ZR22G-ZR402G FF

General Model ZR22G, ZR402G, and ZR202G
Specifications Direct In Situ Zirconia Oxygen Analyzers
Overview
The ZR22 is a direct insertion (in-situ) type oxygen
detector. This detector when inserted through the wall of
a flue or furnace allows continuous monitoring of the
oxygen concentration of combustion gas via a zirconia
cell. Yokogawa offers three (3) types of oxygen detectors:
low temperature, high temperature, and pressure
compensated. These detectors are subject to harsh
environments because they are directly mounted in
combustion applications. We recommend utilizing one of
the many accessories Yokogawa has available to increase
the life of the detector.
ZR22G ZR402G
ZR202G
-Features
• The built-in heater assembly of the probe can be replaced • This converter is used as an oxygen analyzer.
on site, reducing maintenance costs. • The integrated type integrates both probe and converter, to
• The probe uses a long-life, high reliability Zirconia sensor reduce wiring, piping, and installation costs. This type of
• The probe uses three-reference air supply methods unit uses an optical switch for ease of operation at the site.
(natural air convection, instrument air, and pressure • Remote maintenance using digital communications
compensated) in its applications. (HART®) reduces maintenance costs.
• The separate type converter incorporates an LCD touch-
screen for ease of operation.
Yokogawa Corporation of America GS 11M12A01-01E-A

2 Dart Road Newnan, Georgia U.S.A. 30265 ©Copyright January 2001
Tel: 1-800-258-2552 Fax: 1-770-254-0928
9th Edition,9th Edition 06/12
November 2013
2
3
2G
lyzers
TIONS Basic System Configuration
rature 0 to 700C Process gas temperature

System configuration 0 to
Example 1 of 1800C type Analyzer
Separate
eral-use Probe Application High temperature detector Application
Boiler Sample Heating

Detector outlet
(ZR22G or Heating Absorption
structure
furnace
ZR202G) furnace
High
Transport Tube temperature
for high detector
temperature use
ZR22P
Model ZR22G Separate typeSample

Zirconia
inlet Oxygen/Detector Model ZR402G Converter
EXA ZR402G
Detector
robe Protector (ZR22G or For pulverized
(ZR22R) coal boiler *2
ZR202G)
with gas flow
velocity
10 m/s or more *1
~
(6-core shield cable)
Check valve 100 to 240 V AC
Heater (2-core) Contact input
flowmeter Digital output (HART)

valve
Reference gas Air Set
ZR402G Black liquid
recovery boiler
Calibration gas
Instrument air
Detector(ZR22G or Cement
ZR202G) Kiln
for Calibration gas pressure regulator
lyzer
Q))
*3 Model AC1-D Auto Calibration unit
Zero gas cylinder
F06.EPS
F03.EPS
Drift: Both zero and span ±2% Maximum value of set
02G range/month
Oxygen Analyzers Response Time: Response of 90% within 5 seconds.
(Measured after gas is introduced from
oilers for power calibration-gas inlet and analog output starts
System configuration Example 1 of Integrated type Analyzer
changing.)
an oxygen analyzer.
process/iron For an integrated type as shown in the figure above.
ates both
ln, and probe
black and converter,
liquid 1. toZR22G Separate type Zirconia
Applications: Oxygen monitoring and control
Oxygen concentration
installation costs. This type of Detector of packaged boilers, on-board ship boilers, and heating furnaces.
for ease
gawa of operation at the site.
Electric
ng digital communications Oxygen Analyzer
nance costs.
Sample Gas Temperature: *2 0 to 700°C (Probe Modelonly);
ZR202G 700 Integrated type Zirconia Oxygen/
to 1800°C (with High Temperature High Temperature Humidity Analyzer
Probe
with auto calibration
Adapter)
Sample Gas Pressure: -0.725
Auto Calibration unit to +36.3 psi ~ 100 to 240 V AC
Contact input
(+0.725 to +36.3 requires pressure Analog output, contact output
on in combustion compensation.) Digital output (HART)
as (excluding Probe Length: 0.15, 0.4, 0.7, 1.0, 1.5, 2.0, 2.5, 3.0, 3.6, Air Set
Reference gas
4.2, 4.8, 5.4m Instrument air
stem Probe Material: SUS 316 (JIS) Span gas
0 vol% O2 Ambient Temperature: -20 to +150°C Calibration gas (Zero)
(-4 to 302°F)
ximum load Reference Air System: Natural Convection,Calibration gas pressure regulator
Instrument
Air, or pressure compensated *3 Zero gas cylinder
n the range of 0 to 5 Instrument Air System: Pressure; 29psi + the pressure
Note:
2 inside the furnace (It is recommended to use
50 to 550Ω, The installation ambient temperature limits range for integrated type analyzer is -20 to 55 C.
clean, dry plant air.) F05.EPS
field devices Consumption; Approx. 1LPM
ulti-drop mode).
*1 Shield cable: Wetted Material: SUS 316 (JIS), Zirconia, SUS 304
Use shielded signal (JIS)cables,
(flange), and Hastelloy
connectB, the(Inconel
shields600,to the601),FG terminal of the converter.
*2 Select the desired probe from the Probe Configuration table on page 4.
ue of set range.
tolerance) *3 When a zirconia oxygen analyzer is used, 100% N2 gas cannot be used as the zero gas. Use approx.
1 vol% O2 gas (N2-balanced).
GSGS
11M12A01-01E-A
11M12A01-01E-A
©Copyright January 2001 GS 11M12A01-01E-A 9th Edition, November 2013
8th Edition 03/12
3
3
2G
lyzers
TIONS ■ STANDARD SPECIFICATIONS
Process gas temperature 0 to 700C Process gas temperature 0 to 1800C

rature 0 to 700C Process gas temperature 0 to 1800C
Insertion General-use Probe Application High temperature detector Application
Mounting length
Detector
Detector
Boiler
Horizontal 0.4Sample Heating
Heating
outlet
furnace
outlet (ZR22G or Absorption
(ZR22G or to
Heating to Absorption furnace
furnace
structure
structure ZR202G)
ZR202G) furnace
vertical 2m High
High Transport Tube temperature
Transport Tube temperature for high detector
for high detector temperature use
Vertical 2.5 mtemperature use ZR22P

ZR22P
or more
Sample inlet
Sample inlet
Detector
Detector Probe Protector (ZR22G or For pulverized
robe Protector (ZR22G or For pulverized Gas Flow (ZR22R) coal boiler
ZR202G)
(ZR22R) ZR202G) coal boiler
Horizontal with gas flow
with gas flow 3m velocity
to
velocity or less 10 m/s or more
vertical
10 m/s or more Sample inlet
Black liquid
Horizontal
Black liquid 0.4 recovery boiler
ZR402G recovery
to boiler to
vertical 2m Detector(ZR22G or Cement
Detector(ZR22G or Cement Kiln
Dust filter for ZR202G)
ZR202G) Kiln
for Oxygen Analyzer
lyzer (E7042UQ))
Q)) 2.5 m
Vertical
or more
F06.EPS
F06.EPS

