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English Manual: For The Cube67 Diagnostic Gateway Art. No. 56968
English Manual: For The Cube67 Diagnostic Gateway Art. No. 56968
Description
Technical Data
Mounting
Installation
Start-up
Web server
Diagnostics
Error codes
ENGLISH MANUAL
for the Cube67 Diagnostic Gateway
Art. no. 56968
© Murrelektronik GmbH
Murrelektronik GmbH
Falkenstraße 3
D-71570 Oppenweiler, Germany
+49 7191 47-0
+49 7191 47-491 000
info@murrelektronik.de
3 Description 16
3.1 System Cube67+ 16
3.2 Cube67 Diagnostic Gateway 17
4 Technical Data 21
5 Mounting 22
5.1 Requirements 22
5.2 Dimensions 22
5.3 Mounting distance 23
5.4 Installing the module 24
5.5 Grounding strap 26
5.6 Addressing lid 27
6 Installation 28
6.1 Requirements 28
6.2 Connection to Cube67 and Cube67+ 29
6.3 Connection to Cube20 31
6.4 Connection of the subassembly to the network / intranet 33
6.5 Ethernet connection in small and separated networks 38
6.6 Connections 39
6.7 Connection lines 41
7 Start-up 43
7.1 Warnings/general information 43
7.2 Commissioning using the web server 43
8 Web server 44
9 Diagnostics 75
9.1 States of the Ethernet status LEDs (L/A) 76
9.2 Topology and info LED 76
9.3 UA and US LEDs for external participants 77
9.4 Display of the voltage, current or activity for the branch 77
9.5 Error indication for branch 77
10 Error codes 78
12 Appendix 80
12.1 Switch positions 80
12.2 Accessories 82
12.3 Glossary 83
13 Legal notes 85
1 Introduction
1.1 Symbols
This document includes information and notes that have to be observed for
your own safety and to avoid injuries and material damage. They are marked
as follows:
DANGER!
Immediate danger
Failure to observe this warning involves an imminent risk of death or seri-
ous injuries.
WARNING!
Possible danger
Failure to observe this warning can lead to death or serious injuries.
CAUTION!
Low-risk danger
Failure to observe this warning can lead to mild to moderate injuries.
NOTICE
Risk of material damage
Failure to observe this warning will lead to material damage.
NOTE
Other technical information and notes of Murrelektronik GmbH.
RECOMMENDATION
Notes with this symbol are recommendations of Murrelektronik GmbH.
Customer Service Cen- Our staff of the Customer Service Center will help you with all questions con-
ter (CSC) cerning installation and start-up. They support you, for example, if you have
problems with combining hardware and software products from different man-
ufacturers.
A number of support tools and measurement facilities are available for field
bus systems and EMC interference.
Call us on +49 (0) 7191 47-2050 or send us an
e-mail to: support@murrelektronik.de
Service addresses Murrelektronik GmbH has a policy of customer proximity, both at the national
and international level. Please visit our website to find your contact person:
www.murrelektronik.com
Purpose of this docu- Dieses Dokument beschreibt die Verwendung des Cube67 Diagnostic Gate-
ment way. It instructs the technical staff of the machine manufacturer or machine
operator on the installation, parameterization, electrical installation, commis-
sioning as well as operation of the Cube67 Diagnostic Gateway. It does not
instruct on how to operate the machine in which the Cube67/Cube20 is inte-
grated or will be integrated. For such information refer to the operating manual
of the machine.
Cube67+
Product manuals for Cube67+ bus node Art. no.
PROFIBUS 56521
Ethernet/IP 56525
Ethernet/IP V.2 56535
PROFINET IO 56526
EtherCAT 56527
Cube67
Product manuals for Cube67+ bus node Art. no.
PROFIBUS and 56980
PROFIBUS connection technology ECOFAST®
DeviceNet 56981
DeviceNet V.2 56984
CANopen 56982
Cube20
Product manuals for Cube20 bus node Art. no.
PROFIBUS DP 56001
PROFINET IO 56005
1.3.3 Trademarks
Trademarks of the following companies and institutions are used in this docu-
mentation:
ODVA DeviceNet
Open DeviceNet Vendor Association
Ethernet/IP
Comply with Always dispose of scrap devices in compliance with the valid
country-specific country-specific regulations for waste disposal
waste disposal regula- (e.g., the European Waste Code 16 02 14).
tions.
Only qualified persons Proceed with caution when dismantling the device since you could injure
may sort scrap materi- yourself.
als. Sort the separated components into the correct recycling line.
Disposal
The product can be returned to Murrelektronik GmbH free of charge for dis-
posal. The same is true for the original packaging and any batteries or power
packs. Any units that have been contaminated with hazardous substances will
not be accepted for repair or disposal.
Returns
Label the product and the packaging with
"For disposal".
Package the product.
Send the package to:
Murrelektronik GmbH
Falkenstraße 3
71570 Oppenweiler / Germany
We will make sure that the items are disposed of in accordance with German
legislation. The most recent owner is responsible for transport to the return
point until items arrive at their destination.
Note:
the relevant safety and accident prevention regulations;
the EC directives or national regulations applicable to your application;
generally recognized safety rules;
the section on reduction of EMC interferences (see 2.5 "EMC installation
guidelines").
NOTE
Work on the hardware and software of the Cube67/Cube20 system, unless
described in this manual, may only be performed by qualified personnel of
Murrelektronik GmbH (see 1.3.2 "Applicable documents").
Check:
the material resistance if aggressive media are used.
RECOMMENDATION
Murrelektronik maintains a very extensive table containing media compatibility
data of products. We would be happy to assist in case of any doubts. Please
send an
email to: service.automation@murrelektronik.com
Use of the device Comply with all safety and accident prevention regulations when conduct-
ing project engineering, installation, startup, operation and testing of all
devices.
