Kirloskar Oil engines Limited

Inspection Lay out

Drg. No. : D3.003.01.0.00 Date Supplier Code

Part Name : Cylinder Head Model DA10 Bill / Ch.No. :
GRR No : Special inst. If any :

Sr. No. Parameter Specification in mm Frequency 1 2 3 4 5 Instrument Remarks

Inlet & Exhaust valve Blue Test / Bevel
1 45° 100%
seating angle Protector
Height Gauge / plug
2 Valve guide bore 8.73-8.74 100%
gauge

Pitting , erosion
,scratches , Warping ,
3 Visual 100%
sharp edge , burrs must
not present
4 Hardness 170 - 229 BHN 100% Hardness Tester
5 Leakages Must not prsent 100% Leakage testing M/c

6 Nozzle bore depth 16.28 100% Vernier / Depth

micrometer
7 Nozzle bore point DIA 9.60+0.1 100% Plug gauge / Tesa
+0.254
8 Total Width 84.99 100% vernier
9 Valve Recesion 0.35+0.1 100% Depth micrometer
Inlet to Exhaust valve
10
hole CD 44.450±0.05 100% Height gauge

11 Material Gray cast iron One Piece/heat External Agency

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

D3.029.01.0.00, D3.001.05.0.00,
Drg. No. : Date : Supplier Code:
10.077.07.0.00
Part Name : Crank Case Model : DA10 Bill/Ch.No.:

GRR No : Special inst. If any :

Sr. No. Parameter Specification in mm Frequency 1 2 3 4 5 Instrument Remarks

1 Liner bore 109.96-110.03 100% Bore gauge
2 FE main bore 135+0.04,+0.00 100% Bore gauge
3 GE main bore 89.980+0.025 100% Bore gauge
4 FE cam bore 25.4+0.031 100% Bore gauge
5 GE cam bore 53.97-54.01 100% Bore gauge
6 Gear pump bore 58-0.03 100% Bore gauge
CD - FE main bore to cam bore
7 (Vertical) 97.71-97.76 100% Height gauge

CD - FE main bore to cam bore

8 101.6-101.61 100% Height gauge
(Horizontal)
9 CD - Main bore to Gear pump bore 93.28-93.36 100% Height gauge
One
10 Material Gray cast iron Piece/heat External Agency

11 Hardness 160 - 200 BHN 100% Hardness tester

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : D3.002.01.0.00 Date: Supplier Code

Part Name : Cylinder Linear / Block Model: DA10 Bill / Ch.No. :
GRR No : Special inst. If any :

Specification in 1 2 3 4 5 Instrument Remarks

Sr. Parameter Frequency
mm
x y x y x y x y x y
1 Bore Dia
Top 102.12 +0.029 100% Bore gauge
Middel 102.12 +0.029 100% Bore gauge
Bottem 102.12 +0.029 100% Bore gauge
Hardness
2 Hardness 210 - 250 BHN 100%
Tester
Height
3 Total Height 213.64 100%
Gauge
Max.
4 permissible 0.011 100% Bore gauge
ovality

Max.
5 permissible 0.011 100% Bore gauge
taper

6 Coller OD 109.753-109.804 100% Micrometer

One External
7 Material CI
Piece/Heat Agency

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : D3.003.03.0.00 Date Supplier Code

Part Name : Inlet/Exhaust Valve Model DA10 Bill / Ch.No. :
GRR No : Special inst. If any :

Sr. No. Parameter Specification in mm Frequency 1 2 3 4 5 Instrument Remarks

1 Valve OD 39.75 - 40.00 100% Micrometer

2 Total Height 119.20 - 119.80 100% Vernier caliper

3 Valve Angle 45°30' ±10' 100% Bivel projector

4 Stam OD 7.860-7.875 100% Micrometer

5 Groove Dia 6.22 - 6.35 100% Micrometer

One Piece/6
6 Material X45 CrSi 9 3 External Agency
month

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : 10.147.08.0.01 , 10.147.09.0.01 Date Supplier Code

Part Name : Rocker arm Inlet & exhaust Model DA10 Bill / Ch.No. :
GRR No : Special inst. If any :

