manufacturer of a target slave station to make a
check, inform the manufacturer of these codes.
CONNECTION MONITOR
CONNECTION MONITOR:
The communication status of each slave station is indicated.
One of the following values is indicated:
"0" : Normal communication
"-" : Disconnected
"E" : Error(from ER01 to ER05 indicated in Table III-2-5)
" " (blank): Slave station not included in MAX SLAVE NO.
NOTE
LINK STATUS and CONNECTION MONITOR
provide real-time communication status indications.
So, for an error that periodically occurs, the
indication blinks.
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B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H
Procedure
(1) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
Screen 2-4
Screen 2-5
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2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04
Setting items
Table III-2-4
Item Description
Station number of the slave station.
STATION NO.
Setting range: 1 to 31(Note)
Communication speed.
Setting range: 0 to 3
0: 1.0 Mbps
1: 500 kbps
2: 250 kbps
BAUD-RATE 3: 125 kbps
Two methods of setting are available:
- Input using numeric keys
- Input by soft key selection
(Displayed when the cursor is placed on this
parameter)
Start address of an area for storing communication
status.
Setting range: R area of the PMC
The storing of communication status can be disabled
STATUS ADDRESS
by selecting the soft key [DISABLE] displayed when
the cursor is placed on this parameter.
When the storing of communication status is
disabled, "----" is displayed.
OPTION1 Not used
OPTION2 Not used
Determines the method of allocating a DI/DO data
area.
Setting: 0, 1
0: DI/DO data transfer function
A DI data area and DO data area are allocated for one
station.
1: Global I/O transfer function
DI/DO MAP MODE
A DI data area is allocated for the number of stations
set in MAX SLAVE NO. plus 1, and a DO data area is
allocated for one station.
Two methods of setting are available: input using
numeric keys and input by soft key selection.
(Displayed when the cursor is placed on this
parameter)
Maximum slave number that takes in DO data when
global I/O transfer is performed.
Setting range: 1 to 31
MAX SLAVE NO.
When DI/DO data transfer (NORMAL) is selected in
DI/DO MAP MODE, this parameter is disabled and "--
" is displayed.
DO data area start address.
DO ADDRESS
Setting range: R area of the PMC
DO data area size.
Setting range: 0 to 128(Caution)
DO SIZE
(Unit: Bytes)
When DO is not used, set 0.
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B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H
Table III-2-4
Item Description
DI data area start address.
DI ADDRESS
Setting range: R area of the PMC
DI data area size.
Setting range: 0 to 128(Caution)
DI SIZE
(Unit: Bytes)
When DI is not used, set 0.
CAUTION
When using the global I/O transfer function, ensure
that the DI data size and DO data size of each slave
station on the network do not exceed 48 bytes.
NOTE
When using the global I/O transfer function, set
slave station numbers sequentially to allocate an
area efficiently.
Setting parameters
(2) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(4) With the cursor keys, move the cursor to an item for which data
is to be entered.
(6) Select the soft key [INPUT] to execute the input of data.
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2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04
(c) Select the soft key [INPUT] to execute the input of data.
Thus, the set data is stored in the nonvolatile memory of the CNC.
Restart
(1) Place the CNC in the MDI mode.
(2) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(4) Select the soft key [START]. The slave function is restarted with
the current settings displayed on Screen 2-5.
NOTE
When LINK STARTED is displayed, the slave
station waits for initialization service from the master
station.
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B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H
DO data allocation
[DO ADDRESS] DO data from the local slave station to ↑
the master station [DO SIZE]
↓
DI data allocation when DI/DO data transfer is set (when DI/DO MAP MODE = 0)
[DI ADDRESS] DI data from the master station to the ↑
local slave station [DO SIZE]
↓
DI data allocation when global I/O transfer is set (when DI/DO MAP MODE = 1)
↑
DI data from the master station to the
[DI ADDRESS] [DO SIZE]
local slave station ↓
DO data from slave station #1 to the
+[DI SIZE]× 1
master station
DO data from slave station #2 to the
+[DI SIZE]× 2
master station
DO data from slave station #3 to the
+[DI SIZE]× 3
master station
: :
Not used. (The area for the local slave
+[DI SIZE]× station is not used. The area can be
[STATION NO] used for other purposes such as a DO
data output area for the local station.)
: :
+[DI SIZE]× DO data from slave station #[MAX
[MAX SLAVE NO] SLAVE NO] to the master station
Example:
When [STATION NO] = 2, [MAX SLAVE NO] = 3, [DI
ADDRESS] = R0300, and [DI SIZE] = 10 for a slave station
performing global I/O transfer, DI data is allocated as follows:
DI data from the master station to
R0300
slave station #2
DO data from slave station #1 to the
R0310
master station
Not used
R0320
NOTE
For global I/O transfer, note the following when
allocating DI data:
- [DI/DO DATA SIZE] must match the maximum size
of other slaves.
- The total DI data area size required is [DI/DO
DATA SIZE] × [MAX SLAVE NO].
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2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04
Conditions for taking in DO data from a remote slave station to the master
station
When the two conditions below are satisfied, DO data from a remote
slave station to the master station is taken in.
Condition 1 : 48 bytes ≥ x bytes ≥ y bytes
where
x : Size of DI data from the master station to the local slave
station
y : Size of DO data from a remote slave station to the master
station
Condition 2 : Station m ≥ Station n
where
m : [MAX SLAVE NO] set at the local slave station
n : Station number of a remote slave station
Example:
When the station number of the local slave station is 2, there are
five remote slave stations, and each slave station is set as
follows:
- Setting of slave station #1: DO data size = 16 bytes
- Setting of slave station #2: [MAX SLAVE NO] = 4,
[STATION NO] = 2, [DI/DO MAP MODE] =2, [DI/DO
DATA SIZE] = 32
- Setting of slave station #3: DO data size = 32 bytes
- Setting of slave station #4: DO data size = 48 bytes
- Setting of slave station #5: DO data size = 8 bytes
According to the restrictions on global I/O transfer:
- Slave station #4 does not satisfy condition 1.
- Slave station #5 does not satisfy condition 2.
So, slave station #2 takes in only DO data from slave station #1
to the master station and DO data from slave station #3 to the
master station.
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B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H
Bit 7 : LINK STATUS (status of the link with the master station)
- When LINK STATUS = 0, the link is disconnected.
- When LINK STATUS = 1, communication is performed
normally.