Work on the hardware and software of the device, unless described in this
manual, may only be performed by qualified personnel of Murrelektronik
GmbH.
WARNING!
Life-threatening voltage!
If there is a defect in a power supply unit, voltages on touchable components
may reach 120 VDC or 50 VAC and higher.
Only use a power supply unit that allows max. 60 VDC or 25 VAC in the
event of a fault. The power supply must comply with SELV or PELV.
CAUTION!
Temperatures exceeding 60 °C!
Slight injuries and damage to the device.
Wear protective gloves.
Use thermally suitable connecting cables only.
WARNING!
Danger due to open connectors and sockets!
Operation of the Cube67 Diagnostic Gateway in accordance with its designat-
ed use and the degree of protection IP67 are not guaranteed.
Close open connectors and sockets with screw plugs.
NOTE
Radio interference may occur if the Cube67 Diagnostic Gateway is used in a
domestic or mixed environment.
Consider standards for domestic or mixed environments!
Qualified personnel
The device may be mounted, put into operation and operated only by qualified
personnel.
The personnel are considered qualified if its members meet the following re-
quirements:
The personnel have undergone appropriate technical training
and
have been trained for the operation of the machine/system and the rele-
vant safety regulations,
and
have access to the Installation instructions and the manual
and
are familiar with the safety standards which are common practice in auto-
mation engineering.
NOTICE
Electrostatic sensitive product!
The assemblies may get damaged.
Do not connect/disconnect any connectors or lines while they are ener-
gized!
Ensure sufficient grounding of persons and working material!
Spare parts
Only use the original spare parts or spare parts by other manufacturers ex-
pressly authorized by Murrelektronik GmbH.
Check the function of the device after having replaced a component.
Accessories
The use of accessories may alter the device function. Use only accesso-
ries authorized by Murrelektronik GmbH.
Observe the enclosed instructions of the accessories when installing
them.
Murrelektronik GmbH herewith declares that the products and systems comply with
the basic requirements and directives:
2014/30/EU Electromagnetic compatibility
2011/65/EU RoHS
3 Description
3.2.1 Overview
The Cube67 Diagnostic Gateway is an additional module for fieldbus I/O sys-
tems of the Cube67, Cube67+ and Cube20 series. It can be integrated in the
branch and offers an extended read-only access to the system.
The Cube67 Diagnostic Gateway facilitates the access to the extensive diag-
nostics of the Cube system, can easily be implemented and gives clear in-
structions in case of an error. Thanks to the fast troubleshooting, maximum
availability of machines and systems can be guaranteed.
Functions Recording
Error messages
States of the bus participants
Input and output signals and sensor values from bus participants
Voltage and current of the bus system branches
Counting
Status changes at digital inputs and outputs
Preparing
Error messages
Extension
7/8’’ power supply (power cable)
Ethernet
F01 2
F01 2
6
6
78 9A
78 9A
5 POWER IN 7/8" socket
E
BCD BC D
4 5 M12 socket
Segment 0, branch 0 IN
7 Internal system connection
Port1
L/A
SLAVES
UA
M12 socket
0 Segment 0, branch 0 OUT
6 7
U/I 8 Internal system connection
1
M12 socket
8 9 Segment 1, branch 1 IN
U/I
9 Internal system connection
2
M12 socket
10 11
U/I Segment 1, branch 1 OUT
3
10 Internal system connection
12 13 M12 socket
U/I
Segment 0, branch 2 IN
D-71570 Oppenweiler
11 Internal system connection
M12 socket
Segment 0, branch 2 OUT
12 Internal system connection
M12 socket
Segment 1, branch 3 IN
13 Internal system connection
M12 socket
Segment 1, branch 3 OUT
Tab. 3-1: Device design
1
2 4 5 POWER LED US:
3 Sensor/system supply of the bus
5 participants
Port1 SLAVES
U/I
U/I
D-71570 Oppenweiler
NOTE
The items 6 and 7 are repeated for branch 1, 2 and 3
4 Technical Data
Bus node sensor and system supply
Operating voltage 24 V ± 25% (SELV)
Power consumption ≤200 mA
Electrical Safety
Degree of protection IP67
(All connectors attached)
Overvoltage category II
Mounting data
Weight 957 g (2.10 lb)
Ambient conditions
Climatic Operating temperature 0 °C ... +55°C
Storage temperature -25 °C ... +70°C
Installation hight Up to 2000 m
(Operation above mean sea level)
Relative humidity 10 % ... 90 %
Pollution Degree Min. 2
Device protection
Reverse polarity protection yes
Overvoltage protection yes
5 Mounting
5.1 Requirements
Provide following conditions for mounting the module:
Installation site in the immediate vicinity of the system
Even mounting surface to avoid mechanical tension
Grounded mounting surface for ground strap grounding
Short wiring routes to all components
Enough space for easy replacing of devices and for the connection of the
plug connections
Suitable installation site in terms of vibration and shock load, temperature
and humidity (see section Technical data)
Protected to avoid tearing off the connecting cables by personnel or de-
vice
Diagnostic LEDs of the device are visible during operation
5.2 Dimensions
Dimensions
Port 1 Port 2
Port1 SLAVES
L/A UA
U/I
U/I
U/I
U/I
in Germany
Made
D-71570 Oppenweiler
NOTE
on the use of angled connectors:
If angled connectors are plugged into the modules, a minimum distance of
100 mm to the wall, ceiling and between the modules must be kept.
NOTICE
Risk of material damage
The fastening screws and tightening torques depend on the surface of the in-
stallation site.
Use the screws according to the structure of the surface!