Sr. No. Parameter Specification in Frequency 1 2 3 4 5 Instrument Remarks

mm
1 Shaft bore 17.437-17.463 100% Plug gauge / bore gauge
Distance from mounting hole
2 41.275 100% Height gauge
to RA screw hole

3 Distance from mounting hole 50.8 100% Height gauge

to TOE center
4 Radius of TOE 6.35R 100% Radius gauge
5 Total height 25.4 100% Height gauge
6 Tapping Size 7/16" B.S.F. 100% Thread gauge
One
7 Material En 8 D Piece/Heat External Agency

8 Toe Hardness 500 - 600 BHN 100% Hardness tester

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : 10.016.04.0.00 Date : Supplier Code:

Part Name : Tappet Model : DA10 Bill/Ch.No.:
GRR No : Special inst. If any :

Specification in
Sr.No. Parameter Frequency 1 2 3 4 5 Instrument Remarks
mm

1 Total length 50.8 100% Height gauge

2 Big end O.D. 30.15 100% Micrometer

3 Small end O.D. 14.236 - 14.257 100% Micrometer

4 Push rod end I.D. 11.1 100% Vernier caliper

5 Radious R3.962+0.2/+0.0 100% Redious Gauge

6 One Piece/6
Material En32 B External Agency
month
As per sampling
7 Hardness 55 - 63 HRC Hardness tester
plan

Prepared By Approved by
 Kirloskar Oil Engines Limited
Inspection Lay out
Drg. No. : D1.026.01.0.00 Date : Supplier Code:
Part Name : Piston Model : DA10 Bill/Ch.No.:
GRR No : Special inst. If any :

Sr.No. Parameter Specification in mm Frequency 1 2 3 4 5 Instrument Remarks

1 Skirt Diameter 101.90±0.006 100% Micrometer
±0.02
2 Ovality 0.28 100% Micrometer
3 Diameter at mid height 101.79±0.022 100% Mocrometer
±0.03
4 Ovality 0.40 100% Micrometer
5 Diameter at Crowen 101.464±0.03 100% Micrometer

6 Gudden pin bore 35+0.010/+0.004 100% Bore gauge

Blade type
7 Frist ring groove diameter 92+0.1/-0.3 100% micrometer
Second Ring groove Blade type
8 92+0.1/-0.3 100%
diameter micrometer
Third ring groove Blade type
9 92+0.1/-0.3 100%
diameter micrometer
10 Frist groove width 2.5+0.060/+0.040 100% Slip gauge
11 Second groove width 2.5+0.060/+0.040 100% Slip gauge
12 Third groove width 4.5+0.060/+0.040 100% Slip gauge
As per sampling Hardness
13 Hardness 90 - 125 BHN
plan tester
As per sampling
14 Cavity volume 50.4 ± 1cc plan Burret

Aluminium Piston
One piece/6 External
15 Material alloy 4625 Grade-
month Agency
Mahle 124

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : D3.003.05.0.00 Date Supplier Code

Part Name : Valve Guide Model DA10 Bill / Ch.No. :

GRR No : Special inst. If any :

Specification in
Sr. No. Parameter Frequency 1 2 3 4 5 Instrument Remarks
mm

1 Total length 58.73 100% Height gauge

2 Valve Guide OD 13.555-0.00,-0.013 100% Micrometer

3 Valve Guide ID 8.730-8.745 100% Plug gauge

4 Hardness 210-250 BHN 100% Hardness Tester

5 Concentricity OD to ID 0.05 100% Height gauge

Wear resisting Cast One Piece/6

6 Material External Agency
iron Grade 20 month

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : D1.026.02.0.00 Date : Supplier Code:

Part Name : Top Chrome Ring Model : DA10 Bill/Ch.No.:
GRR No : Special inst. If any :

