Professional Documents
Culture Documents
Ervice AND Arts Anual
Ervice AND Arts Anual
MODEL MANUAL NO
857-18164 1-1973
SPREADER NO: 1660016
REV. B
SERVICE MANUAL
Section C Diagrams
PARTS MANUAL
SECTION C DIAGRAMS
C
DIAGRAMS
HYDRAULIC SYMBOLS PAGE NO
ACCORDING TO ISO STANDARD C 120-001
29. Tank
- £ j_ ______ d
,------- T
'------
~ T
~~ ~~~, 80 bary
61 Sideshift
riJ
Pressure line P
Min 140 bar
~~f--t-j'
Y2
-Y4--' I
~ L ___________ _j LH
I
~140bar
Twistlocksl
RH side , I
I
l I
I
I
l I
~T
r--+--+ ~I :ti-l~
I L J L J
I
I
- Y8 Y6
L ________ _j
Extension
RH side
Rotation
~
I
I
I
_..J
Dampingc~inder
Power damping
11
I
I
L
~------J n
I
I
I
__ ___!_
~I II
- ---------,
p
X~ ~I m-;
I
X~'
I I
~I II X~
I
l __
I
~I
T
__c-
II
p
---------,
X~ ~I 111-i!X~
I
,--- -'-----, rr'---+-!__ ~- '
I
~I
T
II
-
p
X~
I Yl_O lXJY12
I I I I I I Stop I
I I I I I I
I 9-"i ml
I
1 r-a
170 b
I ~
Y25
~ I
I
I
Y27
: 70 bar
I
Y29
ba~
RH side :
~I
I
I
I
I
L--'
-
--' 210 bor
b.f~~
~ I
I
I
I
LH side ! L-- - m! ! L-- - -CJ f ~~ ~ ! RH side i
I
L-- -
L::§ 210
r-8 i [1---1--!--YJ----'
I II X~
Yl
- -r--L-----~--i-------, Lr-
I I
I
L- Lr- - L_ -- - , 140bar
~
-- - - -r----~
r----_j -r-------_j Twistlocks
~
Fold front leg Fold rear leg Fold front leg L ~ __v.rm2
~ ~ __ J
, Fold rear leg
I
I
II
I
l"iiii~ lijltS(l;l)l
I I
1 H4Soalol .. c-)l
L---->---+lr·-'1¢11 H311Dtllclld Olodl
I lt2~'-!
I
I
I H1Soalollllc-ll
L_ _____ :.=J
~;;~
-c-c-ccncncncn
at:::loiUl"'alat
-<-<-<
~~t:
...~
i':a.i!i'a'~
fH
..f
====
5:"' i i ; .. a::~~
:O:o
~~
-1-& !C. ''I!!ii
~~<~ii;:;: ilz
a.il
~~~;:::;::: it~
§I C:£
Falla 0
;J,IIn
H11 -g light twlatlac:k .._.
7.3on
H12 Warlclng light twlolloc:k , _
~ )H13 - g light logo , _
~ )1H14 Warlclng light logo , _
l!~~-~-~~!!!!!-!-l-l-l-l~- illl
'l"'r"r"r"r'r'tttttt~
~--...:.~ 0~ .,.'
.,.'M"f"f"M' -1-" 'i"'i"'i"--
NC.IQ~ • - - - - -~--::::.'i"'f'T'i~~rr:r
-~'r'r'r !~ ~.....,..,..,..~~ -lfl~~ ~'f"'''f"f"f't
- N I I I II
.............~m=~
I I I I I
--
:..-
PCB 8
EI..IE 745 829
+-
cfiJ
K1 PC81 o I EL.ME 746 231
PCB 5
Bridge o I
I
~
Uft allowed o
~
L _________________ _:_ ____________________________-_____________ _:______________ _j
Falla
I[§[1CUJ[§ I Electric wiring diagram 213 D~10-03-0
Dwg no
ELMHULTS KONSTRUKTIONS AB 857 Hyster 807 855
REPRODUCTION OR DISCLOSURE TO TIIRO PARTES IN ANY FORM WHATSOEVER, Rev ECNNo
IS NOT ALLOWED WITHOUT WRITTEN CONSENT OF TIE PROPRETORS.