Tighten the bolts carefully! The specified tightening torques are approxi-
mate values.
NOTICE
Risk of material damage
The modules will break off if they are used as a climbing aid.
Install the modules in such a way that they cannot be used as climbing aid.
3 Nm
M6 26.6 Ibf in
NOTE
The screws and the washers illustrated are not included in the scope of supply.
NOTE:
The Cube67 Diagnostic Gateway is mounted near the grounded bus node. It
must be grounded only in exceptional cases, e.g. in areas where high EMC
loads cannot be excluded.
NOTE:
Fasten the ground strap using a conductive screw.
Grounding strap
fastening
1.2 Nm
M4 10.6 Ibf in
The bolts and the grounding strap illustrated are not included in the scope of
delivery. The grounding strap is available in the catalog or online shop of Mur-
relektronik GmbH
http://shop.murrelektronik.com.
NOTE
For more information on the addressing, please refer to chapter 6.4.1 Ether-
net connection and IP settings, Seite 33.
6 Installation
6.1 Requirements
Requirements Create the conditions in order to make sure that the Cube67 Diagnostic
Gateway can successfully monitor the bus and its messages
Connect the Cube67 Diagnostic Gateway correctly to the system bus.
A correct connection guarantees an error-free recognition of the bus struc-
ture.
In continuous operation, operate the Cube67 Diagnostic Gateway with an
external power supply.
Doing this, diagnostics regarding the downtimes of the bus node and the
US of the system are also displayed.
NOTE
In general, the Cube67 Diagnostic Gateway can be operated without external
power supply, e.g. for a short time during commissioning.
In continous operation, the Cube67 Diagnostic Gateway must be supplied with
power via power supply plug.
Make sure that the IP address of the Cube67 Diagnostic Gateway is con-
figured correctly
(see 6.4.1 "Ethernet connection and IP settings").
The correct configuration guarantees the accessibility in the network.
Set the system time
(see 8.8 "Menu SETUP").
When the system time is set, the time stamps of the messages have the
correct time indications.
Start conditions
Start the Cube67 Diagnostic Gateway together with the system bus or pri-
or to this.
Restart the system bus after a software update.
NOTE
Inputs and outputs of modules installed between the bus node and the
Cube67 Diagnostic Gateway are not taken into account by the Cube67 Diag-
nostic Gateway.
When installing the Cube67 Diagnostic Gateway, make sure that it is
placed directly after the bus node as show in ExternalLink: <Bild Anbind-
ung Cube67> and Fig. 6-3: .
Fig. 6-1: Cube67 Diagnostic Gateway in the Cube67 and/or Cube67+ system
Connection between To connect the bus node to the Cube67 Diagnostic Gateway, the cable art. no.
bus node and Cube67 341946 is required.
Diagnostic Gateway
If the cable is not long enough, use Cube standard cables, example art. no.
7000-46041-8020100, to extend the line.
Requirements
Connect the Cube67 Diagnostic Gateway correctly to the system bus.
The correct connection to the system bus guarantees an error-free recog-
nition of the bus structure.
The system bus must be switched off.
It is not allowed to supply the modules with voltage.
Assignment
Connect only one bus node per Cube67 Diagnostic Gateway.
Make sure that the branches are correctly assigned.
Do not interchange them.
Connections
Connect the bus node to the Cube67 Diagnostic Gateway via the connect-
ing cable (art. no. 341946).
The connecting cable (art. no. 341946) must guarantee the connection of
the branch.
Always connect the cables of the bus node to an input.
Always connect the cables towards the bus participants to an output.
Terminating resistors
Attach the terminating resistors for unused channels on the outputs of the
Cube67 Diagnostic Gateway.
NOTE
Also observe the section 6.1 "Requirements".
Requirements
Connect the Cube67 Diagnostic Gateway correctly to the system bus.
The correct connection to the system bus guarantees an error-free recog-
nition of the bus structure.
The system bus must be switched off.
It is not allowed to supply the modules with voltage.
Always use branch 0.
Assignment
Connect only one bus node per Cube67 Diagnostic Gateway.
Connections
Connect the bus node via the interface module (art. no. 56140) and the
connecting cable (art. no. 341946) to the branch 0 of the Cube67 Diagnos-
tic Gateway.
The connecting cable (art. no. 341946) must guarantee the connection of
the branch.
Always connect the cable of the bus node to the input of branch 0.
Always connect the cable of the bus participants to the output of branch 0.
Unused ports
Seal the unused ports on the Cube67 Diagnostic Gateway with sealing
caps.
NOTE
Also observe the section 6.1 "Requirements".
Ethernet Ethernet accessed the Cube67 Diagnostic Gateway through the http interface.
The Cube67 Diagnostic Gateway has two Ethernet connections. You can use
both connections to access the Cube67 Diagnostic Gateway.
IP address It must be possible to identify the Cube67 Diagnostic Gateway by means of its
IP address.
The IP address can be set with the help of the two address switches in the op-
eration slot of the Cube67 Diagnostic Gateway. The relationship between the
switches and the resultant number can be found in Tab. 12-1: .
NOTE
In order to guarantee a successful access to the Cube67 Diagnostic Gateway,
the IP parameters must be set correctly.
Address switches The address switches provide the following setting options:
the 4th byte of the IP address (see below)
the communication modes of the Cube67 Diagnostic Gateway
reset to the factory settings (setting FE)
Cube67 Diagnostic You can connect several Cube67 Diagnostic Gateway in a line.
Gateways in a line For this, always connect port 1 of one device to port 2 of the following device.
NOTE
If the IP addresses are entered incorrectly, it may not be possible to establish
a connection to the network users.
Assign an unambiguous and unique IP address to every network user.