Bits 6, 5 : Reserved (0 at all times)
Bit 4 : Abort detection
Bit 3 : CRC error detection
Bit 2 : Overrun error detection
Bit 1 : Detection of data consisting of an incorrect number of bits
Bit 0 : Receive buffer overflow
NOTE
Many errors are caused by hardware failures (on
communication boards or communication cables)
and noise. Recheck the method of communication
cable connection, terminating resistor, and noise
protection.
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2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04
Bit 7 : LINK STATUS (status of the link with a remote slave station)
- When LINK STATUS = 0, the link is disconnected.
- When LINK STATUS = 1, communication is performed
normally.
Bits 6 to 0 : Reserved (0 at all times)
Communication status for user visual check (when DI/DO MAP MODE = 0
[DI/DO data transfer])
This status can be displayed by selecting the soft key [STATUS] on
the slave station setting screen (Screen 2-5).
Screen 2-7
(Screen 2-7 shows that the local slave station (#5) and the master
station are communicating with each other normally.)
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B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H
Communication status for user visual check (when DI/DO MAP MODE = 1
[global I/O transfer])
This status can be displayed by selecting the soft key [STATUS] on
the slave station setting screen (Screen 2-5).
Screen 2-8
(Screen 2-8 shows that the local slave station (#5) and the master
station are communicating with each other normally, and that the
local slave station is performing global I/O transfer with only slave
station #1.)
ERROR STATUS
ERROR STATUS (1 byte):
Communication line errors detected by a slave station are
indicated in hexadecimal.
NOTE
Many errors are caused by hardware failures (on
communication boards or communication cables)
and noise. Recheck the method of communication
cable connection, terminating resistor, and noise
protection.
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2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04
Table III-2-6
LINK SERV LAYR CODE Description Cause/action
Input/output normal:
Input/output service is being
ON 00H 00H 00H ---------------------
performed with the master station
normally.
Disconnected: Turn on the power to the master station
OFF 00H 00H 00H Communication with the master or make the master station ready for
station is disconnected. communication.
Initialization instruction rejected:
An attempt by the master station to
Check the initialization parameters (I/O
perform initialization service for the
ER01 30H 81H 20H SIZE, slave type) of the master station
slave station is rejected by the slave
and slave station.
station because of an initialization
parameter mismatch.
If this error occurs frequently, first check
DL_len invalid:
for hardware failures (on communication
When input/output service is
boards, communication cables) and
ER02 30H 80H A1H performed, the data length of a
check noise protection. If this error still
request frame from the master station
occurs, ask the manufacturer of the
is invalid.
master station to make a check.
NOTE
1 The codes indicated by SERV, LAYR, and CODE
are defined by OPCN-1. When asking the
manufacturer of the master station to make a check,
inform the manufacturer of these codes.
2 LINK STATUS provides a real-time communication
status indication. So, for an error that periodically
occurs, the indication blinks.
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B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H
CONNECTION MONITOR
CONNECTION MONITOR:
The communication status of each slave station is indicated.
One of the following values is indicated:
"0" : Normal communication
"-" : Disconnected
"E" : Error (ER01 or ER02 indicated in Table III-2-6)
"*" : Local slave station
" " (blank) : Slave station not included in MAX SLAVE NO.
NOTE
LINK STATUS and CONNECTION MONITOR
provide real-time communication status indications.
So, for an error that periodically occurs, the
indication blinks.
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2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04
Setting parameters
Set the parameters below when setting the slave function by using the
DPL/MDI operation package with PMi-D/H.
NOTE
When using the global I/O transfer function, set
slave station numbers sequentially to allocate an
area efficiently.
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B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H
30107 Maximum slave station number from which data is received by the local
station when the global I/O transfer function is used
CAUTION
When using the global I/O transfer function, ensure
that the DI data size and DO data size of each slave
station on the network do not exceed 48 bytes.
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2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04
CAUTION
When using the global I/O transfer function, ensure
that the DI data size and DO data size of each slave
station on the network do not exceed 48 bytes.
NOTE
When any of the parameters above is modified,
alarm 000 (power-off request) is issued. So, the
power must be turned off then back on. A modified
parameter value does not become effective until the
power is turned off then back on.
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B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H
Diagnostic data
When the DPL/MDI operation package is used with PMi-D/H, check
the communication status for user visual check of the slave function
according to the diagnostic data below.
NOTE
Many errors are caused by hardware failures (on
communication boards or communication cables)
and noise. Recheck the method of communication
cable connection, terminating resistor, and noise
protection.
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2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04
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B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H
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2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04
- 78 -
B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H
- 79 -
2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04
R0300 00 34
12 If the ladder program reads R0300
during this period, 0034 (hex) is read.
R0300 12 34
- 80 -
B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H
CAUTION
If the size of the data section to be synchronized is
increased by combining multiple bytes of data,
synchronization may become difficult.
In such a case, divide the data section on a
variable-by-variable basis before setting
synchronization flags.
- 81 -
3.Power Mate-D/F/H OPERATION B-62714EN/04
3 Power Mate-D/F/H
This chapter describes the setting procedure for operating the slave
function.
NOTE
With PMi-D/H, only the slave function can be used.
With PMi-D/H, the I/O Link-II board (A20B-8100-
0310) and I/O Link-II board B (A20B-8100-0381) can
be used.
When using the I/O Link-II board with PMi-D/H, read
this chapter instead of Chapter 2.
- 82 -
B-62714EN/04 OPERATION 3.Power Mate-D/F/H
Setting parameters
Parameters
0171 DI byte length
CAUTION
When using the global I/O transfer function, ensure
that the DI data size and DO data size of each slave
station on the network do not exceed 48 bytes.
NOTE
When using the global I/O transfer function, set
slave station numbers sequentially to allocate an
area efficiently.
- 83 -
3.Power Mate-D/F/H OPERATION B-62714EN/04
CAUTION
The baud rate is fixed at 1 Mbps.
0180 Maximum slave station number from which data is received by the local
station when the global I/O transfer function is used
- 84 -
B-62714EN/04 OPERATION 3.Power Mate-D/F/H
NOTE
For communication status, a 32-byte area is
allocated from the specified internal relay address of
the start of communication status.
