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    American Completion Tools j sield Equip Oo Me, »: Solutions that matter CYAN MAGENTA YELLOW BLACK American Completion Tools ‘American Completion Tools (ACT) is a oint venture setup, started by acquiring Alco Services Inc, at Burleson, Texas, to ‘manufacture high quaity Oiffeld Equipment in US. In 2010, American Completion Tools, Houston was setup to serve customers more closely fr the complete line of American Completion Tools products for stock The Houston office with a warehouse helps in providing quality customer service to their clients by enabling on time deliveries, easy bling, after sales service. Since ils inception American Completion Tools has been providing Its high quality products worldwide to distributors and service companies, Quality and customer service are given utmost importance at American Completion Tools. There is 24/7 customer and after sales service support ACT has the most advanced ‘numerically controlled machining centers available with highly trained ‘machinists who take pride in producing a quality par. Contact, ‘American Completion Tools (Downhole Too! Division) 3084 South Intorstate-35W Burleson, Texas 76028 USA Office: (817)780-8608 Fax: (617) 783-8081 Email: sales@americancompletiontoots.com Web Site: wivwamericancompletiontools.com Production parts are machined on CNC machining centers to assure precise tolerances. 1 ! Strict quality control inspections are made at all stages of manufacturing to assure our customers receive a quality product. American Completion Tools. (Flow Product Division) 19223 Solon Ra. Houston, TX77084 USA Office (281) 894-5213 Fax (281) 894.5217 Email: i@amercancompletiontools.com Email: dav@americancompletiontools.com Contact Person: Mr.T-J.Sinha 24/7 Mobile Number: 832-628-8255/832-628-0088 CYAN MAGENTA YELLOW BLACK | CYAN MAGENTA YELLOW BLACK 2 American Completion Tools Contents Page Number, Hammer Unions Treating rons, Union Connections, Bull Plugs, Cross Over Adaptors & Swages ‘Swivel Joints Cementing & Circulating Hoses Integral / Fabricated Union Connections Changeover / Crossover Adaptors Integral / Welded Union End Fittings Plug Valves: Mud Gun Pup Joints Flanges Flanges Crosses & Tees Flanged Studded Crosses & Tees (Check Valves Mug Valve Cementing Head Layout For Testing Gas Condensate or Oil Wells Model Anshoo Burner With 60'/ 75'/ 90° Boom “Manifolds / Untized Well Control Head / Data Header Choke Valve PHDC 01 Hydraulic Driling Choke Measuring Line Stuffing Boxes Grease Injection Control Heads Lubricator Risers Blowout Proventers, Quick Union Wireline Tools PRS -01 Spooling Unit PHGP - 01 Hydraulic Gin Pole Injection Pressure Operated Gas Lift Valve Orifice Valves: Wireline Retriovable Super Flow Orifice Valve PDK-1 Wireline Retrievable Dummy Valve / Dummy & Equalizing Valves Retrievable Production - Pressure Operated Gas Lift Valves Side Pocket Mandrel HO-TP / HD-TMP Positioning Tools Conventional Mandrels / High Strength Conventional Mandrels Latches Standing Valves & Seating Nipples Surface Flow Controls Motor Valves Surface Flow Controls WFC Series Waterflood Control Valves Typical Completion Tools 8.5/8" Casing / Accessories Completion Introduction Tandem Side Loading Stripper Packer ‘Side Loading Stripper Packer / Conventional Coll Tubing Stripper Packer Coil Tubing Quad BOP & Combi BOP 1-2 3 4 5-9 10 " 2 13-14 15 16 17-22 23 24 25 28 27-28 29 30 31 32-34 35 38 37 38 39-49 41-42 43-48, 47 43 49-50 51 52 53 54 55-58 57-58 59-60 61 62 63 64 65-66 67-68 69 70 m CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK e American Completion Tools ‘Teating Kons, Unions, Swivels & Circulating Heads HAMMER UNIONS General ‘ACT manufactures Hammer Unions from raw materials in the form of forgings or castings in accordance with service requirements in sizes 1 to 12" with ratings up to 20,000 PSI cold working pressure. Unions for sour gas service are ‘manufacturedin accordance with NACE MR-01-75 & APIRP-14E. Interchangeability ACT'S Hammer Unions are interchangeable with WECO or other manufacturers adhering to the industry standards. Thread Gauging ‘Acme thread andline pipe threads are gauged by standard plug &ring gauges. ‘Sealing Design ‘The conical and spherical surfaces ofthe female and male subs respectively form an effective metal-o-metal seal in case oflow pressure services. For medium pressure mostly an’0' ring is provided in the male sub in addition to the metal to metal seal. For high pressure a lip type seal ring is provided for primary seal in the female sub, The seal protects the secondary metal fo. ‘metal seal from corrosion and limits fluid flow turbulence. For sour service applications viton seals are provided. Quality Controt ACT unions are manufactured using modem manufacturing techniques to attain fst class workmanship and dimensional control. Correctly chosen raw materials for a particular service together with correct heat-treatment process isusedto ensure better service and longerlife in extreme conditions. Notes 1.__Line pipe threads in Fig-1002, Fig 1502 for Pipe diameters above 4" arenot' recommended for sour service application 2. ForFig-1003, 4"& 5" sizes are rated at ,7500 PSI cold working pressure and 12000 PSI test pressure. 8. Sourgas service unions arepainted OLIVE GREEN and stamped 'NACE™ 4. Forothertypes ofthreading like casing, tubing or NPS thread seal configuration, consult factory. 1500 PSI CWP (Fig. - 50) 1,000 PSI CWP (Fig. - 100) 2,000 PSI CWP (Fig. - 200) + WEC0 tradename is gen for reterence ony ah CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK e American Completion Tools ‘Toating ons, Unions, Swivels & Circulating Heads HAMMER UNIONS = 2,000 PSI CWP (Fig. - 206) 2,000 PSI CWP (Fig. - 207) 2,000 PSI CWP (Fig. - 211) 4,000 PSI CWP (Fig. - 400) 6,000 PSI CWP (FIG - 600) 6,000 PSI CWP (FIG - 602) 10,000 PS! CWP (FIG - 1002) 10,000 PS! CWP (FIG - 1003) 10,000 PS! CWP (FIG - 1004) a 15,000 PSI CWP (FIG - 1502) UP ‘Mud Tank Union 15,000 PSI CWP (Fig. - 2202) ah CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK + American Completion Tools ‘Teating Kons, Unions, Swivels & Circulating Heads TREATING IRONS, UNION CONNECTIONS, BULL PLUGS. CROSS OVER ADAPTORS & SWAGES ‘Treating rons ACTS one piece Treating Iron comprises an integral ACT'S wing union end connection which eliminates welds and ‘threads, Availabe in length up to 12 feet. Material is of carbon stee! and alloy steel and is ight weight. This integral ‘treating ron is capable of handling a variety of fluids at cold working pressure of 15000 psi, ACT'S treating icons aro also availabe for sour service upto a CWP of 10,000 psi& in other lengtnsifrequired, Recommended. service ‘These are suitable for High Pressure Discharge Lines, Temporary Flow Lines, Auxllary Flow Lines, Well Testing Lines, ‘Water Lines, Choke and KillLines and Abrasive Applications, Salient Benefits Since there are no welds and threads, ACT'S treating irons provide an uniform bore of greater flow capacity and Improved flow characteristics. ACT'S design allows for uniform heat treating of the entire joint for better structural qualities. Nut can be detached for easy disassembly replacement becomes necessary, Forthis only acirclip has