Professional Documents
Culture Documents
F2-10 Process Costing
F2-10 Process Costing
Process Costing
FOCUS
This session covers the following content from the ACCA Study Guide.
Session 10 Guidance
Read section 1 and appreciate that this is a type of batch costing applied to a continuous production
process. Note the specific costing problems that arise.
Read section 2, understand the key points concerning losses and the accounting entries, and work
Examples 1 and 2.
Work through Illustration 1 before attempting Example 4, which shows how CPEU can be used if
losses arise during a production process (s.4).
Learn the concepts of effective units in section 3 and cost per equivalent unit (CPEU), which are
necessary to solve work-in-process (WIP) problems.
(continued on next page)
F2 Management Accounting Becker Professional Education | ACCA Study System
COSTING
RESOURCE
OUTPUTS
ABNORMAL LOSSES
OR GAINS ON
UNFINISHED ITEMS
Session 10 Guidance
Work through Example 3, ensuring you know the different approaches for FIFO and weighted
average assumptions.
Read section 5 on joint products and by-products, and attempt Example 5.
Note the advantages and disadvantages of the different bases of apportionment (s.5.2.2).
Appreciate that accounting for by-products at net realisable value (NRV) is to treat them as
a normal loss.
1 Process Costing
1.2 Mechanics
An average cost per unit is calculated for a specific period of time
(usually a month).
2 Losses
Cost per Total cost incurred − Expected scrap value (i.e. of normal loss)
=
unit Expected (i.e. normal) good production
Required:
Calculate the cost per unit.
Solution
Process a/c*
Units $ Units $
*Abnormal gains/
losses must be costed
Costs incurred Normal loss x x at the normal CPU (i.e.
Materials x x Actual output x x of good production) in
the Process a/c.
Labour x Abnormal loss x x
Overhead x
Abnormal gain x x
x x x x
Losses a/c
Units $ Units $
Losses a/c
Units $ Units $
Example 2 Losses/Gains
Required:
For the process information in Example 1, draw up the process ledger account and
the losses ledger account if actual output is:
(a) 3,850 units
(b) 3,950 units
Solution
(i) Output of 3,850 units
Process a/c
Units $ Units $
Costs incurred
Previous process 4,200 92,400 Normal loss 294
4,200 200,004
Losses a/c*
Units $ Units $
Process a/c
Units $ Units $
Costs incurred
Previous process 4,200 92,400
Material 63,160
Labour/overhead 44,444 Normal loss 4,704
Losses a/c
Units $ Units $
Normal loss 294 4,704
3 Work-in-Process (WIP)
3.1 Terminology
Opening WIP: units which were not finished at the end of the
previous period (therefore unfinished at beginning of the current
period) for a given process. These must already have some costs
allocated to them relating to the work done in the previous period.
Closing WIP: units started in the given process in the current
period end, but not completed at the end of the current period.
These remain in the process and will be completed in the next
period.
Finished Units: units finished during the current period in
the given process. These will be made up of:
< opening WIP now completed—units in opening WIP finished
during the current period; and
< units started and finished—units completely produced
this period.
Step 1 Establish the physical flow of total units. If required, prepare a process
a/c (excluding the value of transfers out/finished goods and closing WIP).
Opening WIP + Units received = Units completed + Closing WIP
Assuming FIFO:
Units completed = Opening WIP completed and Units started and finished
Step 2 In a table, calculate EUs of work done for each type of input (for current
period only if assuming FIFO).
Step 3 Calculate CPEU for the period(s) for each input cost to
be apportioned.
Step 4 Value the completed units and closing WIP started according to the EUs
of work done. For FIFO, distinguish between opening WIP completed (do
not forget to add in previous period costs) and units started and finished.
These values may then be included to complete the process a/c.
Example 3 WIP
At 1 February
Opening WIP, 500 units
80% complete as regards materials
40% complete as regards labour and overhead
$
Costs: From previous process 22,000
Materials 21,180
Labour and overhead 12,480
55,660
During February
Units received from previous process: 4,500 @ $54 each
$
Costs added:
Materials 287,300
Labour and overhead 367,200
At 28 February
Closing WIP, 600 units
70% complete as regards materials
20% complete as regards labour and overhead
Required:
(a) Determine the physical flow of the units.
