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SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.

00 30-Apr-18
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Inspection & Verification of MPT Equipment & Materials SAIC-MPT-2003 3-Jul-18 NDE-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A General

MT Equipment shall consist of the following:


• Electromagnetic Yoke (AC or AC/DC)
• Electromagnetic Coils
• Stationary Horizontal MT System
• Black Lights (Type UV-A, Wavelength between 3,200-4,000
Angstroms) SAEP-1144
• Light meter (visible and/or UV) Para. 6.1 & ASME
A1
• Gauss meter Sec V, Article 7
• Field Indicator
• 4.5 Kg (10 lb) weight for AC Yoke
• 18 Kg (40 lb) weight for DC Yoke
Unless specified in this procedure, equipment specifications shall meet
the requirements of ISO 9934-3, ASME V, Article 7, T-730, and ASTM
E709, Section 6, as applicable.
Sch. Q,
M&TE
All M&TE used for MPT methods shall be calibrated at regular inetrvals Clause
as noted in Article 7, ASME Section V. M&TE includes temperature SAEP-
A2
gauges, White light meter /Lux meter, UV light meter,Ammeter/Multi 1145,
meter, Gaussmeter, Hall-Effect Tangential-field probe. App VI, Para. 3

Art 7, ASME V
Ensure proper storage of Wet method solutions with a petroleum
distillate base as they are highly volatile, toxic and may cause skin SAEP-1144
A3 irritation, Use adequate ventilation at all times and Para. 5.4
avoid prolonged skin contact. (Verify the MSDS sheet and ensure its
compliance related to storage)

B Equipment

Instructions for common MT examination techniques used within Saudi


Aramco operating facilities, i.e., electromagnetic yoke, are provided in
Appendix 1 (A, B and C). Other MT examination techniques can be used
if approved by Operation Inspection Division of Inspection Department. A SAEP-1144
dedicated technique procedure shall be developed and submitted for Section
B1
review and approval. Demonstration of the proposed technique might be 9.2
required as per applicable international standards, i.e., ASME V, Article
7, T-721.2.
Note: The yoke shall demonstrate adequate magnetization force by
being able to lift a 10 lb. weight for AC and 40 lbs. for DC.

The weights used to check the lifting power of yokes - 10lb (4.5kg) &
40lb (18kg) Shall be certified and stamped. These weights needs T-762,
B2
verification if damaged in a manner that would have caused potential ASME Sec. V
loss of material.

Saudi Aramco: Company General Use


DC or Rectified DC current Prod type equipment: The Magnetizing
Prod equipment should contain a remote control switch built into the prod T-752,
B3
handles. The duty cycle of the equipment shall be 2 minutes 'ON' and 2 ASME Sec. V
minutes 'OFF' unless otherwise specified by the manufacturer.

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.00 30-Apr-18
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
SAIC-MPT-
Inspection & Verification of MPT Equipment & Materials 3-Jul-18 NDE-
2003
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ATTACHMENT 1 - ULTRAVIOLET LIGHTING EQUIPMENT & REQMTS


Appendix I(SAEP-1144) – Ultraviolet Light Utilization Requirements

1. Examinations requiring the use of ultraviolet light shall be conducted in a darkened area of 22 lux
(lx) [2 foot candles (fc)] or less of white light intensity as measured at the surface to be tested. Every
attempt shall be made to darken the area as much as possible prior to conducting a fluorescent
magnetic particle examination through the use of a blanket, hood, or portable booth.

2. The ultraviolet light intensity at the examination surface shall be measured:

2.1. At least every 4 hours.


2.2. Whenever the work location is changed.
2.3. After changing a component of the unit such as a filter or bulb.
2.4. After a black light unit failure.

3. The ultraviolet light intensity shall be determined using a UVP Model J-221 Long Wave UV Meter,
Spectroline DSE-100X, DME-365, or equivalent. The light meters shall be calibrated every 1 year and
bear an authentic seal which presents the date calibration was accomplished and the next due date.

4. A minimum of 3000 μW/cm² is required for field inspections in areas of ambient white light which
exceed 2 fc as measured at the examination surface. A minimum value of 1000 μW/cm² is required for
work in a darkened area of 2 fc or less.

5. Ultraviolet light intensity shall be measured at the examination surface prior to the fluorescent MT
examination. The light sensor shall be placed on the surface to be tested. The black light should be
centered perpendicular (90°) to the light sensor at a distance of 15 inches (38.1 cm). The light should
be maneuvered in such a manner as to monitor the light meter and achieve the highest intensity
reading. The reading shall be recorded on the MT Inspection Report and the Ultraviolet (UV) Light
Intensity Log Sheet.

6. A Light Intensity Log Sheet shall be kept with the black light unit at all times and the black light unit
intensity monitored for fading trends before each usage.

ATTACHMENT 1 - ULTRAVIOLET LIGHTING EQUIPMENT & REQMTS

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.00 30-Apr-18
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
SAIC-MPT-
Inspection & Verification of MPT Equipment & Materials 3-Jul-18 NDE-
2003
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.00 30-Apr-18
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
SAIC-MPT-
Inspection & Verification of MPT Equipment & Materials 3-Jul-18 NDE-
2003
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ATTACHMENT 1 - ULTRAVIOLET LIGHTING EQUIPMENT & REQMTS

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.00 30-Apr-18
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
SAIC-MPT-
Inspection & Verification of MPT Equipment & Materials 3-Jul-18 NDE-
2003
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

Saudi Aramco: Company General Use

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