~E~lm~~~~3~~~
Locked LH
Unlocked LH
'--tEJil::£====:ii== ~553-4 p/n 771 ;!15 771 3111 771 323 ~
Seated front LH
+
- pin 781252
57 Seated rear LH
- 4-1 ~ ~52 LochedRH
::~ ~~~B ~ 54
4
1.5m
1
UnlockedRH
4-4 1111 - 'l7i1li - l!i'1B'- ~ 56 Seated front RH
'--t::=~t:== ~ ' pin 781252
~ sa Seated rear RH
m~-~-~------~5
Y1 Lock tw.-lock LH
Y3 Unlock tw-loch LH
Y5 Extension LH
m~-~-~----~~~~~
Y7 RetacHon LH
Y2 Lock tw.-lock RH
Y10 Stop lock RH
Y4 Unlock tw-loch RH
Y12 Stop unlock RH
Y6 Extension RH
Y8 RetacHon RH
Y9 Stop loch LH
~
~ 3
1
8-8-8--2 ]1----
.
I ;wl-;---
~-~
SpB8
781435
~
-~
-~
Y13 SldeshHtleft
Y14 SldeshHt right
Y11 Stop unlock LH
~
6 ~ 536 Leg 2frontup RH
+---~1---~ ~ 537 Leg2 down frontLH ~ 538 Leg 1front down RH
p/n7711111 ~ ~
pln781251 ~ pln78125~
~~
17 ~ 539 Leg2uprearLH
~~
18 ~ 540 Leg1 up rear RH
D~10-03-0
Folio
~ IC§[1CUJC§I Electric wiring diagram
Dwg no
3/3
Electric schematic: see drawing na. 807 854. ~ ELMHULTS KONSTRUKTIONS AB 857 Hyster 807 855
:i :l§:_j-
~-...
112-1
IMlC ,.AL..JI
~ IMlC 2
I24V I
112-3
IMlC 11"TCO
IMlC
~ =
.;;r--
24\llC
24\IIC
24\llC
mll2-l
+
112-1
,..,
i <::::>
-;r.o
co
24\llC "' c
~=
112-1
r-- Pnooon.a..
~~~
'9' l,g~l ~
1.12!5 PCB 4 778 676 X2:L
IDum~~ .f ~
Power damping fw. Pnaon 11gna1
Power damping bw. PoiNr damping fw.
PoiNr damping bw.
Rotation CW
Extra notation stop CW
Rotatian CW I
~~ ~ 1 "'
::c
u
::;::::
.........
!jji2U
Extra notation stop a:w 1 .c 0:....
u C1.l
U1-14 .+ To 1'1:1151.7~
en.._
~ ::!§=:.-
Rotation CCW u en
·- >.
RroM.'IlUII ~ ~:::c
u,_
- X4:1 ~ apeed notation ~- _tr- ll
! CLIU'I
;:;:jco
+ ~
Override Key en
.
~ ~~
-w::~IIE
-w::~ i
l.adaod IH ....
A .18 l.adaodllllldo
,.fit., T _19 ..c ~::::0
a::
lod.l.adaod- ~ t;
~lltloat
-~lltloat d~
.... [!!!!]~
.16
-- ::::0
:r:
:::;:
--'
w
-~~~
.,H.,
(oaload1AI
1-5 •lJ-f ..
112-13
Seated utjaamped ut .trl
(... load1AI Y4T11111odolll
Staps lock
Stops unlock
- 10
-n
13
14
-
rfl',;~~;r-___!11---1.41
lr " ~1.....
.
.... lljiiiH..
Y14-o11jll
I
~.,;
Sidesh1ft LH
.UI--1 .11 .. -l(y
121f
~ ..
.,.If
~!:I:!
Exteneion U1-t
14 15 -IH
.......
~~ Retraction -12
10 11
111 - Ill
11:1-
i
:il'i
c!l!
~~=====-------------Q1~7____!D~-;~--------~----~~j L!!!!.!!!!.l~------___.J
a: co
~ .... Automatic/lolanuel mode _,.