tobe removed, End Connections End connections can be provided forfig 802, fig 1002 and fg 1502 or any other fig required by the customer. NOTE: ACT canalso provide welded & threaded type treatingironifrequiredby the customer DIMENSIONAL REFERENCE CHART A NOTE: Other lengths, Figures , Pressure Rating, Buttweld and integral Connections are also available on customer's request. Protein seatpne NA capa Stowaer Seth Treating tron nm yw MAGENTAY-viow atacK [ | CYAN MAGENTA YELLOW BLACK - American Completion Tools reating tons, Unions, Swivels & Guang Heads SWIVEL JOINTS Products Deseription ‘Swivel Joints are manufactured both for standard service & sour service, Long sweep swivel joints are designed ‘generally from 6000 PSI CWP to 20,000 PSI CWP, both for standard and sour service and ensure better flow characteristics, Smooth and round bore design keeps pressure drop law and minimizes turbulence, Long sweep sour service swivel joints are manufactured in accordance with National Association of Corrosion Engineers (NACE) standard, MR-01 -75 (Latest) andthe American Petroleum Institute's (API) standard AP-14. ACT Swivel Joints have following features + Swivel Joints are made trom carbon steel and ow alloy steel and are specially heal treated for controled hardness. + Allunion ends are interchangeable with other manufacturers adhering to Industry Standards, Alllong sweep swivel joints Jar-sour servicehave union ends of corresponding pressure rating ‘+ Swiveljoints for sour service are provided with snap rings toassurehigh load bearing capactty. + These swivel joints are provided with dual packing arrangement. Primary seal with stainless steel anti-extrusion ring and an additional’ ring between ball races and primary seal is provided which acts as a secondary seal ‘When leakage occurs, itis diverted through the leak detection port. Aleak at this port indicates the necessity of primary sealreplacement. +The grease retainer is seltrelieving to prevent pressure accumulation in the ball race chamber if leakage occurs through the secondary packing, ACT's Swivel Joints bearings assure long and dependable service. These beatings are ether dual race ort race ball bearings and are matched toload capacity and service conditions. Alllballraces are either carburized and hardened or use snap ring nstainless steel Style of Swivel Joints ACT manufactures all styles of swivel joints to sult various service condition and installations. These are style 10, 20, 30, 40, 50, 60,70, 80 as described below: omen 3, STYLE SO STYLE 20 STYLE 30 STYLE 40 Single swivel wth one elbow 4, STYLE 49 Single swivel wth two elbows. 6, STYLESO ‘wo swivels with two elbows 6. stvieso STYLE 50 STYLE 60 STYLE 70 ‘Two swivels with one elbow 7. STYLET0 f Two swivels with three elbows 8, STYLE89 Three swivels with three elbows. STYLE 80 STYLE 10 Sizes of Swivel Joint ACT manufactures size 1" to 4" for normal application. ACT can also manufacture higher/lower sizes if required by customer. CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK 2 American Completion Tools reating tons, Unions, Swivels & Guang Heads CEMENTING & CIRCULATING HOSES General Deseription Introduction ACT'S Cementing & Circulating Hoses are manufactured in various sizes ((rom 1"to 4" and in various configurations to meet virtually all needs of Ol Industry These can handle a wide variety of lids at cold working pressure up to 20,000 PSI. These hoses are made in steel to meet ASTMIAISI standards, are rugged, fold up easily and quickly for transportation. These .are specially heat treated to get the desired hardness to suit various applications. Even sizes. beyond "canbe supplied tomeet customer requirement Service Applications. ‘These hoses are recommended for service in Low Pressure Lines, High & Extra High pressure Lines, Discharge Lines, Water Lines, Well Testing Lines, Cementing & Circulating Lines, Temporary Flow Lines and Extra Pressure Abrasive Applications. Swivel Joint Connections ACTS hoses features ACT'S Swivel Joints which provide flexioilty, maximize flow characteristics and absorb shock vibrations Wing Unions ACT'S wing unions end connections provided in the cementing hoses ensure pressure tight and fast make up and quick break-out without threading, welding or special connections. Sour Gas Service ACT'S cementing hoses are availabe in various sizes and configurations for sour gas service as per NACE standards MR-01-7 and API standard RP-14E up to cold working pressure of 15000 PSI These hoses can be manufactured either threaded or integral or welded constructions or with NPS end connections. Standard Lengths of Hoses Following standard lengths are available, These lengths are fully extended lengths ofthe unfolded hoses: ‘ThreadedHose -12feet NPSHose — -12teet WeldedHose -12feet Integral Hose -12feat Other lengths can also be provided on request. ACT'S hoses are also available in half section configuration. In this, cease, stated length wil be half ofthe length of comparable full length section. The loop can be divided into various sections depending upon thenumber of unions in theloop. The loops generally in4 &2 sections, ‘Swivel Joint Styles ACTS Swivel Joints can be manufactured equivalent to style 10, 20, 30, 40, 50, 60, 70 & 80. Normally the most used styleinvarious applications in style $0 and style 10 but ACT'S can cater for any style to meet customer requirements. Pressure Ratings Hoses with following ratings are available as given in table below. Interchangeability ACT'S hammer unions or end connections are interchangeable with the unions and connections of all the major ‘manufacturers ofthese products inthe world CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK + American Completion Tools ‘Teating Kons, Unions, Swivels & Circulating Heads CEMENTING & CIRCULATING HOSES waren, nm yw MAGENTAY-viow atacK [ | CYAN MAGENTA YELLOW BLACK e American Completion Tools “eating kon, Unions, Swivels & Crousting Heads CEMENTING & CIRCULATING HOSES ACT's typical steel Cementing & Circulating Hoses are shown below with its model numbers. These hoses have either Threaded ends or NPS or integral or Welded ends. ‘Model Number indicates: |. Type of Sweep i.e. Long Swoep or Short Swoop (0. LS or SS) Style of Swivel Joints used (ce, Style 10, Style 50 or Style 10 & Style 50 both & numbers of swivel joints i.e. or 2) Ti Numbers of Unions used (Le. 1, 2 or 4 ete. Iv, ‘Type of end connection ie. Threaded (1, NPS (N), Integral (I) oF Welded (W) Example: Model Number PLSCCH-50-2-4U4 indicates. 