(b) Calculate the cost of completed units and the value of closing WIP and produce
the process account using the:
(i) FIFO method
(ii) Weighted average cost method
Solution
(a) Physical flow of the units (Step 1)
(b) Cost of completed units and the value of closing WIP and completed process account
(i) FIFO method
Process a/c
Units $ Units $
Balance b/fwd Finished goods
Materials
Labour, etc
Step 2 Step 3
Completed Closing Total EUs Costs Costs Costs CPEU
WIP b/fwd (current) ("pooled")
$ $ $ $
Previous
process
Materials
added
Labour and
overhead
Process a/c
Units $ Units $
Balance b/fwd Finished goods
Materials
Labour, etc
*EUs of abnormal loss will be different for each input with a different
stage of completion.
A process has expected losses of 10% of units input. Units are inspected when 100% of materials
have been included, but only 30% of conversion costs have been incurred, and it is at this stage
that any defective units are identified. The scrap value of losses is $0.10 per unit.
During April:
100,000 units were input into the process.
15,000 were rejected at the inspection stage.
Total material costs were $451,000.
Costs of conversion were $173,000.
There was no opening or closing WIP.
Required:
Calculate the value of production and abnormal losses arising for April and produce the
process account.
Solution
The number of abnormal loss units is 5,000, which is calculated as follows:
Process a/c
Units $ Units $
Costs incurred
Material 100,000 451,000 Normal loss 10,000 1,000
Conversion costs 173,000 Complete output 85,000 595,000
Abnormal loss 5,000 28,000
100,000 624,000 4,200 624,000
Solution
The EU and CPEU are calculated as follows:
% Completed
Completed Abnormal Loss Abnormal Total Costs
Units Units Loss EUs EU Incurred CPEU
$ $
Process 2
Materials
Conversion
Working
Units
Expected output
Actual output
Abnormal loss/(gain)
Completed units:
Abnormal gain:
Process A/C
Units $ Units $
Costs incurred Normal loss
Materials Rounding
Labour and
conversion costs
5.1 Terminology
Joint products have significant relative sales value.
A by-product is produced in conjunction with one or more main
products but has a small relative sales value. (So it is unlikely to
influence the decision to produce main products.)
Products produced are not separately identifiable until a certain
stage in the production process—the split-off point (SOP).*
Costs incurred before the SOP are joint or pre-separation costs
and must be apportioned between the products produced.
*A process which
5.2 Accounting for Joint Product Costs produces joint
products may or may
The issue with joint products is how to apportion their joint costs. not also produce a
This can be likened to apportioning overhead costs to different by-product.
cost centres (Session 7) in that different bases may be used.
5.2.1 Bases
Pre-separation costs may be divided between joint products on
a number of bases:
< Physical quantity of output (e.g. litres, kilos).
< Market value (i.e. sales value) at SOP.
< Net realisable value at SOP (final sales value less any post-
separation (i.e. further process) cost).
< Final sales value of output (after any further processing).
After-separation products may be sold immediately or may be
processed further. Any post-separation costs obviously will be
allocated directly to the product for which they are incurred.
Dot, a chemical company, produces three joint products in one of its processes. After separation, each
joint product undergoes further processing. Senior management is eager to establish the profitability
of each product and requests that you prepare a report for the monthly management meeting.
The following information is available from its costing department for the month of May.
(1) Joint product costs for the month total $19,000.
(2) Product data is as follows:
Product
D O T
Sales price per kg $2.50 $5.00 $10.00
Estimated sales value per kg
at separation point $0.50 $2.75 $4.00
Output in kgs 5,000 2,000 3,000
Further process cost $10,000 $5,000 $15,000
Required:
Prepare a statement showing the estimated profit or loss for each product and in total,
using the following methods of allocating joint costs:
(a) Weight of output
(b) Sales value at split-off point
(c) Net realisable value
Note: Process loss can be ignored.
Solution
(a) Weight of output method:
D O T Total
$ $ $ $
Sales (Price/kg × kgs) 12,500 10,000 30,000 52,500
Post-separation costs
Joint costs
Profit/(loss)
D O T Total
$ $ $ $
Sales 12,500 10,000 30,000 52,500
Post-separation costs
Joint costs
Profit/(loss)
D O T Total
$ $ $ $
Sales 12,500 10,000 30,000 52,500
Post-separation costs 10,000 5,000 15,000 30,000
Joint costs 19,000
49,000
Profit/(loss) 3,500
Example 6 By-products
A process produces 100 kg of by-product Alpha. Alpha can be sold at $5 per kg. At the end of
March there are 30 kgs in inventory.