... ill
Warlclng light EYH• _
I'! I= 0 15 2Q- -
"'II!
!!b:
~a
;gE * ~ +
l!i)l:
i!i~
i~
~---· .........
I! Electrical wiring diagram see drawing no. 807 855. Dvgno8Q7 854
:i :l§:_j-
~ ,.AL..JI
I24V I 1119-1,.,...
13!!!:
547
..
!!
i
c::;'CO
=
~ r--
l"' <::::>
I 11119-2 :;:: 548 Clamped front LH side CO
=.. "'
rldeKey""'
"-'
-
1'1111 ... 745r:f:
~~
II
1221-1
1321-2 ~
.............
~
555 Clamped rear LH side $ "' '
o
-
~r- 746 231
~--
+F5
- rt (,
I 1521)-1
1120-2 =~
548
550
Clamped front RH side
I:f IE.
0
- i
+F5 ~ 1122-1= 554
- Jlt. .....
..... - rt (,
n 1122-2:;::
........ 556 Clamped rear RH side
- n
'I' I
I LH aide 11"\.
DciNnped RH aide':;::;::
IJ...
+
+
s
""' J:P E
~ "'
-
1;04
- .I 11 19-3 ,.,...
:;:: 551 Seated foot LH front ~
- I# - _, '- 14 21-3 S57 Seated foot LH rear ::C
I>~~ _, f1 20-3 :;:: ~
- -
.i
I>~~
..
~'1.100 22-3
+
=
.....
S52 Seated
558 Seated
foot
foot
RH
RH
front
rear
.c
~
Ql
...,
0:...
Ql
en.._
1 -· ... ·-
..., en
>...
llllllled~ -· :
..
~ :::c
..., r-
--~ a
"'15
i:U
QJU"\
CX)
Fht faollllllled
.. _JI) - J. F5
Y33 Undamp leg LH side I :z< ~
111-1 "l1 - .I
No faollllllled
n
- Y34 Undamp leg RH side ~
:z 0
lh:lamp LH
lh:lamp AH
,._,
.........
.21
::n ..
..
,_ 'J!. -
].-
18 11-6
74 12-6
1111
!.il-1111 ~
:!
..
~~
~::::>
a::
~ --/ !.;!. Q 1-
m
-
+F5-
-- t:
1'1111 ... 745 821
nz
CJ~
!'alB ~~
---I !f. - .JI\1.
........... 16
I'll
ll
13
15-2
18-2
16-1~
=
~
537
542
Leg
Leg
2 front down
2 rear down
. I...
~ 21
Auto 80
==
~
Leg 2 front up
""' .. + TJ 17-1
.............
SJ6
SJII Leg 2 rear up
- +
--
Ind. P.B.- 1....... +
"!"i......_
I'nl ...... - rlegdown ~ -,..
I 17 11-5 1111
...... ....
.... ,.;:fi" : >-+F5 73 12-5 !.il-1111
u
YJ1
YJ2
Clamp leg LH side
Clamp leg RH side
I! . ...Ill·':~ >--
J~
...... &._
...
IB-7 77 -
OampLH
~
OampAH
_,_, 7R •• .... t .... H +-- I_
_ n 11 75 15-1
13 11-1
=>-
ri"i··-..
SJ5 Leg 1 front up LH side
-- ........~ -
n
1,1
- l ..
n " 11 11-2 X
'127
541
Fold rear 2 leg up LH
Leg 1 rear down LH side
.. Ill 11-4 1111............ '126 Fold rear 1 leg down LH
... t 72 12-4 ~
~-
u YJO Fold rear 2 leg down RH
I
~.,;
l'rl-damp
-logo
....... 7R ~
:1- - .Jt
'r'
ll 17-3
~
...... 5111 Clamped 4' LH
i! .-c I
115 25-1
.w. 1111 'f69 Clamp stop LH front
121f
~
.,.If
.. Leg folding pnx:edure
-tHf)
• 25-2
~
Y71
~
~~ • J, ......
·- 17 26-1 1111""""
"' ....
:il'i !.il-1111 Y70 Clamp stop RH front
.....
c!l!
~
o-il'i
....