1. PLSCCH : ACTLong Sweep Cementing & Circulating Hose. i 50-2 Style 50 Swivel Joint, 2 Numbers. mL au 2 4Numbers of Union wt 2 Integral Union End Connection I_THREADED ENDS USING APILINE PIPE THREADS CONFIGURATION OF THREADED END MODELS MODEL NUMBER: PSSCCH-50-2-1U-T MODEL NUMBER: PSSCCH-10-2-1U-T ah CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK e American Completion Tools ‘Teating Kons, Unions, Swivels & Circulating Heads CEMENTING & CIRCULATING HOSES 2. NPS ENDS CONFIGURATION OF NPS END MODELS (MODEL NUMBER: PLSCCH-50-2-4U-N MODEL NUMBER: PLSSCCH-10-2-4U-N MODEL NUMBER: PSSCCH-50-2-4UN MODEL NUMBER: PSSCCH-10-2-4U-N 3. WELDED ENDS SIV JORTUMON END CONFIGURATION OF WELDED END MODELS MODEL NUMBER: PLSCCH-50-2-4U-W MODEL NUMBER: PLSSCCH-10-2-4U-W ah CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK + American Completion Tools ‘Teating Kons, Unions, Swivels & Circulating Heads CEMENTING & CIRCULATING HOSES 4. INTEGRAL UNION ENDS, | smetionr | smesonnn [eraemovos; [svisreavosy | svisvervos; | swespnasi [sme 7ros) | MODEL NuwBE Pisce i924 (CONFIGURATION OF INTEGRAL UNION END MODELS. MODEL NUMBER: LSCCH-50-4-10-4-1U-1 (MODEL NUMBER: PLSCCH-50-2-2U4 MODEL NUMBER: PLSCCH-10-2:2U,1 MODEL NUMBER: PLSCCH-50-2-4U.1 MODEL NUMBER: PLSCCH-10-2-4U4 DQ CYAN MAGENTA YeLLow Back | | CYAN MAGENTA YELLOW BLACK e American Completion Tools ‘Teating Kons, Unions, Swivels & Circulating Heads INTEGRAL / FABRICATED UNION CONNECTIONS ACT manufactures a quality line of high pressure integralfabricated union connections with unions in various ‘configurations and sizes from 1"to 4” and in pressure ratings up to 20,000 PSI CWEThese items are manufacturedtrom high steength alloy stoel forgings and fully heat treated under controlled conditions to assure uniform quality throughout. Available in combinations male by male, male by female to sult virtually any installation. The type of ‘connections that ACT manufactures ae: a, Cross, Elbows, Tees and Wyes, b. 45*and60? Laterals ©. Crowsfoot 4. GoatHead. Recommended Service. High Pressure Discharge Lines, Auxiliary Flow Lines, Temporary Flow Lines, Cementing and Circulating Lines, Well ‘Testing Lines and other High Pressure applications EPs 90" ¥-Male cross T-Conn Crowstoot Lateral 45° & 60° Goat Head Bull Plugs, Gauge Bull Plugs and Lifting Bull Plugs ACT's bull plugs are availabe in sizes 1"to 4" male and female models and with pressure ratings up to 15000 PS1CWP cE Female Plug Male Plug ah CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK e American Completion Tools ‘Teating Kons, Unions, Swivels & Circulating Heads CHANGEOVER / CROSSOVER ADAPTORS ACT's changeover/crossover adaptors are manufactured in diferent sizes and threads, types Male to Male, Female to Female, Female to Male configurations with sizes varying from 1" to 4" and in pressure ratings from 1 000 PSIto 20000 Psicwe ‘Swages [ACT manufactures integral swages with unions male and female to pipe and tubing threads, in different sizes 1° to 4° and thread configurations, in pressure ratings form 6000 PSI to 15000 PSI CWP These are made to highest quality standardsto provide trouble free service to users, Precautions 1. Do not expose standard service products to sour gas tid Pressure ratings given are for temperatures,; between -20°F to100°F For services above 100° consult factory Excessive hammering force should not be used for tightening hammer unions For using hammer unions below freezing temperatures, correct safety precautions should be taken. Hammer unions under pressure should not be struck otherwise falure may occur causing personnel injury or death. Integral Female Adaptor Flanges We manufacture these adaptor flanges of various sizes commencing trom 1 18/16" onwards and various flanges pressure ratings with integral hammer union ends. V Female To Tubing Thread Male To Tubing Thread Double Wing (Male) Double Thread (Female) Thread To Wing Integral Female (Male To Female) ‘Adaptor Flange ah CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK e American Completion Tools “eating kon, Unions, Swivels & Crousting Heads INTEGRAL / WELDED UNION END FITTINGS (FIG. 602, 1002, 1502) Size: 1” To 6” Upto WP 15,000 PSI, TP 22,500 PSI For Standard & Sour Service Comer Joint (integral), ‘Straight Pipe With Corner (Split Bush Type) Bend (integral Or Welded) Straight Pipe (integral Or Welded) Comer Joint (integral Or Welded) Block Type Fittings (Welded & Studded Flanged Type) (Up To 30,000 PS! Test Pressure in Any Size ACL2AD ‘Manifold Fittings (Threaded, Butt Welded & Socket Welded) (Up To 10,000 PSI Test Pressure, Sizes: 2”, 3” 4”, & 5”) ST SS Long Sweep Elbow 90° Long Sweep Elbow Long Sweep Tee Long Sweep Full With Two Outlet Flow Te ‘Standpipe Long Sweep ‘Y" Standpipe Gooseneck Full Flow Cross Gooseneck 180° 160° With Top Outiet NOTE: For other sizes, pressures and services, consult factory. 2 ah CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK e American Completion Tools Flangos Studs & Nuts Ring Gaskols Pipe Fitings and Pipas, Valves PLUG VALVES A Special Design Features 1. ACT valve bodies are made from alloy steel forgings which are designed to variety of end connections to be integrally machined 2. ACT plug and inserts are designed to resist abrasion and corrosion. ACT valves can be easily adopted for hydraulic or pneumatic actuation. These configurations are designed for Integration with complete manifold systems. 4, Wemanufacturein compliance with API-BA &APL-Qt 5. Ourrangeisupto 15000PSIWP B. Operating Principle 1. Theplugrotates 90" (1/4 turn) forrapid full pen or close operation. This reduces erosion duet throttling action. 2. Toensurea uniform clamping action for the initial pressure seal, the valve body is ape 3, Toensureacontinuous seal becoming more effective as’ differential pressure increases, the plug and inserts. “float" downstream with pressure dt ferential caused by the intial seal 4. Relationship between the seal and the bearing areas is such that the torque required to operate the valve is. ‘minimized, 5, Toeliminate the need for trust bearing to reduce friction, the plugis balanced identical stem seals eat .X F Union End Type FX Union End Type E> 1000 4 2 1502 UNION} 40000300 496 {5:18 |000 eS 2 0000 A Lp LP Female Type (threaded) ue wosjwoore] ne ae Jae Jose Joey ‘© Alldimensions are in inches: ‘+ Special plug valve can be provided to sult customer requirements LP Male Type (threaded) DQ CYAN MAGENTA YeLLow Back | | CYAN MAGENTA YELLOW BLACK e American Completion Tools Flanges Studs & Nuts Ring Gaskets Pipe Fittings and Pipes, Valves PLUG VALVES ah CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK - American Completion Tools reating tons, Unions, Swivels & Guang Heads MUD GUN ACT mud mixing guns are simple in design. All turning takes place on double rows of steel bals in lame hardened races, There's nothing o tighten or adjust. Flow is unrestricted and pressure drop is minimum, ACT mud mixing guns are of Stypes: 1.Spinner/PivotType 2. Non Spin Type 3.Bottom Type. Spinner j Pivot Type ‘Non Spin Type Bottom Type Spinner Pivot Type ‘The spinneripivot type mud gun is designed for use in tanks where the utmost in constant agitation is desired. The nozzles are setat an angle and the pressure nthe line imparts a spinning motion whichis accommodated by a style 20 high pressure swivel joints. Furnished in any desiredlength as speciiedin order Size: 2',3',41 Pressure: Upto'5S000 PS! Non Spin Type ‘The non spin type mud gun is designed for mixing large volume of muds in the top of the tank or pit and also for transferring mud from one tankto another tank Non spin mud gun cannot spin because centilugal force isneutralized by the offset ofthe barrel of the gun. Perforated flanges andlocking pins peri locking of gunin any position. Size: 2,3",4" Pressure: UptoS000PS! Bottom Type Thebot sm type mud gun is designed for use where large size metal tanks are employed as mud pits. itis simple in construction, easy to install and easy to operate, Size: 2" Pressure: Upto5000PS! NOTE: 1. Discharge nozzles in all mud guns are equipped with tungsten carbide insert 2. Other sizes & pressure ratings are also available on request. CYAN MAGENTA YELLOW BLACK | CYAN MAGENTA YELLOW BLACK 2 American Completion Tools PUP JOINTS APITUBING PUP JOINTS ACT offers seamless API Pup Joints, manufactured to API spec. SCT using prime API Monogrammed Seamless Oil country Tubing. Outside diameters, lengths & grades areavailable: a. Diameters 21.05"to4 6" b. Weights As per API-SCT. & Lengths 8,108 1211 Standard. 