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Dual 40/50/100A Configurable Breaker Panel

Power :: T009-5XXXXXXXXXXX
Installation Guide

Model T009-5XXXXXXXXXXX
Overview
The Telect dual-feed configurable breaker panel provides circuit breaker power protection for a variety of
telecommunications equipment. Panel includes up to 7 circuit breakers per side for a total maximum
continuous load of 40A, 50A or 100A:

• 40A with optional 50A thermal input breakers


• 50A without optional input breakers (screw-tight inputs)
• 100A without optional input breakers (compression inputs only)

White or black panels can be configured with any combination of 1A to 20A Carling, M-Series breakers
[oriented with the “on” symbol ( | ) at either the bottom or top], 50A thermal input breaker and either
screw-tight or compression input connectors. Screw-tight connectors can be oriented for sideways or
top-down wiring.

Feeds A and B are independent except for the replaceable alarm card which contains power and
alarm LEDs for both feeds. Also included are breaker alarm and power-fail relay terminals for wiring to
external indicators.

Hardware is included for flush or extended mounting in 19" or 23" relay racks. See “Accessories” (Page 7) for ordering
optional and replaceable items: output breakers, face plates, lugs, ETSI mounting kit and more.

© Telect, Inc., All Rights Reserved, 118267-3 A0 1


1.509.926.6000 :: telect.com
Dual 40/50/100A Configurable Breaker Panel
Power :: T009-5XXXXXXXXXXX
Installation Guide
Specifications
Mechanical Specifications
Dimensions (nominal), without brackets* Width: 17.25" (43.82 cm)
Height: 1.75" (4.44 cm)
Depth: 8.00" (20.32 cm)
Weight without breakers 9 lbs (4.08 kg)
Weight, shipping 10.5 lbs (4.76 kg)
Mounting for standard racks EIA: 19" (48.2 cm)
WECO: 23" (58.4 cm)
ETSI: 21" (53.3 cm)
[Kit sold separately. See “Accessories” (Page 7).]
Ground terminals Quantity: 2

Stud: M5 with hex nut. [Use 8mm


(5/16 in.) socket.]

Lugs: Single or dual-hole compression lug [5/8 in.


(1.59 cm) center to center]
Up to #10 AWG for single-hole lug

Cable: Up to #6 AWG for dual-hole lug.


(Conductor size depends on input
interruption device.)

Torque: 20 in.-lb (~2.25 N•m), max.

Input terminals — Compressions Quantity: 4 — 2 BATT, 2 RTN

Stud: M5 with KEPS nut. [Use 8 mm


(5/16 in.) socket.]

Lugs: Dual-hole compression lug


[5/8 in. (1.59 cm) center to center]

Cable: Up to #1 AWG, depending on input


interruption device

Torque: 20 in.-lb (~2.25 N•m), max.


Input terminals — Phoenix-style screw-tight Slotted screwhead for wire clamping up to
#6 AWG, depending on input interruption
device. Torque screws to 14 in.-lb (~1.5 N•m).
Output terminals — Wire binding Quantity: 28 — 14 BATT, 14 RTN

Screw: #6 Phillips** pan head

Cable: Up to #10 AWG

Clearance: 0.31 in. (.79 cm) between terminal barriers

Torque: 9 in.-lb (1.02 N•m), max.


Alarm terminals — Wire binding Quantity: 6
* See Page 11 for
Screw: #4 Phillips** pan head exact dimensions
Cable: #30 to #16 AWG
** Screws with
Torque 4 in.-lb (0.45 N•m), max. cross-recessed heads

© Telect, Inc., All Rights Reserved, 118267-3 A0 2


1.509.926.6000 :: telect.com
Dual 40/50/100A Configurable Breaker Panel
Power :: T009-5XXXXXXXXXXX
Installation Guide
Electrical Specifications
Specifications Cont.
Electrical Specifications
Operating voltages –20 to –60 Vdc, +20 to +30 Vdc
Operating voltages –20 to –60 VDC, +20 to +30 VDC
Maximum input interruption device rating
Maximum input interruption device rating 125A for a 100A 125A
panel for a 100A panel
60A for all other panels.
60A for all other panels
Maximum continuous
Maximum input load rating
continuous input(total) 100A per feed (with
load rating (total) compression
100A inputs
per feed (with but without
compression 50Abut without 50A
inputs
thermal input breaker)thermal input breaker)
50A per feed (with screw-tight
50A inputs
per feed (with but without
screw-tight 50Abut without 50A
inputs
thermal input breaker)thermal input breaker)
40A per feed (with 50A
40A perthermal input
feed (with breaker)
50A thermal input breaker)
Maximum output interruption device rating 20A per circuit breaker
Maximum output interruption device rating 20A per circuit breaker
Maximum continuous output load rating 16A per circuit breaker
Maximum continuous output load rating 16A per circuit breaker
Alarm contact ratings, continuous 2A at 30 VDC 0.6A at 60 VDC
Alarm ratings
Alarm board power contact ratings, continuous 2A at 30 Vdc
@20V: 80mA (1.60W) @24V:0.6A at 60
112mA Vdc
(2.69W)
@27V: 120mA (3.24W) @30V: 122mA (3.66W)
Alarm board power ratings @20V: 80mA
@40V: 127mA (5.08W) (1.60W)
@48V: @24V: 112mA (2.69W)
130mA (6.24W)
@27V: 120mA
@54V: 133mA (7.18W) (3.24W)
@60V: @30V: 122mA (3.66W)
136mA (8.16W)
@40V: 127mA (5.08W) @48V: 130mA (6.24W)
Max. operating temperature at max. load ratings 55°C (131°F) @54V: 133mA (7.18W) @60V: 136mA (8.16W)
Min. operatingMax.
temperature
operatingattemperature
max. load ratings –10°C (14°F)
at max. load ratings 55°C (131°F)
Ambient operating temp. at half-load 55°C (131°F)
Min. operating temperature at max. load ratings –10°C (14°F)
Max. surface temperature of breakers at 26°C 35°C (95°F)
Ambient operating temp. at half-load
(79°F) ambient 55°C (131°F)
Max. panel heat dissipation
Max. at full load of breakers at 26°C
surface temperature 18W per side
(79°F) am- at 1920W (40A x 48V) per side
35°C (95°F)
bient 20W per side at 2400W (50A x 48V) per side
42W per side at 4800W (100A x 48V) per side
Max. panel heat dissipation at full load
Percentage of full load heat dissipation at Less than 1% of 18W
total per
loadside at 1920W (40A x 48V) per side
wattage
nominal voltage 20W per side at 2400W (50A x 48V) per side
42W per side at 4800W (100A x 48V) per side