Make sure that the IP address corresponds to the actual network configu-
ration.
NOTE
When setting the IP address, make sure that the address structure is correct!
Use the address switches only to set the 4th byte.
Address switches
34 5 34 5
6
F01 2
F01 2
6
78 9A
78 9A
E
E
BC D BC D
00 DHCP
The IP address and the subnet mask of the Cube67 Diagnostic Gate-
way are assigned via the DHCP server.
01 ... FB The 4th byte in the IP address corresponds to the value in the table
(switch position represents a hexadecimal number)
Example:
Setup setting: 192.168.1.123,
switch position 4 and 5,
resulting IP address: 192.168.1.69
FC The complete IP address from the setup setting of the web server is
applied
FD Permanent IP address: 192.168.1.6
FE Reset to factory settings
(IP address is 192.168.100.6)
FF Permanent IP address: 192.168.100.6
NOTE
If the IP setting is modified, the modification will become effective after approx.
2 seconds.
From this moment on, the device can only be accessed if the newly set IP ad-
dress is used as target address.
Make sure that the device uses the new target address.
NOTE
The Ethernet connections port 1 and port 2 of the Cube67 Diagnostic Gateway
do not represent a bridge to the Cube system bus.
In order to not impair the performance of the industrial bus, the maximum
cable length between two participants must not exceed 100 m.
6.4.3 Troubleshooting
Address conflict There is an address conflict if the device cannot be reached via the set IP ad-
dress.
The conflict is signaled on the Cube67 Diagnostic Gateway:
The red topology LED is flashing with a frequency of 15 seconds.
Elimination of the ad- Alternative 1
dress conflict Modify the last digit of the IP address via the switch position.
The LED stops flashing shortly after a valid IP address has been selected.
Alternative 2
Repeat the steps indicated above in the section Reconfiguring the IP ad-
dress.
The LED stops flashing shortly after a valid IP address has been selected.
Unmanaged switches When using unmanaged switches, the network load increases with the num-
ber of users being added to the system.
Impact:
Each user must process and decline messages intended for other users.
The response times become longer.
The CPU must use more capacity.
Managed or unman- Use:
aged switches Unmanaged switches
in small separated systems, i.e. systems that are not connected to the
company network or program-wide networks.
Managed switches
in high-speed control systems from a medium size onwards.
NOTE
Please consider the longer signal propagation delay of the fieldbus in line to-
pology.
Ethernet switches
You will find a wide range of managed and unmanaged switches for field use
(IP67) or for use in control cabinets (IP20) in our catalog or in the Murrelek-
tronik online shop http://shop.murrelektronik.com.
NOTE
The connection of the Cube67 Diagnostic Gateway to an already existing
company network is allowed.
Data security The Cube67 Diagnostic Gateway does not establish a connection to a server
in the Internet. It does not receive and send data.
Exception:
Request of a time stamp from an NTP server in the Internet or Intranet.
Availability of the During the integration of the Cube67 Diagnostic Gateway in the company net-
Cube67 Diagnostic work, the accessibility depends on the internal company network strategy:
Gateway Limitation of the package runtime
Limitation of the package repetition
Mac or IP filter
etc.
NOTE
Avoid network conflicts!
Discuss the integration of the Cube67 Diagnostic Gateway with your sys-
tem administrator before installing it in the network.
6.6 Connections
F01 2
F01 2
6
6
78 9A
78 9A
5 POWER IN 7/8" socket
E
BCD BC D
4 5 M12 socket
Segment 0, branch 0 IN
7 Internal system connection
Port1
L/A
SLAVES
UA
M12 socket
0 Segment 0, branch 0 OUT
6 7
U/I 8 Internal system connection
1
M12 socket
8 9 Segment 1, branch 1 IN
U/I
9 Internal system connection
2
M12 socket
10 11
U/I Segment 1, branch 1 OUT
3
10 Internal system connection
12 13 M12 socket
U/I
Segment 0, branch 2 IN
D-71570 Oppenweiler
11 Internal system connection
M12 socket
Segment 0, branch 2 OUT
12 Internal system connection
M12 socket
Segment 1, branch 3 IN
13 Internal system connection
M12 socket
Segment 1, branch 3 OUT
Tab. 6-1: Device design
POWER IN 7/8"
POWER OUT 7/8" POWER IN POWER OUT
Pin 1 US: 0 V
Pin 2 UA: 0 V
Pin 3
Pin 4 US: +24 V /8A
Pin 5 UA: +24 V /8A
CAUTION!
Temperatures exceeding 60 °C!
Slight injuries and damage to the device.
Wear protective gloves.
Use thermally suitable connecting cables only.
Connection between To connect the bus node to the Cube67 Diagnostic Gateway, the cable art. no.
bus node and Cube67 341946 is required.
Diagnostic Gateway
If the cable is not long enough, use Cube standard cables, example art. no.
7000-46041-8020100, to extend the line.
System line The system line connects the bus node with the modules of the Cube67,
Cube67+ and Cube20 systems.
Communication between bus node, the various I/O modules and the
Cube20 interface module
Transmission of module and sensor supply
Transmission of actuator supply
NOTE
The end of the system line must be terminated with a resistor or a compact
module.
All available lengths of the system line are tested and supplied as fully config-
ured lines only.
IP67
NOTICE
Material damage caused by not closed males and females!
The degree of protection IP67 is only guaranteed if all connections are closed
with connectors or screw plugs.
Carefully close unused males and females with a screw plug.
Connection
cable
Tool
1.5 Nm
7/8" 13.3 Ibf in.
0.6 Nm
M12 5.3 Ibf in
Port Close off the unused POWER OUT port using a suitable screw plug.