4. Grades -H-40, J-55,N-80,L-80, C-90, 7-95, P-110, fe Connections -EUE, NUE, INTEGRAL JOINT TUBING, PREMIUMTHREADS. NOTE: Upset end forged / machined can be provided. Even higher lengths can be ‘aiven to suit customer requirements, Markings follow API SCT requirement. Premium connections such as VAM, HYDRIL, NKK.. are sub-contracted to authorised contractors API CASING PUP JOINTS, Anylenath, grade and weightis available on request “Tubular, Dlling & Workover Tools, Comenting Equipment a. Diameters -41/2"10 95/8" b. Weights -As Per APLSCT. fe Lengths -2,3,4,6,8, 108 1211Standard, 4. Grades -J55, K58, N-80, L-80, C-90, C-95, 7-95, P-110, @. Connections ‘COUPLINGS STC, LTC, BTC & EXTREME LINE, PREMIUM. NOTE: Premium connections are sub-contracted to authorised contractors. Pup Joint Assembly Produced from prime API Monogrammed Seamless tubing or casing in API grade. ‘Couplings can be Regular, Special Clearance, Combination, Reducing and Special Bevel Couplings. Couplings are phosphatedto avoid galling. Seal Ring and Uni-flow ‘Coupling can algo be provided upon request. TUBING a Size Tubing = 1.05"t04 1/2" Casing - 41/2"to20" b. Weights ‘Alweights can be catered for Grade Tubing - H-40, 4-55, N-80,L-80, C-90, 1-95, P-110. Casing - H-40, 1-65, N-80, M-65, C-90, C95, T-95,1-80, P-110, 0-125 4. Connections Tubing - EVE, NUE. Casing - STC, LTC, BUTTRESS, EXTREMELINE, PREMIUM, NOTE: Promium connections are sub-contractedto authorised contractors. 6 ah CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK 2 American Completion Tools Flangos Studs & Nuts Ring Gaskets FLANGES - INTRODUCTION ACT is an manufacture of various types of Flanges and Pipe Fittings required by the oilfield, petrochemical and diferent process industries, (urname in synonymous with high quality manufacture, precision machining and unparalleled dedication to quality ‘excellence which has keptusinthe fore tront of olindustry Flanges /Boltings IGaskets/ Flanged Fittings Flanges ACT manufactures all types of Forged Flanges such as Weldneck, Slip-on, Socket Weld, Threaded, Lapped and Blind 1s per ANSI B-16.5 & ASA B-165 covering sizes from 1/2" to 24", pressure ratings from class 150 to 2500 and ‘tomperaturerating 20°F to 1500". Studs, Nuts and Gaskets or these Flanges are also provided. Flanges to AP| specifications 6A such as 6B and 6BX (Threaded, Weldneck, Blind, Tes, Integral, Adapter & Companion Flanges) for any size & pressure rating from 2000 PS! to 20000 PSI can be catered for. Large dia flanges to API 60S from size NPS 26" to 48° and ratings 150 to 900 are also manufactured and supplied. Slipon and Weld neck Flanges as per BS 8293 of class 150, 300, 400, 600 from size NPS 26" to 48" can also be manufactured. Ring Joint Gaskets and Groovesare provided as per ASME 16.20, ANSIB 16.5 &APL6A. Orifice flangesimeter runs as per ANSI B-16.36, API 2530 and AGA-S specifications with orifice plates can also be provided forany class and size. Flanges to other standards such as BIS, BS, DIN, ISO, JIS, can also be manufacturedto meet customer's requirements. Studs & Nuts [ACT manufactures Studs & Nuts to API 6A & ANSI B 16.5 in various materials and sizes. Gaskets ACT manufactures Ring Joint Gaskets in all sizes and materials to ASME B 16. 20 & APIGA. Flanged Fittings Flanged, Studded Crosses and Tees trom sizes 1.19/16" to 4.1/16" and for pressure ratings from 2000 PSI to 20000 S| are manufactured and supplied, Pipe Fittings (Butt welded) ACT manufactures Pipe Fittings Butt Welded such as Elbows, Retumns.Tees, Reducers etc, as per ASME B-16.9 ‘The Butt Welded Ends are prepared as per ANSI B-16.25 Forged Socket Welded & Threaded Fittings Forged, Socket Welded & Threaded Fittings can also be supplied to specications ASME 8-16.11 in pressure ratings of 2000, 3000 & 6000 PSL Stoel Pipe Fittings, Screwed and Socket Welded Fittings as per BS 3799 for pressure rating of 3000 PSI and 6000 PSI and as per IS:1239, Bends to BS 534 & IS:1239 are also manufactured and supplied Seamiess Pipes ACT can also supply Line Pipes as per AP SL, Seamless Tubings and Casings as per API SCT and also Pipes as per ASTM standard in Carbon Steel, Aloy Stee! and Stainless Steel. Specially Forged Products Following forged products can also be supplied in machined /un-machined condition A. Anyclosed die forging to single piece weight upto 200g. and open torgingto single piece weight upto 2000 kg, B. Forgings or Oilfield Products, Automobile Products, Piping Products, products for Nuclear Applications and Special Engineering Products. Material ‘Above items can be supplied in Carbon Steel, Low Alloy Steel, Alloy Steel, Super Alloys as 17-4PH, MONEL, INCONEL, etc,, meeting any International Standards e.g, ASTM, API, BIS, JIS, DIN, AISI ISO, BS &IS etc CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK + American Completion Tools Flanges Studs & Nuts Ring Gaskes Pipe Fitings and Pipes, Vals FLANGES No.of tee na ae soe z| Threaded Flange Weld Neck Flange We e2 1 THREADED FLANGES & WELD NECK FLANGES. (AS PER API - 6A) satan (0-1) PRESSURE RATING: API 66-2000 PSI WAP ( WITH R OR AX TYPE RING GASKET) zine] sso | 1st | 425] 5 | e | o7s | 175 | as | sto | ass | 25 31 | 02s | 156 | 575 | sce | « | os | 212 | ace | sss | aso | a ste] 13 | 206 | 825 | 1050} s | 112 | 269 | 74s | asi | 556 | at s | 15 | 250 | 198] 1375 | 12 | 125 | ast | 1075 | 556 | s6s | 49 13518] 22 | 204 | 1525 | 1925 | 20 | 138 | soe | 15.75 87 zie] sz | see | as | csso | 2 | 175 | 535 | 2400 2 2) PRESSURE RATING:- API 6B-3000 PSI W.P ( WITH R OR RX TYPE RING GASKET) zois| 962 | 104 | ssa | 750 | 8 | t12 | 2ar | 2as | aae | 228 | 27 arie] 110 | 206 | 712 | 925 | @ | 125 | 306 | 625 | as1 | 450 | a7 rims} 1500} 250 | 950 | 1250 | 12 | 125 | seo | 025 | set | ses | a5 nm yw MAGENTAY-viow atacK [ CYAN MAGENTA YELLOW BLACK American Completion Tools Flangos Studs & Nuts Ring Gaskols Pipe Fitings and Pipas, Valves FLANGES masen fj 7 hn! a + Integral Flange 2 INTEGRAL FLANGES. (AS PER API- 6A) ene ne (2-1.) PRESSURE RATING:- AP! 6BX-2000 PS! W.P ( WITH BX TYPE RING GASKET) zesie | atoo | 4o7 | ates so_| sees | 656 _| 36.31 37.50 (2-2.) PRESSURE RATING:- API 68X-3000 PSI W.R ( WITH BX TYPE RING GASKET) 42.98 2 | 1a | zozs | 731 | tor xz__| 200 | 450 | 775_| 03 tesa] soss | sis | atos aria | sa00 | 712 | 27e2 (23) PRESSURE RATING.