Percentage of full load heat dissipation at nominal voltage less than 1% of total load wattage

! ALERT
ALERT! This
ALERT! Thisproduct
product must
mustbe be
installed andand
installed maintained only by
maintained qualified
only personnel.
by qualified Verify all
personnel. connections
Verify all connec-
meet requirements
tions specified
meet requirements in local electric
specified in localcodes or operating
electric codes or company
operating guidelines
companybefore supplying
guidelines power.
before
Protect thispower.
supplying equipment with this
Protect a fuse or breakerwith
equipment sufficient
a fusetoor
interrupt
breakerpower levelsto
sufficient specified under
interrupt power levels
“Electricalunder
specified Specifications”.
“Electrical Specifications”.

Please read these instructions carefully before beginning installation. If you need assistance call Technical Support at
Please read these instructions carefully before beginning installation. If you need assistance call Technical Support at
509.926.6000 or email us at getinfo@Telect.com.
888-821-4856 (domestic calls), or 509-921-6161 (Option 2), or eMAIL us at getinfo@telect.com

1. Inspect
Inspectequipment
equipmentafter
afterunpacking
unpackingand
andcompare
compareitittotothe
thepacking
packinglist.
list.Immediately report any shipping
damage,
Immediately report any shipping damage, defects, or missing partsdocumentation
defects or missing parts to Telect at 509.926.6000. Keep all that comes with
to Telect at 1-800-551-4567. Keep all documen-
yourtation
shipment.
that comes with your shipment.

NOTE: Telect is not liable for shipping damage. If damaged, NOTEnotify the carrier and call Telect at 509.926.6000 for
further recourse.
Telect is not liable for shipping damage. If damaged, notify the carrier and call Telect’s Customer Service Department at
1-800-551-4567 (domestic only) or 1-509-926-6000 for further recourse.
NOTE: Panel brackets provide either flush or extended EIA or WECO mounting in a 19" or 23" rack. Panel is configured at
NOTE
the factory for flush mounting in a 19" rack.
Panel brackets provide either flush or extended EIA or WECO mounting in a 19" or 23" rack. Panel is configured at the factory
for flush mounting in a 19" rack.
© Telect, Inc., All Rights Reserved, 118267-3 A0 3
1.509.926.6000 :: telect.com
118267-2 A0 Page 2
Dual 40/50/100A Configurable Breaker Panel
Power :: T009-5XXXXXXXXXXX
Installation Guide
2. If necessary, remove three screws and reposition/realign brackets on
2. If necessary, remove 3 screws and reposition/re-align brackets on sides of distri-
sides of distribution panel, as shown in “Bracket Orientation”.
4. bution
Beforepanel, as shown
connecting inany
“Bracket Orientation”.
conductor, use a multimeter to measure the
3. Locate an unused rack position and mount panel using four screws and resistance between the
4-in. Offset
input
3. Locate
lock NEG
an
washers and
unused POS/RTN
rack
provided, position terminals
and
as shown mount
in at the
panel
“Rack rear
using
Mounting”. corners
4 screws
(Prefer and of the panel. Expect 500Ω or more
lockwash-
mounting Position for
4-in. Offset
ers provided, asasshown in “Rack Mounting”. (Prefer mounting panel(4.29
as high as Position
panel as high possible
both Side A and Side B. on rack.) Tighten screws to 35 in.-lb N•m). 3-in. Offset
Position
possible on rack.) Tighten screws to 35 in.-lb (4.29 N•m). 3-in. Offset
Mounting Position