- 85 -
3.Power Mate-D/F/H OPERATION B-62714EN/04
For PM-D/F/H
- DO data allocation
↑
DO data from the local slave
Y1002 No.172
station to the master station
↓
- DI data allocation
↑
DI data from the master station to
X1002 No.171
the local slave station
↓
- DI data allocation
↑
DI data from the master station to
X1032 No.171
the local slave station
↓
NOTE
When the I/O Link-II board (A20B-8100-310) is used
with PMi-D/H, and DI/DO data transfer is selected,
the maximum allocatable DI/DO sizes are 32
bytes/32 bytes.
- 86 -
B-62714EN/04 OPERATION 3.Power Mate-D/F/H
DO data allocation
↑
DO data from the local slave
[No. 0182] (R area) [No.172]
station to the master station
↓
DI data allocation
↑
DI data from the master station to
[No. 0181] (R area) [No.171]
the local slave station
↓
DO data from slave station #1 to
+[No.0171]× 1
the master station
DO data from slave station #2 to
+[No.0171]× 2
the master station
DO data from slave station #3 to
+[No.0171]× 3
the master station
: :
Not used (The area for the local
slave station is not used. This
+[No.0171]× [No.0173] area can be used for output of
local station DO data or any other
purposes.)
: :
DO data from slave station [No.
+[No.0171]× [No.0180]
0180] to the master station
Example:
When [No. 0173] = 2, [No. 0180] = 3, [No. 0181] = 300, and
[No. 0171] = 10 for a slave station performing global I/O
transfer, DI data is allocated as follows:
R0300 DI data from the master station to
slave station #2
R0310 DO data from slave station #1 to
the master station
R0320 Not used
- 87 -
3.Power Mate-D/F/H OPERATION B-62714EN/04
When the two conditions below are satisfied, DO data from a remote
slave station to the master station is taken in.
CAUTION
When the network includes a CNC that has I/O
Link-II board B mounted, the global I/O transfer
function cannot be used.
- 88 -
B-62714EN/04 OPERATION 3.Power Mate-D/F/H
Example:
When the station number of the local slave station is 2, there are
five remote slave stations, and each slave station is set as
follows:
- Setting of slave station #1: DO data size = 16 bytes
- Setting of slave station #2: [MAX SLAVE NO] = 4,
[STATION NO] = 2, [DI/DO MAP MODE] =2, [DI/DO
DATA SIZE] = 32
- Setting of slave station #3: DO data size = 32 bytes
- Setting of slave station #4: DO data size = 48 bytes
- Setting of slave station #5: DO data size = 8 bytes
According to the restrictions on global I/O transfer:
- Slave station #1 does not satisfy condition 1.
- Slave station #4 does not satisfy condition 1.
- Slave station #5 does not satisfy condition 2.
So, slave station #2 takes in only DO data from slave station #3
to the master station.
DI data allocation at slave station #2
Not used
(For slave station #1) 32 bytes
Not used
(16 bytes)
- 89 -
3.Power Mate-D/F/H OPERATION B-62714EN/04
ERROR STATUS
[No. 0187] (R area)
CAUTION
A communication status area for 32 stations is
always allocated. The area for a free station number
cannot be used for other purposes.
- 90 -
B-62714EN/04 OPERATION 3.Power Mate-D/F/H
ERROR STATUS
Bit 7 : LINK STATUS (status of the link with the master station)
- When LINK STATUS = 0, the link is disconnected.
- When LINK STATUS = 1, communication is performed normally.
Bit 6 : Short frame error
Bit 5 : Abort detection
Bit 4 : Detection of data consisting of an incorrect number of bits
Bit 3 : Overrun error detection
Bit 2 : FCS error detection
Bits 1, 0 : Reserved (0 at all times)
NOTE
Many errors are caused by hardware failures (on
communication boards or communication cables)
and noise. Recheck the method of communication
cable connection, terminating resistor, and noise
protection.
Bit 7 : LINK STATUS (status of the link with a remote slave station)
- When LINK STATUS = 0, the link is disconnected.
- When LINK STATUS = 1, communication is performed
normally.
Bits 6 to 0 : Reserved (0 at all times)
NOTE
1 When the value set in parameter No. 180 is not 0, a
32-byte communication status area is allocated.
2 When the value set in parameter No. 180 is 0, no
communication status area is allocated.
- 91 -
3.Power Mate-D/F/H OPERATION B-62714EN/04
The I/O Link-II function does not exchanges data in synchronism with
a ladder program, so that the function does not guarantees the
concurrency of DI data consisting of 2 bytes or more. This means that
when a ladder program reads 2-byte DI data, for example, the higher
byte and lower byte of the data may be updated at different timings.
R0300 00 34
12 If the ladder program reads R0300
during this period, 0034 (hex) is read.
R0300 12 34
- 92 -
B-62714EN/04 OPERATION 3.Power Mate-D/F/H
CAUTION
If the size of the data section to be synchronized is
increased by combining multiple bytes of data,
synchronization may become difficult.
In such a case, divide the data section on a
variable-by-variable basis before setting
synchronization flags.
- 93 -
IV. CONNECTION
B-62714EN/04 CONNECTION 1.COMMUNICATION FUNCTION CONNECTION
1 COMMUNICATION FUNCTION
CONNECTION
This chapter provides information required for I/O Link-II connection.
CAUTION
For conditions on using equipment other than the
board, contact the manufacturer of the equipment.
For network installation, care must be taken to
protect against noise sources. Provide a sufficient
space to separate noise sources such as power
lines and motors electrically from the network
cabling, and also ground each device. If the
impedance of ground is too high for sufficient
grounding, a communication error can occur. Before
actual operation after equipment installation,
conduct a communication test for confirmation.
FANUC is not liable for network trouble that arises
from equipment other than the board.
- 97 -
1.COMMUNICATION FUNCTION CONNECTION CONNECTION B-62714EN/04
NOTE
Recommended cable:
KPEV-S 2P 0.9 mm2 manufactured by Hitachi Cable
Ltd., or equivalent
- 98 -
B-62714EN/04 CONNECTION 1.COMMUNICATION FUNCTION CONNECTION
TA(T1) TA(T1)
TB(T2) TB(T2)
A A
B B
SG SG
SHD SHD
FG FG
Fig. 3.5(a) Example of connection for the three-wire system and 7-pin
terminal block (for terminal station)
NOTE
Ground the cable shield at both ends of the cable by
using cable clamps.
- 99 -
1.COMMUNICATION FUNCTION CONNECTION CONNECTION B-62714EN/04
TA (T1)
TB (T2)
B
Shield Shield
SG
SHD
FG
Fig. 3.5(b) Example of connection for the three-wire system and 7-pin
terminal block (for intermediate station)
NOTE
Ground the cable shield at both ends of the cable by
using cable clamps.