Application Example range/month
range/month
02G Separate and integrated type Zirconia Oxygen Analyzers Response Time: Response of 90% within 5 seconds.
• Large, medium and small(Measured after for
boilers (boilers gaspower
is introduced from
calibration-gas inlet and analog output starts
oilers for power
generation: heavy oil, gascalibration-gas
or coal) inlet and analog output starts
changing.)
• Various industrial furnaces changing.)
(refinery process/iron
process/iron
an oxygen analyzer.
manufacture heating furnace, coal kiln, and black liquid 1. ZR22G Separate type Zirconia Oxygen
ln, and
ates black
both liquid
probe and converter, 1. to
ZR22G Separate type Zirconia Oxygen
recovery boilers) Detector
installation costs.
ForThis type
other of Detector
applications, contact Yokogawa Electric
gawa
h Electric
for ease of operation at the site.
Corporation. Oxygen Analyzer
nance costs. Sample Gas Temperature: 0 to 700°C (Probe only); 700
Sample Gas Temperature: 0 to 700°C (Probe only); 700
General Specificationsto 1800°C (with High Temperature Probe to 1800°C (with High Temperature Probe
Adapter)
Adapter)
Oxygen Analyzer System Sample Gas Pressure: -0.725 to +36.3 psi
Sample Gas Pressure: -0.725 to +36.3 psi
(+0.725 to +36.3 requires pressure
(+0.725 to +36.3
Measurement: Oxygen concentration requires pressure
in combustion
on in combustion compensation.)
exhaust gas and compensation.)
mixed gas (excluding
as (excluding Probe Length: 0.15, 0.4, 0.7, 1.0, 1.5, 2.0, 2.5, 3.0, 3.6,
Probe Length:
flammable gases). 0.15, 0.4, 0.7, 1.0, 1.5, 2.0, 2.5, 3.0, 3.6, 4.2, 4.8, 5.4m
Measurement System: Zirconia4.2, 4.8, system
5.4m
stem Probe Material: SUS 316 (JIS)
Probe Material:
Oxygen Concentration: 0.01 to SUS
100316vol% (JIS)
O2
0 vol% O2 Ambient Temperature: -20 to +150°C (-4 to 302°F)
Output Signal:Ambient Temperature:
4 to 20 mA DC (maximum -20 toload
+150°C (-4 to 302°F)
Reference Air System: Natural Convection, Instrument
ximum load Reference Air System: Natural Convection, Instrument
resistance 550Ω) Air, or pressure compensated
Measurement Range: Any Air,setting
or pressure
in thecompensated
range of 0 to 5
Instrument
through 0 to 100Airvol%
System:
O2 Pressure; 29psi + the pressure inside the furnace (It is recommended to use
2 inside the 250
Digital Communication (HART®): furnace (It is recommended to use
to 550Ω,
50 to 550Ω, clean, dry plant air.)
depending on clean,
number dryofplant
field air.)
devices Consumption; Approx. 1LPM
connected to the loop (multi-drop mode). Wetted Material: SUS 316 (JIS), Zirconia, SUS 304
ulti-drop mode). Wetted Material: SUS 316 (JIS), Zirconia, SUS 304
Display Range: 0 to 100 vol% O 2 (JIS) (flange), Hastelloy B, (Inconel 600, 601),
Warm-up Time: Approx.(JIS) (flange), Hastelloy B, (Inconel 600, 601),
20 min.
Repeatability: ±0.5% Maximum value of set range.
ue of set range.
Linearity: (Excluding standard gas tolerance)
tolerance)
±1% Maximum value of set range.
GS 11M12A01-01E-A GS 11M12A01-01E-A
8th Edition 03/12
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Construction: Heater and thermocouple replaceable Power Supply Frequency: Ratings; 50/60 Hz
lyzers
TIONS construction. Non explosion-proof. Acceptable range; 45 to 66 Hz
Equivalent to NEMA4X/IP 66 (recirculation to Power Consumption: Max. 300 W, approx. 100 W for
furnace with pressure compensated only) ordinary use.
rature 0 to 700C Terminal Box Case: Material; ProcessAluminum alloy
gas temperature 0 to 1800C
Terminal Box Paint Color: Case; Off-white (Munsell Safety and EMC conforming standards
5.6BG3.3/2.9 Safety: Conforms to EN 61010-1: 1993
Detector
Cover; Moss
Boiler green
Sample
outlet
(Munsell 5.6BG3.3/2.9) Heating CSA C22.2 No.61010-1 certified
(ZR22G orFinish: Heating
Polyurethane corrosion-resistance coating
furnace
Absorption
structure
furnace
UL 3111-1 certified
ZR202G)
Gas Connection: 1/4 FNPT High EMC: Conforms to EN 61326: 1998
Wiring Connection: 1/2Transport forNPT
high
Tube temperature
detector
Maximum Distance between Probe and Converter:
Installation: Flange mounting temperature use
ZR22P Conductor two-way resistance must be 10Ω
Weight: or less (when a 1.25 mm2 cable or equivalent
Insertion length of 0.4 m: approx.Sample 6 kginlet
(JIS 5K-65) / is used, 300 m or less.)
Detector approx. 11 kg (ANSI 150-4) Construction: Outdoor installation, NEMA4X/IP66 or equivalent
robe Protector For pulverized
(ZR22R) Insertion
(ZR22G
ZR202G)
or length
coal boiler of 1.0 m: approx. 8 kg (JIS 5K-65) / (with conduit holes completely sealed with a
approx. 13 kg (ANSI 150-4)
with gas flow
velocity
plastic cable gland optional)
Insertion10length
m/s or moreof 1.5 m: approx. 10 kg (JIS 5K-65) / Wiring Connection: G1/2, Pg13.5, M20 by 1.5mm, 1/2
approx. 15 kg (ANSI 150-4) NPT, eight holes
Insertion length of 2.0 m: approx. 12 kg (JIS 5K-65) / Installation: Panel, wall or pipe mounting
approx. 17 kg (ANSI 150-4) Case: Aluminum alloy
ZR402G InsertionBlack length
liquid of 3.0 m: approx. 15 kg (JIS 5K-65) / Paint Color: Door; Silver gray (Munsell 3.2PB7.4/1.2)
recovery boiler
approx. 20 kg (ANSI 150-4) Case; Silver gray (Munsell 3.2PB7.4/1.2)
Insertion
Detector(ZR22G or length of 3.6 m: approx. 17 kg (JIS 5K-65) /
Cement
Kiln
Finish: Polyurethane corrosion-resistance coating
ZR202G)
for
lyzer
approx. 22 kg (ANSI 150-4) Weight: Approx. 6 kg
Q)) Insertion length of 4.2 m: approx. 19 kg (JIS 5K-65) /
approx. 24 kg (ANSI 150-4) Functions
Insertion length of 4.8 m: approx. 21 kg (JIS 5K-65) / Display Functions:
F06.EPS
approx. 26 kg (ANSI 150-4) Value Display; Displays values of the measured oxygen
Insertion length ofDrift: 5.4 m:Bothapprox.
zero and23 kgspan(JIS±2%5K-65) /
Maximum value of set concentration
02G approx. 28 kg (ANSI 150-4)
range/month Graph Display; Displays trends of measured oxygen
Oxygen Analyzers Response Time: Response of 90% within 5 seconds. concentration
2. ZR402G Separate type(Measured Zirconiaafter Oxygen gas is introduced from Data Display; Displays various useful data for
oilers for power
Analyzer, Converter calibration-gas inlet and analog output starts maintenance, such as cell temperature,
changing.) reference junction temperature,
an oxygen analyzer.
process/iron
Operated using an LCD touchscreen on the converter. maximum/minimum oxygen concentration, or
ates
ln, andboth probe
liquid
Display: to
LCD1.displayZR22G Separate
of size 320 by type
240 dot Zirconia
with Oxygen the like.
installation costs. This type of Detector
touchscreen. Status Message; Indicates an alarm or error occurrence
gawafor ease of operation
Electric
OutputatSignal:
the site. 4 to 20 mA DC, two points (maximum with flashing of the corresponding icon.
ng digital communicationsload resistance
Oxygen 550Ω)
Analyzer Indicates status such as warming-up,
nance costs. Contact Output Signal: four points (one is fail-safe, calibrating, or the like by icons.
normally open) to 1800°C (with High Temperature ProbeAlarm, Error Display: Displays alarms such as
Contact Input: two points Adapter) “Abnormal oxygen concentration” or errors
Auto-calibration Sample Output: Gas Two Pressure:
points (for -0.725
dedicated auto-
to +36.3 psi such as “Abnormal cell e.m.f.” when any such
calibration unit) (+0.725 to +36.3 requires pressure status occurs.
on in combustion Ambient Temperature: -20compensation.) to +55°C Calibration Functions:
as (excluding Storage Temperature: Probe Length: 0.15, 0.4, 0.7, 1.0, 1.5, 2.0, 2.5, 3.0,Auto-Calibration;
-30 to +70°C 3.6, Requires the Auto-calibration Unit. It
Ambient Humidity : 0 to 95 %RH (non-condensing)
4.2, 4.8, 5.4m calibrates automatically at specified intervals.
stem Installation Altitude: Probe2000 m or less
Material: SUS 316 (JIS) Semi-auto Calibration; Requires the Auto-calibration
0 vol% O2 Category basedAmbient on IEC 1010: II (Note)-20 to +150°C (-4 to 302°F)
Temperature: Unit. Input calibration direction on the
ximum load Pollution degreeReferencebased on Air IECSystem:
1010: 2Natural
(Note) Convection, Instrument touchscreen or contact, then it calibrates
Note: InstallationAir, category, called over-voltage
or pressure compensated automatically afterwards.
n the range of 0 to 5 category, specifiesAirimpulse
Instrument System: withstand
Pressure; voltage.
29psi + the pressure Manual Calibration; Calibration with opening/closing the
2 Category II is forinside electrical equipment.
the furnace (It is recommended to use valve of calibration gas in operation
50 to 550Ω, Pollution degreeclean, indicates the degree
dry plant air.) of interactively with an LCD touchscreen.
field devices existence of solid, liquid, gas or
Consumption; Approx. 1LPMother Blowback Function:
ulti-drop mode). inclusions which
Wetted may reduce
Material: SUS 316 dielectric
(JIS), Zirconia, SUS 304 Output through the contact in the set period
strength. Degree(JIS) 2 is (flange),
the normal indoor B, (Inconel 600, 601),
Hastelloy and time. Auto/semi-auto selectable.
environment. Maintenance Functions:
ue of set range.Power Supply Voltage: Ratings; 100 to 240 V AC Can operate updated data settings in daily
tolerance) Acceptable range; 85 to 264 V AC operation and checking. Display data settings,
GS11M12A01-01E-A
GS 11M12A01-01E-A
8th Edition 03/12
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2G
calibration data settings, blowback data and one mA digital output point (HART®)
lyzers
TIONS settings, current output loop check, (minimum load resistance of 250Ω).
input/output contact check. Range: any setting between 0 to 5 through 0 to 100
Setup Functions: vol% O2 in 1 vol% O2, or partial range is
rature 0 to 700C Equipment settings, Processcurrent
gas temperature
output data 0 to 1800C available (Maximum range value/minimum
eral-use Probe settings, alarmHigh
Application data settings,
temperature contact data Application
detector range value 1.3 or more)
settings, other
Sample
settings. For the log output, the minimum range value
Boiler Heating
Detector Self-diagnosis:
Heating
outlet
furnace
is fixed at 0.1 vol% O2.
(ZR22G or Absorption
furnaceThis function diagnoses conditions of the 4 to 20 mA DC linear or log can be selected.