!! WARNING Flush Position Bracket


WARNING Mounting
Flush Position Bracket
WARNING!
WARNING!
WARNING! Failure
Failure toto
Failure properly
to properly
properly ground
ground groundthis equipment can hazardous
this equipment
this equipment can create create
can haz-
create hazardous conditions for
ardous conditions to installation
installation personnel and to the equipment.
conditions to installation personnel andpersonnel
to the and to
equipment. the equipment. Torque #8 screws to
15 in.-lbs [1.7 N•m]
WARNUNG! Bei unsachgemäßer Erdung besteht Gefahr
WARNUNG! Bei unsachgemäßer Erdung besteht Gefahr für das Instal- für das
Bracket Orientation
Installationspersonal
lationspersonal undund dasdas Gerät!
Gerät!
!
¡AVISO! ALERT
La conexión incorrecta a tierra puede ser peligrosa tanto para los
¡AVISO! La conexión incorrecta a tierra puede ser peligrosa tanto para
Torque #8 screws to
15 in.-lbs [1.7 N•m]
instaladores como para el equipo. Bracket Orientation
los instaladores
ALERT!
ADVERTISSEMENT Only use como! Si para el equipo.
components
vous ne andcorrectement
reliez pas crimping tools approved
cet équipement à laby agencies or certifying
bodies
terre, sonrecognized invous
utilisation présente
ADVERTISSEMENT ! Si your
desnecountry
dangers or correctement
reliez pour
pas region
la such
personne as équipe-
quicet Underwriter’s
l’installe ainsi Laboratories (UL),
que
ment pour
à
TUV, etc. lal’équipement
terre, son .
utilisation présente des dangers pour la personne
qui l'installe ainsi que pour l'équipement.
5. For ground wiring, use a listed (approved) crimping tool to at- A B F
tach a listed (approved), single- or dual-hole compression lug
! (dual
ALERT
hole is highly recommended) suitable for a #10 stud
ALERT! Only
ALERT! use components
Only use componentsand andcrimping
crimping tools
tools approved
approved by by agencies
agencies or
5
or (~5 mm)
certifying on
bodies -in. (15.9
/8recognized mm)
in centers
your countryonto
or a suitable
region such ground
as
certifying bodies recognized in your country or region such as Underwriter’s
PWR ALM

wire. (Ground
Underwriter’s
Laboratories wire
etc.can
Laboratories
(UL), TUV, beTUV,
(UL), up toetc.
#6 AWG for a dual-hole lug.
Conductor
4. For size use
ground wiring, depends
a listedon input interruption
(approved) crimping tooldevice.)
to attach
a listed (approved), single- or dual-hole compression lug onto
6. Use a coarse, nonmetallic cleaning pad to clean the terminals Figure
Rack 7 - Ground
Mounting
suitable ground wire. (Use #10 to #6 AWG, depending on input
4. For ground wiring, use a listed (approved) crimping tool to attach a listed (ap- Lug Connection
and stud(s).
interruption
proved), device.)
single- or dual-hole compression lug onto suitable ground wire. (Use
5. #10
7. Use toa #6
Telect coarse,
AWG,nonmetallic
depending on
recommends cleaning
that pad to clean
input interruption
you lightly terminals
device.)
coat anti-oxidant on the lug, grounding screw(s),
Rack Mounting and sur-
and stud(s).
5. Use a coarse, nonmetallic cleaning pad to clean terminals and stud(s).
rounding contacting surface.
6. Telect recommends that you lightly coat antioxidant on lug, grounding
Anti-oxidant
compound

6. Telect recommends that you lightly coat anti-oxidant on lug, grounding terminal,
4. terminal
Before and surrounding
connecting contacting surface. Connect lug to stud using
8. and
Connect the lug
surrounding to any
contacting
conductor,
thesurface.
rear panel use
using
Connect
a multimeter
lug tothe
stud#10
to measure
screw(s)
using
M5 washer and nut from terminal, as shown in “Ground Lug Connection”.
M5 washer
the as
provided,
and
resistance
shown inbetween
Figure 7.the
input NEG and POS/RTN terminals at the rear corners of
nut from terminal, as shown in “Ground Lug Connection”. Tighten nut to 20 in.-lbthe panel. Expect 500Ω or more for
Tighten nut to 20 in.-lb (~2.25 5 N•m) using a 8 mm (5/16 in.) socket.
(~2.25
both N•m)
Sideusing
A anda 8Side
mm ( B.
/16 in.) socket.
! WARNING
! WARNING Anti-oxidant

! WARNING
WARNING! Before connecting input power cables, make sure the input power to the panel compound

WARNING! Before connecting input power cables, make sure input


is turned off.
WARNING!
power to panel Failure
is turnedto properly
off. ground this equipment can create hazardous conditions for
Torque nuts to 20 in.-lb (2.25 N•m)

9. Make sure
installation Vor the
personnel input power
and is off. Ground Lug Connection
WARNING!
WARNUNG! Before connecting
Anschluss dertoEingangsstromkabel
input the equipment. ist sicherzus-
power cables, make sure input
power
tellen, to panel is turned off.
10. Fordass
WARNUNG! inputder Eingangsstrom
Vorwiring
Anschluss— wiring ausgeschaltet
used as inputsist.
der Eingangsstromkabel to
ist this
sicherzustellen,
! der ALERT
dassdistribution
¡AVISO! Antes depanel,
Eingangsstrom conectar los cables
ausgeschaltet ist.de entrada de la alimentación, compruebe que la alimentación
de entrada
¡AVISO! al panel
Antes está cortada.
de conectar los cables de entrada de la alimentación,
a. Crimp
ALERT!
compruebe Only
que la dual-hole
use compression
components
alimentación de entradaand allugs forestá
crimping
panel ¼-in. studs
tools
cortada. approved by agencies or certifying
ADVERTISSEMENT 5 ! Avant de connecter les câbles d'entrée d'alimentation, assurez-vous que l'ali-
bodies
mentation
recognized
ADVERTISSEMENT !
/8-in. (15.9
onélectrique in
Avant your
du mm)
de
panneau
country
connecter
centers onto suitable copper Underwriter’s Laboratories (UL),
lesor
est coupée.
region
câbles such
d’entrée as
d’alimentation,
assurez-vous
TUV, etc. que l’alimentation électrique du panneau est coupée.
wires (#6 to 1/0 AWG) for NEG and POS/RTN ter-
For minals, Feeds Aoff.
anda B. Lug(approved)
width mustcrimping
not exceed Torque nuts to 20 in.-lb (2.25 N•m)
5. Make
7.
7. Make
ground
sure
sureinputwiring,
power
input isuse
power is off.
listed tool to at- ALugBConnection
Ground F
tach0.52 in. (13.4
a listed mm). single- or dual-hole compression lug
(approved),
(dual
b. Use hole is highlynonmetallic
a coarse, recommended) suitable
cleaning pad for a #10 stud
to clean
mm) on 5/8
(~5 terminals and
-in. studs.
(15.9 mm) centers onto a suitable ground PWR ALM
© Telect, Inc., All Rights Reserved, 118267-3 A0
wire. (Ground
1.509.926.6000 :: telect.com wire can be up to #6 AWG for a dual-hole lug.
4 Figure 8 - Compression
Page 3 Lug Inputs 118267-2 A0
Conductor size depends on input interruption device.)
Dual 40/50/100A Configurable Breaker Panel
Power :: T009-5XXXXXXXXXXX
Installation Guide
8. For input wiring — wiring used as inputs to this distribution panel — proceed as follows:

For Compression Lug Inputs For Screw-Tight Inputs


a. Crimp dual-hole compression lugs onto suitable copper a. Strip ¼ in. (0.635 cm.) of insulation from of
wires (#6 to #1 AWG) for BATT and RTN terminals, input cables.
Feeds A and B. b. For BATT and RTN of each feed, insert input cables
b. Remove the black plastic terminal covers, if installed. all of the way into connectors and then tighten to 14
c. Use a coarse, nonmetallic cleaning pad to clean in.-lb (~1.5 N•m).
terminals and studs.
d. Lightly coat antioxidant on lugs, input BATTERY and
RETURN terminals, and then connect lugs to Feed A
and B input terminals on back of panel using M5 KEPs
nuts and washers provided, as shown in “Compression
Lug Inputs”. Tighten lugs to 20 in.-lb (2.25 N•m).

RTN BATT
Heat shrink
tubing
BATT

RTN

Compression Lug Inputs Screw-Tight Vertical & Horizontal Inputs

e. Reinstall terminal covers.

9. Make sure power is off [open breaker, dummy fuse or open fuse holder at power distribution unit, or PDU] before
connecting this panel’s cables to PDU.
10. Make sure breakers on this panel are all off.
11. Enable fuse or breaker at PDU (60A or 125A max., depending on ®

configuration) to turn on Feed A to Side A of panel; check voltage and SPOKANE, WA 800-551-4567

polarity at input connectors of panel. Also, check: BREAKER ALARM


INPUT POWER
ALARM RESET
BREAKER ON

• POWER ON A LED on front of panel turns on (green). A B A B


• INPUT BREAKER A LED (for a panel with optional input
Alarm Indicators
breakers) turns on (green).

If not, check that input breakers on rear of panel are pressed in.

• BREAKER ALARM LED turns on (red).


• POWER ON B must be off.
12. With POWER ON A lit (normal operation) — but with POWER ON B LED
off (failure operation) —test power-fail relay and contacts at POWER
NO C NC NC C NO
FAIL terminals on rear of panel: FUSE ALARM POWER FAIL
Alarm Terminals
• Expect an open circuit (∞Ω) between Terminals C and NC.
• Expect continuity (0Ω) between Terminals C and NO.
© Telect, Inc., All Rights Reserved, 118267-3 A0 5
1.509.926.6000 :: telect.com
Dual 40/50/100A Configurable Breaker Panel
Power :: T009-5XXXXXXXXXXX
Installation Guide

13. Repeat Steps 11 and 12 for Feed B and observe that POWER ON B LED turns on (green).
13. Repeat Steps 11 and 12 for Feed B and observe that POWER ON B LED turns on (green).
14.
14. Press
Press and
and hold
holdALARM
ALARMRESET RESETon onfront
frontofofpanel
panelfor
for5 5seconds
secondstotoverify
verifythat allall
that LEDs
LEDsare in in
are working
workingorder.
order.
15. With one or all circuit breakers off, test fuse alarm relay contacts at FUSE ALARM terminals
15. With one or all circuit breakers off, test fuse alarm relay contacts at FUSE ALARM terminals on rear of panel: on rear
of panel:
• Expect an open
• Expect circuit
an open (∞Ω)(∞Ω)
circuit between Terminals
between C and
Terminals NC.NC.
C and
• Expect
• Expect continuity
continuity (0Ω) (0Ω) between
between Terminals
Terminals C andC and
NO. NO.
16. With
16. With both
both Feeds
FeedsAAand
andBBon,
on,recheck POWERFAIL
recheckPOWER FAIL terminals:
terminals:
• Expect continuity (0Ω) between Terminals C and NC.
• Expect continuity (0Ω) between Terminals C and NC.
• Expect an open
• Expect circuit
an open (∞Ω)(∞Ω)
circuit between Terminals
between C and
Terminals NO.NO.
C and
17. Recheck that all of circuit breakers on panel are off.
17. Recheck that all circuit breakers on panel are off.
18. For
18. For output
output wiring,
wiring,do
doeither
eitherofofthethefollowing:
following:
3
• If using lugs, strip off /8 in. (~1 cm) of insulation from one end of copper output wires and then crimp on ring or
• If using
forked, single-hole lugs,offas⅜required
lugs, strip in. (~1 cm) of insulation
by NEC. (Screwfrom one end
terminals willof copper outputlugs
accommodate wires
forand then
up to 10 crimp
AWG.)on ring
or forked, single-hole lugs, as required by NEC. (Screw terminals will accommodate lugs for up to 10 AWG.)
• If• using bare bare
If using wire, wire, off 5/8offin.5/8
strip strip (~1.5 cm) of
in. (~1.5 insulation.
cm) (Stranded
of insulation. wireswires
(Stranded should be tinned.)
should be tinned.)
Remember: Output wires must be rated at or above the amperage rating of the output circuit breaker. For example,
Remember:
use no smaller Output
than #12 AWGwires must
output be rated
wiring at oroutput
for 20A abovefuses.
the amperage rating of
Do not exceed 16Athecontinuous
output circuit
loadbreaker. For
for a 20A
breaker. example, use no smaller than #12 AWG output wiring for 20A output fuses. Do not exceed 16A continuous
load for a 20A breaker.