- 100 -
B-62714EN/04 CONNECTION 1.COMMUNICATION FUNCTION CONNECTION
Cable
Clamp
Ground plate
Secure the cable with clamps so that if the cable is pulled, no tension
is applied to the connector at each end of the cable. The clamp serves
also for cable shield grounding.
- 101 -
1.COMMUNICATION FUNCTION CONNECTION CONNECTION B-62714EN/04
The signal cables belong to group C. For the method of separating the
signal cables from Groups A and B, refer to the connection manual
(B-63003EN, etc.) of each CNC.
All cables that are run into the CNC unit and require shielding must
be clamped as shown below. The Ethernet twisted pair cable must
also be shielded in this way. This clamping serves not only to secure
cables but also to perform shielding, and therefore is extremely
important to stable system operation. Be sure to clamp the cables.
Peel off part of the cable cover as shown in the figure to expose the
outer coating of the shield, and press the outer coating against the
ground plate with the clamp fixture.
The machine tool builder must prepare a ground plate and install it as
follows:
Ground plate
Cable
Cable clamp
Ground plate
Shield
Cable cover
- 102 -
B-62714EN/04 CONNECTION 1.COMMUNICATION FUNCTION CONNECTION
Ground terminal
(used for grounding)
Clamp fixture mounting hole
12mm
20mm
55mm max
28mm
6mm
17mm
- 103 -
2.16/18/21-B, 16/18-C CONNECTION B-62714EN/04
2 16/18/21-B, 16/18-C
This chapter provides information required for connecting the I/O
Link-II board when 16/18/21-B or 16/18-C is used.
- 104 -
B-62714EN/04 CONNECTION 2.16/18/21-B, 16/18-C
2.1 SPECIFICATIONS
- Series 21-MODEL B
Name I/O Link-II board
A02B-0218-J282 (slave)
Ordering code
A02B-0218-J283 (master)
Board drawing number A16B-2202-0152
Heat dissipation 9 (W)(Note 1)
Installation condition (Note 2)
NOTE
1 For the heat dissipation of the CNC and optional
units, refer to the connection manual of the CNC.
2 When using the I/O Link-II board, observe the
installation condition (intra-cabinet environment
condition) of the CNC controller unit where the board
is installed.
- 105 -
2.16/18/21-B, 16/18-C CONNECTION B-62714EN/04
2.2 INSTALLATION
- 106 -
B-62714EN/04 CONNECTION 2.16/18/21-B, 16/18-C
Fig. 2(b) Exterior view of the terminal block on the cable connection
side
- 107 -
2.16/18/21-B, 16/18-C CONNECTION B-62714EN/04
(2) Using the procedure below, connect the I/O Link-II cable to the
terminal block on the cable connection side separated from the
interface board. See Fig. 2(c).
- Connect the paired wires of the cable to signal A and signal
B.
Make a connection to SG.
For a station where a terminating resistor is to be connected,
connect TA and TB with each other.
Terminal block on the cable
connection side
M3 screw terminal (7 terminals)
SHG SG B A
FG TB TA
- 108 -
B-62714EN/04 CONNECTION 2.16/18/21-B, 16/18-C
(3) Secure the terminal block on the cable connection side to the
terminal block on the printed circuit board side of the interface
board with the mounting screws.
Terminal block on
the printed circuit
board side
Terminal block
on the cable
connection
side
I/O Link-II
cable
Fig. 2(d) Attaching the terminal block on the cable connection side to
the interface board
NOTE
The terminal block on the cable connection side is
delivered with the printed circuit board. Place an
order on the terminal block, if necessary, according
to the following table:
Manufacturer Model FANUC ordering code
Fujicon F5205A-7P-CA A63L-0001-0619#A
- 109 -
3.LCD-MOUNTED TYPE 16i/18i/21i-A/BCONNECTION B-62714EN/04
- 110 -
B-62714EN/04 CONNECTION3.LCD-MOUNTED TYPE 16i/18i/21i-A/B
3.1 SPECIFICATIONS
NOTE
1 For the power supply capacity and heat dissipation
of the CNC and optional units, refer to the
connection manual of the CNC.
2 When using the I/O Link-II board, observe the
installation condition (intra-cabinet environment
condition) of the CNC controller unit where the
board is installed.
- 111 -
3.LCD-MOUNTED TYPE 16i/18i/21i-A/BCONNECTION B-62714EN/04
3.2 INSTALLATION
- The I/O Link-II board can be installed in any option slot of the
one-slot or three-slot basic unit.
I/O Link-II
interface board
I/O Link-II
interface board
Mother board
- 112 -
B-62714EN/04 CONNECTION3.LCD-MOUNTED TYPE 16i/18i/21i-A/B
TB1
Terminal block on
the printed circuit
board side
Mis-insertion
protection
Fig. 3(b) Exterior view of the terminal block on the cable connection
side (A02B-0236-K201)
- 113 -
3.LCD-MOUNTED TYPE 16i/18i/21i-A/BCONNECTION B-62714EN/04
(2) Using the procedure below, connect the I/O Link-II cable to the
terminal block on the cable connection side separated from the
interface board. See Fig. 3(c).
Mis-insertion
protection key
SG B A T2 T1
- 114 -
B-62714EN/04 CONNECTION3.LCD-MOUNTED TYPE 16i/18i/21i-A/B
(3) Secure the terminal block on the cable connection side to the
terminal block on the printed circuit board side of the interface
board with the mounting screws.
TB1
Fig. 3(d) Attaching the terminal block on the cable connection side to
the interface board
- 115 -
4.STAND-ALONE TYPE 16i/18i/21i-A CONNECTION B-62714EN/04
- 116 -
B-62714EN/04 CONNECTION 4.STAND-ALONE TYPE 16i/18i/21i-A
4.1 SPECIFICATIONS
NOTE
1 For the power supply capacity and heat dissipation
of the CNC and optional units, refer to the
connection manual of the CNC.
2 When using the I/O Link-II board, observe the
installation condition (intra-cabinet environment
condition) of the CNC controller unit where the board
is installed.
- 117 -
4.STAND-ALONE TYPE 16i/18i/21i-A CONNECTION B-62714EN/04
4.2 INSTALLATION
TBA
- 118 -
B-62714EN/04 CONNECTION 4.STAND-ALONE TYPE 16i/18i/21i-A
Connector
Connector pin assignment
TBA 1 2 3 4 5
Mounting
screw
Cable connector:
Manufactured by Phoenix Contact
MSTB2.5/5-STF-5.08 (delivered with the product)
Applicable wire material AWG24-12
NOTE
A crimp terminal can also be used.