structure
ZR202G)
converter or the probe
Transport Tube and indicates
High
temperature
when Input/output isolation
any abnormal for highcondition occurs.
temperature use
detector Output damping: 0 to 255 seconds.
Password Functions:ZR22P Hold/non-hold selection, preset value setting
Enter your password to operate the analyzer possible with hold.
Sample inlet
excepting data display. Individual passwords Contact Output: Four points, contact capacity 30 V DC 3 A,
robe Protector
Detector
(ZR22G or
can be set for maintenance and setup.
For pulverized 250 V AC 3 A (resistive load).
(ZR22R) Display coal
ZR202G) and Setting
boiler
with gas flow
Content: Three of the output points can be selected to
Measuring
velocity Related items: Oxygen concentration either normally energized or normally de-
10 m/s or more
(vol% O2), output current value (mA), air energized status.
ration, moisture quantity (in hot gases) Delayed functions (0 to 255 seconds) and
(vol% H2O) hysteresis function (0 to 9.9 vol%O2 can be
Display Items: Cell temperature (°C), thermocouple added to high/low-alarms.
Black liquid
ZR402G recoveryreference
boiler junction temperature (°C), The following functions are programmable for
Cement maximum/minimum/average oxygen contact outputs.
Detector(ZR22G or
for ZR202G) Kiln concentration (vol% O 2 ), cell e.m.f. (mV), cell (1) Abnormal, (2) High-high alarm, (3) High-
lyzer resistance (Ω), cell condition (in four grades), alarm, (4) Low-low alarm, (5) Low-alarm, (6)
Q))
heater on-time rate (%), calibration record (ten Maintenance, (7) Calibration, (8) Range
times), time (year/month/day/hour/minute) switching answer-back, (9) Warm-up, (10)
Calibration Setting Items: Span gas concentration F06.EPS Calibration-gas pressure decrease (answer
(vol% O2), zero gas concentration (vol% O2), back of contact input),
calibration mode (auto, semi-auto, manual), (11) Temperature high-alarm, (12) Blowback
range/month
02G calibration type and method (zero-span start, (13) Flameout gas detection (answer
calibration, zero calibration only, span back of contact input)
oilers for power calibration only), stabilization time (min.sec), Contact Input: Two points, voltage-free contacts
calibration time (min.sec), calibration period The following functions are programmable for
changing.)
process/iron (day/hour), starting time contact inputs:
an oxygen analyzer.
ln, and black liquid (year/month/day/hour/minute) (1) Calibration-gas pressure decrease alarm,
ates both probe and converter, 1. toZR22G Separate type Zirconia Oxygen
Equipment Related Items: Measuring gas selection (2) Range switching - fixed range if use range
gawa Electric Output Related Items: Analog output/output mode switching (3) External calibration start, (4)
h for ease of operation at the site.
selection, output conditions when warming- Process alarm (if this signal is received, the
up/maintenance/calibrating (during heater power turns off), (5) Blowback start
nance costs.
Sample Gas Temperature:
blowback)/abnormal, 4 mA/20 mA 0 topoint
700°C (Probe only); 700 capacity: Off-state leakage current: 3 mA or less
Contact
oxygen concentration to 1800°C (vol%(withO2 High
), timeTemperature Probe Self-diagnosis: Abnormal cell, abnormal cell temperature
constant, preset Adapter)
values when warming- (low/high), abnormal calibration, defective A/D
Sample Gas Pressure: (during
up/maintenance/calibrating -0.725 to +36.3 psi
blowback)/ converter, defective digital circuit
abnormal, output (+0.725
preset to values
+36.3 requires
on abnormal pressure Calibration: Method; zero/span calibration
on in combustion Alarm Related Items: Oxygen compensation.)
concentration high- Calibration mode; automatic, semi-automatic
as (excluding Probe Length:
alarm/high-high 0.15,
alarm limit0.4, 0.7, 1.0,
values (vol%1.5,
O22.0,
), 2.5, 3.0, 3.6, and manual (All are operated interactively with
oxygen concentration 4.2, 4.8,low-alarm/low-low
5.4m alarm an LCD touchscreen). Either zero or span can
stem limit Probe
valuesMaterial:
(vol% O2SUS 316 (JIS)
), oxygen concentration be skipped.
0 vol% O2 alarm Ambient
hysteresis Temperature:
(vol% O2),-20 to +150°C (-4 to 302°F)
oxygen Zero calibration-gas concentration setting
ximum load Referencealarm
concentration Air System:
detection, Natural
alarmConvection,
delay Instrument range: 0.3 to 100 vol% O2 (0.01 vol% O2 in
(seconds) Air, or pressure compensated smallest units).
n the range of Contact 0 to 5 Related Items: Instrument Air System:
Selection of contact Pressure;
input 129psi
and 2,+ the pressure Span calibration-gas concentration setting
2 selection of contact inside output
the furnace1 to 4(It is recommended to use
(abnormal, range: 4.5 to 100 vol% O2 (0.01 vol%vol% O2
50 to 550Ω, high-high alarm, clean, dry plantlow-alarm,
high-alarm, air.) low- in smallest units).
field devices low alarm, maintenance,Consumption; Approx. range
calibrating, 1LPM Use nitrogen-balanced mixed gas containing
ulti-drop mode). Wettedwarming-up,
switching, Material: SUS 316 (JIS), Zirconia, SUS 304
calibration-gas 10 vol% O2 scale of oxygen and 80 to 100
pressure decrease, (JIS) (flange),
temperature Hastelloy B, (Inconel 600, 601),
high-alarm, vol% O2 scale of oxygen for standard zero-
blowback, flameout gas detection) gas, and standard span-gas respectively.
ue of set range. Converter Output: Two points mA analog output (4 to 20 Calibration period; date/time setting:
tolerance) mA DC) (maximum load resistance of 550Ω) maximum 255 days
GS 11M12A01-01E-A GS 11M12A01-01E-A
8th Edition 03/12
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2G
3. ZR202G Integrated type Zirconia Oxygen Weight:
lyzers
TIONS Analyzer Insertion length of 0.4 m: approx. 8 kg (JIS 5K-65) /
Oxygen Analyzer Insertion length of 1.0 m: approx. 10 kg (JIS 5K-65) /
rature 0 to 700C Display: 6-digit LCD Process gas temperature 0 to 1800C approx. 15 kg (ANSI 150-4)
eral-use Probe Switch: Three optical switches
Application High temperature detector Insertion length of 1.5 m: approx. 12 kg (JIS 5K-65)
Application /
Output Signal: 4 toSample 20 mA DC, one point (maximum approx. 17 kg (ANSI 150-4)
Detector
Boiler
load resistanceoutlet 550Ω) Insertion length of 2.0 m: approx. 14 kg (JIS 5K-65)
Heating
furnace
/
Heating
Digital Communication (HART®): 250 to 550Ω,

structure
ZR202G) furnace
dependingTransport on quantity
Tube of fieldHigh
devices
temperature
Insertion length of 3.0 m: approx. 17 kg (JIS 5K-65) /
connectedtemperature
to the loop
for high
use
(multi-drop
detector mode). approx. 22 kg (ANSI 150-4)
Contact Output Signal: ZR22P Two points (one is fail-safe,
normally open) Sample inlet
Functions
Contact Input Signal: Two points Display Function: Displays values of the measured oxygen
robe Protector
Detector
Sample
For Gas
pulverized Temperature: 0 to 700°C concentration, etc.
(ZR22G or
(ZR22R) ZR202G) High
coal boiler
with gas flow
temperature service– greater than 700°C Alarm, Error Display: Displays alarms such as “AL-06” or
velocity is not available. errors such as “Err-01” when any such status
10 m/s or more
Sample Gas Pressure: -0.725 to 36.3 psi occurs.
(+0.725 to +36.3 requires pressure Calibration Functions:
compensation.) Auto-calibration; Requires the auto-calibration Unit.
Probe Length: 0.4, 0.7, 1.0, 1.5, 2.0, 2.5, 3.0m It calibrates automatically at specified
ZR402G Black liquid
Probe Material:
recovery boiler SUS 316 (JIS) intervals.
Ambient
Cement Temperature: -20 to +55°C (-5 to +70°C on the Semi-auto Calibration; Requires the auto-calibration
Detector(ZR22G or
for ZR202G) Kiln case surface) unit. Input calibration starts signal by optical
lyzer Storage Temperature: -30 to +70°C switch or contact, then it calibrates
Q))
Ambient Humidity: 0 to 95% RH (non-condensing) automatically afterwards.
Installation Altitude: 2000 m or less Manual Calibration; Calibration with opening/closing the
Category based on IEC 1010: II (Note) F06.EPS valve of calibration gas in operation
Pollution degree based on IEC 1010: 2 (Note) interactively with the optical switch.
Power Supply Voltage: Ratings; 100 to 240 V AC Maintenance Functions:
range/month
02G Acceptable range; 85 to 264 V AC Can operate updated data settings in daily
Power Supply Frequency: Ratings; 50/60 Hz operation and checking. Display data settings,
oilers for power Acceptable range; 45 to 66 Hz calibration data settings, test settings (current
Power Consumption: Max. 300 W, approx. 100 W for output loop check, input/output contact
changing.)
an oxygen analyzer.
process/iron ordinary use. check).
Safety
ates both probe and converter, and EMC conforming standards Setup Functions:
ln, and black liquid 1. toZR22G Separate type Zirconia Oxygen
installation costs. Safety:This type Conforms
of Detector to EN 61010-1: 1993 Initial settings suit for the plant conditions
gawafor ease CSA C22.2
of operation at the site.
Electric No.1010-1 certified when installing the converter. Current output
UL 3111-1
ng digital communications Oxygen Analyzer certified data settings, alarm data settings, contact
nance costs. EMC: Conforms to EN 61326: 1998 data settings, other settings.
Reference Air Sample System:Gas Instrument
Temperature:air, or 0 pressure
to 700°C (Probe only); Display
700 and setting content:
compensated to 1800°C (with High Temperature Probe Display Related Items: Oxygen concentration (vol%
Instrument Air System (excluding Adapter) Natural Convection): O2), Output current value (mA), air ratio,
Pressure;
Sample 29Gas psi +Pressure:
the pressure -0.725 inside the psi
to +36.3 moisture quantity (in hot gases) (vol% H2O),
furnace. (It is (+0.725 recommended to +36.3 to requires
use clean, dry
pressure Cell temperature (°C), thermocouple
on in combustion reference junction temperature (°C),
plant air.) compensation.)
as (excluding
Consumption;
Probe Length: Approx.0.15,1NI/min
0.4, 0.7, 1.0, 1.5, 2.0, 2.5, 3.0, 3.6, maximum/minimum/average oxygen
Material in Contact with4.2, Gas: SUS
4.8, 5.4m316 (JIS), Zirconia, concentration (vol% O2), cell e.m.f. (mV), cell
stem
SUSProbe 304 (JIS) (flange),
Material: SUSHastelloy
316 (JIS)B, (Inconel internal resistance (Ω), cell condition (in four
0 vol% O2
600,Ambient
601) Temperature: -20 to +150°C (-4 to 302°F) grades), heater on-time rate (%), calibration
ximum load
Construction: ReferenceHeater andAir thermocouple
System: Natural replaceable
Convection, Instrument record (ten times), time
construction. Non Air, orexplosion-proof.
pressure compensated (year/month/day/hour/minute)
n the range of 0 to 5
Equivalent
Instrument to NEMA 4X/IP66
Air System: (recirculation
Pressure; 29psito+ the pressure Calibration Setting Items: Span gas concentration
2 furnace with pressure inside the compensations only)
furnace (It is recommended to use (vol% O2), zero-gas concentration (vol% O2),
50 to 550Ω,
Gas Connection: 1/4 FNPT clean, dry plant air.) calibration mode (auto, semi-auto, manual),
field devices
Wiring Connection: 1/2 Consumption; NPT select one Approx.
type (41LPM
pieces) calibration type and method (zero-span
ulti-drop mode).
Installation: Flange Wetted Material: SUS 316 (JIS), Zirconia, SUS 304
mounting calibration, zero calibration only, span
Case: Aluminum alloy (JIS) (flange), Hastelloy B, (Inconel 600, 601), calibration only), stabilization time (min.sec),
Paint Color: Cover; mint green (Munsell 5.6BG3.3/2.9) calibration time (min.sec), calibration period
ue of set range.
Case: mint green (Munsell 5.6BG3.3/2.9) (day/hour), starting time
tolerance)
Finish: Polyurethane corrosion-resistance coating (year/month/day/hour/minute)
GS 11M12A01-01E-A
GS 11M12A01-01E-A 9th Edition, November 2013
©Copyright January 2001 GS 11M12A01-01E-A
8th Edition 03/12
7
3
2G
Output Related Items: Analog output/output mode Self-diagnosis: Abnormal cell, abnormal cell
lyzers
TIONS selection, output conditions when warming- temperature (low/high), abnormal calibration,
up/maintenance/calibrating/abnormal, A/D converter abnormal, digital circuit
4 mA/ 20 mA point oxygen concentration abnormal
rature 0 to 700C (vol% O2), timeProcess constant, gas preset
temperaturevalues 0 towhen
1800C Calibration: Method; zero/span calibration
eral-use Probe warming-up/maintenance/calibrating/abnormal,
Application High temperature detector Application Calibration mode; automatic, semi-automatic
output preset Sample
values on abnormal and manual (All are operated using optical
Boiler
Detector Alarm Related Items:
Heating
Oxygen
outlet concentration high- Heating
furnace
switches). Either zero or span can be skipped.
alarm/high-high alarm limit values (vol% O2), Zero-calibration gas concentration setting
structure
ZR202G) furnace
Oxygen concentration
Transport Tube low-alarm/low-low
High
temperature
range: 0.3 to 100 vol% O2 (in 0.01 vol% O2).
alarm limit values
for high (vol%
temperature use
O 2 ), oxygen
detector Span-calibration gas concentration setting
concentration ZR22P alarm hysteresis (vol% O2), range: 4.5 to 100 vol% O2 (in 0.01 vol% O2).
oxygen concentration alarm detection, alarm Use nitrogen-balanced mixed gas containing
Sample inlet
delay (seconds) 10 vol% O2 scale of oxygen for standard
robe Protector Contact
Detector
(ZR22G or For Related
pulverized Items: Selection of contact input 1 and zero-gas, and 80 to 100 vol% O2 scale of
(ZR22R) ZR202G) 2,
coal boiler selection
with gas flow
of contact output 1 and 2 oxygen for standard span-gas.
velocity(abnormal, high-high alarm, high-alarm, low- Calibration period; date/time setting:
alarm, low-low alarm, maintenance, maximum 255 days
10 m/s or more
calibrating, range switching, warming-up, Input/output isolation