- AP! 6BX-5000 PSI WP ( WITH BX TYPE RING GASKET) 2662 3488 re | 200 | 2075 | 300 za | ar2_| 2675 (2-4) PRESSURE RATING: 2ins 31/6 518 13518 rasa ain | ars | 200 | 450 sine | inst | 25s zine | isss | 469 200 | 7.38 reas | 4575 | 1006 ‘API GBX-10000 PSI WEP ( WITH BX TYPE RING GASKET) (2-5.) PRESSURE RATING:- API 68X-15000 PSI W.R ( WITH BX TYPE RING GASKET) 2.94 44 219 12.88 19.50 26.59 6 1.00 3.25 a 125 481 192 10.88 212 1681 aiz_| 2075 | 612 CYAN MAGENTA YeLLow Back | | CYAN MAGENTA YELLOW BLACK + American Completion Tools Flangos Studs & Nuts Ring Gaskols Pipe Fitings and Pipes, Vals FLANGES 2 INTEGRAL FLANGES. (AS PER API -6A) satanencene ence (2-6) PRESSURE RATING: API 6BX-20000 PSI WR ( WITH BX TYPE RING GASKET) 11316 Notes rabie 8 Weld Neck Flange roo tr ng 8.4 ‘she ‘3 WELD NECK FLANGES. (AS PER API - 6A) ‘Avsouioast vows nm yw MAGENTAY-viow atacK [ | CYAN MAGENTA YELLOW BLACK + American Completion Tools Flangos Studs & Nuts Ring Gaskols Pipe Fitings and Pipas, Valves FLANGES 3 WELD NECK FLANGES. (AS PER API-- 6A) “Mamedorene nin 18-3) PRESSURE RATING:- API 65X-20000 PSI W.R ( WITH BX TYPE RING GASKET) Blind and Test Flange 9) 4 BLIND AND TEST FLANGES, (AS PER AP! - 6A) stuns oncom (#1) PRESSURE RATING: API 6BX-10000 PSI W.R ( WITH BX TYPE RING GASKET) nm yw MAGENTAY-viow atacK [ | CYAN MAGENTA YELLOW BLACK + American Completion Tools Flangos Studs & Nuts Ring Gaskots FLANGES pe Fittings and Pipes, Vales tne Faroe | ye, 5 BLIND FLANGES. (AS PER API - 6A) meas (6-1) PRESSURE RATING:- API 6BX-2000 PSI W.P ( WITH BX TYPE RING GASKET) RING GASKET) WITH BX TYPE RING GASKET) (6-4) PRESSURE RATING:- API 68X-10000 PSI W.R ( WITH BX TYPE RING GASKET) (WITH BX TYPE RING GASKET) 2 nm yw MAGENTAY-viow atacK [ | CYAN MAGENTA YELLOW BLACK + American Completion Tools FLANGED CROSSES AND TEES (AS PER API-6A) nm yw MAGENTAY-viow atacK [ | CYAN MAGENTA YELLOW BLACK e American Completion Tools FLANGED STUDDED CROSSES AND TEES (AS PER API-6A) (1-1) PRESSURE RATING:- 2000 PSI API Studded Tee API Studded Cross (a) PRESSURE RATING: 10000PS__] (7-5) PRESSURE RATING: 15000 PSL (0-6) PRESSURE RATING: 20000 PSL ah CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK American Completion Tools anges Studs & Nuts Ring Gaskots Pipe Fittings and Pipes, Vavos CHECK VALVES Flapper Type Check Valve (Reverse) Flapper Type Check Valve (Standard) Flapper Type Check Valve ad 2 Fig 1802 9] 10.41 70 [38 | a cy srxFig. 102m] 156 | ar faa | rer | tat er cFig 1800 e227 | 12.2 sas_| 296 Top Entry Check Valve Fig, 1502 iF) [158 | 9.60 lerxig. 1500 | 19.76 Top Entry Check Valve 200] 275 Dart Type Check Valve fe «Fig. 102 we leg 1502 ne Dart Type Check Valve CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK e American Completion Tools Flangos Studs & Nuts Ring Gaskets MUD VALVE ACT Mud Valves are Forged/Cast exclusively made for mud, cement, fracturing water and steam abrasive applications. All valves are hydrostatic shell and seat tested in accordance with the API 6A /API 6D Specifications, Valves are specially designed for olHeld applications ike Well heads, Manifolds, Pipe line, Crude oil and Sour gas line, Well treating chemical, Dring Chemical, water flood lines, abrasive cling mud ete Model- Features ‘© Designed specifically for abrasive and erosive use. ‘* Non directional seating and positive sealing between gate and seat. ‘© Easily replaceable of parts witnout any use of accessories, ‘¢ Can be supplied with flanged end Jhammer union end, threaded & butt weld end. ‘© Stainless and carbon steel insert with nitrtejviton elastomer in seat. ‘© Protected raising stem, 10.4" with all temperature and pressure rating, services as per API - 6A. ‘© Available from Part No. & Weight ee eras] me | tw | me | ae | na. | WELD END | PART No. | 412-002508 | 412.0350 | 412-0045-08 | 412-0055-08] «12-0065-9 wrass)| 48 53 81 288 22 Model-S Features ‘Mud Valve (model -!) Designed for rigorous Oibfield services. ‘© Different end connection can be obtained without changing the main body or assembly. ‘© Through conduit with wear plate both size provide longer services. + Heavy duty bearing at stem provides easy operation. © Single gate stern ‘© Available with all pressure and temperature class and services asper APLBA. Part No, & Weight FUNGEDEND | PAATNO, | #122008-00 paTs-9125:00 | a194085-00 wrens) | 125 258 ‘Mud Valve (model - S) CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK + American Completion Tools “Ubulars, Diling & Workover Tools, Comenting Eauioment CEMENTING HEAD [ACT comenting Heads used for comenting the annular space between casing and bore hale during 2nd stage of well construction cycle. The cementing heads employedto connectthe pumps ofthe cementing trucksto the casing sting ‘and provides access fo insertion ofthe cementing plugs. [ACT's Cementing heads are available in sizes 4 1/2" to 20°, for working pressure of 2,000 to 10,000 psi. Cementing head sizes & working pressures are inversely related, Generally for smaller sizes mare working pressure and farlarger sizesless working pressure are the requirements. Cementing heads couldbbe of single plug or double plug types. Caps are “Acme” threaded or quick lock type and fitted wth swivel chain assembly. The double plug cementing head has three valve manifold and two plunger assembly. Cementing heads are manufactured trom sold forged rounds of allay steels AIS14130/4140/4145 HEN-19 or equivalent material and are fully heat treated. ‘CEMENTING OPERATIONS [ACT Cementing Heads suitable to carry out single stage as wel as double stage cementing operation, Its provided with the following features: (@) Indicates when the top plug passes intothe casing (©) Simplein operation and provides easy loading of plugs. (@) Having manifoldwith lo-torque plug valve. (6) Provides continuous operation (@) The plug containerholds one or two plugs the top plug andthe bottom plug. The double plug container has a threein-torque valve manifold andtwo plunger assembly. (8. Thelenth ofplug containers are made o accommodate the standard length of plugs. (@) The capisavaliable with ACME thread and with ifting chain for iting the plug container. (bo) Adapters are available wth allcasing threads and buttress threads, ()_Thestandard adapters have aB inch Tong space with thread protectors. (@)_Thehammer unions used in manifolds are ACT's make. (CEMENTING MANIFOLDS ‘Gementing maniolds are supplied with cementing heads or alone as per customer preference. itis an assembly of ‘unions plug values, tee, nipples ec, These can be supplied in any size upto pressureratings of 0,000psi pressure DIMENSIONAL DATA FOR DOUBLE PLUG CEMENTING HEAD NOTE: 1. ACT reserves right to alter the design data if required. 2. All dimensions are in inches. 