POWER OUT
I/O ports Close off the unused ports using screw plugs. For suitable screw plugs re-
fer to Accessories.
7 Start-up
WARNING!
Risks arising from exposure to mechanical force!
When commissioning the module, a complete application program can start
the machine/system or parts of the machine/system.
Make sure to keep sufficient distance from moving machine parts / system
parts.
Make sure to keep sufficient distance from the moving machine / system.
NOTE
Further information regarding the commissioning using the Murrelektronik
web server can be found in chapter 8 Web server, Seite 44.
8 Web server
NOTE
You can only configure and parameterize the Cube67 Diagnostic Gateway
with the help of the web server.
User name and pass- Entering user name and password at the first start
word at the first start At the first start, enter the factory set name and password:
User name: admin,
Password: admin.
Click on OK.
The Murrelektronik web server of the Cube67 Diagnostic Gateway
starts with the menu HOME.
Reliability The area Reliability shows for each branch the time period in which it has
been faulty. The time period is shown as a percentage of the total device run-
time.
The total runtime of the device refers to the oldest recorded message or the
switch-on time if there is no message.
NOTE
If the time setting of the device is changed, the calculated reliability is no lon-
ger correct.
By clicking on the button LOG RESET on the page DIAGNOSTICS the
displayed data is reset.
NOTE
The temperature in the CPU is measured and not the ambient temperature.
Fig. 8-4: Web server - TOPOLOGY, 2 segments with error in segment 0, branch 2
Station A table which describes the system structure is included in the Station area.
Normally the table is collapsed.
Click on the segment.
Click on the branch.
The table for this branch is expanded.
Fig. 8-5: Web server - TOPOLOGY - segment 0, branch 2 expanded - diagnostics with-
out error
Fig. 8-6: Web server - TOPOLOGY - segment 0, branch 2 expanded - diagnostics with
error
Tree view The tree view shows a symbolic representation of the branch.
NOTE
For the Cube20 modules in the tree view, the terminals for grounding and pow-
er supply are hidden.
Meaning of the colors The colors of the outputs indicate the status.
GREEN: Ready
ORANGE: Active
RED: Error has occurred
White: Status cannot be detected
The traffic light above the device indicates the general status of the bus
participant.
Example
Color of the outputs Meaning
Color of the traffic light
Outputs: Green Module-specific diagnostics
Traffic light: Red If the traffic light is red but all channels are green, an er-
ror which does not refer to an individual channel has oc-
curred (e.g. missing supply voltage).
Fig. 8-7: Web server - STATUS page of the Cube67 Diagnostic Gateway without error
Fig. 8-8: Web server - STATUS page of the Cube67 Diagnostic Gateway with error
Status in general
NOTE
As far as possible, the general status is already shown on the HOME page
(see section 8.2 'HOME' menu, Seite 45).
STATUS page
of the channels
Diagnostics Facts
The diagnostics are shown as independent message.
Exception:
Diagnostics which signal the end of an error are not shown as independent
messages.
The start message of the error is shown as finished (temporary fault).
Each diagnostics receives a time stamp.
If it is not a general message, the runtime is shown in square brackets
(time period since the error has occurred).
Diagnostics are, with only a few exceptions, error messages translated by
the system bus.
NOTE
Exception for the display of the individual error message: If the structure of the
message text file is not recognized, a message specifying the error appears.
Indications in the diag- Channel: The channel indicates the affected channel.
nostics The indication is taken out of the message code.
Slot: The slot shows the position in the bus (branch Bx and Slot Sx) as well
as the assigned module name from the message texts file.
Example B0/S1:
Branch/branch 0, Slot/module 1
NOTE
Messages which do not come from the system bus do not indicate any chan-
nel and slot information.
Temporary errors Temporary errors, i.e. diagnostics which are no longer active, can be shown,
hidden or deleted. They are shown in gray.
NOTE
Messages recorded before starting the system bus are automatically set to fin-
ished.
Show or hide temporary errors, i.e. diagnostics which are no longer ac-
tive.
Show: In the option field the Show also temporary errors checkbox
must be ticked.
The finished messages are shown in gray.
Hide: In the option field the Show also temporary errors must be marked
with a cross.
The finished messages are no longer shown.
Firmware update Two possibilities to carry out a firmware update are available:
Uploading the file with binary data: DIGA_FW_Vxxxxx.BIN
Uploading the complete data: DIGA_FULL_Vxxxx.PKG
In both cases, the system bus must be restarted.
NOTE
If the representation after the update has a strange behavior, the browser must
be forced to reload the data.
Delete the Cache memory of the browser.
HINT
You will find current firmware updates in the Murrelektronik online shop under
the address http://shop.murrelektronik.com/56968
Message texts In the message text area, a message text file can be uploaded. This file can
be downloaded afterwards.
The message text file contains:
names and descriptions of all modules installed in the system and their
specific diagnostics messages
the names of the channels
descriptions and solutions regarding the diagnostics of the modules and
channels
For details, please refer to the section 8.11.2 "Editing the message text file".
NOTE
If the content of the uploaded file does not correspond to the currently avail-
able topology, it is not applied.
Check the file and modify it, if necessary.
Repeat the loading process using the modified file.
Log file The log file contains all warnings and errors. It is used by the Cube67 Diag-
nostic Gateway to store the messages permanently and can be downloaded.
If the error message on the page DIAGNOSTICS have been reset with LOG
RESET, the log file is empty.
NOTE
The log file does not contain any plain text. You can download the LOG file and
make it available to the technical support of Murrelektronik GmbH so that they
can look at the details of the error profile.
Topology The short description of the topology gives a short description of the structure
Short description of the connected bus system. The file is intended for the case that a support
is needed or for a fast comparison of the installed topology.