Sr. No. Parameter Specification in mm Frequency 1 2 3 4 5 Instrument Remarks

1 Radial wall thickness 4.30 +0.12, -0.23 100% Micrometer

Ring gauge, filler

2 Close Gap 0.35 - 0.55 100% gauge
Surface roughness
3 Axial wall thickness 2.5 -0.01, -0.02 100%
tester

1.Sharp edge , burrs

4 Visual must not prsent As per
2. Top marking must sampling plan
be available

6 Hardness 95 - 107 HRB 100% Hardness Tester

One Piece/6
7 Material Unalloyed grey iron External Agency
month

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : D1.026.03.0.00 Date : Supplier Code:

Part Name : Taper middel Ring Model : DA10 Bill/Ch.No.:
GRR No : Special inst. If any :

Sr. No. Parameter Specification in mm Frequency 1 2 3 4 5 Instrument Remarks

1 Radial wall thickness 4.3 +0.12, -0.23 100% Micrometer

2 Close Gap 0.35 - 0.55 100% Ring gauge, filler gauge

3 Axial wall thickness 2.5 -0.01, -0.22 100% Surface roughness tester

1.Sharp edge , burrs

must not prsent As per
4 Visual
2. Top marking must sampling plan
be available

5 Hardness 95 - 107 HRB 100% Hardness Tester

One Piece/6
6 Material Unalloyed grey iron External Agency
month

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : D1.026.04.0.00 Date : Supplier Code:

Part Name : Piston Ring ( Oil Ring ) Model : DA10 Bill/Ch.No.:
GRR No : Special inst. If any :

Sr. No. Parameter Specification in mm Frequency 1 2 3 4 5 Instrument Remarks

1 Radial wall thickness 3.4 +0.10, -0.25 100% Micrometer

2 Close Gap 0.25 - 0.45 100% Ring gauge, filler gauge

3 Axial wall thickness 4.5 -0.01, -0.03 100% Surface roughness tester

1.Sharp edge , burrs

must not prsent As per
4 Visual
2. Top marking must sampling plan
be available

5 Hardness 95 - 107 HRB 100% Hardness Tester

One Piece/6
Material Unalloyed grey iron External Agency
6 month

Prepared By Approved by
 Kirloskar Oil Engines Limited
Inspection Lay out

Drg. No. : D1.006.06.0.00 Date : Supplier Code:

Part Name : Gudgeon Pin Model : DA10 Bill/Ch.No.:
GRR No : Special inst. If any :

Sr. No. Parameter Specification in mm Frequency 1 2 3 4 5 Instrument Remarks

1 Diameter O.D. 35Ø+0.001 /-0.006 100% Micrometer

As per sampling
2 Hardness 59 - 65 HRC Hardness Tester
plan
As per sampling
3 Total length 85+0.1/-0.4 Verneir Caliper
plan
As per sampling
4 Diameter I.D. 19Ø+0.2/-0.5 Verneir Caliper
plan
15Cr3/16MnCr5/
One Piece/6
5 Material SAE8620/20MnCr5/ External Agency
month
15CrNi6

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

D3.030.01.0.00, D1.005.01.0.00,
Drg. No. : Date : Supplier Code:
18.005.06.0.00, 10.011.07.0.00

Part Name : Connecting Rod Model : DA10 Bill/Ch.No.:

GRR No : Special inst. If any :

Sr. No. Parameter Specification in mm Frequency 1 2 3 4 5 Instrument Remarks

1 Small end Bore 38.887+0.025 100% Bore gauge

2 Big end bore 64Ø+0.033/+0.046 100% Bore gauge

3 Both bore CD 231.978±0.051 100% Height gauge , Dial

4 Twist 0.2 max 100% Height gauge , Dial

5 Bend 0.05 max 100% Height gauge , Dial

6 Big end wdith 39.014+0.000 -0.025 100%

Height gauge
7 Small end width 30.56+0.000 -0.254 100% Height gauge
8 Material En9 One Piece/Heat External Agency

9 Hardness 201-255 BHN 100% Hardness Tester

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : D1.005.02.0.01 Date : Supplier Code:

Part Name : Large end bolt Model : DA10 Bill/Ch.No.:

GRR No : Special inst. If any :