calibration-gas pressure decrease, flameout Output damping: 0 to 255 seconds.
gas detection (answer back of contact input) Hold/non-hold selection, preset value setting
Black liquid
ZR402G Converter
recoveryOutput:
boiler One mA analog output point (4 to 20 possible with hold.
Cement mA DC (maximum load resistance of 550 Ω)
Detector(ZR22G or
ZR202G) Kiln with mA digital output point (HART®)
for
lyzer (minimum load resistance of 250 Ω). Model and Suffix Codes
Q))
Range: any setting between 0 to 5 through 0
to 100 vol% O2, and partial range is available 1. Separate type Zirconia Oxygen Converter
(Maximum range value/minimum range value F06.EPS
1.3 or more) Model

Drift: Both zero and span ±2% Maximum value ofZR402G-T-E-E-A set Zirconia Oxygen Humidity Analyzer Converter
For the log output, the minimum range values
range/month Options
02G are fixed at 0.1 vol% O2. /HS Preset for Humidity Measurement
4 to 20 mA DC linear or log can be selected.
(Measured after gas is introduced from/H Hood
oilers for power Input/output isolation /SCT Stainless Steel Tag Plate
Output damping: 0 to 255 seconds. Accessories for ZR402G
changing.) IM 11M12A01-02E Instruction Manual ZR402
process/iron Hold/non-hold selection, preset value setting
an oxygen analyzer.
ln, and black liquid possible with hold.
ates both probe and converter, 1. toZR22G Separate type Zirconia Oxygen
Contact Output: Two points, contact capacity 30 V DC
gawa Electric 3 A, 250 V AC 3 A (resistive load)
h for ease of operation at the site.
One of the output points can be selected to Note: When the ZR22 is used with existing older
either normally energized or normally de- model converters, ZA8C, AV8C and HA400, ROM
nance costs.
energizedSample status.
Gas Temperature: 0 to 700°C (Probe only);replacement 700 and addition of a cold junction
Delayed functions (0 to 255
to 1800°C (with seconds) and
High Temperature Probe temperature compensation board are required.
hysteresis function Adapter)(0 to 9.9 vol% O2) can be These ROMs are included when the /ZA, /AV, or /HA
added to high/low-alarms.
Sample Gas Pressure: -0.725 to +36.3 psi options indicated in the ZR22G model code.
The following functions (+0.725 to are
+36.3programmable for
requires pressure
on in combustion contact outputs. compensation.) Language
as (excluding Model English
(1) Abnormal,
Probe Length: (2) High-high
0.15, 0.4, alarm, (3) High-
0.7, 1.0, 1.5, 2.0, 2.5, 3.0, 3.6,
alarm, (4) Low-low alarm,
4.2, 4.8, 5.4m(5) Low-alarm, (6) ZA8C M1234FH-A
stem Maintenance, (7) Calibration,
Probe Material: SUS 316(8) Range
(JIS)
0 vol% O2 switching answer-back,
Ambient Temperature: (9) Warm-up,
-20 to +150°C (10) (-4 to 302°F)
ximum load Calibration-gas
Reference pressure
Air System: decrease
Natural(answer
Convection, Instrument
back of contactAir, input), (11) Flameout
or pressure compensatedgas
n the range of 0 to 5 detection (answer
Instrument Airback
System:of contact
Pressure;input).
29psi + the pressure
2 Contact Input: Two points, voltage-free
inside the furnace contacts
(It is recommended to use
50 to 550Ω, The following functions clean, dryare plantprogrammable
air.) for T03_01.eps
field devices contact inputs: Consumption; Approx. 1LPM
ulti-drop mode). (1) Calibration-gas
Wetted Material: pressure
SUS 316 decrease alarm, SUS 304
(JIS), Zirconia,
(2) Range switching - fixed ranges
(JIS) (flange), Hastelloyif use
B, (Inconel 600, 601),
range switching, (3) External calibration start,
ue of set range. (4) Process alarm (if this signal is received,
tolerance) the heater power turns off)
GS 11M12A01-01E-A GS 11M12A01-01E-A
8th Edition 03/12
8
3
2G
lyzers 2. Separate type Zirconia Oxygen / High Temperature Humidity Analyzer, Detectors
TIONS
Model ZR22G ZIRCONIA OXYGEN DETECTOR
Code Model Description Note
eral-use Probe Application
HOW TO ORDER: High temperature
ZR22Gdetector Application
Zirconia Oxygen/Humidity Analyzer Detector
Specify the model number, Length
Detector add the option codeoutlet -015 0.15 meter for use w/ZR22P high temp adapter
Heating furnace
(ZR22G or selection(s) to the model
Absorption
structure
ZR202G) furnace -040 0.4 meter

number and total the prices High
to arrive at list price. Transport Tube -070 temperature 0.7 meter
for high -100 detector 1 r mete
temperature use
The ZR22 requires aZR22P -150 1.5 meter
conversion kit if used with -200 2 r mete
Sample inlet
an AV8C, ZA8C or HA400. -250 2.5 meter
Detector
Select the /ZA for use with -300 3 meter 1
(ZR22G or ZA8C or /AV for use with
(ZR22R) coal boiler -360 3.6 meter 1
ZR202G) AV8C. See note 4.
with gas flow -420 4.2 meter 1
velocity
10 m/s or more -480 4.8 meter 1
-540 5.4 meter 1
Wetted Material
-S Stainless Steel
Black liquid
-C Stainless Steel with Inconel cal gas tube
ZR402G
recovery boiler Flange
Cement -A ANSI CLASS 150-2-RF (equivalent) flange
Detector(ZR22G or
ZR202G) Kiln -C ANSI CLASS 150-4-RF (equivalent) flange
for
lyzer -Q JIS 5K32A (for high temp probe adapter) ZR22P flange
Q))
-W Westinghouse flange
Reference Air
-E External connection
F06.EPS
-P Pressure compensation (for applications above 20” H2O)
Drift: Both zero and span ±2% Maximum value of set Gas Thread
02G range/month
-T 1/4 inch NPT
Oxygen Analyzers Response Time: Response of 90% Connection Box Thread
within 5 seconds.
(Measured -T-E-A NPT (1/2NPT)
after gas is introduced from
oilers for power -Q-E-A inlet and analog
calibration-gas Quick connect
outputforstarts
cables (must select /QF on cables)
Options
changing.)
an oxygen analyzer.
process/iron /IAC24 Integral auto-calibration unit mounted for indoor installations
/ZA For detector use with ZA8C
ates both probe and converter,
ln, and black liquid 1. toZR22G Separate type ZirconiaForOxygen
/AV detector use with AV8C
/HA For detector use with HA400
for ease
Electric
/D Derekane coating for high sulfur applications 2
ng digital communications Oxygen Analyzer /C Inconel bolt, Oring
nance costs. /CV Check valve 3
/SCT Stainless steel tag plate
to 1800°C (with High Temperature Probe
/PT Printed tag
Adapter)
Spare Parts - ZR22
Sample Gas Pressure: E7042UD
-0.725 to +36.3 psi
Universal cell assembly kit (for ZO21D/ZR22/ZR202)
(+0.725 M1234PT-A
to +36.3 requires7-pin pressure
terminal box connector (-Q option)
M1234PT-A 3-pin terminal box connector (-Q option)
as (excluding Probe Length: 0.15, 0.4, 0.7, 1.0, 1.5,
M1200DB-06 High2.0, 2.5, 3.0,
temperature fly 3.6,
ash filter for ZR22
4.2, 4.8, M1234SE-A
5.4m Self-cleaning high temp flyash filter for ZR22
M1234FF-A AV8C single channel conversion kit (for one probe) 4
0 vol% O2 Ambient Temperature: M1234FH-A-20 to +150°C ZA8C(-4single
to 302°F)
channel conversion kit 4
ximum load Reference Air System: K9470BG ZR22 RJC Instrument
Natural Convection, (RTD)
M1234FM-A
Air, or pressure HA400-A conversion kit (kg)
compensated 4
n the range of 0 to 5 Instrument Air System: M1234FK-A HA400-V
Pressure; 29psi + the conversion
pressure kit (vol%) 4
2 E7042UQ Dust filter for oil/gas applications
inside the furnace (It is recommended to use
Note 1: The 4” ANSI Flange (-C) is suggested for probe lengths of 3m or greater.
field devices Consumption;
Note 2: Approx. 1LPMis recommended for any application up to 250°F (120°C) when elements
Derakane coating
ulti-drop mode). corrosive to the detector may be present, such as those found in chemical incinerators.
Wetted Material: SUS 316 (JIS), Zirconia, SUS 304
Note 3: The check valve is recommended for use on the calibration gas port for positive pressure
(JIS) (flange), Hastelloy
applications B,contamination
to prevent (Inconel 600,of the601),
calibration line during operation.
Note 4: ZR22 probe requires a conversion kit if used with AV8C/HA400/ZA8C analyzers. The ZR22
ue of set range. detector uses a PT1000 temperature sensor instead of a transistor type cold junction.
tolerance)
GS
GS11M12A01-01E-A
11M12A01-01E-A
8th Edition 03/12
9
3
2G
3. Integrated type Zirconia Oxygen / High Temperature Humidity Analyzer, Converter
lyzers
TIONS
Model ZR202G INTEGRAL TYPE OXYGEN ANALYZER/DETECTOR