8. For other sizes & for single plug cementing head sizes please contact ACT. 4, For Nomemelature refer diagram at next page. nm yw MAGENTAY-viow atacK [ CYAN MAGENTA YELLOW BLACK 2 American Completion Tools “Ubulars, Diling & Workover Tools, Comenting Eauioment CEMENTING HEAD [1] so | [| ranosrassr | cemenmive Hea (DOUBLE PLUG) HORIZONTAL INLET CEMENTING HEAD (SINGLE PLUG) HORIZONTAL INLET ier tnt Dror Pungerten Inset As ouektn (CEMENTING HEAD (DOUBLE PLUG) QUICK UNION TYPE ah CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK American Completion Tools Wall Tost Eauiome LAYOUT FOR TESTING GAS CONDENSATE OR OIL WELLS OBJECTIVES OF WELL TEST OPERATIONS Following important data & samplasto be obtained trom weltest: + Gas production ratein MMSCF/D. + Ollor Condensate production rate in barrels per day. + B&Wpercentage of crude, = Gravities of ol, gas water + Salinity of water with further compositional analysis possible. + Viscosity of condensate or crude. + Pourpointof condensate or crude, determined rom fresh wellhead samples. ‘+ Rough wellhead composition of produced gas, including H28,CO2, CO&N2 content, + Bottomhole pressures, build-ups and draw-downs. + Bottomhole temperature, + Accurate recording of surface pressures, temperatures and flow dataversus time, ‘+ Separator gas samples, Oil samples, under pressure + Bottomhole PVT samples. ‘Above introductory figure shows typical wall testing layout for a very complete set of equipment. The equipment requirements and design for successful well testing obviously vary accordingto the specific requirement of operators. CYAN MAGENTA YELLOW BLACK | CYAN MAGENTA YELLOW BLACK + American Completion Tools MODEL ANSHOO BURNER WITH 60'/75'/90' BOOM Wel Test Equipment Capacity: Features: Upto20000B0PD Designed to dispose off crude oil /diesel, pollution tree Filot ignition system for each ‘ourerhead. Consist of Atomizers for multistage automization. Specially designed nozzle and high velocity of effluent gives flame narrow shape , resulting in reducing heatradiation, Flow rates up to20,000 STBD at any water percentage, ‘Swivel providedin structure allows arotation in 30® each side of boom axis. Total length of boom available: 60'-75'-90'in2-8 sections Booms comprises of: Cilline 3" SCH80 Gasline 4'/8" SCH80 Ar 2° ScH40 Waterline 3° SCH 40 Dieselline 1.50" SCH40 RoliefLine 4” ScH40 Propaneline %" SCH40 Electriccable ‘Material of construction: ‘Suitable for H2S Service asper NACE MR-01-75 CYAN MAGENTA YeLLow Back | | CYAN MAGENTA YELLOW BLACK - American Completion Tools Woll Test Eau MANIFOLDS / UNITIZED WELL CONTROL HEAD / DATA HEADER 8.1/8" x 8000 PSI CWP -3.1/16" X 100000 PSI CWP Construction : ‘Skid mounted sultable for H2S Service asper NACE MR.01-75, Complete with 4-5 Gate Valves / Adjustable & Positive Chokes, 3" Thru bore. With provision for measuring pressure, temperature & sampling both Upstream & Downstream of chokes. 2.1/16 x 5000 PSI CWP - 8.1/8°X 5000 8.1/16" 10000 PsicwP Construction Skid mounted suitable for H2S Service asper NACE MR.01-75, Complete with 8 Gate Valves / Adjustable & Positive Chokes, 2"/3" Thrubore, Orientation of Gate Valves, Chokes asper customer requirement With provision for measuring pressure, temperature & sampling both Upstream & Downstream of chokes. 31/18" x 10000 PSI CWP Construction : ‘Skid mounted - Unitized type. Suitable for H2S Service asper NACE MR - 01-75. Complete with two side outlets one for connection to Kill line & other for production testing 2" 3" Ja” 5000 PSI & 10000 PSI WP 3'to 8’ Length Material Suitable for H2S Service asper NACE MA.01-75. L With Union / Gray Lock End Connections, Supplied with mutiple ports Plugged or Flanged at specified intervals and degrees. Data Header Supplied with Thermowell, Pressure Gauges as required by customer CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK + American Completion Tools Weheads, X-mas Te CHOKE VALVE Gate Valves, Manifolds H2 TYPE CHOKE VALVE ACT manufacture both Positive and Adjustable chokes in pressure rating up to 15,000 psi WP With different style of end ‘connection. ‘Adjustable Chokes are meant for variable flow. thas externally ccorivolled indicator showing orifice size in the increment of 1/64” inch The variation in choke size is achieved by rotating hand wheelto obtain desiredflowrateat downstream side ACT Adjustable Chokes Contain following features: ‘© Interchangeabilty of parts to construct positive, adjustable, ‘or combination choke. ‘¢ Bonnet nut has rugged integrally forged lugs for hammering rutloose, ‘© Built-in safety feature which releases residual pressure in the choke body before the nuts fully removed. The inside of the choke body is vented to atmosphere after the bonnet nut is. partially removed. ‘© Interchangeability of component parts for a particular pressure range. For example, the same blanking plugs and bonnet assemblies are used in nominal 2° 2000 through 10,000psi WP. ‘¢ Stainless steel adjustable choke needle and seat (Tungsten Carbide/ Ceramic lining needle and seat also available for severe service applications) Adjustable Choke Different end connections (API / ANSI, flanged / Threaded) are available upon request. Js | msn | + | J | wexsoc-sersooew | 1 Js | sowermr | + | Js | rmowaus | + | | svexz00 | soem | 2aexscoo | 25mm Jo | omonowe | | | 2 | seroma ocr nme | 1 | 2uexsooo | asamm | [__2uex tooo | asm | sin6xteoco | soem | DQ CYAN MAGENTA YeLLow Back | | CYAN MAGENTA YELLOW BLACK e American Completion Tools Wetheads, Xmas Te CHOKE VALVE 8, Gate Valves, Manifolds Positive Chokes & Beans Positive Chokes accommodate fixed orice dimensions. All ACT Adjustable Chokes can be converted into Positive Chokes by replacing the bonnet assembly with an appropriate blanking plug assembly and choke bean. CHOKE BEANS = ‘* ACT choke beans are suitably hardened to maintain accuracylevelforlonger period. ‘© Tungsten Carbide lined choke Beans are available for high pressure drop and severe application BEAN WRENCH: ACT Bean Wrench come with hexagonal socket box for Bean ‘Adapter and Bean separately. The Adjustable choke seat and Bean Adapter are accommodated in same wrench for a particularsize ‘Choke Bean (BJ Type) [2 | omnosomer | 1 | ‘Choke Bean (HJ Type) ah CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK + American Completion Tools Weheads, X-mas Te CHOKE VALVE Gate Valves, Manifolds ACTExternal sleeve control choke, (Model-ES) AGT Extornal sleeve control chokes minimize erosion ‘and improve flow characteristics suitably for erosve service and under high pressure drop, with sand concentration. It applies the principle of “flow Impingement” to dissipate and contain the destructive forces of cavitation, within the heavy duty thick walled ‘cage of tungsten carbide Other features: + Spring loadedpressure energized stem seal + Field proven metalbonnet seal + Dependable positiveshutoff Extemal Seove Control Choke [> [omen | | J ¢ | vexsorsersomw | | Je fm fe | Jot foo | J so | tumascrew | | Joe | srex-urnmo-sen | | | ie | reuwermna-cornes | 1 | a [= fer te | | Js [oor | | 26 | sopyvenrriminc J | | sre | aso | | 22 | averacmorsnomy |_| ene suse ne nace MocTonecraome ee nm yw MAGENTAY-viow atacK [ CYAN MAGENTA YELLOW BLACK American Completion Tools Woltheads, X-mas Tr PHDC 01 HYDRAULIC DRILLING CHOKE Features: The Hydraulic Choke is a hydraulically ‘operated variable choke providing any opening from a maximum of 1.98 square inches (1 9/16” equivalent bean diameter to full shutolt. Working pressure rating ofthe choke is 10,000 psi. Two tungsten carbide discs, ‘each with a semi-circular opening, form the “choke,” Various openings are obtained by rotating the Upstream cisc against the stationary downstream The operator consoles bult with stainless steel machine engraved English letters ‘coded andis equipped with following control ‘The main choke operating lover marked OPEN, HOLD ‘and CLOSE controls the movernent of the upstream disc. Speed of operation is controlled by the HYDRAULIC REGULATOR valve in the lower right ‘comerolthe panel ‘The AIR SUPPLY valve on the left side of the control Panel controls