Twist the wires from which the cover is peel off, then
install a crimp terminal.
The following crimp terminal is recommended:
- AI series manufactured by Phoenix Contact
(Special tool ZA3)
- 119 -
4.STAND-ALONE TYPE 16i/18i/21i-A CONNECTION B-62714EN/04
Connector
Connector pin assignment
TBA 1 2 3 4 5 Mounting
screw
Cable connector:
Manufactured by Hirose Electric
HR31-5.08P-5SC (plug)
HR31-SC-121 x 5 (crimp terminal) :
Applicable wire material 0.25 to 1.65 mm2
NOTE
The crimp terminal is not delivered with the board.
- 120 -
B-62714EN/04 CONNECTION 4.STAND-ALONE TYPE 16i/18i/21i-A
(5) Insert the plug into the board, then tighten the machine screw of
the plug. The machine screw of the plug has a tip of + bit and
number 0.
This crimp terminal can connect and crimp two cables with the multi-
drop method.
Wire Wire
Line expansion
When a CNC is to be added to an existing line, another crimp
terminal (A02B-0259-K211) is required.
(1) Extract the crimp terminal from the plug on the CNC at the last
stage of the line.
(2) Remove the existing communication cable from the crimp
terminal.
(3) Crimp the communication cable and the additional
communication cable onto a new crimp terminal, then insert the
new crimp terminal into the plug.
- 121 -
5.Power Mate-D/F/H CONNECTION B-62714EN/04
5 Power Mate-D/F/H
This chapter provides information required for connecting the I/O
Link-II board when Power Mate-D/F/H is used.
- 122 -
B-62714EN/04 CONNECTION 5.Power Mate-D/F/H
5.1 SPECIFICATIONS
The I/O Link-II board of Power Mate-D/F/H is built into the main unit
of Power Mate-D/F/H.
- Power Mate-D/F/H
Name I/O Link-II board
A02B-0166-H051 (Power Mate-D)
Ordering code A02B-0198-H050 (Power Mate-F)
A02B-0211-J050 (Power Mate-H)
Board drawing number A20B-2100-0040 or A20B-2100-0041
Power supply capacity Included in the power supply capacity and
heat dissipation of the main unit of each
Heat dissipation
Power Mate model.
NOTE
1 The installation condition of the I/O Link-II board is
the same as the installation condition (intra-cabinet
environment condition) of the main CNC unit.
2 A20B-2100-0040 and A20B-2100-0041 are
compatible with each other.
- 123 -
5.Power Mate-D/F/H CONNECTION B-62714EN/04
5.2 CONNECTION
Relay terminal
unit
PCR connector
manufactured by
Honda (20 pins)
I/O Link-II
Fig. 5.2(a) Power Mate connection
The I/O Link-II board of the Power Mate is built into the control unit
of the Power Mate. A relay terminal unit is externally required for
connection to the I/O Link-II cable. This unit is connected to the
Power Mate via a branch cable.
DI/DO connectors such as for emergency stop are provided on the
board.
- 124 -
B-62714EN/04 CONNECTION 5.Power Mate-D/F/H
(1) Connectors on the I/O Link-II board (viewed from the bottom of
the unit)
JD2
FANUC JD23
I/O
Link-II
CM42
CM41
Machine side
Power magnetics cabinet CM41
interface CM42
SW1
Base printed
circuit board
I/O Link-II card
Fig. 5.2(b) I/O Link-II board connector drawing
NOTE
1 The installation condition of the I/O Link-II board is
the same as the installation condition (intra-cabinet
environment condition) of the main CNC unit.
2 A20B-2100-0040 and A20B-2100-0041 are
compatible with each other.
SW1 to SW4 are not installed on the following
printed circuit boards of the I/O Link-II board:
A20B-2100-0040/02A and later
A20B-2100-0041/02A and later
3 The board for the Power Mate provides no LED
indication.
4 On the board for the Power Mate, authorization is
performed using parameters.
- 125 -
5.Power Mate-D/F/H CONNECTION B-62714EN/04
16.7
JD23
45.0
TB1
AI BI S SH AO BO SG SHD TMA TMR TMB SHG
1 12
16.7
153.0
42 4.5
Unit: mm
Fig. 5.2(c) Relay terminal unit
100
- 126 -
B-62714EN/04 CONNECTION 5.Power Mate-D/F/H
35
25
(b) Screwing
The relay terminal unit is screwed using the mounting
holes.
11.6
2-M4 163.0
- 127 -
5.Power Mate-D/F/H CONNECTION B-62714EN/04
Connect the I/O Link-II cable to the relay terminal unit as shown
below. The relay terminal unit is connected to the Power Mate via a
branch cable.
PCR connector
manufactured by Honda
(20 pins)
I/O Link-II board
Branch cable(Note 1)
Ferrite core(Note 2)
PCR connector
manufactured by Honda
(20 pins)
NOTE
1 A branch cable is to be prepared by the machine
tool builder or is to be purchased from FANUC. For
purchase from FANUC, specify the ordering code
A02B-0166-K891 (cable length: 300 mm). A branch
cable purchased from FANUC is not provided with a
ferrite core. The machine tool builder is to prepare a
ferrite core.
2 For a branch cable, a ferrite core is required to
improve noise protection. Install a ferrite core as
close as possible to the Power Mate. Select a ferrite
core that satisfies the following:
(1) The outer diameter of the branch cable (A02B-
0166-K891) is about 6.2 mm.
(2) A connector is provided at each end of the
branch cable. So, a split type ferrite core is
required.
Recommended ferrite core:
ZCAT2032-0930 manufactured by TDK
- 128 -
B-62714EN/04 CONNECTION 5.Power Mate-D/F/H
Cable 1
Cable 2
NOTE
Ground the cable shield to the cable clamp. The
cable need not be connected to pins (4) and (8).