! ALERT
ALERT!
ALERT! Local
Localelectrical
electricaland
andoperating
operatingcompany
companyguidelines
guidelines recommend
recommend that thethe
that individual load
individual notnot
load exceed 80%
exceed
of circuit breaker capacity (for example, 10A breaker x .80 = 8A max. load). Total load for all breaker outputs
80% of circuit breaker capacity (for example, 10A breaker x .80 = 8A max. load). Total load for all breaker out-
on
putseach
on side
eachmust not exceed
side must —
not exceed —
• 40A for a panel with an optional thermal input breaker,
• • 40A
50A forfora apanel
panelhaving
with anscrew-tight
optional thermal input
inputs breaker but without an optional thermal input breaker, or
connectors,
• 50A for a panel having screw-tight inputs connectors, but without an optional thermal input breaker
• 100A for a panel having compression input connectors, but without an optional thermal input breaker.
• 100A for a panel having compression input connectors, but without an optional thermal input breaker
19. Clean output terminals and lugs with a nonabrasive, nonmetallic pad.
19. Clean output terminals and lugs with a nonabrasive, nonmetallic pad.
20. If installed, remove covers over output and alarm connectors.
20. Telect
21. If installed, remove that
recommends covers
youover output
lightly coat and alarm connectors.
antioxidant on lugs and output BATTERY and RETURN terminals before
21. connecting lugs/wiresthat
Telect recommends to outputs. (NEC
you lightly coatspecifies only on
anti-oxidant onelugs
lug and
and load forBATTERY
output each output
andterminal.)
RETURN Tighten screws
terminals to 9
before
in.-lb (1.01 N•m).
connecting lugs/wires to outputs. (NEC specifies only one lug and load for each output terminal.) Tighten screws to
22. Connect otherN•m).
9 in.-lb (1.01 end of output wires to load.
23. Use designation labels (supplied) to record outputs, as specified by
22. operating
Connect other end standard
company of output installation
wires to load.procedures.
24.
23. Make sure inputs labels
Use designation at loads are disabled
(supplied) by removing
to record outputs,all
aspower cards
specified byor
all input fuses
operating at loadstandard
company equipment.
installation procedures.
24. Always
Make sure inputs
follow at loads areoperating
recommended by removing
disabled company all power
guidelines cards or
when
all input fuses at load
disabling load equipment. equipment.
Always follow recommended operating company guidelines when dis-
25. One byload
abling one,equipment.
turn on circuit breakers on this panel and check voltage
and polarity at input of loads.
26.
25. With
One all
by circuit breakers
one, turn on, the
on circuit BREAKER
breakers on thisALARM LEDcheck
panel and must voltage
go off.
Test fuse alarm relay contacts at FUSE ALARM terminals on rear of panel: Designation Label
and polarity at input of loads.
26. With • all circuit
Expect breakers
continuityon,(0Ω) BREAKER
the between ALARMCLED
Terminals must go off.
and NC.
Test fuse alarm relay contacts at FUSE ALARM terminals on rear Designation Label
• Expect an open circuit (∞Ω) between Terminals C and NO.of
panel:
© Telect, Inc., All Rights Reserved, 118267-3 A0 6
1.509.926.6000 :: telect.com
• Expect continuity (0Ω) between Terminals C and NC.
Dual 40/50/100A Configurable Breaker Panel
Power :: T009-5XXXXXXXXXXX
Installation Guide

27. Switch off one of the circuit breakers to simulate a tripped breaker.
27. Switch off one of the circuit breakers to simulate a tripped breaker.
27. Switch off one of the circuit breakers to simulate a tripped breaker.
Again, the
Again, BREAKERALARM
the BREAKER ALARMLED LEDshould
shouldlight.
light.
Again, the BREAKER ALARM LED should light.
28. Press ALARM RESET on front of panel.
28. Press
28. Press ALARM ALARM
RESET RESET on of
on front front of panel.
panel.
BREAKER ALARM LED should go off again. (Pressing ALARM RESET will reset the BREAKER ALARM LED on
BREAKER ALARM LED should go off again. (Pressing ALARM RESET will reset the BREAKER ALARM LED on
front and clear
BREAKER ALARMFUSE ALARM ongorear of panel.) Recheck FUSERESET
ALARM terminalstheand expect the
BREAKER same status
ALARM onas as
front and clear LED
FUSEshould
ALARM off
on again.
rear of (Pressing ALARM
panel.) Recheck FUSE ALARMwill reset
terminals and expect LEDstatus
the same
in Step
front and 26clear
withFUSE
all breakers
ALARM on.on rear of panel.) Recheck FUSE ALARM terminals and expect the same status as in
in Step 26 with all breakers on.
29. Step 26 with
If desired, all breakers
connect remoteon.
external audio/visual alarm indicator wires (solid or tinned wires, #30 to #16 AWG) to the
29. If desired, connect remote external audio/visual alarm indicator wires (solid or tinned wires, #30 to #16 AWG) to the
POWER FAIL and FUSE ALARM terminals.
POWER
29. If desired, FAILremote
connect and FUSE ALARM
external terminals.
audio/visual alarm indicator wires (solid or tinned wires, #30 to #16 AWG) to the
30. POWER
One by one,
30. OneFAIL re-enable
by one, load
FUSE ALARM
andre-enable equipment
terminals. verify
load equipment and proper
and verify operation.
proper operation.
30.
31. One by one,
Re-install re-enable
covers over load equipment
output and alarm and verify proper operation.
terminals.
31. Re-install covers over output and alarm terminals.
31. Reinstall covers over output and alarm terminals.