Downloading the file Downloading of the current short description of the topology
Click on the button DOWNLOAD.
A file in the CSV format is generated.
System data The system data contains specific information for the Cube67 Diagnostic
Gateway. In certain cases, some values can be adapted. The system file with
the file name Options.txt is generated by the support.
The system file can only be made available by the support of Murrelektronik.
NOTE
The system data from the file Options.txt are only effective after having re-
started the Cube67 Diagnostic Gateway.
Factory settings
Parameter Factory settings
IP address 192.168.1.6
Default gateway 192.168.1.1
Subnet Mask 255.255.255.0
Language English
Apply time Manually
NTP address 128.138.140.044
Time zone Amsterdam, Berlin, Rome, Stockholm, Vien-
na (+1 h)
User admin
Password admin
Manual entry of Time and date are not loaded from the NTP server (Network Time Proto-
time and date col Server)
Leave the checkbox after Apply time from the NTP server? empty or de-
activate it.
Enter the values for Time and Date manually.
Click on SAVE.
Result
1 | If the Cube67 Diagnostic Gateway is supplied with voltage:
The time continues automatically and is not updated.
2 | If the Cube67 Diagnostic Gateway is no longer supplied with voltage:
The time continues for a maximum of 7 days.
3 | The time period during which the Cube67 Diagnostic Gateway is not sup-
plied with voltage is longer than 7 days:
Time and date must be entered again after having switched on the device.
Time & date via NTP Zeit und Datum über NTP-Server beziehen
Tick the checkbox after Apply time from the NTP server?
Select an NTP server.
Select a time zone.
Click on SAVE.
Result
Every hour, the Cube67 Diagnostic Gateway requests time and date from
the NTP server and updates them after having been switched on.
Using your own NTP Applying time and date from your own NTP server
server Precondition: The NTP server is located in the same subnet or routing is
possible in the network.
Tick the checkbox after Apply time from the NTP server?
Select Company-owned NTP servers.
An empty line is shown.
Enter the IP address of your own NTP server in this line.
Click on SAFE.
Result
The Cube67 Diagnostic Gateway procures the time & date via your own
NTP server.
Connectivity Possibilities for adjustment in the connectivity area:
IP address
Subnet mask
Default gateway
Host name
Setting
Enter the values for the desired changes.
Click on SAVE.
The changes are saved and applied.
NOTE
The IP address is transmitted only in special cases. The address transmission
depends on the switch position (FC).
(see section Fig. 6-4: "Address switches")
Login data Enter the password and the user name. The password must be entered twice
in order to avoid typing errors.
Setting
Enter the user name.
Enter the password into the 1st field.
Enter the password into the 2nd field.
Click on SAVE.
The settings will be saved and applied immediately.
Login data reset If the user locks himself out, the Cube67 Diagnostic Gateway can be reset.
Device data The area Device data gives information on the device and the direct access
to the manual and the product webpage in the Murrelektronik online shop.
Contact to your service The area Service Center Contact displays the service addresses of Mur-
center relektronik GmbH worldwide. Here you will find other information, updates,
current manuals etc. available for download.
From the Service Center Contact area you can send a service request to
your subsidiary.
Service request
Select the service address of your country.
The address data are shown.
Call the number or send a fax
or
Click on SERVICE TICKET.
A window showing the country-specific e-mail address of the support
opens
Setting the language On the bottom left of the website, the language can be set.
Currently, the languages German and English are supported.
NOTE
The file is only loaded if the following preconditions are fulfilled:
The name of the uploaded message text file is MSG_INFO.csv.
The file structure corresponds to the physical structure.
Only customer-specific entries in the file are changed.
Bus description
Requirements for edit- When editing the message text file, observe the following
ing You can edit the message text file in Microsoft Excel or with a comparable
tool.
The length of the message texts must not exceed 500 characters.
Only messages described in this section are allowed to be adapted.
NOTE
You are only allowed to edit the fields highlighted in yellow. All other contents
must correspond to the configuration of the bus system.
Example ModuleNo With ModuleNo you can assign the message and/or the name to a device.
The order beginning with 1 corresponds to the login order in the system bus.
NOTE
The number assigned to the device can be found on the STATUSpage in the
column Description after the CSV file index in square brackets..
Sections of the mes- The message text file is divided in four sections
sage text file Station
Configuration (bus structure)
Module help messages
Channel help messages
Division of the messag- Higher-level information on the bus node are included in the messages
es in the area Station Number of the bus node
Customer bus node (customer-specific system bus or name of the Cube67
Diagnostic Gateway)
NOTE
You are only allowed to edit the fields in the picture which are marked in yellow.
The other contents must correspond to the configuration of the bus system. In
the other fields, you change the structure. If the structure is not detected, the
file is not loaded.
Fig. 8-20: Web server - message text file, module-specific diagnostics messages
Fields that can be edit- For error messages which refer to a module but not to a specific channel, you
ed can enter customer-specific messages adapted to the system.
NOTE
You are only allowed to edit the fields in the picture which are highlighted in
yellow. The other contents must correspond to the configuration of the bus
system. In the other fields, you change the structure. If the structure is not de-
tected, the file is not loaded.
Fig. 8-21: Web server - message text file, channel-specific diagnostics messages
Channel help messages For error messages which refer to a channel, you can enter here your own
messages adapted to the system.
NOTE
The uploaded message text file must be named MSG_INFO.CSV otherwise
the file is not loaded.
Channel help messages Division of the messages in the area Channel help messages
The messages consist of 6 columns.