the flow of rig air to the airpowered hydraulic pump and to the position indicator. (A ‘minimum of 109 psi airprassure required) Moving the choke control lever to the CLOSE position directs hydraulic pressure to the hydraulic pistons iich rotate the choke towards “closed and moving the lever to the OPEN position reverses the operation. When the control lever is released, it wil return to the HOLD posttion and the upstream disc will remain whereitis. ‘The POSITION INDICATOR gauge located on the right side of the control panel shows the approximate position ofthe “choke” in terms of degree af closure. ‘Third Party Inspection (Certification: Unit will be ‘cerified by third party BV, DNV, ABS, Lloyds, Vetco ‘Tuboscope etcas perthe requirement of customer Painting: Al steel materials are sandblasted and ‘organic zinc primer coated and painted to customer ‘supplied color code. Signs & Decals: Wherever applicable signs & decals required willbe placed. © Starting procedure ‘© Safety instructions ‘© All hydraulic connections will be tagged with properidentiication © SWLottheunit Documentation: Operations & Maintenance Manual provided in hard copy and soft copy {in CD format) for ‘complete setunitin English). Gate Valves, Manifolds CYAN MAGENTA YeLLow Back | | CYAN MAGENTA YELLOW BLACK e American Completion Tools Wireline Pressure Control Equipment & Teo Sting MEASURING LINE STUFFING BOXES ACT Measuring Line Stuffing Boxes are specifically designed to seal around a stationary or moving solid wireline of all sizes upto 0.125". ACT Stuffing Boxes incorporate a Blow Out Plug to automatically shut-in the well pressure in the event that the line breaks all the tools are stripped off while working under pressure. Available in working pressure rating from 5,000 PSI to 15,000 PSI, standard or H2S Service, with 8" to 16" diameter sheaves. ACT Measuring Line Stuffing Boxes are designed to be operated either manually or hydraulically. Contact factory for details on pump, tings, hoses and other accessories. 44 LGHT wr. HyRAULIC UGHT Wr. STUFFING BOX STUFFING BOX HyoRaULIC STUFFING BOX Engineering Data for Measuring Line Stuffing Boxes a Hes 16 10,000 12170 12170-4 DQ CYAN MAGENTA YeLLow Back | CYAN MAGENTA YELLOW BLACK + American Completion Tools Wireline Pressure Control Equipment & Tool Sting GREASE INJECTION CONTROL HEADS Grease Injection Control Head (GICH) is required to obtain a seal when using braided ineforheavy duty such as swabbing orfishing, Principle of Operation: Grease is injected at a pressure higher than the well pressure (approximately 20% higher). The grease fils the interstitial grooves between the braided line stands. The most erlical component of the grease injection head are the “flow tubes, These should be approximately 0.010" ID larger than the measure ODS of the oline, The seal is achieved by the pressure drop created across he small gap between the line and flow tubes. ‘A wiper box on top of the grease injection head retains a large percentage of the grease, Ancillary Equipment ‘The following equipmentare requitedto operate the greaseinjection system ‘* Compressor (Back-up system essential inhigh pressure situations) © Grease reservoir '* Grease Pump '* Connectionhoses ‘# Dual BOP system Use: ‘The following factors will effectthe volume of grease required '* Clearance betweenthe flow tubes and line © Temperature ‘© Wellpressure Line Speed + LineSize ‘+ Grease viscosity, Engineering Data For Grease / Oil Injection Control He 2,000 (Non-STD) 2 EVE PIN 708891 | 5000 |e UE PIN toveca GREASE INJECTOR HEAD CYAN MAGENTA YeLLow Back | | CYAN MAGENTA YELLOW BLACK + American Completion Tools Wireline Pressure Control Equipment & Teo Sting LUBRICATOR RISERS ACT Lubricator Risers are used to allow the wireline tool string to be raised above the Wellhead Valve prior to and after wireline operations and therefore enable the Wellhead Valve to be opened and closed allowing entry and exit tromthewellbore. ACT Lubricator Risers are available in standard lengths from 4 feet through 12 feet, and 2-1/2" through 6.98" bores. Standard end connections include a union box up and union pin and collar (nut) down. Bleed off valves available in all models upon request. Working pressure ranges for these Risers from 5,000PSI through 15,000PSI ACT also supplios Light Weight Risers in Low Alloy Steel, Stainless Steel & Aluminum. I LUBRICATOR RISER Engineering Data for Lubricator Riser (042559X1 J 280 | soon | orasoxt |ozsest | ove | | 20 | oon | xtc] orsse forse | | 250 | sco | oss | oxssbc | oss | | 250 | 10,000. | o#2tsaxo | oaatssxo | 042157X0 | | 250] soon | oxen] oso | oes | | 200 | son | esr | ots. | ease | | 400 | sto | vss | onsso. | oss | | 40 | sooo | senso | oess | omar | | 00 | sen | oxsson| oso | oss | | 500 | seo | essex | oss | oss | | sae | sco | ovssn|ossoe | oss | 049153x0 | 049185xo | o45157x0 042159X1 042559X0 042159X0 042459X1 043459X0 044559X0 044159%0 045559X1 045559X0 049550X1 049158%0 nm yw MAGENTAY-viow atacK [ CYAN MAGENTA YELLOW BLACK American Completion Tools BLOWOUT PREVENTERS ACT Blowout Preventers are designedto give positive protection against blow outs when operating with wireline in well services work, by providing a positive sealaround wireline. This BOP’s are available basically ntwo types: Hydraulically Operated and Manually Operated, with configurations asdesired. An equalizer valve allows the operator to equalize the pressure with lubricator pressure. ACT Blow Out Preventers areavailable in lightweight, sizes ranging from 2-1/2" ID through 6-8/8" ID and 8000 PSI through 16,000 PSI working pressure. Contact factory for details on pump, fittings, hoses and otheraccessores. Wireline Pressure Control Equipment & Too! Sing SINGLE WIRELINE BOP (MANUAL UGHT WEIGHT HYDRAULIC SINGLE WIRELINE BOP. Engineering Data for Manual and Hydraulle Wireline Blowout Prever ance | eso [S000 | otaseaeao | a a Faw | 2s | som | otsoncon | [sncis | 300 | sow | casoneon | Fotww | 300 | sow assoneon | [rape | 300 | sow | stsoneon | row | so | sow | casoncon | | sncus | 00 | sow | seneon | (012563%-H00 012410x-H00 022100%-H00 032100%-H00 042563%-Ho0 (013500%-H00 (028500%-Ho0 033500%-H00 (043500%-H00 014564x-Ho0 CYAN MAGENTA YeLLow Back | | CYAN MAGENTA YELLOW BLACK e American Completion Tools Wireline Pressure Control Equipment & Teo Sting BLOWOUT PREVENTERS HYDRAULIC DUAL WIRELINE BOP HYDRAULIC TRIPLE WIRELINE BOP Engineering Data for Manual and Hydraulle Wireline Blowout Preventer Ftww | 400 | soo | caasoacco | czascaxoo | [ome | am | som | omsoreoo | essentn | [cw | sm | som | otsoncon | onsoactn | j snoue | seo | som | orssomeoo | oicamcnmn | | www | 500 | s000 | ~——oassosxoo | ———ssosxtoo [ome | seo | som | omsoseoo | esas | Jou | sm | som | ouseseon | otsascrn | | sncie | sae | som | reamessamo | roozonsocioon | jomme | sae | som | reoamesromo | roozosesexoor | DQ CYAN MAGENTA YeLLow Back | | CYAN MAGENTA YELLOW BLACK + American Completion Tools Wireline Pressure Control Equipment & Teo Sting QUICK UNION ACT Quick Union Connections are used to assemble lubricators and related equipment and they are designedto be assembled by hand. Otistype and Bowen Type designs are commonly used. ‘A.O-Ring on the pin section forms the seal when