REPLACING
Replacing OUTPUT
Output
REPLACING CIRCUIT
OCircuit
UTPUT BREAKERS
Breakers
CIRCUIT BREAKERS

! ALERT
! ALERT
ALERT!
ALERT! Although
Although difficult
difficulttotoremove
remove from
fromthe
thepanel,
panel,circuit
circuitbreakers
breakerscan bebe
can disconnected and replaced.
ALERT! Although difficult to remove from the panel, circuit breakers candisconnected and
be disconnected replaced.
and replaced.
1. Be sure new breaker is the same size as breaker being replaced.
2.
1. Place
Be new breaker within easy reach
sizeofaspanel. Be sure new breaker is off ( O ) position.
1. sure
Be new
sure breaker is the
new breaker issame
the same sizebreaker beingbeing
as breaker replaced.
replaced.
3. If possible, turn off all breakers on the side (A or B) where the breaker is to be replaced. Then, turn off input power to
2. Place
2. side
that new
Place breaker
of new
panel. within easy reach of panel. Be sure new
breaker within easy reach of panel. Be sure new breaker breaker O () O
is offis( off position.
) position.
4.
3. Place
If3. breaker
possible,
If possible, to be
turn off
turnreplaced
alloff
breakers in the
all breakers off
on the position.
onside (A or(A
the side B)orwhere the breaker
B) where is to isbetoreplaced.
the breaker Then,
be replaced. turnturn
Then, off input power
off input power
5. Using
to thattoaside
veryof
that small,
panel.
side flat-tipped screwdriver, carefully pry out on bottom of breaker while applying upward force on face
of panel.
of breaker.
4. Place breaker
4. Place to beto
breaker replaced
be replacedin theinoff
theposition.
off position.
5. This
5. should
Using a veryaraise
Using verythe
small, bottom
flat-tipped
small, ofscrewdriver,
the breaker
flat-tipped so it carefully
screwdriver, slightly
carefully pryprotrudes
out
pryon out
outbottom
on the
of front
bottom breakerof the panel.
while
of breaker applying
while upward
applying force
upward on on
force
face of breaker.
face of breaker.
6. This
Whileshould
preventing breaker
raise raise
the bottomfromofgoing back into
theofbreaker so panel,
it so depress
slightly bottom
protrudes outtab
the with theof screwdriver and pull out on breaker.
This should the bottom the breaker it slightly protrudes out front
the frontthe
of panel.
the panel.
6. This
While preventing
6. starts
While the tabbreaker
preventing from
breaker
through goinggoing
from
the panel backopening
front into panel,
back depress
intosopanel,
that bottom
itdepress tab
bottom
is dislodged with the screwdriver
tab 1/16
about with the cm)and
screwdriver
in. (~.15 pullbottom.
at and
the out out
pull on on
breaker.
breaker.
7. While pulling on breaker, work the screwdriver at the top to release the top tab. 1 1
This starts the tab
This starts thethrough the panel
tab through front front
the panel opening so that
opening so itthat
is dislodged about
it is dislodged /16 in.
about /16(~.15 cm) cm)
in. (~.15 at the
at bottom.
the bottom.
If both tabs are released, the breaker should begin to pull out the front of the panel.
7. While pulling
7. While on breaker,
pulling work work
on breaker, the screwdriver at theattop
the screwdriver theto release
top the top
to release the tab.
top tab.
8. If both
The If tabs
both are
breaker tabs are released,
released,
conductors thebe
can the
breakerbreaker
pulled looseshould
should begin
from begin
the to out
toassembly
pull pullthe
out the rear
at front
the frontofofthe
of the thepanel.
panel.Do not pull out on the breaker
panel.
more than necessary when removing and installing the LOAD and LINE connectors.
9. 8. breaker
8. Gently
The Thework breaker
breaker conductors
conductors can be
out front can
of be pulled
pulled
panel loose
until loose
from
rear from the assembly
the assembly
connectors can be at the
at accessed
the
rear ofrear
the of the
panel. panel.
Do Do
not not
pull pull
out out
on theon the
breakerbreaker
more more
than than necessary
necessary TabTab
by pliers.
whenwhen
10. Remove removing
LOADremoving and installing
and installing
connector fromthe the LOAD
LOAD
breaker using and
and LINE LINE connectors.
connectors.
needle-nose pliers: LINELINE
9. Gently
9. Gently work work breakerbreaker out front
out front of panel
of panel until until
rear rear connectors
connectors canac-
can be be ac-
• byFor standard Carlingswitch
cessed cessed by
pliers. pliers. circuit breaker installations, with “O” at the top and “|” Spade Spade Carlingswitch
Series
Connectors Series M M
at the bottom, the LOAD connector will be near the bottom. Connectors
Circuit Breaker
10. Remove LOAD connector from breaker using needle-nose pliers: Circuit Breaker
10. Remove • LOADFor circuitconnector
breakerfrom breaker using
installations with “|”needle-nose
at the top and pliers:
“O” at the
• For bottom,
• standard
For the LOAD
standard circuit
circuit connector
breakerbreaker will be with
near with
installations,
installations, the at
“O” top.
“O” attop
the theand
top and
“|” “|” LOAD LOAD
at theatbottom,
the bottom, the LOAD
the LOAD connector
connector will bewillnear
be near the bottom.
the bottom.
11. Restrain connector to prevent it from traveling back into the panel. TabTab
• For circuit breaker installations with “|” at
• For circuit breaker installations with “|” at the top and “O” at the bot- the top and “O” at the bot-
tom, the tom,LOADthe LOAD connector
connector will bewillnear
be near the top.
the top.
© Telect, Inc., All Rights Reserved, 118267-3 A0 7
11. Restrain
1.509.926.6000
11. Restrain connector
:: telect.com
connector to prevent
to prevent it fromit from traveling
traveling backbackin to in to panel.
panel.
Dual 40/50/100A Configurable Breaker Panel
Power :: T009-5XXXXXXXXXXX
Installation Guide