ModuleNo: Assignment of the message to a device
ChannelNo: Error description
Description: Short description of the error
Hint: Information on the error description
Customer Description: Customer-specific error description
Customer Hint: Customer-specific information
Fields that can be edit- For error messages which refer to a channel, you can enter customer-specific
ed messages adapted to the system.
NOTE
You are only allowed to edit the fields in the picture which are highlighted in
yellow. The other contents must correspond to the configuration of the bus
system. In the other fields, you change the structure. If the structure is not de-
tected, the file is not loaded.
If the structure of the message text file is not recognized, the web server gen-
erates an appropriate message.
In order to show the detailed information, click on the message.
NOTE
The web server stops after the first error message. Further structure errors are
not displayed.
If the structure is correct but the content of the message text file does not cor-
respond to the topology of the bus system, an appropriate diagnostics mes-
sage is displayed.
In order to show the detailed information, click on the message.
Correct file
If the structure and the topology are correct, the file is loaded.
9 Diagnostics
Display The Cube system detects and reports numerous errors. The notifications on
errors (diagnostics) can be seen here:
a | at the LEDs
b | in the process data
c | in the web server of the bus nodes
d | in the Cube67 Diagnostic Gateway
NOTE
The Cube67 Diagnostic Gateway shows the status of Cube67 Diagnostic
Gateway-related properties, such as information on the branch, via LEDs. The
information is, as soon as it is recognized, decribed in the web server of the
Cube67 Diagnostic Gateway.
U/I
U/I
D-71570 Oppenweiler
NOTE
The items 6 and 7 are repeated for branch 1, 2 and 3
10 Error codes
Global error codes The error is displayed as a text message in the web server.
Specific error codes The error is displayed as a text message in the web server.
12 Appendix
S1 S2 B3 S1 S2 B3 S1 S2 B3 S1 S2 B3
0 0 0 1 0 16 2 0 32 3 0 48
0 1 1 1 1 17 2 1 33 3 1 49
0 2 2 1 2 18 2 2 34 3 2 50
0 3 3 1 3 19 2 3 35 3 3 51
0 4 4 1 4 20 2 4 36 3 4 52
0 5 5 1 5 21 2 5 37 3 5 53
0 6 6 1 6 22 2 6 38 3 6 54
0 7 7 1 7 23 2 7 39 3 7 55
0 8 8 1 8 24 2 8 40 3 8 56
0 9 9 1 9 25 2 9 41 3 9 57
0 A 10 1 A 26 2 A 42 3 A 58
0 B 11 1 B 27 2 B 43 3 B 59
0 C 12 1 C 28 2 C 44 3 C 60
0 D 13 1 D 29 2 D 45 3 D 61
0 E 14 1 E 30 2 E 46 3 E 62
0 F 15 1 F 31 2 F 47 3 F 63
S1 S2 B3 S1 S2 B3 S1 S2 B3 S1 S2 B3
4 0 64 5 0 80 6 0 96 7 0 112
4 1 65 5 1 81 6 1 97 7 1 113
4 2 66 5 2 82 6 2 98 7 2 114
4 3 67 5 3 83 6 3 99 7 3 115
4 4 68 5 4 84 6 4 100 7 4 116
4 5 69 5 5 85 6 5 101 7 5 117
4 6 70 5 6 86 6 6 102 7 6 118
4 7 71 5 7 87 6 7 103 7 7 119
4 8 72 5 8 88 6 8 104 7 8 120
4 9 73 5 9 89 6 9 105 7 9 121
4 A 74 5 A 90 6 A 106 7 A 122
4 B 75 5 B 91 6 B 107 7 B 123
4 C 76 5 C 92 6 C 108 7 C 124
4 D 77 5 D 93 6 D 109 7 D 125
4 E 78 5 E 94 6 E 110 7 E 126
4 F 79 5 F 95 6 F 111 7 F 127
S1 S2 B3 S1 S2 B3 S1 S2 B3 S1 S2 B3
8 0 128 9 0 144 A 0 160 B 0 176
8 1 129 9 1 145 A 1 161 B 1 177
8 2 130 9 2 146 A 2 162 B 2 178
8 3 131 9 3 147 A 3 163 B 3 179
8 4 132 9 4 148 A 4 164 B 4 180
8 5 133 9 5 149 A 5 165 B 5 181
8 6 134 9 6 150 A 6 166 B 6 182
8 7 135 9 7 151 A 7 167 B 7 183
8 8 136 9 8 152 A 8 168 B 8 184
8 9 137 9 9 153 A 9 169 B 9 185
8 A 138 9 A 154 A A 170 B A 186
8 B 139 9 B 155 A B 171 B B 187
8 C 140 9 C 156 A C 172 B C 188
S1 S2 B3 S1 S2 B3 S1 S2 B3 S1 S2 B3
8 D 141 9 D 157 A D 173 B D 189
8 E 142 9 E 158 A E 174 B E 190
8 F 143 9 F 159 A F 175 B F 191
S1 S2 B3 S1 S2 B3 S1 S2 B3 S1 S2 B3
C 0 192 D 0 208 E 0 224 F 0 240
C 1 193 D 1 209 E 1 225 F 1 241
C 2 194 D 2 210 E 2 226 F 2 242
C 3 195 D 3 211 E 3 227 F 3 243
C 4 196 D 4 212 E 4 228 F 4 244
C 5 197 D 5 213 E 5 229 F 5 245
C 6 198 D 6 214 E 6 230 F 6 246
C 7 199 D 7 215 E 7 231 F 7 247
C 8 200 D 8 216 E 8 232 F 8 248
C 9 201 D 9 217 E 9 233 F 9 249
C A 202 D A 218 E A 234 F A 250
C B 203 D B 219 E B 235 F B 251
C C 204 D C 220 E C 236 F C 252
C D 205 D D 221 E D 237 F D 253
C E 206 D E 222 E E 238 F E 254
C F 207 D F 223 E F 239 F F 255
Tab. 12-1: Switch positions and resulting number
12.2 Accessories
Tool
RECOMMENDATION
Screw plugs and torque wrenches are available in the Murrelektronik online
shop http://shop.murrelektronik.com under accessories.