111 26-7
~ Y72
762 899 X1, X2 52 Terminal WDK I[§[1CUJ[§ I Bill of material 2/2 ~10-03-0S
Dwg no
762 971 X4 2 Terminal Diode2 ELMHULTS KONSTRUKTIONS AB 857 Hyster 807 856
SECTION
D
MECHANICAL PARTS
PAGE NO
MAIN FRAME D 510-689
4 12
5
1 6
2
9
3 10
11
8
7
13
D) See section D
E) See section E
x) Mounted in opposite end of the ext. cyl.
59
60
61
5
1 10
2 11
3 6
8 12
2
7
4 9
10
11
13 14
15
16
17 18 19
20 23 24 25 26 27 28 21 22
35 21
22 29
31
30
32
46
58
47 51 45
56
52
53 50
36
63
64
62
55 57 2
41 42 4 54
50
43
44
22 21 37 38 39 40
45 4 2 49
48
46
47, 51
C 2002 ELME SWEDEN 09-08(06-05,11-04,05-04,03-04,01-04,04-03,01-03,10-02)
PAGE NO
ROTATOR ASSY. WITH TILT D 510-818-2
51 320181 6 Washer
E) 52 4 Tilt cylinder assy.
53 1332285 4 Spacer
54 6990660 4 Pin
55 6996278 2 Screw allen MC6S M8x130
56 302400 2 Nut M8
57 6990661 2 Pin
58 1329442 4 Ball joint
59 6990715 2 Bracket (electrical box)
60 6996761 4 Bolt M6S M12x45
61 6996025 4 Washer M12 Nordlock
62 6990794 4 Shim
63 6990795 4 Wear pad
64 6996786 8 Screw allen MLC6S M12x25
E) See section E
F) See section F
x) Use seal kit: 6999020 for Charr Lynn type of motor
Use seal kit: 6999017 for Ross Parker type of motor
y) Use seal kit: 6999031
3
2
1
10
8
7
6
SUPPORT RING OF
MAIN FRAME
1
2
REAR SUPPORT OF
11
EXTENSION BEAM
3
4
7 4
6
5
10 5 6
5 6 8 9
1 3 4 11
27
26
10
7
29
30
31
32
25 23 24 5
11
6 5 17 18 7 6 5
15 16
1 2
26,28 12 13 19 20 21 22
14
8
5
E) See section E
*) See below
LEG 1 LEG 2
LOWER LEG 4
LOWER LEG 2
3
7
1
5 18 9 12
13
20
11 10
15,16 4
6
2 3
14
8
19
17
D) 1 1 Leg
2 6996503 4 Spring
3 6990260 6 Sleeve
4 6991803 1 Foot
5 6996266 1 Bushing
6 6991804 1 Indicator
7 6996784 2 Spring
8 6990687 1 Bracket
9 6991760 1 Shaft
10 0320181 1 Sleeve
11 0302408 1 Nut M6M 36 Locking
12 6997234 2 Roll pin
F) 13 1 Proximity switch
14 1329443 3 Grease nipple
15 0292514 8 Bolt M6S M10x20
16 6996003 8 Washer M10 Nordlock
17 6991306 1 Cover
*) 18 6991761 x Shims
F) 19 2 Proximity switch
20 6991805 1 Bracket
D) See section D
F) See section F
*) Optional
64
63
55
56
57
60
58
61
59
65 33
13,23 58 34
35
36
62 37
38
1 39