- 129 -
5.Power Mate-D/F/H CONNECTION B-62714EN/04
Data signal B
Signal ground
Shield
Cable 2
Data signal A
Data signal B
Signal ground
Shield
SHG (FG)
- 130 -
B-62714EN/04 CONNECTION 5.Power Mate-D/F/H
JD23 JD23
Ferrite core
PCR connector
manufactured by Honda
(20 pins)
Connector: PCR-
E20FS or PCR-E20FA
Housing: PCR-V20LA
Recommended wire:
A66L-0001-0248#10P (#28AWG x 10 pairs)
Max. length: 300 mm (to be made as short as possible)
FANUC cable specification:
A02B-0166-K891 (300 mm long, without ferrite core)
- 131 -
5.Power Mate-D/F/H CONNECTION B-62714EN/04
- 132 -
B-62714EN/04 CONNECTION 5.Power Mate-D/F/H
Overview
Power Mate
Connector for 20-pin
Base printed I/O Link-II ribbon cable Machine
circuit board board operator's
panel
Relay
terminal
PCR connector unit
manufactured by Honda
(20 pins)
I/O Link-II
Fig. 5.4(a) Power Mate connection diagram
The I/O Link-II board is provided with built-in DI/DO for responding
at high speed without passing through the I/O Link-II.
<1> Sixteen DI points and sixteen DO points can be used.
<2> All DIs are DC input signals B.
Common switching
7 points x 1 set, 8 points x 1 set, 1 point 24 V common fixed
<3> DOs are of sink type.
<4> The external dimensions of the Power Mate unit are the same as
regular types.
The 20-pin ribbon cable comes out from the bottom of the Power
Mate unit.
NOTE
1 DOs on this board are of sink type, so this board is
not CE mark-compliant. When this board is used in
CE mark-compliant mode, the DOs of this board
cannot be used.
If DOs are needed, use I/O that matches the CE
mark-compliant FANUC I/O Link.
2 The CE mark-compliant label is not attached onto
the Power Mate in which this board is incorporated.
- 133 -
5.Power Mate-D/F/H CONNECTION B-62714EN/04
A
B
10 1
(When viewed from the cable side)
Fig. 5.4(b) Connector pin numbers
- 134 -
B-62714EN/04 CONNECTION 5.Power Mate-D/F/H
Signal specifications
- Input signal specifications (DC input signal B)
DC input signals B are high-speed signals that are sent to the Power
Mate from the machine.
(1) The contacts on the machine side must satisfy the following:
Contact capacity: 30 VDC, 16 mA min.
Leakage current between open contacts:
1 mA max. (voltage 26.4 V)
Voltage drop between closed contacts:
2 V max. (current 8.5 mA, cable voltage drop included)
NOTE
DC input signals B can also be used with the
following input specifications:
Voltage drop between closed contacts:
3.5 V max.
(current 8.5 mA, cable voltage drop included)
Receiver delay time: 4 ms max.
Machine
DC input signal
OFF Logic 0
2 ms max. 2 ms max.
- 135 -
5.Power Mate-D/F/H CONNECTION B-62714EN/04
DC input signal
Receiver output
Filter and level
conversion circuit
Receiver circuit
NOTE
The safety standard requires the use of the sink
type.
- 136 -
B-62714EN/04 CONNECTION 5.Power Mate-D/F/H
Signal
Protection resistor
Regulated power
supply
Fig. 5.4(f)
NOTE
Connect 0V on the machine power supply to 0V on
the control unit (CM41-A10, B10, CM42-A10, B10).
Do not make a ground connection on the machine
side.
Signal list
- DI signals
PMC ADDRESS
#7 #6 #5 #4 #3 #2 #1 #0
X1000 DI07 DI06 DI05 DI04 DI03 DI02 DI01 DI00
41-B05 41-A5 41-B04 41A04 41-B03 41-A03 41-B02 41-A02
#7 #6 #5 #4 #3 #2 #1 #0
X1001 DI17 DI16 DI15 DI14 DI13 DI12 DI11 DI10
42-B05 42-A5 42-B04 42A04 42-B03 42-A03 42-B02 42-A02
: DC input signal B
NOTE
The above signals are used as fixed-address input
signals such as an emergency stop input signal.
Their addresses vary from one Power Mate model to
another. So, refer to the relevant connection
manual.
- DO signals
#7 #6 #5 #4 #3 #2 #1 #0
Y1000 DO07 DO06 DO05 DO04 DO03 DO02 DO01 DO00
41-B09 41-A09 41-B08 41A08 41-B07 41-A07 41-B06 41-A06
#7 #6 #5 #4 #3 #2 #1 #0
Y1001 DO17 DO16 DO15 DO14 DO13 DO12 DO11 DO10
42-B09 42-A09 42-B08 42A08 42-B07 42-A07 42-B06 42-A06
- 138 -
B-62714EN/04 CONNECTION 5.Power Mate-D/F/H
Machine interface
Male Male
Female Female
Fig. 5.4(g)
- 139 -
5.Power Mate-D/F/H CONNECTION B-62714EN/04
DI connection details
Example of connection
Pin No.
Bit No.
Address No.
Emergency stop
- 140 -
B-62714EN/04 CONNECTION 5.Power Mate-D/F/H
Example of connection
Pin No.
Bit No.
Address No.
- 141 -
5.Power Mate-D/F/H CONNECTION B-62714EN/04
DO connection details
Regulated
power supply
0V +24V
- 142 -
B-62714EN/04 CONNECTION 5.Power Mate-D/F/H
Regulated
power supply
0V +24V
- 143 -
6.Power Mate i-D/H CONNECTION B-62714EN/04
- 144 -
B-62714EN/04 CONNECTION 6.Power Mate i-D/H
6.1 SPECIFICATIONS
With the Power Mate i, the I/O Link-II slave board and I/O Link-II
slave board B are used. These two types of slave boards differ in the
interface connector.
NOTE
The installation condition of the two types of slave
boards above is the same as the installation
condition (intra-cabinet environment condition) of
the main CNC unit.
Interface connector
Power Mate i
Interface connector
I/O Link-II
TBA
The interface connector for the I/O Link-II board of the Power Mate i
is a 5-pin connector, and two I/O Link-II cable wires are installed.
Terminating resistors are built into the I/O Link-II board. So, connect
T1 with T2 by using a wire.
- 145 -
6.Power Mate i-D/H CONNECTION B-62714EN/04
NOTE
1 This interface is based on the three-wire system,
with two FGs omitted from the 7-pin terminal block.
Perform cable clamping and shielding with clamp
fixtures.
2 When the I/O Link-II slave board is used, the
interface connector must be detached (with the
communication cable connected) before the base
printed circuit board can be installed or removed.
When I/O Link-II slave board B is used, the base
printed circuit board can be installed or removed
without detaching the interface connector if the
communication cable is not disturbing.