Please consider the tightening torques.
12.3 Glossary
General terms:
Term Meaning
AI Analog Input
AO Analog Output
Bit Binary digit
Byte 1 byte corresponds to 8 bits
BOOTP BOOT Protocol
DC Diagnostic Coverage / Error detection rate
DESINA DESINA stands for DEcentralized and Standardized INstAllation technology for ma-
chine tools and manufacturing systems. DESINA is a specification for standardising
electric, hydraulic and pneumatic components and their interconnection on one com-
mon platform for CNC controlled machine tools and manufacturing systems.
DHCP Dynamic Host Configuration Protocol
DI Digital Input
DO Digital Output
DIO Digital Input/Output
DIN Deutsches Institut für Normung (German Institute for Standardization)
DIN TH35 Standardized top-hat rail (35x15 mm, 35x7,5 mm)
I/O Input/Output
EMC Electromagnetic compatibility
EN European standard
ESD Electrostatic discharges
FE Functional Earth (ground)
IEC International Electrotechnical Commission, international standardization institute
IN Input
IP67 6: Dustproof, protection against contact with a wire
7: Protection against the effects of temporary submersion in water
ISO International Standard Organization
LED Light Emitting Diode
M Minus
MTTFd Mean Time To (dangerous) Failure
RD Receive Data
SELV Safety Extra Low Voltage
TD Transmit Data
U/I Voltage / current
UT Test pulse
Ethernet:
Term Meaning
10Base-T - Transfer rate: 10 Mbit/s
- Physical structure: star topology
- Maximum cable length: 100 m
- Network cable: twisted-pair cable of category 5
Address mapping Address mapping is mapping one address on another address system. Address map-
ping translates addresses of a protocol into addresses of another protocol. This al-
lows systems using two different protocols to work with each other.
BASP BASP (= Befehlsausgabesperre, i.e. command output block) enabled means that all
module outputs will be disabled and inputs will not be read.
Broadcast Broadcast in a computer network is a message by means of which data packages are
transferred from one point to all network devices.
CIP Common Industrial Protocol
The Common Industrial Protocol is an application protocol used in automation tech-
nology. It supports the transition between fieldbuses and industrial Ethernet and IP
networks. This industrial protocol uses Ethernet/IP in the application layer as inter-
face between fieldbus and control, I/O, etc.
13 Legal notes
Disclaimer
Murrelektronik GmbH has reviewed the contents of this technical documenta-
tion for conformity with the described hardware and software. It is possible that
certain details may not be correct. For this reason, we make no warranty re-
garding the accuracy of this technical documentation, and assume no liability
for any errors, in particular full conformity. This exclusion of liability shall not
apply if the damage was caused deliberately and/or due to gross negligence,
nor does it cover any claims based on the German Product Liability Act.
Should a major contractual obligation have been violated negligently, the lia-
bility of Murrelektronik GmbH shall be limited to typically occurring damage.
We reserve the right to make technical alterations and amend the content of
this documentation. We recommend to regularly check whether this documen-
tation has been updated because corrections that might be required due to
technical modifications will be included by Murrelektronik GmbH at regular in-
tervals. Please contact us if you would like to suggest any improvements.
Copyright
It is prohibited to transfer or photocopy the documentation either in paper or in
digital form, reuse or divulge its contents unless otherwise expressly permitted
by Murrelektronik GmbH or in conjunction with the production of documenta-
tion for third-party products that contain products made by Murrelektronik
GmbH. Compensation will be claimed if our copyright is violated. All rights re-
served, particularly in the event of a patent being granted or a utility model be-
ing registered.
Usage rights
Murrelektronik GmbH grants its customers a non-exclusive right revocable at
any time and for an indefinite period of time to use this technical documenta-
tion to create their own technical documentation. For this purpose, the docu-
mentation produced by Murrelektronik GmbH may be changed in parts, or
amended, or copied, and transferred to the customer's users as part of the
customer's own technical documentation on paper or on electronic media. In
this case, the customers shall bear sole responsibility for the correctness of
the contents of the technical documentation produced by them.
If the technical documentation is integrated in part, or in full in the customer's
technical documentation, the customer shall refer to the copyright of Murrelek-
tronik GmbH. All safety instructions must be included.
Although the customer is obliged to make reference to the copyright of Mur-
relektronik GmbH, provided the technical documentation of Murrelektronik
GmbH is used, the customers shall market and/or use the technical documen-
tation on their sole responsibility. The reason is that we have no influence on
changes or applications of the technical documentation and even minor
changes to the initial product or deviations in the intended applications may
render incorrect the specifications contained in the technical documentation.
For this reason, the customer is obliged to label the technical documentation
provided by Murrelektronik GmbH if and the extent to which the documenta-
tion is amended by the customer. The customers shall undertake to exempt
Murrelektronik from claims for damages of third parties if the latter are attrib-
utable to any defects in the documentation. This shall not apply to damage to
the rights of third parties caused deliberately or by gross negligence.
The customers shall be entitled to use the company brands of Murrelektronik
GmbH exclusively for their product advertising, but only inasmuch as the prod-
ucts of Murrelektronik GmbH are integrated into the products marketed by the
customers. When using Murrelektronik GmbH brands, the customers shall so
state in an adequate manner.
The information in the manual has been compiled with utmost care. Liability for the correctness,
completeness and topicality of the information is restricted to gross negligence.