2 5
40
8
10
41
11
18
17 42
9
8 12 43
3 44
4
6 45
7
19 46 47
13 14 43
20
42
21
51
15 16 17 18 5
22
23
24 48
25
26 50
27 49
28 52
51
29 53
31
30
54
31
32
E
HYDRAULIC PARTS
PAGE NO
EXTENSION CYLINDER ASSY. E 560-419-1
29
30
31
32
33
14
15
13
12
11
10
27
28
24
25
26
1
9
23
8
1
7
6
1
5
1
4
3
1
22
2
21
16
20
14
15
19
18
17
E) See section E
x) Repair kit Use kit no: 1473475
y) Hydraulic cylinder assy: 6990662
SIDESHIFT CYLINDER 2
3
2
8
9
10
9
8
6
5
4
2
2
3
2
10
6
5
4
2
1
2
3 4
5
6
5
7
5
8
9
10
8
9
5
7
5 3
11
2
1
6990250 6990226
2
3
2
8
9
10
7
6
4 5
2
4 5
2
3
2
10
11
12
9
8
6 7
2
2
3
2
10
6
5
4
2
14 7
6 8
10
12
11
13
2 3
1 2
4 6
3 8 10
x) Solenoid: 6997180 (2x); Nut 6996468 (2x); O-ring kit 6996130 (1x)
y) O-ring: 1495111 (3x)
z) O-ring: 1495113 (2x)
7 8
4
6
2 1
2 3
4
8
7
6
EXTENSION
CYLINDER
SEE SECTION E
9 10 11
x) Solenoid: 6997180 (2x); Nut 6996468 (2x); O-ring kit 6996130 (1x)
3
8
4
6
5
5
7
6
x) Solenoid: 6996544 (2x); Nut 6996674 (2x); O-ring kit 6996159 (1x)
5 1
8,9
3,4
7
7
2 10,11
x) Solenoid: 6996544 (2x), Nut 6996674 (2x), O-ring kit 6996159 (1x)
2
16 80 bar 14 bar 60 bar
15
17
18
8
10
11
14
13 12
8
6 5
9 4
1
7
x) Solenoid: 6997180 (2x); Nut 6996468 (2x); O-ring kit 6996130 (1x)
5
9
10
5
8 10
10
10 14
2
10
3
8
4
6
3
7 10
8 11
3
9 10
11
12
13
15
x) Solenoid: 6996544 (2x), Nut 6996674 (2x), O-ring kit 6996159 (1x)
y) Use seal kit: 6999018
z) Solenoid: 6997180 (2x); Nut 6996468 (2x); O-ring kit 6996130 (1x)
C 1997 ELME SWEDEN 08-09(08-08,12-02,03-02,10-99,08-99,01-99,09-98,12-97)
PAGE NO
VALVE ASSY. E 570-435
1 3
6 7 14 7
8 13
CYLINDER
FOLDING
32
5
33
11
4
CYLINDER
FOLDING
12 5
24 2
2
3 17
18 4
34
1 35
21
3 1
19
FOLDING/CLAMPING CYLINDER 20
FOLDING/CLAMPING CYLINDER 21
FOLDING/CLAMPING CYLINDER 1
22
3
23
2
21 16
15
25 26 4
1 3
22
27
CYLINDER
FOLDING
4 24 5
2 8
CYLINDER
FOLDING
5 9
10 13
28 29 30 31
E) See section E
1 2 4 5 6 3 7
3 2
9
TWL. CYL
EXTENSION CYL.
STOP CYL.
EXTENSION CYL.
SIDESHIFT CYLINDER
SIDESHIFT CYLINDER
10
15
11 13 14 16
12 18 17
20
19 2 21 3
1 3 6 22 23 2 7
E) See section E
TILT CYLINDER
TILT CYLINDER
1 4
2 3 5
SWIVEL
ASSY.