eral-use Probe HOW TO ORDER:
Application ZR202G
High temperature detector IntegralApplication
type Zirconia Oxygen Humidity Analyzer
Specify the model number, Length
Detector
the option code Sample
addBoiler -040 Heating
0.4 meter
outlet
(ZR22G or selection(s)
Heating to the model Absorption furnace
furnace -070
structure
0.7 meter
ZR202G) number and total the prices
to arrive at list price. Transport Tube -100 temperature 1 r mete
High
for high -150 detector 1.5 meter

temperature use
ZR22P -200 2 r mete
-250 2.5 meter
-300
Sample inlet 3 meter 1
Wetted Material
Detector
robe Protector (ZR22G or For pulverized -S Stainless Steel
with gas flow -C Stainless Steel with Inconel cal gas tube
velocity Flange
10 m/s or more
-A ANSI CLASS 150-2-RF (equivalent) flange
-B ANSI CLASS 150-3-RF (equivalent) flange
-C ANSI CLASS 150-4-RF (equivalent) flange
-W Westinghouse flange
Black liquid
ZR402G recovery boiler
Auto Calibration
-N No auto-calibration unit mounted (see /IAC24 option below)
Kiln Reference Air
for ZR202G)
-E External connection
lyzer
Q)) -P Pressure compensation (for applications above 20” H2O)
Gas Thread
-T 1/4 inch NPT
F06.EPS
Converter Thread
-T NPT
Drift: Both zero and span ±2% Maximum value of set(1/2NPT)
Instruction Manual
02G
range/month
-E English
Style Code
oilers for power -A Always -A
calibration-gas inlet and analog output starts Options
changing.)
/IAC24 Integral auto-calibration unit mounted for indoor installations
process/iron
an oxygen analyzer. /D Derakane coating for high sulfur applications 2
ln, and
ates bothblack
probe liquid
and converter, 1. to
ZR22G Separate /C type Zirconia Oxygen
Inconet bolt, Oring
installation costs. This type of Detector /CV Check valve 3
gawa
h Electric
for ease of operation at the site. /H Hood
ng digital communications Oxygen Analyzer /SCT Stainless steel tag plate
nance costs. /PT Printed tag
Sample Gas Temperature: 0 to 700°C (Probe only); 700 Spare Parts - ZR202
to 1800°C (with High Temperature
E7042UD Universal cellProbe
assembly kit (for ZO21D, ZR22, ZR202)
Adapter)M1200DB-06 High temperature fly ash filter for ZR202 4
Sample Gas Pressure: M1234SE-A -0.725 to +36.3 psi high temp fly-ash filter
Self-cleaning
on in combustion Note 1: The 4” ANSI Flange (-C*U) is suggested for probe lengths of 3m or greater.
compensation.)
as (excluding Note 2: Derakane coating is recommended for any application up to 250°F (120°C) when elements
Probe Length: 0.15, 0.4, to0.7, 1.0, 1.5,
corrosive the detector may2.0, 2.5, 3.0,
be present, such3.6,
as those found in chemical incinerators.
4.2, 4.8,Note
5.4m 3: The check valve is recommended for use on the calibration gas port for positive pressure
stem applications
Probe Material: SUS to prevent contamination of the calibration line during operation.The /CV option is not
316 (JIS)
0 vol% O2 needed when the autocalibration unit is mounted.
Ambient Temperature: -20 to +150°C
Note 4: M1234-SE-A (-4 to 302°F)
and M1200DB-06 are not compatible to ZO21D probe. M1200DA-02 cannot be
ximum load Reference Air System: Natural
used with ZR22 orConvection,
ZR202 probes. Instrument
Air, or pressure compensated
(JIS) (flange), Hastelloy B, (Inconel 600, 601),
ue of set range.
tolerance)
GS 11M12A01-01E-A GS 11M12A01-01E-A
8th Edition 03/12
10
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2G
lyzers 4. Probe Protector for Zirconia Detectors
TIONS
MODEL ZR22R LOW TEMPERATURE PROBE PROTECTOR
rature 0 to 700C HOW TO ORDER: Process gas temperature 0 to 1800C
Specify the model number, add the
eral-use Probe Application ZR22R
High temperature detector Low temperature probe protector
Application
insertion lenght, and the flange
connections code selection(s) to the Insertion Length
Detector model number and total
outletthe prices to -040 0.40 m (1’4 inch)
(ZR22G or Heating Absorption furnace
ZR202G) arrive at list price.
furnace
structure
-046 0.46 m (1’6 inch)
PRODUCT NOTES -100
High 1.00 m (3’3 inch)
for high -150
detector
1.50 m (4’11 inch)
PROBE PROTECTORtemperature - This acces-
use
-200 2.00 m (6’7 inch)
ZR22P
sory is used when the sample gas flow -250 2.50 m (8’2 inch)
velocity is approximately 10 m/sec (33
Sample inlet -300 3.00 m (9’10 inch)
ft./sec) or more and dust particles may
Flange Connection
Detector attack the probe, such as in the case of
robe Protector (ZR22G or coalFor pulverized
fired boilers. The probe protector -C*U ANSI 4.0 inch, 150#FF flange
(ZR22R) coal boiler
ZR202G)
MUST be flow
with gas the same lenght and flange Accessories
type10as the probe.
velocity M1132LL Support clamp for ZR22G for retrofit
m/s or more
The model ZR22R Probe Protectors are required for coal-fired
applications, or other applications with particulate laden flue
ZR402G Black liquid
gas, where the gas flow is 10 meters/second or more.
recovery boiler
Insertion Length: 1.5 m, 1.55 m, 2.05 m.
Kiln
ZR202G)
for
lyzer Flange: ANSI CLASS 150-4-FF (without serration) equivalent
Q))
Material: SUS316 (JIS), SUS304 (JIS) (Flange)
Weight: 1.05 m; Approx. 10 kg
1.55 m; Approx. 13 kg F06.EPS
2.05 m; Approx. 16 kg
02G range/month
5. Probe Support for Zirconia changing.)Detectors
an oxygen analyzer.
process/iron
ates both
ln, and probe
liquid 1. toZR22G Separate MODEL ZR22V
type LOWOxygen
Zirconia TEMPERATURE PROBE SUPPORT
for ease
gawa of operation
Electric HOW TO at ORDER:
the site. Code Model Description Note
ng digital communications
Specify the model number,Analyzer
Oxygen add the
ZR22V Low temperature probe support
nance costs. insertion lenght, and the flange
connections code selection(s)
Sample Gas Temperature: 0 to 700°C (Probe only); 700 Insertion Length
to the
model number and total the prices to -150 1.50 m (for use with 3.0m probe or longer)
arrive at list price. Flange Connection
Adapter) -C*U ANSI 4.0 inch, 150#FF flange
Sample Gas Pressure: -0.725 to +36.3 psi Accessories
M1132LL Support clamp for ZR22 for retrofit
4.2, 4.8, 5.4m
stem ZR22V Probe Supports are needed if the detector is 2.5 meter or
Probe Material: SUS 316 (JIS)
0 vol% O2 greater, horizontal installation is required, and no probe
Ambient Temperature: -20 to +150°C (-4 to 302°F)
ximum load protector (ZR22R) is used.
Reference Air System: Natural Convection, Instrument
ue of set range.
tolerance)
GS GS
11M12A01-01E-A
11M12A01-01E-A
8th Edition 03/12
11
3
2G
lyzers 6. Adapter for High Temperature Probe of Separate Type Oxygen Analyzer (for applications above 700°C)
TIONS
MODEL ZR22P HIGH TEMPERATURE PROBE ADAPTER
HOW TO ORDER: ZR22P High temperature probe adapter
Specify the
Boilermodel number, Sample Heating Tee Configuration
Detector outlet
add the Tee
(ZR22G or
configuration,
Heating Absorption
structure -H Basicfurnace
design (side eductor port)
transportfurnace
ZR202G) tube material,
-T High Basic design (bottom port)
insertion length, flange Transport Tube
-S temperature Split design (for blowback)
connection and options for high detector
temperature use Transport Tube Material
code selection(s) to the ZR22P
model number and total the -A Silicon carbide (SIC) (Up to 2600°F/1427°C)
prices to arrive at list price. -B inlet
Sample 310 S stainless steel (up to 1980°F/1082°C)
-C Alumina ceramic (up to 3400°F/1871°C)
Detector
robe Protector (ZR22G or For pulverized -N No transport tube
with gas flow Insertion Length
velocity
10 m/s or more -033 0.3 m (11’8 inch)
-050 0.5 m (1’8 inch)
-100 1.00 m (3’3 inch)
-150 1.5 m (4’11 inch)
Black liquid -300 3.0 m (9’10) (requires probe support or protector)
ZR402G recovery boiler -NNN No transport tube
Detector(ZR22G or Cement Flange Connection
ZR202G) Kiln -C*U ANSI 4.0 inch, 150# RF flange
for
lyzer Options Heater System
Q))
/HT Aux heater system (to 600°F) (includes controller & heaters)
Options Blowback Valve
/AV Automatic valve
F06.EPS(only with ZR22P-S)
Options Eductor
/BE Air eductor pre-attached with regulator & gauge
02G
range/month
(cannot be used with /HT or /AV)
/ER Air eductor with return exhaust pre-attached with regular & gauge
oilers for power /SE Separate air eductor, regulator & gauge (not pre-attached)
Options Tag
changing.)
/SCT Stainless steel tag (attached with wire)
process/iron
an oxygen analyzer.
ln, and
ates black
both liquid
probe and converter,
1. to
ZR22P-H
installation costs. High
This type Temperature Probe Adapter for
of Detector
gawa
h of operation at the site. Oxygen Analyzer
Electric
for ease Separate type
Measuring O2 in the high temperature gases (exceeds
nance costs. 700°C) requires a general-use probe ZR22G of 0.15 m
Sample Gas Temperature:
length and a high-temperature probe adapter0 (model
to 700°C (Probe only); 700
ZR22P). to 1800°C (with High Temperature Probe
Sample gas temperature: Adapter)
0 to 1800°C
Sample Gas
Sample gas pressure: Pressure:
-0.725 to 36.3 -0.725
psi to +36.3 psi
(+0.725 pressure
(+0.725 to +36.3 requires to +36.3 requires pressure
on in combustion compensation.) compensation.)
as (excluding Probe
Insertion length: 1 m,Length:
1.5 m 0.15, 0.4, 0.7, 1.0, 1.5, 2.0, 2.5, 3.0, 3.6,
Material in Contact with4.2,
Gas:4.8,
SUS 5.4m
316, Zirconia, SUS
304 (flange)
0 vol% O2 Probe Material: Ambient Temperature:
varies 4 inch ANSI -20 to +150°C (-4 to 302°F)
ximum load Reference
Installation: Flange Air System: Natural Convection, Instrument
mounting
Air, or pressure
Construction: Non explosion-proof. compensated
Rainproof
n the range of 0 to 5 construction. Instrument Air System: Pressure; 29psi + the pressure
2 Weight: Insertion lengthinside
of 1.0the
m: furnace
approx. (It
6.5iskgrecommended
(JIS) / to use
approx. 8.5 kg (ANSI)
field devices Insertion length of 1.5m:Consumption;
approx. 7.5 kgApprox.
(JIS) / 1LPM
approx.
9.5 kg (ANSI)
ue of set range.
tolerance)
GS 11M12A01-01E-A GS 11M12A01-01E-A
8th Edition 03/12
12
3
2G
lyzers
TIONS 7. Integral Auto-calibration unit for ZR22G/ZR202G
MODEL IAC24 INTEGRAL AUTOCAL UNIT