made up into the box. The collar has an internal ACME threads to ‘match he external threads onthe box. This threads mix-up quickly by hand, (SEAL) “ F ac au UNION Box Te (TPI=F) UNION PIN AND NUT. "ACT QUICK UNION IDENTIFICATION CHART 5.000-4ACME] 5000 | STD | 2.50 50236 “440100 TYPEO 3.00 §.000-4 ACME TD 50338" 440101 TYPEO 6.250-4 ACME| 15,000 3.994 | 4.00 TYPE O 7.500-4 ACME 5.494 | 5.500] soasa) 4 | 7.500 | 440701 TYPEO 8.75-A ACME] 5,000 4.00 | 5.244 | 5.250] 50427 | 4 | aa7s | 440900 TYPEO | 10,000 9.000-4 ACME] 5,000 6.744 | 6.750] soase | 4 | 9.000 TyeEO | 10,000 9.500-4 ACME 7.994 | 8.000] soaas | 4 | 2.600 | 441400 TYPE O Ca remosscue] sare | Hes | 500 |10908 | 103 2.000] 442100 * SEAL GROOVE |p ots ac WILL HAVE THIS CONFIGURATION ACT Type O Union Are Interchangeable With Otis Union OTIS & BOWEN wade name's ven or elerence ony. ” nm yw MAGENTAY-viow atacK [ | CYAN MAGENTA YELLOW BLACK + American Completion Tools Wireline Pressure Control Equipment & Teo Sting QUICK UNION E (SEAL) | F ao UNION PIN —+ AND NUT 3 rex UNION BOX vie par "ACT QUICK UNION IDENTIFICATION CHART 4750-4 ACME, stp | 250] 3.744 [8799 | sos40 / 4) 4750 ee 6312-4 ACME Hes | 250] 3.744 | 3.750 TYPE B 7.0884 ACME | 16,000 | STO | 800] 4744 7.083 Saso4AcMe | Soto | STO | 500] 6744 50438, TYPE B (OI Hes, 19.875-4 ACME TYPE B (DL) ACT Type B Union Are interchangeable With Bowen Unions. + SEAL GROOVE + SEAL GROOVE WILL HAVE THIS WILL HAVE THIS CONFIGURATION CONFIGURATION + BOWEN nade names gan for etarence ey. nm yw MAGENTAY-viow atacK [ | CYAN MAGENTA YELLOW BLACK e American Completion Tools Wireline Pressure Control Equipment & Teo Sting WIRELINE TOOLS WEDGE TYPE SPOOLTYPE SLIPTYPE CLAMP TYPE Stem WIRELINE STEM LEADED ROLLER STEM © SPANG_—TUBULAR—_—HYDRAULIC (WEIGHT BAR) STEMS LNKJAR JAR wAR Mechanical Jars Kouckle sont {ptionap WIRELINE SHOCK FORGED&_— KNUCKLE QUICK LOCK ACCELERATOR ABSORBER LOADTESTED JAR COUPLING. KNUCKLE JOINT WIRELINE Too. STRING ah CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK e American Completion Tools Wireline Pressure Control Equipment & Teo Sting WIRELINE TOOLS id TuBiNG usin LIND TUBINGEND WIRELINE —RELEASABLE IMPRESSION SWAGE GAUGE /PARAFFIN BOX «LOCATOR «OVERSHOT -=——OVERSHOT ‘BLOCK CUTTER MAGNETIC WIRELINE FISHING WIRELINE FLUTED __—«GSPULLING GU SHEAR_—JD PULLING FISHING ‘MAGNET SPEAR CENTRALIZER ‘TOOL uP ADAPTER TooL TOOL JUPULLING PULLING PULLING SAND PUMP = SAMPLE_—HYDROSTATIC Px TOOL. TOOL TOOL. ‘BAILER BAILER BAILER RUNNING. TOOL, ah CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK - American Completion Tools Wireline Pressure WIRELINE TOOLS edi 8 PINNING TOOL «RELEASING TOOL WIRELINE WIRELINE TUBING BROACH SHIFTING CUTTER SNIPER TOOL wire WIRE SCRATCHER SCRATCHER (FLARED TYPE} Go Devi. FLAT BOTTOM GO DEVIL ROLLER Go DEVIL) WIRELINE WIRELINE WIRELINE CENTER 45° ANGLED ROLLER DROP BAR wine RETRIEVER GRAB ‘SPEAR ‘BOTTOM FINDER f quick Lock ‘MALESUB b4 A BOW SPRING ANTIBLOW-UP WIRELINE TUBING GAUGE QUICK LOCK DOUBLE SHOULDER wiRELINE CENTRALISER TOOL SWIVEL JOINT CUTTERRING SET ASSY. QUICKLOCK CROSSOVER MALE-SUB ah CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK e American Completion Tools Wirolne Pressure Control Equipment & Tol tring WIRELINE TOOLS FOR HIGH DEVIATION WELLS ‘Specialtools for deviated wells, these tools are designed for use with highly deviated wells. ‘These tools are designed with a 360 degree contact rollers, which reduces the friction caused by ‘contact with the tubing wall. This design allows the tools for deployment in high angle, deviated well bores. ROLLER RELEASEABLE MULTI. utr. ROLLERISED ‘GUIDE ‘ROPE ROLLER ROLLER KICK SOCKET WHEEL WHEEL OVER Go.DEViL SNIPPER TOOL (curren ‘CENTRAUSER TYPE) ah CYAN MAGENTA YELLOW BLACK | | CYAN MAGENTA YELLOW BLACK e American Completion Tools Wireline Pressure Control Equipment & Teo Sting PRS - 01 SPOOLING UNIT Features: Spooling Unit is designed with the ultimate flexibility, robust, stand alone operation & with transportable weight. Dimension & Weight: Length = 2.0m (6.56FT) Width = 1.50 (4.92 FT) Height = 1.69m (6.24FT) Slickiine Spooting unitis constructed with steel Ger tubing. Unit has four iting points for crane handling, integral {orklit pockets for ground handling & 4 anchoring points forfloor fixing. ‘This Spooling unit is used for drawing old wireline from a wireline unit drum and for spoolingnew wireline on the wireline unit drum under tension. ‘Operation of spooleris done by hydraulic source from open-loophydraulic power pack. ‘The unithas hydraulically driven arbour on which the new drum (shipping drum) is placed. The unitis supplied with wire tensioning device. ‘The hydraulically driven spooler arbour wll accept al standard wie shipping drums from smal slickline 0.092" to large 0.125" wire drums upto 40” diameter. Hydraulic tension during spooling is controlled from a control panel mounted on the side ofthe unit Tensioning Unit (TRS -01): The wire tension assembly traverses freely on sealediinear bearing and tensioning is done bytwobrake bands acting on the circumference ofthe tensioning wheel. Braking s controlled by means of ahand whee! infront ofthe tensioning head. ‘A springloaded pressure wheels positioned atthe top ofthe tensioner wheel to hold wirein place. A set of guide rollers are setin ront ofthehead which function to keep the tensioner headin line with the wire, ‘Application: Slickine & Braided line Operator Control Pan andis equipped with: The operator console is bult with stainless steel machine engraved English letters coded ‘Operator seat, Safety glass, Counter meter, 3 Positions, 4 way directional control valve @ 3000 psi, Hydraulic system pressure gauge 0-3000 psi, Pressure relief valve @ 3000 psi& Joystick for moving tensioning whee! ‘Third Party Inspection /Certification: Unitwillbe cortilied by thied party BV, DNV, ABS, Lloyds, Vetco Tuboscope ete aspertherequirementof customer Painting: All steel materials are sandblasted to Sa 2 % standard, inorganic zinc primer coated and all aluminum ‘materials are primed, painted to customer supplied color code. ‘Signs & Decals: Wherever applicable signs & decals required willbe placed. Unitdaly checklist Starting procedure Safetyinstrucions Allhyoaulic connections willbetagged ith proper identification SWLofthe unit Documentation: Operations & Maintenance Manual provided in hard copy and soft copy (in CD formal for complete ‘setunitin (English, DQ CYAN MAGENTA YeLLow Back | CYAN MAGENTA YELLOW BLACK + American Completion Tools PHGP - 01 HYDRAULIC GIN POLE Features: Hydraulic Gin Pole is designed with the ultimate flexibility for performing the wireline operations, robust, stand alone operation & with transportable weight especialy fr offshore applications, ‘The Gin Pole is supplied with a vansportable shack which has four liftng ‘pad ayes and integral fork packets for ground handling, General: The complete system consists of: Hydraulic cylinder connected with two hose pipes to its control console, Which wil be connectedto the power pack available on platform, Gylinder is double acting type equipped with check valve so that in the ‘eventithose pipe breaks while erecting the Gin Pole, cylinder wll not come

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