6
7 11
8
9 10
12
13 14 15
15 16
17 21
19
22
TILT CYLINDER
TILT CYLINDER
18
20
23
E) See section E
ORFS
THREAD DIM THREAD DIM
HYSTER NO. PARKER NAME STRAIGHT
(INCHES) (MM)
THREAD
T5,T6 T5,T6 T
Male connector BSPP
6996677 4F42 EDMLOS 1/8 9,728 9/16-18
6996254 4-4F42 EDMLOS 1/4 13,157 9/16-18
6996596 4-6F42 EDMLOS 3/8 16,662 9/16-18
6996506 4-8F42 EDMLOS 1/2 20,955 9/16-18
6996659 8-4F42 EDMLOS 1/4 13,157 13/16-16
6996047 8F42 EDMLOS 3/8 16,662 13/16-16
1473491 8-8F42 EDMLOS 1/2 20,955 13/16-16
6996678 8-12F42 EDMLOS 3/4 26,441 13/16-16
6996431 10F42 EDMLOS 1/2 20,955 1-14
6996679 10-12F42 EDMLOS 3/4 26,441 1-14
6996258 12F42 EDMLOS 3/4 26,441 1.3/16-12
6996680 12-8F42 EDMLOS 1/2 20,955 1.3/16-12
Male connector UNF
6996681 8F5 OMLOS 3/4-16 3/16-16
ORFS
THREAD DIM THREAD DIM
ELME NR PARKER NAME STRAIGHT
(INCHES) (MM)
THREAD
T1,T5,T6 T1,T5,T6 T
Male branch tee BSPP
6996699 8S4 OMLOS 3/8 16,662 13/16-16
Male run tee BSPP
F
ELECTRICAL PARTS
ELECTRIC SYSTEM PAGE NO
FOR SPREADER MODEL 857 F 580-560-1
5 3 7, 8 8, 9 8,10 7, 8 11
1 3 4
14 4 5 12
6
23 3
13,17
16
15,17 18
17 20
19
5
21
22 2 24
12
24
24 26
5 2 7 8 9
16
3 24 3 12 10
15
11 12 13 14 23
17
22
19 20
18
18
20
21 19 22
22
21 19
20
18
18 19 20
22
17
1 6997098 /m Cable/meter
2 6996946 1 Fuse 10A
6996769 1 Fuse holder
3 6996768 7 Relay
4 6996313 3 Relay
5 6996748 2 Relay
6 6996327 1 Electric box
6996747 1 Cover electric box
7 6996742 1 Cable gland
6996644 1 Nut
8 6996578 17 Cable gland
6996579 17 Nut
9 6996583 4 Cable gland
6996584 4 Nut
10 6990298 2 Printed circuit
11 6990621 1 Printed circuit
12 6990622 3 Printed circuit
13 6990623 1 Printed circuit
14 6990693 1 Printed circuit
15 6990694 17 Cable assy. 10m
16 6996538 /m Cable
17 6996753 4 Working light
18 6997237 4 Sensor
19 6990706 4 Interface box
20 6991701 4 Cable assy.
21 1334633 8 Cover
22 6996012 8 Sensor
23 6996730 1 Counter
24 6996439 8 Relay
1 1
8
8
9 2
3 2 9 3
7 4 4
7
5
6
7
7
7
6 7
6
7 7
7
7
6
BRACKET 6990513 =
L 280MM
BRACKET 6991321 =
L 300MM
SHOCK ABSORBER(FOR CANBUS)6996501 M5
SHOCK ABSORBER 1459409 M8
NUT 302400 M8 LOCKING
WASHER 6996022 M8 NORDLOCK
BOLT 6996594 M6x40
NUT 6996301 M6 LOCKING
SENSORS
SENSOR 6996268 12 MM
SENSOR 6996330 18 MM
SENSOR 6996082 30 MM
ULTRA SONIC PROXIMIT SWITCH 6996542 18 MM
SWITCH 6996303
- ARM 6996304
COVERS
COVER 3-POLE 6996499 (YELLOW)
COVER 10-POLE 1334633 (BLACK)
8-PIN 6996936
10-PIN 6996873
PANEL 6990389
INDICATOR LIGHT ASSY. FOR 6 LIGHTS. COLOURS FROM LEFT PANEL 6990508 (FOR 572 SPREADERS)
TO RIGHT
WORKING LIGHT
WHITE 6991024
PANEL 6990639
INDICATOR LIGHT ASSY. FOR 3 LED LIGHTS. COLOURS FROM LEFT TO RIGHT
INDICATOR LIGHT ASSY. FOR 4 LED LIGHTS. COLOURS FROM LEFT TO RIGHT
WHITE,YELLOW,RED
YELLOW (8X) 6991626
GREEN 6991646
RED 6991647
WHITE 6991648
YELLOW 6991649
G
SPECIAL PARTS
PAGE NO
ADDITIONAL PARTS (HOSE CLAMPS) G 590-121
HOSE CLAMPS
BRACKETS
6990983 6990529
3, 4
1 1332285 2 Spacer
2 6990950 2 Pin
3 302408 2 Nut M36 Locking
4 320181 2 Washer