3 On the communication cable, attach a ferrite core as
close as possible to the connector TBA (to improve
noise protection).
(1) When the DI/DO data transfer function is used, the DI/DO size is
extended from 62 bytes/62 bytes to 128 bytes/128 bytes.
Moreover, the allocation area is changed from X/Y addresses to
R addresses.
(2) The communication connector and the method of communication
cable connection are changed. Wires, after crimped to a special
crimp terminal with a crimping tool compliant with JIS C9711,
are inserted into a plug. When a wrong wiring is made, a rod of
Φ1 mm can be used for extraction. A plug (cable-side connector)
is delivered with I/O Link-II slave board B. However, a crimp
terminal (A02B-0259-K211) must be ordered separately. For line
expansion, an additional crimp terminal is required.
(3) The I/O Link-II slave board imposes a restriction on the
installation and removal of the base printed circuit board of the
Power Mate i. On the other hand, I/O Link-II slave board B does
not impose such a restriction.
- 146 -
B-62714EN/04 CONNECTION 6.Power Mate i-D/H
NOTE
1 If I/O Link-II slave board B and I/O Link-II board B of
the CNC are placed on the same line, the global I/O
transfer function does not operate normally on the
I/O Link-II board of the Power Mate i. (The DI/DO
data transfer function can operate normally.)
2 If I/O Link-II slave board B and I/O Link-II board
B1/B2 of the CNC are on the same line, the global
I/O transfer function does not operate normally on
the I/O Link-II board of the Power Mate-D/F/H. (The
DI/DO data transfer function can operate normally.)
- 147 -
6.Power Mate i-D/H CONNECTION B-62714EN/04
6.2 INSTALLATION
The I/O Link-II board can be installed in any option slot of the basic
unit.
TBA
- 148 -
B-62714EN/04 CONNECTION 6.Power Mate i-D/H
Connector
Connector pin assignment
TBA 1 2 3 4 5
Mounting
screw
Cable connector:
Manufactured by phoenix Contact
MSTB2.5/5-STF-5.08 (delivered with the product)
Applicable wire material AWG24-12
NOTE
A crimp terminal can also be used.
Twist the wires from which the cover is peel off, then
install a crimp terminal.
The following crimp terminal is recommended:
- AI series manufactured by Phoenix Contact
(Special tool ZA3)
- 149 -
6.Power Mate i-D/H CONNECTION B-62714EN/04
Connector
Connector pin assignment
TBA 1 2 3 4 5 Mounting
screw
Cable connector:
Manufactured by Hirose Electric
HR31-5.08P-5SC (plug)
HR31-SC-121 x 5 (crimp terminal)
Applicable wire material 0.25 to 1.65 mm2
NOTE
The crimp terminal is not delivered with the board.
- 150 -
B-62714EN/04 CONNECTION 6.Power Mate i-D/H
(5) Insert the plug into the board, then tighten the machine screw of
the plug. The machine screw of the plug has a tip of + bit and
number 0.
This crimp terminal can connect and crimp two cables with the multi-
drop method.
Wire Wire
Line expansion
When a CNC is to be added to an existing line, another crimp
terminal (A02B-0259-K211) is required.
(1) Extract the crimp terminal from the plug on the CNC at the last
stage of the line.
(2) Remove the existing communication cable from the crimp
terminal.
(3) Crimp the communication cable and the additional
communication cable onto a new crimp terminal, then insert the
new crimp terminal into the plug.
- 151 -
V. MAINTENANCE
B-62714EN/04 MAINTENANCE 1.16/18/21-B, 16/18-C
1 16/18/21-B, 16/18-C
This chapter provides hardware information required for maintaining
the I/O Link-II board used with Series 16/18-B/C and 21-B.
- 155 -
1.16/18/21-B, 16/18-C MAINTENANCE B-62714EN/04
Print characters
such as connector
names
I/O
LINK-II
DC-DC
LEDM1
SW1-1
ROM SW2-1
SW3-1
SW4-1
TB1
SH1
CPU SCA JD5A
module module
JD1B1
JD1A1
- 156 -
B-62714EN/04 MAINTENANCE 1.16/18/21-B, 16/18-C
On the I/O Link-II board used with Series 16/18-B/C and 21-B, four
green LEDs (STATUS), three red LEDs (ALARM), and four green
LEDs (LEDM1) for software control display are provided for status
indication at the top of the front of the panel.
In the description below, each LED has one of the following states:
A : Turned off B : Turned on C : Blinking D : Irrelevant
I/O
LINK-II
1 2 3 4
STATUS
ALARM
LEDM1 9 8
11 10
LEDM1 (green)
No. LED indication 12 Board state
BB
1 State immediately after power-on
BB
AA The communication board is being
2
BB initialized.
AA The communication board software is
3
CA running.
AB
4 A RAM parity error occurred.
AA
BB
5 An F-bus error occurred.
AA
BA
6 An F-bus system emergency occurred.
AA
A communication error (such as an FCS
error, command error, frame length error,
BA
7 and response timeout) occurred. This
CD
indication is provided if a communication
error occurs even once.
- 157 -
1.16/18/21-B, 16/18-C MAINTENANCE B-62714EN/04
1.3 SETTING
CAUTION
The baud rate is to be fixed at 1 Mbps. Do not
change the setting.
- 158 -
B-62714EN/04 MAINTENANCE 2.LCD-MOUNT TYPE 16i/18i/21i-A/B
- 159 -
2.LCD-MOUNT TYPE 16i/18i/21i-A/B MAINTENANCE B-62714EN/04
SH1
CPU
Communi
DC-DC
cation
LSI
ROM
TB1 SH3
LED 6 5 4 3 2 1 SW1
- 160 -
B-62714EN/04 MAINTENANCE 2.LCD-MOUNT TYPE 16i/18i/21i-A/B
On the I/O Link-II board, five green LEDs and one red LED are
provided for status indication. The locations and display information
of the LEDs are described below.
In the description below, each LED has one of the following states:
LED 6 5 4 3 2 1
- 161 -
2.LCD-MOUNT TYPE 16i/18i/21i-A/B MAINTENANCE B-62714EN/04
2.3 SETTING
(1) While the power to the CNC is off, set the rotary switch (SW1)
on the board to E.
(2) Turn on the power, and check that the normal CNC screen
appears. (At this time, the SRAM is initialized.)