Sr. Parameter Specification in mm Frequency 1 2 3 4 5 Instrument Remarks

1 Total length 77.77 100% Height gauge

2 Shank dia. 11.084-11.113 100% Micrometer

3 Pitch dia. ( medium fit ) 10.109±0.02 100% Micrometer

Height gauge /
4 Thread length 15.9 100%
vernier
5 Hardness 201 - 275 BHN 100% Hardness tester
Threaded fasteners One Piece/6
6 Material External Agency
Grade 8.8 month

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : 10.011.04.0.02 Date : Supplier Code:

Part Name : Nut Model : DA10 Bill/Ch.No.:
GRR No : Special inst. If any :

Sr. No. Parameter Specification in mm Frequency 1 2 3 4 5 Instrument Remarks

1 Width A/F 18.03-0.203 100% Height gauge / vernier

2 Width A/C 20.828 100% Height gauge / vernier

3 Tapping size 7/16" B.S.F. 100% Thread Plug gauge

4 Material En8 One Piece/6 External Agency

month

5 Hardness 101-255 BHN 100% Hardness Tester

6 Total Height 9.52-0.25 100% Height gauge / vernier

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : D3.030.02.0.00 Date : Supplier Code:

Part Name : Large end bearing Model : DA10 Bill/Ch.No.:

GRR No : Special inst. If any :

Sr. No. Parameter Specification in mm Frequency 1 2 3 4 5 Instrument Remarks

1 Free spread OD 64.05±0.38 100% Vernier

2 Total Height 31.623-31.877 100% Height gauge

Steel lined with copper

One Piece/6
3 Material lead, Lead tin plater or External Agency
aluminium tin month

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : D3.030.03.0.00 Date : Supplier Code:

Part Name : Small end bush Model : DA10 Bill/Ch.No.:

GRR No : Special inst. If any :

Sr. No. Parameter Specification in mm Frequency 1 2 3 4 5 Instrument Remarks

Micrometer / height
1 OD 38.887 + 0.043 + 0.059 100% gauge
2 ID 35.027 + 0.025 100% Bore gauge

3 Concentricity OD to ID 0.02 max 100% Height gauge

4 Hardness 55 - 75 HB 100% Hardness tester

One Piece/6
5 Material Leaded Bronze LB4-C month External Agency

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : D1.011.05.0.00 Date : Supplier Code:

Part Name : Crank shaft Model : DA10 Bill/Ch.No.:

GRR No : Special inst. If any :

Sr. No. Parameter Specification in mm Frequency 1 2 3 4 5 Instrument Remarks

1 Inside gap (Pin width) 40.005+0.076 100% Tesa

2 GE dia. 47.599-0.025 100% Micrometer/Tesa

3 GE step dia. 47.64-47.66 100% Micrometer/Tesa

4 GE journal dia. 60.3-0.010/-0.029 100% Micrometer/Tesa

5 Pin dia. 60.338-0.010/-0.029 100% Micrometer/Tesa

6 FWE journal dia. 60.3-0.010/-0.029 100% Micrometer/Tesa

7 FWE dia. 47.625-0.005/-0.028 100% Micrometer/Tesa

47.675-0.010/0.027
8 FWE dia.(Oil seal dia) 100% Micrometer/Tesa

9 Pin through 58±0.102 100% Tesa

10 GE journal dia.Lengh 49.326±0.051 100% Tesa

11 FWE journal dia.Lengh 49.327±0.051 100% Tesa

12 Hardness ( Pin & Journal) 55-61 HRC 100% Hardness Tester

One
13 Material En9 External Agency
Piece/Heat

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : 18.002.01.0.04 Date : Supplier Code:

Part Name : GE hsg. Model : DA10 Bill/Ch.No.:

GRR No : Special inst. If any :

Sr. No. Parameter Specification in mm Frequency 1 2 3 4 5 Instrument Remarks

1 ID 60.338-60.388 100% Bor gauge / height

gauge

2 Thrust face length 44.35-44.40 100% Micrometer

3 Material Gray Cast Iron One piece/heat External Agency

4 Hardness 130-180 BHN 100% Hardness Tester

5 Total Length 46.73 100% Vernier / Height

gauge
6 Od 90-0.046/-0.071 100% Micrometer

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

18.004.01.0.04,
Drg. No. : Date : Supplier Code:
10.008.01.0.00
Part Name : FE hsg. Model : DA10 Bill/Ch.No.:
GRR No : Special inst. If any :