HOW TO ORDER:
eral-use Probe Application Code
High temperature detector Application Model Description Note
IAC24 Base model for indoor installations
PRODUCT
Boiler NOTES: Sample Heating
Detector Note 1: IAC-24-[ ] ambient
outlet temperature Autocal
(ZR22G or Heating Absorption furnace
cannotfurnace
exceed 70°C.
structure
-22 Autocal for ZR22G 123
ZR202G)
-202
High Autocal for ZR202G 1,3
Note 2: Use cable WZ-H-6H-
for high[ ] with detector
Style
ZR22G temperature use -E-A Always -E-A
ZR22P
Note 3: All connections are Swageloc

Sample inlet Note: Also available pre-mounted when /IAC24 option is selected in ZR22G/ZR202G model code.
1/4
For remote mounted auto-calibration & manual calibration units, please refer to general specifica-
Detector
robe Protector (ZR22G Note
or 4:
ForFor indoor
pulverized installations tions for model MCI-ACI calibration units (GS11M6AA-01E-A)
with gas flow
velocity
10 m/s or more
ZR402G Black liquid

recovery boiler
ZR202G) Kiln
for
lyzer
Q))
F06.EPS

02G range/month
changing.)
an oxygen analyzer.
process/iron
ates both
ln, and probe
liquid 1. toZR22G Separate type Zirconia Oxygen
for ease
Electric
nance costs.
Adapter)
4.2, 4.8, 5.4m
ue of set range.
IAC24-22-E-A
tolerance)
GSGS
11M12A01-01E-A
11M12A01-01E-A
8th Edition 03/12
3 13
2G
lyzers
TIONS EXTERNAL DIMENSIONS
1. Model ZR22G Separate type Zirconia Oxygen Detector
eral-use Probe Application High temperature
L detector Application
283 to 292
Boiler Sample t Heating
Detector outlet
structure
furnace
ZR202G) furnace
High
for high detector
temperature use
ZR22P
50.8
124
Sample inlet
85
Detector
with gas flow
velocity
10 m/s or more
Reference air inlet

3.6, 4.2, 4.8, 5.4 (m)
153 to 164 69 C
Black liquid
Cable connection port
ZR202G) Kiln
for
lyzer
Q)) A
25
48
F06.EPS B

02G
range/month
Oxygen Analyzers Response Time: Response of Flange90% within 5 seconds.
Calibration gas inlet Flange
(Measured after gas is introduced from C
oilers for power calibration-gas inlet and analog output starts C
changing.)
process/iron
an oxygen analyzer. OA
ln, and
ates black
both liquid
1. to
A
gawa
h Electric
ng digital communications Oxygen Analyzer OB
nance costs. B
Sample Gas Temperature: 0 to 700°C
Flange A (Probe
B only);
C 700 t
to 1800°C (with High Temperature Probe 4- Flange
Adapter) 4- Flange
Sample Gas Pressure: -0.725 to +36.3 psi 8-
(+0.725 to +36.3 requires pressure 4 - 5
on in combustion Westinghouse compensation.) 155 127 4 - 11.5 14
F07_01.EPS
4.2, 4.8, 5.4m
ue of set range.
tolerance)
GS 11M12A01-01E-A
©Copyright January 2001 GS 11M12A01-01E-A GS
9th11M12A01-01E-A
Edition, November 2013
8th Edition 03/12
14
3
2G
lyzers
TIONS
2. Model ZR22...-P (with pressure compensated) Separate type Zirconia Oxygen Detector
eral-use Probe Application High temperature
L detector Application
285 4
Boiler Sample t
Heating
Detector outlet
structure
furnace
ZR202G) furnace
High
for high detector
temperature use
ZR22P
50.8
127
Sample inlet
85
Detector
with gas flow
velocity
10 m/s or more L=0.15, 0.4, 0.7, 1.0,
1.5, 2.0, 2.5, 3.0 Rc1/4 or 1/4NPT
3.6, 4.2, 4.8, 5.4 (m) Reference air inlet
1563 69 C
ZR402G Black liquid 2-G1/2, 2-1/2NPT etc.
recovery boiler Cable connection port
ZR202G) Kiln
for
lyzer A
Q))
48
25
F06.EPS B
Reference gas outlet
02G range/month PIPING Rc1/4 or 1/4NPT
Flange :B 5 seconds. Flange
Oxygen Analyzers Response Time: Response of 90% within Calibration gas inlet
(Measured after gas is introduced from Stop Valve C
oilers for power calibration-gas inlet andPIPING
analog: Aoutput starts C
changing.)
an oxygen analyzer.
process/iron
OA
ates both
ln, and probe
liquid 1. toZR22G Separate type Zirconia Oxygen A
for ease
Electric
ng digital communications Oxygen Analyzer OB
nance costs. B
toFlange A B
1800°C (with High Temperature C
Probe t PIPING Flange
ANSI CLASS150-2-RF equivalent 152.4 120.6 4 - 19 19 A Flange
Adapter)
ANSI CLASS150-3-RF equivalent 190.5 152.4
Sample Gas Pressure: -0.725 to +36.3 psi 4 - 19 24 B
ANSI CLASS150-4-RF equivalent 228.6 190.5 8 - 19 24 B
on in combustion Westinghouse 155 127 4 - 11.5 14 A
compensation.)
as (excluding Probe Length: 0.15, 0.4, 0.7, 1.0, 1.5, 2.0, 2.5, 3.0, 3.6, F07_02.EPS
4.2, 4.8, 5.4m

ue of set range.
tolerance)
GSGS
11M12A01-01E-A
11M12A01-01E-A
8th Edition 03/12
15
3
2G
lyzers
TIONS
3. Model ZR402G Separate type Zirconia Oxygen Converter
1 to 6 (Panel Thickness)
eral-use Probe Application High temperature detector Application 2-inch mounting pipe

Detector outlet 4 - 6 holes
furnace
EXA ZR402G
for Wall mounting

structure
ZR202G) furnace
High
for high detector
280
temperature use
ZR22P
126.5
Sample inlet
100
Detector
(1/2NPT)
(ZR22R) coal boiler
120.2
ZR202G)
with gas flow
velocity
10 m/s or more 8 10 57.3 36
228 136.3 54.7
40 40 40 111
8-1/2NPT etc
Black liquid (Wiring connection)
23
36
ZR202G) Kiln
for
lyzer
Q))
38 24 14 38
( for wall mounting)
4 - 6 holes F06.EPS

02G
range/month
+2
Response Time: Response of 90% within 5 seconds.
0
Oxygen Analyzers
274
126.5

oilers for power 4-R8 to R10
calibration-gas inlet and analog output
or starts
4-C5 to C8
changing.)
process/iron
an oxygen analyzer.
ln, and
ates black
both liquid
1. to
ZR22G Separate type 190 Zirconia Oxygen 183
+2
0
installation costs. This type of Detector Wall mounting Panel Cut-out F08_01.EPS
gawa
h Electric
nance costs.
• With sun shield Samplehood (option code
Gas Temperature: 0 to /H)
700°C (Probe only); 700
Adapter)
Sample Gas Pressure: 243 4
-0.725 to +36.3 psi 205.5 4

on in combustion 55 2 123 3 155.5 3
compensation.)
4.2, 4.8, 5.4m
39 2

ZR402G
3

94.5

4

251.5

ue of set range. F10.EPS
tolerance)
Material of HOOD : Aluminum
GS 11M12A01-01E-A GS 11M12A01-01E-A
8th Edition 03/12
16
3
2G
lyzers
TIONS
4. Model ZR202G Separate type Zirconia Oxygen Analyzer
L 338 to 351 123
t Display side
Boiler L= 0.4, 0.7,
Sample
1/4NPT Heating
Detector outlet 1.0, 1.5, 2.0,
structure
furnace
Reference air inlet
ZR202G) furnace 2.5, 3.0 (m)
122
High
for high detector
50.8
temperature use
25
ZR22P
48.5
Sample inlet
125
Rc1/4 or 1/4NPT
Detector Calibration gas inlet
(ZR22R) ZR202G) coal boiler 153 to 164
with gas flow
4-G1/2,2-1/2NPT etc. Terminal side
velocity
10 m/s or more 252 to 265 49 Cable connection port 170
ZR402G Black liquid