! ALERT
ALERT! The LINE side connection of the breaker has live VDC. Do not allow contact of the connector (or tools
ALERT! The LINE side connection of the breaker has live Vdc. Do not allow contact of the connector (or tools
holding the connector) to grounded ironwork or panel chassis.
holding the connector) to grounded ironwork or panel chassis.
12. While holding breaker out from the front of the panel, grasp LINE connector of breaker with needle-nose pliers.
13. Hold the LINE connector with pliers and then pull breaker, wiggling it until breaker is free from connector. Continue to
12. While holding LINE connector of breaker with needle-nose pliers.
hold the LINE breaker outwith
connector fromthethe front Do
pliers. of the
not panel, grasp
allow the connector to contact the panel chassis.
14. Hold
13. With your free hand,
the LINE pick with
connector up new breaker
pliers andpull
and then check orientation
breaker, of new
wiggling breaker.
it until breaker is free from connector. Continue
15. to
Press
holdspade connector
the LINE of new
connector withbreaker intoDo
the pliers. thenot allow theLINE
pliers-held connector
connector until fully
to contact theseated.
panel chassis.
14. With your
Visually free hand,
inspect pick up new
the connection to breaker
be sure and check orientation
full contact of new the
is made between breaker.
LINE connector and the breaker
spade spade
15. Press connector.
connector of new breaker into the pliers-held LINE connector until fully seated.

16. Visually
Place the inspect
LOADthe connection
conductor to be sure
connector full LOAD
on the contactspade
is made between
connector theLINE
ofthe connector
breaker. Visuallyand the breaker
inspect spade
the connection.
connector.
17. Gently place breaker back into panel. Push on front of breaker until tabs are cleared and breaker is secure in panel.
18. If input power was turned off, restore input power and turn on breakers one at a time.
16.
19. Place
When thenewLOAD conductor
breaker is turnedconnector
on, checkon the LOAD
output spade
terminal connector
for correct of the breaker.
polarity.
Visually inspect the connection.

Accessories
17. Gently place breaker back into panel. Push on front of breaker until tabs are cleared and breaker is secure in panel.
TheIffollowing
18. lists was
input power optional andoff,
turned replacement items
restore input for the
power andpanel. For
turn on compression
breakers one atlugs, please refer to Wire Sizing, Label
a time.
Convention & Lug Chart (Telect Part No. 117995) included with your panel.
19. When new breaker is turned on, check output terminal for correct polarity.
Item Description Part Number
ACCESSORIES Alarm card With INPUT BREAKER LEDs 400207
Circuit breaker 1
1A long delay 115268
The following lists optional and replacement3Aitems for the panel. For compression
long delay 115266 lugs, please refer to Wire Sizing, La-
bel Convention, & Lug Chart (Telect Part No.
5A117995)
long delayincluded with your 115267
panel.
10A long delay 115269
Item Description
15A long delay 115265 Part Number

Alarm Card With


20A long INPUT BREAKER LEDs
delay 115270 400207
Blank 1A long delay 113882 115268
Circuit Breaker1
ETSI Mounting Brackets Black 090-0041-0030
3A long delay 115266
White 090-0041-0031
Front Cover Clear 5A long delay 115267
090-0001-0001
Designation Label 1-7, A 10A
& B long delay 115353 115269

15A long delay 115265


1. Breakers are sold for repair/replacement of field breakers and not for reconfiguring the panel.
20A long delay 115270

Blank 113882

For service andETSI


warranty information
Mounting Bracketssee our telect.com
Black website, email inquires to090-0041-0030
getinfo@Telect.com or phone
us at 509.926.6000.
White 090-0041-0031

Front Cover Clear 090-0001-0001

Designation Label 1-7, A & B 115353

1. Breakers are sold for repair/replacement of field breakers and not for reconfiguring the panel.
© Telect, Inc., All Rights Reserved, 118267-3 A0 8
1.509.926.6000 :: telect.com NOTE
Dual 40/50/100A Configurable Breaker Panel
Power :: T009-5XXXXXXXXXXX
Installation Guide

LED & Alarm Summary


Normal Operation

• POWER ON A & POWER ON B LEDs will be on (green)


• INPUT BREAKER A & INPUT BREAKER B LEDs will be on (green) for panel with optional input breakers
• BREAKER ALARM LED will be off
• FUSE ALARM relay is de-energized so that —

◊ C to NC is closed and
◊ C to NO is open

• POWER FAIL relay is energized so that —

◊ C to NC is closed and
◊ C to NO is open

Input Power Failure

• POWER ON A or POWER ON B LED(s) will go off


• POWER FAIL relay de-energizes so that —

◊ C to NC opens and
◊ C to NO closes

Input Breaker Opens (input breakers are optional)

• INPUT BREAKER A or INPUT BREAKER B LED(s) will go off


• BREAKER ALARM LED will go on (red)
• POWER FAIL relay de-energizes so that —

◊ C to NC opens and
◊ C to NO closes

• FUSE ALARM relay energizes so that —

◊ C to NC opens and
◊ C to NO closes

Output Breaker Opens (either being tripped or manually turned off)

• BREAKER ALARM will go on (red)


• FUSE ALARM relay energizes so that —

◊ C to NC opens and
◊ C to NO closes

Pressing ALARM RESET turns off BREAKER ALARM LED and de-energizes FUSE ALARM relay.