Sr. No. Parameter Specification in mm Frequency 1 2 3 4 5 Instrument Remarks

1 ID With bush 60.338-60.388 100% Bore gauge

2 Total Height 70 100% Bore gauge

3 Oil seal dia 76.20±0.038 100% Bore gauge

4 Locating Dia 135+0.012/-0.020 100% Height gauge

5 Concentricity OD to ID 0.038 100% Height gauge

6 Hardness 130-180 BHN 100% Harness Tester

One
7 Material Gray cast iron External Agency
piece/heat

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : 10.057.01.0.00 Date : Supplier Code:

Part Name : Camshaft Model : DA10 Bill/Ch.No.:
GRR No : Special inst. If any :

Sr. No. Parameter Specification in Frequency 1 2 3 4 5 Instrument Remarks

mm

AS per sampling
1 Total length 234.9 Height gauge
plan
AS per sampling
2 GE Journal dia. Length 69.85 plan Height gauge

AS per sampling
3 FE Journal dia. Length 36.5 Height gauge
plan
AS per sampling
4 Coller dia. 48.946-49.73 Micrometer
plan
AS per sampling
5 base circle dia 31.75+0.25 Micrometer
plan
AS per sampling
6 All cam total height 39..690±0.25 plan
Micrometer

7 Exhaust to inlet cam angle 105.5°±15' AS per sampling Spl. Gauge

plan
AS per sampling
8 Exhaust to Fuel cam angle 71°±15' Spl. Gauge
plan

9 Cam hardness 55 - 61 HRC AS per sampling Hardness tester

plan
Medium carbon
10 Material One piece/heat External Agency
steel C45

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : 10.017.01.0.00 Date : Supplier Code:

Part Name : Cam Gear Model : DA10 Bill/Ch.No.:

GRR No : Special inst. If any :

Sr. No. Parameter Specification in mm Frequency 1 2 3 4 5 Instrument Remarks

1 Span over 9 teeth 66.217-66.268 100% Span micrometer

2 Center hole ID 34.925+0.015 100% Vernier

3 Gov.Wt. pin dia 9.525 100% Vernier

4 No.of teeth 74 Nos. 100% Visual

5 Hardness 170-230 BHN 100% Hardness Tester

6 Material Cast iron Grade 20 One piece/heat External Agency

7 Total Width 74.091-74.345 100% Micrometer

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : 10.057.01.0.00 Date : Supplier Code:

Part Name : Camshaft Model : DA10 Bill/Ch.No.:

GRR No : Special inst. If any :

Sr. No. Parameter 0.007" 0.008" 0.010" 1 2 3 4 5 Instrument Remarks

Inlet valve opening Dial gauge & valve

1 4.5°±1.5° 4°±1.5° 3°±1.5°
B.T.D.C. timing disk

Inlet valve closing Dial gauge & valve

2 A.B.D.C. 35.5°±1.5° 35°±1.5° 34°±1.5° timing disk

Exhaust valve opening Dial gauge & valve

3 35°±1.5° 35°±1.5° 34°±1.5°
B.B.D.C. timing disk

Exhaust valve closing Dial gauge & valve

4 4.5°±1.5° 4°±1.5° 3°±1.5°
A.T.D.C. timing disk

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : 18.128.01.0.01 Date Supplier Code

Part Name : Valve spring Model DA10 Bill / Ch.No. :
GRR No : Special inst. If any :

Specification in
Sr. No. Parameter mm Frequency 1 2 3 4 5 Instrument Remarks

1 Wire dia. 2.8±0.025 100% Micrometer

2 Free length 51±2.5 100% Varnier caliper

Load at length L1
3 13.13 kg ±1.3 100% Spring testing unit
( 31.3 mm )
Load at length L2
4 19.67 kg ±1.4 100% Spring testing unit
( 21.5 mm )
Oil hardned &
One Piece/6
5 Material tempered steel External Agency
month
wire
6 No. of total coils 6.5 100% Visualy