recovery boiler
Cement A
Detector(ZR22G or
ZR202G) Kiln
for
lyzer
Q)) B
F06.EPS Flange
Flange
Drift: Both zero and span ±2% Maximum value of set C
C
02G range/month
Flange A B C t
ANSI CLASS150-2-RF equivalent 152.4 120.6 4 - 19 19 OA
(Measured
ANSI CLASS150-3-RF after gas 190.5
equivalent is introduced
152.4 4 -from
19 24
A
oilers for power calibration-gas
ANSI CLASS150-4-RF inlet and
equivalent 228.6analog
190.5 output
8 - 19 starts
24
Westinghouse 155 127 4 - 11.5 14
changing.)
an oxygen analyzer.
process/iron B
B
O
ates both
ln, and probe
liquid 1. toZR22G Separate type Zirconia Oxygen
installation costs. This type of Detector Flange
Flange
for ease
Electric
nance costs.
• With sun shield Samplehood (option code
Gas Temperature: 0 to /H)
700°C (Probe only); 700
Adapter)
(+0.725 to +36.3274 requires

pressure 4 150 3
4.2, 4.8, 5.4m
150 3

2 inside the furnace (It is recommended to use F13.EPS
50 to 550Ω, clean, dry plant air.) Material of HOOD : Aluminum

ue of set range.
tolerance)
GSGS
11M12A01-01E-A
11M12A01-01E-A
8th Edition 03/12
17
3
2G
lyzers
TIONS
5. Model ZR202G...-P (with pressure compensated) Integrated type Zirconia Oxygen Analyzer
L 3424 123
eral-use Probe Application High temperature detector Application Display side
t
Detector
Boiler L= 0.4, 0.7,
Sample
outlet 1/4NPT Heating
furnace
(ZR22G or Heating 1.0, 1.5, 2.0, Absorption
structure
Reference air inlet
ZR202G) furnace
2.5, 3.0 (m)
122
High
for high detector
temperature use
ZR22P
50.8
25
Sample inlet
48.5
Detector
125
with gasReference
flow air outlet PIPING
velocity
:B
10 m/s or more
PIPING:A 4-G1/2,2-1/2NPT etc. Terminal side

1563 Cable connection port 170
Stop
Black liquid 2564 valve 49
1/4NPT C
Detector(ZR22G or Cement Calibration gas inlet
ZR202G) Kiln
for
lyzer
Q))
A
F06.EPS

range/month B
02G
oilers for power calibration-gas inlet and analog output starts Flange
changing.) Flange
process/iron
an oxygen analyzer. CC
ln, and
ates black
both liquid
1. to
Flange A B C t PIPING
gawa
h Electric
for ease of operationANSI
at theCLASS150-2-RF
site. equivalent 152.4 120.6 4 - 19 19 A O
AA
ng digital communications
ANSI CLASS150-3-RF
Oxygen Analyzer equivalent 190.5 152.4 4 - 19 24 B
nance costs. ANSI CLASS150-4-RF equivalent 228.6 190.5 8 - 19 24 B
WestinghouseSample Gas Temperature: 155 0 to 700°C127(Probe only); 700
4 - 11.5 14 A
to 1800°C (with High Temperature Probe B
Adapter) OB
(+0.725 to +36.3 requires pressure Flange
Flange
4.2, 4.8, 5.4m
F11_02.EPS

ue of set range.
tolerance)
GS 11M12A01-01E-A GS 11M12A01-01E-A
8th Edition 03/12
18
3
2G
lyzers
TIONS
6. Model ZR22P Adapter for High Temperature Probe of Separate type Oxygen Analyzer

Detector outlet
structure
furnace
ZR202G) furnace
High
for high detector
temperature use
ZR22P
Sample inlet
Detector
with gas flow
velocity
10 m/s or more
ZR402G Black liquid

recovery boiler
ZR202G) Kiln
for
lyzer
ZR22P.../BE
ZR22P.../SE
Q))
ZR22P.../ER
F06.EPS

02G range/month
7. ZR22R Probe Response
Oxygen Analyzers
ProtectorTime: for Zirconia
ResponseOxygen 8. ZR22V Probe Support
of 90% within 5 seconds.
Analyzer (Measured after gas is introduced from
4- 0.75(19.1)
Ø BOLT HOLES inlet and analog output starts
ON A 7.5 (190.5) BOLT CIRCLE
Ø
changing.)
an oxygen analyzer.
process/iron 9.0(228.6)
Ø
4- 0.75( 19.1)
Ø Ø
BOLT HOLE
COUNTERBORED OXYGEN PROBE
1.38( 35.1)
Ø Ø
0.70(17.8) DEEP
ON A 7.5(190.5) Ø
for ease
gawa of operationGas
Electric at the site.
Flow
BOLT CIRCLE
ng digital communications Oxygen A

Analyzer
A
nance costs.
ANSI 4" 150#, 1" THK FLANGE

Adapter)
ø3.5
(1.5 m)
5 FT
(ø89)
4.2, 4.8, 5.4m
stem Probe Material: SUS 316 (JIS) CLAMP
ulti-drop mode). Wetted Material: SUS 316 (JIS), Zirconia, SUS 304 ZR22V PROBE SUPPORT
ue of set range.
tolerance)
GS 11M12A01-01E-A
GS 11M12A01-01E-A
8th Edition 03/12
19
3
2G
lyzers
TIONS ■ OPTIONS 4. M1234VV-A Check Valve (/ CV option)
The check valve prevents the water vapor in the process
1. Filter for Oxygen Analyzer E7042UQ from diffusing down the calibration line where it may
This filter is used to protect the cell from corrosive dust condense and cause the cell to crack. A check valve
rature 0 to 700C Process gas temperature 0 to 1800C should be used on all natural gas and positive pressure
components in natural gas or oil applications. Measured
eral-use Probe gas flowApplication
rate is needed to High be 1m/sec
temperature more to replace Application applications and any time a cal line is installed with long
or detector
gas inside zirconia sensor.
Sample
periods (>3 months) of time time between calibrations.
Boiler Heating
Detector
Mesh: 30
Heating microns outlet
furnace Connection: 1/4 FNPT inlet; 1/4” MNPT outlet
Material: 304SS
structure
ZR202G) Material: furnaceCarborundum (Filter), SUS316 (JIS)

High
Weight: Approx. 0.2kg Transport Tube temperature
Cracking Pressure: 1 psi
for high
temperature use
detector Weight: Approximately 0.1lb (50g)
2. M1234SE-A Self Cleaning ZR22P
Fly-Ash Filter Note: The check valve is not a substitution for an inline
This uniquely designed filter protects the Zirconia sensor in
Sample inlet
filter for removing moisture from instrument air source.
harsh coal-fired applications. The design prevents
Detector
robe Protector accumulation
(ZR22G or of fly-ash that would clog other fly-ash filters.
For pulverized Unit: mm
(ZR22R) coal boiler
ZR202G) Filterwith
material:
gas flow Hastaloy X
Basevelocity
Material: SSTL 316
10 m/s or more
Max OD: 6.35cm (2.5 in)
Filter surface area: 296 sq-cm (46 sq-in)
Max opera. temp.: 700°C (1292°F)
PoreBlack
size:
liquid10 micron
Detector(ZR22G or Cement Approx. 19 Approx. 54

ZR202G) Kiln
for
F30.EPS
lyzer
Q))
5. Auxiliary Eductor Assembly, Model No.
M1132KE
High temperature installations require the use of the
F06.EPS
auxiliary eductor assembly in all negative pressure

installations. using instrument air, the auxiliary eductor
02G
range/month
draws a sample through the adapter tee for quick
measurement without mechanical assistance. The
oilers for power assembly includes an eductor, regulator and pressure
gauge and is included in the eductor option for the ZR22P
changing.)
process/iron
an oxygen analyzer. high temperature adapter tee.
ln, and black liquid
ates both probe and converter, Note: Positive pressure requires the use of a needle valve
1. to
installation costs. This type of Detector to restrict the flow of sample gas.
gawa
h Electric
for ease of operation at the site. EXHAUST
ng digital communications Oxygen Analyzer OUT
nance costs.
3. M1200DB-06Sample Gas Temperature:
Hastelloy 0 to 700°C (Probe only); 700
X Sintered Filter (2) 10-24 UNC
MOUNTING HOLES
Assembly to 1800°C (with High Temperature Probe 5.63
Adapter)
This filter addresses blockage and coating problems [143.0]
EXHAUST
Sample
experienced by tough Gas Pressure: -0.725 to +36.3 psi
applications. 1/4 NPT 15
Mesh: 10 microns (filter)(+0.725 to +36.3 requires pressure

FEMALE 10
1/4 NPT
SAMPLE
20
10 FEMALE
on in combustion 05 15
Material: Hastelloy X compensation.)

IN
25
5
20
30
1/8 NPT
0
BAR
Maximum Temperature Rating: 1292°F (700°C)

100 x kPa
psi
FEMALE
4.2, 4.8,
Connection: Stainless Steel 5.4mwith bolts
c-clamp 1/4 NPT MALE
(TYP EA END)
Weight: Approximately 18 lb (.8kg) 2.50

0 vol% O2 Ambient Temperature: -20 to +150°C (-4 to 302°F) [63.5]
IN

FROM PROBE ADAPTER
FLOW

THIS VIEW SHOWS THE
SIDE VIEW OF THE FILTER
n the range of 0 to 5 AS IT IS INSTALLED.
Instrument Air System: Pressure; 29psi + the pressure

(PROCESS FLOW WILL BE DOWN)

8.10

(REF)
7.0
(REF)
(JIS) (flange), Hastelloy B, (Inconel 600, 601), 2.83
(REF)
ue of set range.
C-CLAMP CONNECTION
tolerance) END OF O2 PROBE
ZA8A10 2drawing.eps
GS 11M12A01-01E-A GS 11M12A01-01E-A
8th Edition 03/12
20
3
2G
6. Eductor, Model No. M1132KA (spare)
lyzers
TIONS The ejector induces flow of the sample from the process
through the transport tube. The draft causes the sample
flow from the process to pulled through a high temperature
rature 0 to 700C Process
adapter tee (i.e. transport gas temperature 0 to 1800C
tube).
Material: 316SS
Detector Air Supply: 1/8”
outletNPT female
furnace
ZR202G) Exhaust: 1/8” NPT male straight

furnace
structure
Vacuum Force:Transport
7.6” Tube
Hg High
temperature
Vacuum Flow:temperature
2.4 SCFM
for high
use
detector
Air Consumption:
ZR22P1.7 SCFM
Weight: 6oz (170g)