Required:
Show the accounting entries in the product account if by-product income is recognised
at the point of:
(a) Production
(b) Sale
Solution
(a) Production
By-product Alpha
Kg $ Kg $
(b) Sale
By-product Alpha
Kg $ Kg $
Session 10 Quiz
Estimated time: 15 minutes
1. State the THREE elements of cost accounting that concern process costing. (1.2)
4. True or false? Cost per unit is the total production cost (less any scrap value) divided by the
normal or expected good production. (2.3)
5. State which method (FIFO or WAC) would be appropriate to the manufacture of:
(a) vehicles on a production line (3)
(b) paint (3)
6. True or false? If an abnormal loss or gain is identified for unfinished items, cost per
equivalent unit (CPEU) cannot be used because there is no equivalent unit (EU). (4)
7. True or false? A process which generates a by-product must also generate joint products. (5.1)
8. Suggest THREE bases for apportioning pre-separation costs of joint products. (5.2.1)
$200,004−4,704
= = $50
3,906
Process Account
Units $ Units $
Costs incurred Normal loss
Previous process 4,200 92,400 (7% × 4,200) 294 4,704
Material 63,160 Actual output (@ $50) 3,850 192,500
Labour/overhead 44,444 Abnormal loss (@ $50) 56 2,800
Losses Account
Units $ Units $
Normal loss 294 4,704 Actual scrap proceeds 350 5,600
Abnormal loss 56 2,800 (350 × 16)
Loss written off to
income statement
(balancing figure) - 1,904
350 7,504 350 7,504
Losses Account
Units $ Units $
Normal loss 294 4,704 Abnormal gain 44 2,200
Gain to income Scrap proceeds
statement (250 × 16) 250 4,000
(balancing figure) - 1,496 294 6,200
294 6,200
Assuming FIFO: 4,400 completed are 500 from opening WIP and 3,900 started and finished
(b) Cost of completed units and the value of closing WIP and completed
process account
(i) FIFO method
Step 2—Effective Units Step 3
Completed Started and Closing Total EUs Costs CPEU
Opening WIP Finished WIP (current)
$ $
0% 3,900 100% 600 4,500 243,000 54
Previous process
20% 100 3,900 70% 420 4,420 287,300 65
Materials added
60% 300 3,900 20% 120 4,320 367,200 85
Labour and overhead
897,500 204
Working $ $
Started and finished 3,900 × $204 795,600
Finishing opening WIP
Materials 100 × $65 6,500
Labour, etc 300 × $85 25,500
32,000
Opening WIP costs brought forward 55,660 87,660
(previous period)
883,260
Value of closing WIP
Working $
Previous process 600 × $54 32,400
Materials 420 × $65 27,300
Labour, etc 120 × $85 10,200
69,900
Process Account
Units $ Units $
Balance b/fwd 500 55,660 Finished goods 4,400 883,260
Previous process 4,500 243,000 Balance c/fwd 600 69,900
Materials - 287,300
Labour, etc - 367,200
5,000 953,160 5,000 953,160
Step 2 Step 3
Completed Closing Total EUs Costs Costs Costs CPEU
WIP b/fwd (current) ("pooled")
$ $ $ $
Previous 4,400 100% 600 5,000 22,000 243,000 265,000 53
process
68,760
Process a/c
Units $ Units $
Balance b/fwd 500 55,660 Finished goods 4,400 884,400
Previous process 4,500 243,000 Balance c/fwd 600 68,760
Materials - 287,300
Labour, etc - 367,200
Process Account
Units $ Units $
Costs incurred Normal loss 1,200 0
Process 2 12,000 36,000 Complete output 11,000 65,890
Materials 11,880 Rounding 5
Labour and
conversion costs 17,010
Abnormal gain 200 1,005
12,200 65,895 12,200 65,895
D 12,500−10,000 = 2,500
O 10,000−5,000 = 5,000
T 30,000−15,000 = 15,000
22,500
D O T Total
$ $ $ $
Sales 12,500 10,000 30,000 52,500
Post-separation costs 10,000 5,000 15,000 30,000
Joint costs (based on NRV) 2,111 4,222 12,667 19,000
12,111 9,222 27,667 49,000
Profit/(loss) 389 778 2,333 3,500
By-product Alpha
Kg $ Kg $
Process account 100 500 Cash 70 350
500 Balance carried
forward 30 150
Balance brought 500
forward 30 150
(b) Sale
By-product Alpha
Kg $ Kg $
Profit & Loss account 70 350 Cash 70 350
350 350