© Telect, Inc., All Rights Reserved, 118267-3 A0 9


1.509.926.6000 :: telect.com
Dual 40/50/100A Configurable Breaker Panel
Power :: T009-5XXXXXXXXXXX
Installation Guide

Physical Attributes

Breakers Shown with


Breaker Positions A1 - A7 O at Top and | at Bottom Breaker Positions B1 - B7

FRONT VIEW

B-Side Inputs Wire Binding B-Side Inputs Wire Binding A-Side Inputs A-Side Inputs
BATT 1 7 CHS CHS 1 7 BATT
INPUT GND GND INPUT
BREAKER BATT BATT BREAKER

B A
RTN RTN
NO C NC NC C NO
1 7 FUSE ALARM POWER FAIL 1 7
RTN RTN

Screw-Tight Horizontal Inputs With 50A Input Breakers


BATT 1 7 CHS CHS 1 7 BATT
INPUT GND GND INPUT
BREAKER BATT BATT BREAKER

B A
RTN RTN
NO C NC NC C NO
1 7 FUSE ALARM POWER FAIL 1 7
RTN RTN

Compression Inputs With 50A Input Breakers

BATT 1 7 CHS CHS 1 7 BATT


INPUT GND GND INPUT
BREAKER BATT BATT BREAKER

B A
RTN RTN
NO C NC NC C NO
1 7 FUSE ALARM POWER FAIL 1 7
RTN RTN

Screw-Tight Horizontal Inputs Without 50A Input Breakers


BATT 1 7 CHS CHS 1 7 BATT
INPUT GND GND INPUT
BREAKER BATT BATT BREAKER

B A
RTN RTN
NO C NC NC C NO
1 7 FUSE ALARM POWER FAIL 1 7
RTN RTN

Compression Inputs Without 50A Input Breakers (100A max./side)

1 7 CHS CHS 1 7
INPUT GND GND INPUT
BREAKER BATT BATT BREAKER

B A
RTN RTN
NO C NC NC C NO
1 7 FUSE ALARM POWER FAIL 1 7
RTN RTN

Screw-Tight Vertical Inputs With 50A Input Breakers

1 7 CHS CHS 1 7
INPUT GND GND INPUT
BREAKER BATT BATT BREAKER

B A
RTN RTN
NO C NC NC C NO
1 7 FUSE ALARM POWER FAIL 1 7
RTN RTN

Screw-Tight Vertical Inputs Without 50A Input Breakers


REAR VIEW

© Telect, Inc., All Rights Reserved, 118267-3 A0 10


1.509.926.6000 :: telect.com
Dual 40/50/100A Configurable Breaker Panel
Power :: T009-5XXXXXXXXXXX
Installation Guide

Configuration
Breaker Positions Per Side

T009-5 X X 0 X X X X X X X
0=Blank
Panel Color/Breaker Orientation 1=1A
3=3A
0=Black Enclosure/Standard Breaker Installation with Off (O) at Top 5=5A
1=White Enclosure/Standard Breakers Installation with Off (O) at Top A=10A
2=Black Enclosure/Breakers Installed with On (|) at Top F=15A
3=White Enclosure/Breakers installed with On (|) at Top K=20A

Inputs (Type of Connector & Input Circuit Breaker)


0=Screw-Tight Horizontal Inputs with 50A Thermal Input Breakers
1=Compression Inputs with 50A Thermal Input Breakers
2=Screw-Tight Horizontal Inputs without Input Breakers
3=Compression Inputs without Input Breakers (100A max./side)
4=Screw-Tight Vertical Inputs with 50A Thermal Input Breakers
5=Screw-Tight Vertical Inputs without Input Breakers

Schematic Drawing
(Optional)

(Shown in alarm state)

(Optional)

© Telect, Inc., All Rights Reserved, 118267-3 A0 11


1.509.926.6000 :: telect.com
Dual 40/50/100A Configurable Breaker Panel
Power :: T009-5XXXXXXXXXXX
Installation Guide

Assembly Drawing

0.63 [1.59]
BATT
INPUT INPUT
+24V BREAKER BREAKER +24V
-24V -24V
-48V -48V

40A

M5 Studs
MAX MAX

RTN 9.48 [24.1] RTN

BATT CHS CHS BATT


INPUT GND GND INPUT
+24V BREAKER BATT BREAKER +24V
-24V -24V

B
-48V -48V

100A 100A
MAX RTN MAX

RTN www.telect.com RTN

0.18 [.45] 0.31 [.79]

17.25 [43.8]

9.48
[24.1] 8.05 9.71 [24.66]
[20.4]

4.00
[10.2]

1.70 1.25
[4.32] [3.17]

18.31 [46.5]

22.31 [56.7]

23.00 [58.4]

Telect assumes no liability from the application or use of these products. Neither does Telect convey any license under
its patent rights or the patent rights of others. This document and the products described herein are subject to change
without notice.

© Telect, Inc., All Rights Reserved, 118267-3 A0 12


1.509.926.6000 :: telect.com

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