(3) Turn off the power, then reset SW1 from E to 0. Finally, turn on
the power again.
(4) The I/O Link-II board operates at a baud rate of 1 Mbps.
CAUTION
The baud rate is to be fixed at 1 Mbps. Do not
change the setting.
- 162 -
B-62714EN/04 MAINTENANCE 3.STAND-ALONE TYPE 16i/18i/21i-A
- 163 -
3.STAND-ALONE TYPE 16i/18i/21i-A MAINTENANCE B-62714EN/04
3.1.1 Board B1
Custom Custom
LSI LSI
MPU
SH1
TBA
- 164 -
B-62714EN/04 MAINTENANCE 3.STAND-ALONE TYPE 16i/18i/21i-A
3.1.2 Board B2
Custom Custom
LSI LSI
MPU
SH1
TBA
- 165 -
3.STAND-ALONE TYPE 16i/18i/21i-A MAINTENANCE B-62714EN/04
On the I/O Link-II board, four green LEDs (RUN, COM, SO, and
SLV) and two red LEDs (TER and PRT) are provided for status
indication. The locations and display information of the LEDs are
described below.
In the description below, each LED has one of the following states:
TBA
B(PRT)(RED)
A(TER)(RED)
4(SLV)(GREEN)
3(SO )(GREEN)
2(COM)(GREEN)
1(RUN)(GREEN)
NOTE
The face plate is indicated using dotted lines.
- 166 -
B-62714EN/04 MAINTENANCE 3.STAND-ALONE TYPE 16i/18i/21i-A
3.3 SETTING
- 167 -
4.Power Mate-D/F/H MAINTENANCE B-62714EN/04
4 Power Mate-D/F/H
This chapter provides hardware information required for maintaining
the I/O Link-II board used with Power Mate-D/F/H.
- 168 -
B-62714EN/04 MAINTENANCE 4.Power Mate-D/F/H
Connector CN4
ROM
ST1
Rotary switch
JD23 Upper CM42
Lower CM41
- 169 -
4.Power Mate-D/F/H MAINTENANCE B-62714EN/04
4.2 SETTING
NOTE
1 SW1 to SW4 are not installed on the following
printed circuit boards of the I/O Link-II board:
A20B-2100-0040/02A and later
A20B-2100-0041/02A and later
2 The board for the Power Mate provides no LED
indication.
3 On the board for the Power Mate, authorization is
performed using parameters.
- 170 -
B-62714EN/04 MAINTENANCE 5.Power Mate i-D/H
NOTE
1 The connector terminal block TBA can be attached
and detached with the I/O Link-II cable connected.
When the connector terminal block TBA is
reconnected, tighten the screws of the terminal
block again.
2 Before the board can be removed from the basic
unit, the connector terminal block TBA must be
detached.
3 For the method of attaching and detaching the
connector terminal block, see Chapter 6 of the part
for connection.
- 171 -
5.Power Mate i-D/H MAINTENANCE B-62714EN/04
Custom Custom
LSI LSI
ROM
DC-DC MPU
TBA
- 172 -
B-62714EN/04 MAINTENANCE 5.Power Mate i-D/H
On the I/O Link-II slave board, one green LED and one red LED are
provided for status indication. The locations and display information
of the LEDs are described below.
In the description below, each LED has one of the following states:
TBA
LED A (RED)
LED 2 (GREEN)
In the figure above, the face plate is indicated using dotted lines.
- 173 -
5.Power Mate i-D/H MAINTENANCE B-62714EN/04
Custom Custom
LSI LSI
MPU
SH1
TBA
- 174 -
B-62714EN/04 MAINTENANCE 5.Power Mate i-D/H
On I/O Link-II slave board B, four green LEDs (RUN, COM, SO, and
SLV) and two red LEDs (TER and PRT) are provided for status
indication. The locations and display information of the LEDs are
described below.
In the description below, each LED has one of the following states:
B(PRT)(RED)
TBA
A(TER)(RED)
4(SLV)(GREEN)
3(SO )(GREEN)
2(COM)(GREEN)
1(RUN)(GREEN)
In the figure above, the face plate is indicated using dotted lines.
- 175 -
5.Power Mate i-D/H MAINTENANCE B-62714EN/04
5.2.3 Setting
- 176 -
B-62714EN/04 Index
Index
56
•
DI/DO data allocation of the slave function38,
ALARM LEDs (red) ...................................... 157
65
APPLICABLE MODELS .................................. 5
DI/DO data allocation when DI/DO data
• transfer is set .............................................. 86
DI/DO data allocation when global I/O transfer
BAUD-RATE..............................................47, 62
is set ............................................................ 87
•
DI/DO data transfer function ......................... 17
Communication cable connection119, 120, 149, Differences between the slave board and slave
150 board B...................................................... 146
Communication status for ladder detection ... 90 Differences from the I/O Link-II board of Power
Communication status for ladder detection of Mate-D/F/H ............................................... 147
the master function................................30, 57 Display of the setting screen .........22, 32, 45, 61
Communication status for ladder detection of DO ADDR ....................................................... 47
the slave function...................................40, 67 DO ADDRESS .....................................23, 33, 62
Communication status for user visual check of DO SIZ ............................................................ 47
the master function..................................... 58 DO SIZE ......................................................... 62
Communication status for user visual check of DO data........................................................... 17
the slave function........................................ 68
•
Connector............................... 119, 120, 149, 150
EDs for state indication (green) ................... 161
Connector and cable ..................................... 134
Connector and wire ...................................... 132 •
Crimp terminal extraction ....................121, 151
GENERAL WARNINGS AND NOTES ............ 3
• Global I/O transfer function ........................... 17
GLOSSARY..................................................... 16
DEFINITION OF WARNING, CAUTION, AND
NOTE ............................................................ 2 •
DI ADDR ........................................................ 47
I/O LINK-II..................................................... 24
DI ADDRESS.......................................23, 33, 63
I/O LINK-II..................................................... 34
DI SIZ ............................................................. 47
I/O LINK-II I/O FUNCTION............................ 9
DI SIZE........................................................... 63
Initial state ..................................................... 16
DI data............................................................ 17
Initialization service....................................... 16
DI/DO DATA SIZE ....................................23, 33
Input signal specifications (DC input signal B)
DI/DO MAP MODE .............................23, 33, 62
................................................................... 135
DI/DO data allocation of the master function28,
Input/output service ....................................... 16
i-1
Index B-62714EN/04
• TYPE............................................................... 48
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