Sample inlet
Vacuum: 1/8” NPT male
Detector
(ZR22R) ZR202G)7.coal
Pressure
boiler Regulator, Model no. M1132KD (spare)
with gas flow
This general purpose regulator is used to adjust the flow of
velocity
10 m/s or more
instrument air entering the eductor. Made of durable
materials and corrosion resistant construction, it provides
reliable operation in harsh industrial environments.
Flow Capacity: 20SCFM (33.6 m3/hr) at 100psig
ZR402G Black liquid
(700 kPa) supply - 20 psig (140 kPa) outlet.
recovery boiler
Exhaust
Cement
Capacity: 0.1 SCFM (0.17 m3/hr) -
Detector(ZR22G or
for ZR202G) Kiln downstream pressure 5 psig (35 kPa) above
lyzer setpoint.
Q))
Sensitivity: 1” (2.5 cm) of water
Effect of Supply Pressure Variation: Less than 0.2 psig
(1.4 kPa) for 25 psi (170 kPa) change. F06.EPS
Maximum Supply Pressure: 250 psig (1700 kPa)

Drift: BothLess
Air Consumption: zero than
and span
6 SCFH±2%(0.17
Maximum
m3/hr)value of set
02G range/month
Output Range: 0 to 60 psi ( 0 to 400 kPa)
Oxygen Analyzers Port Size: Response
1/4” NPTTime: Response of 90% within 5 seconds.
oilers for power Materials: Body - (Measured after gasalloy;
Die cast aluminum is introduced
Diaphragmfrom
-
calibration-gas inlet and analog
Nitrile elastomer and nylon fabric; Trim - Brass, output starts
changing.)
zinc plated steel, acetal.
an oxygen analyzer.
process/iron
Weight: 4.0lb (1.8kg)
8. Pressure Gauge, Model no. M1132ME
for ease
Electric
Indicates the pressure of instrument air flowing into the
eductor.
nance costs.
Gauge size: Sample2” Gas Temperature: 0 to 700°C (Probe only); 700
Measure range: 0toto1800°C 60 psi (0 to 400
(with HighkPa)
Temperature Probe
Connection: 1/4” FNPT Adapter)
Weight: Sample 0.5 lb (0.2
Gaskg)
Pressure: -0.725 to +36.3 psi
4.2, 4.8, 5.4m
ue of set range.
tolerance)
GS 11M12A01-01E-A
GS 11M12A01-01E-A
8th Edition 03/12
21
3
2G
lyzers
TIONS ■ WIRING CONNECTIONS
Model ZR402G Separate type Zirconia Oxygen Analyzer Converter Model ZR22G Separate type Zirconia Oxygen Detector
eral-use Probe Analog
Application High temperature detector Application
output 1 Analog
4-20 mA DC output
Sample
2
Boiler
Digital output 4-20
outlet mA DC
Heating
Detector
structure
furnace
ZR202G) furnace
High
for high detector
temperature use
ZR22P
1 2 3 4 5 6 7 8 9 10 11
FG AO1 AO1 AO2 AO2 CJ CJ TC TC CELL CELL CELL CELL TC TC CJ CJ
(+) (-) (+) (-) (+)
Sample (-)
inlet (+) (-) (+) (-) (+) (-) (+) (-) (+) (-)
12 13 14 15 16 17 18 19 20 21 22
DetectorFG DI-1 DI-2 DI-C AI AI AC- AC- AC- FG FG
(ZR22R)
(ZR22G or
coal boiler
(+) (-) ZERO SPAN COM
ZR202G)
with gas flow
velocity
10 m/s Contact
or more
input 2
Solenoid valve for
Contact input 1 automatic calibration
Span gas
Black liquid
ZR402G *2
recovery boiler Solenoid valve for zero gas
for automatic calibration
Temperature
transmitter
Kiln Flow setting meter
for ZR202G)
input 4-20 mA DC
lyzer
Q)) 23 24 25 26 27 28 29 30 31 32 33 34 35 36
DO-1 DO-1 DO-2 DO-2 DO-3 DO-3 DO-4 DO-4 HTR HTR L N G FG HTR HTR
F06.EPS
*1
Drift: Both zero and span ±2% Maximum value of setAC
100-240V
*1
50/60 Hz
02G Contact
range/month
Contact Contact Contact
output 1
Oxygen Analyzers Response
output 2 Time:
output 3 Response
output 4 of 90% within 5 seconds.
(Measured after gas is introduced from F27.EPS
*1 Total resistance is 100 ohm inlet and analog output starts
or less.
changing.)transmitter provide by user) for humidity measurement.
*2 Option (Temperature
process/iron
an oxygen analyzer.
ln, and
ates black
both liquid
1. to
installation costs. This type of Detector Model ZR202G Integrated type Zirconia Oxygen Analyzer
gawa
h Electric
ng digital communications Oxygen Analyzer Contact input 1
Contact output 1 Contact output 2
nance costs.
Contact input 2
Adapter)
1 2 3 4 5 6 7
as (excluding DI-1 0.4, DI-2
Probe Length: 0.15, 0.7, 1.0, DI-C
1.5, 2.0, DO-1
2.5, 3.0, DO-1
3.6, DO-2 DO-2
4.2, 4.8, 5.4m
0 vol% O2 8 9 10 11 12 13 14
Ambient Temperature:
FG -20AOto +150°CAO (-4 to 302°F)
L N G FG
(+) (-)
ulti-drop mode). Wetted Material: SUS 316Analog
(JIS),output
Zirconia, SUS 304
100 to 240 V AC, *1
(JIS) (flange), Hastelloy
4-20 mA DC B, (Inconel50600,
or 60601),
Hz
Digital output
ue of set range.
tolerance) *1 Ground resistance is 100 ohm or less. F28.EPS
GS 11M12A01-01E-A GS 11M12A01-01E-A
8th Edition 03/12
YOKOGAWA HEADQUARTERS YOKOGAWA CORPORATION OF AMERICA
9-32, Nakacho 2-chome, 2 Dart Road
Musashinoshi Newnan GA 30265
Tokyo 180 United States
Japan Tel. (1)-770-253-7000
Tel. (81)-422-52-5535 Fax (1)-770-251-2088
Fax (81)-422-55-1202 E-mail: info@yca.com
E-mail: webinfo@mls.yokogawa.co.jp www.yokogawa.com/us
www.yokogawa.com.jp Yokogawa has an extensive sales
YOKOGAWA ELECTRIC ASIA Pte. Ltd. and distribution network.
YOKOGAWA EUROPE B.V. 5 Bedok South Road
Euroweg 2 Singapore 469270 Please refer to the website
3825 HD Amersfoort Singapore (www.yokogawa.com/an/index.htm) to
The Netherlands Tel. (65)-241-9933 contact your nearest representative.
Tel. +31 (0)88-4641000 Fax (65)-241-2606
Fax +31 (0)88-4641111 E-mail: webinfo@yas.com.sg
E-mail: info@nl.yokogawa.com www.yokogawa.com.sg
www.yokogawa.com/eu
GS 11Y01B01-01E-A
GS 11M12A01-01E-A
Subject
GS to change without notice
11M12A01-01E-A Printed in The USA
Subject to change without notice Printed in the USA
Copyright
Subject © 2008
to change without notice Printed in the USA
All Rights Reserved. Copyright © 2008, Yokogawa Corporation of America. Subject to change without notice. GS 11Y01B01-01E-A April 2011

ZR22G-ZR402G FF

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ZR22G-ZR402G FF

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General Model ZR22G, ZR402G, and ZR202G

Specifications Direct In Situ Zirconia Oxygen Analyzers

Yokogawa Corporation of America GS 11M12A01-01E-A

rature 0 to 700C Process gas temperature

Boiler Sample Heating

Model ZR22G Separate typeSample

flowmeter Digital output (HART)

Process gas temperature 0 to 700C Process gas temperature 0 to 1800C

Vertical 2.5 mtemperature use ZR22P

Drift: Both zero and span ±2% Maximum value of set

furnaceThis function diagnoses conditions of the 4 to 20 mA DC linear or log can be selected.

Digital Communication (HART®): 250 to 550Ω,

calibrating, range switching, warming-up, Input/output isolation

1.3 or more) Model

ZR202G) furnace -040 0.4 meter

rature 0 to 700C Process gas temperature 0 to 1800C

for high -150 detector 1.5 meter

MODEL IAC24 INTEGRAL AUTOCAL UNIT

Note 3: All connections are Swageloc

ZR402G Black liquid

Drift: Both zero and span ±2% Maximum value of set

Reference air inlet

Drift: Both zero and span ±2% Maximum value of set

4.2, 4.8, 5.4m

Boiler Sample Heating

(ZR22G or Heating Absorption

for Wall mounting

Drift: Both zero and span ±2% Maximum value of set

(Measured after gas is introduced from

(+0.725 to +36.3 requires pressure

stem Probe Material: SUS 316 (JIS)

ximum load Reference Air System: Natural Convection, Instrument

Air, or pressure compensated

n the range of 0 to 5 Instrument Air System: Pressure; 29psi + the pressure

2 inside the furnace (It is recommended to use

ue of set range. F10.EPS

ZR402G Black liquid

0 vol% O2 Ambient Temperature: -20 to +150°C (-4 to 302°F)

50 to 550Ω, clean, dry plant air.) Material of HOOD : Aluminum

PIPING:A 4-G1/2,2-1/2NPT etc. Terminal side

Drift: Both zero and span ±2% Maximum value of set

0 vol% O2 Ambient Temperature: -20 to +150°C (-4 to 302°F)

Boiler Sample Heating

ZR402G Black liquid

Drift: Both zero and span ±2% Maximum value of set

ng digital communications Oxygen A

Sample Gas Temperature: 0 to 700°C (Probe only); 700

(JIS) (flange), Hastelloy B, (Inconel 600, 601),

ZR202G) Material: furnaceCarborundum (Filter), SUS316 (JIS)

Detector(ZR22G or Cement Approx. 19 Approx. 54

auxiliary eductor assembly in all negative pressure

ng digital communications Oxygen Analyzer OUT

Assembly to 1800°C (with High Temperature Probe 5.63

Mesh: 10 microns (filter)(+0.725 to +36.3 requires pressure

Material: Hastelloy X compensation.)

Maximum Temperature Rating: 1292°F (700°C)

Weight: Approximately 18 lb (.8kg) 2.50

ximum load Reference Air System: Natural Convection, Instrument

Air, or pressure compensated

n the range of 0 to 5 AS IT IS INSTALLED.

Instrument Air System: Pressure; 29psi + the pressure

2 inside the furnace (It is recommended to use

50 to 550Ω, clean, dry plant air.)

ZR202G) Exhaust: 1/8” NPT male straight

rature 0 to 700C Process gas temperature

Process gas temperature 0 to 700C Process gas temperature 0 to 1800C

rature 0 to 700C Process gas temperature 0 to 1800C