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : 10.018.02.0.00 Date : Supplier Code:

Part Name : Governing Spring Model : DA10 Bill/Ch.No.:

GRR No : Special inst. If any :

Sr. Parameter Specification in mm Frequency 1 2 3 4 5 Instrument Remarks

1 Out side dia. 18.8±0.45 100% Vernier

2 No. of coils 16.5 100% Visual

3 Direction of winding Right hand side 100% Visual

4 Inside dia 15.6 100% Vernier

5 Free length 81.0 ±1.8 100% Vernier

6 Load at length L1 105 2.170±0.25 kg 100% Spring testing unit

7 Load at length L2 129 4.110±0.27 kg 100% Spring testing unit

Oil hardned & One Piece/6

8 Material External Agency
tempered steel wire month

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : 10.029.01.0.00 Date : Supplier Code:

Part Name : Fuel Injector Model : DA10 Bill/Ch.No.:
GRR No : Special inst. If any :

Specification in
Sr. No. Parameter Frequency 1 2 3 4 5 Instrument Remarks
mm
1 First OD 26 100% Micrometer
-0.13
2 Stap OD 25 100% Micrometer
3 Mounting Hole CD 50±0.1 100% Height gauge
Washer Mounted face
4 148.5+0.3, -0.9 100% Height gauge
to top face dist.

5 Opening Pressure 200 - 205 kg/cm2 100% Nozzle pressure unit

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : 12.006.04.0.03 Date : Supplier Code:

Part Name : Nozzel holder Model : DA10 Bill/Ch.No.:
GRR No : Special inst. If any :

Specification
Sr. No. Parameter Frequency 1 2 3 4 5 Instrument Remarks
in mm

1 ID 25.4 100% Plug gauge

2 Step ID 24.663 100% Plug gauge

3 Nozzel pin hole ID 9.525 100% Plug gauge

4 OD 28.575 100% Vernier / height

gauge
Vernier / height
5 Total length 53.97 100%
gauge

6 Material LM6 One piece/lot External Agency

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : D3.003.06.0.00 Date : Supplier Code:

Part Name : Gasket Model : DA10 Bill/Ch.No.:
GRR No : Special inst. If any :

Specification in
Sr. No. Parameter Frequency 1 2 3 4 5 Instrument Remarks
mm

1 ID 104.78 100% Verniner caliper

2 OD 162.56 100% Verniner caliper

3 Thickness 1 ±0.05 100% Micrometer

As per sampling
4 Hardness 90-100 UPN External Agency
plan
One Piece/6
5 Material Steel Grade D Micrometer
month

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : 10.018.10.0.00 Date : Supplier Code:

Part Name : Governing Weight Model : DA10 Bill/Ch.No.:
GRR No : Special inst. If any :

Sr. No. Parameter Specification in mm Frequency 1 2 3 4 5 Instrument Remarks

1 Total Hight 59.5 100% Vernier

2 Total width 76 100% Vernier

3 Radius of toe R8 100% Redius gauge

4 Pin hole dia. Ø9.525 - Ø9.54 100% Vernier

5 Material Gray Cast Iron One piece/heat External Agency

6 Weight 375 gms - 425 gms 100% Wieght Balance

Prepared By Approved by
 Kirloskar Oil engines Limited
Inspection Lay out

Drg. No. : 18.097.03.0.07 Date : Supplier Code:

Part Name : Flywheel Model : DA10 Bill/Ch.No.:

GRR No : Special inst. If any :

Sr. No. Parameter Specification in mm Frequency 1 2 3 4 5 Instrument Remarks

1 Total width 120.6 100% Height gauge

2 Shaft bore ID 47.637-47.650 100% Bore gauge

3 Key way depth 51.054-51.117 100% inside micrometer

4 key way width 12.7±0.021 100% width gauge

5 Weight 66.34±3 kg 100% Weight machine

6 Hardness 160 - 220 BHN 100% Hardness tester
One
7 Material Gray cast iron External Agency
Piece/heat
8 Balancing 3.7 inch OZ 100% Balancing machine
9 OD 396.87±2 100% scale

Prepared By Approved by