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Relative Resistance of Rained-On Concrete Pavements To Skidding and Scaling
Relative Resistance of Rained-On Concrete Pavements To Skidding and Scaling
Dahir 1
REFERENCE: Dahir, S. H., "Relative Resistance of Rained-On Con- FHWA Federal Highway Administration
crete Pavements to Abrasion, Skidding, and Scaling," Cement, Con- HR Heavy rain
crete, and Aggregates, CCAGDP, Vol. 3, No. 1, Summer 1981, pp. LR Legislative route
13-20.
MR Medium rain
ABSTRACT: Cores from concrete pavements that had been exposed to NB Northbound
rain while plastic and specimens prepared in the laboratory and ex- NR Not rained on (no rain)
posed to artificial rain showers were tested for abrasion, skid resis- PCC Portland cement concrete
tance, and scaling. Companion not-rained-on cores and laboratory PennDOT Pennsylvania Department of Transportation
specimens were similarly tested. The results indicated that average skid
resistance measured with the British Pendulum Tester (BPT) was PSU Pennsylvania State University
similar on both rained-on and not-rained-on cores and specimens. Full- PTI Pennsylvania Transportation Institute
scale tire skid numbers were about 10% higher on not-rained-on un- RO Rained on
traveled pavement sections than on adjacent rained-on sections. Scal- SB Southbound
ing caused by freeze-thaw exposure and abrasion loss determined with Skid n u m b e r measured at 64 k m / h (40 mph)
SN4o
the U.S. Corps of Engineers Method of Test for Resistance of Concrete
or Mortar Surfaces to Abrasion (Procedure CRD-CS2-54) were con-
sistently higher on rained-on than on comparable not-rained-on cores Introduction
and specimens. Abrasion loss was higher on untraveled pavements than
on those that had been in use for several years. Also, abrasion loss was Normally, contractors will take precautions to protect newly
higher on specimens that had been exposed to heavier rain intensity,
placed portland cement concrete (PCC) pavements from being ex-
longer rain duration, and deeper texturing.
Comparison of abrasion loss, scaling caused by freeze-thaw ex- posed to rain before final set. However, there are occasions when
posure, and frictional BPT numbers on not-rained-on and rained-on rain may fall unexpectedly and the plastic concrete is subjected to
cores from untraveled pavements and on similarly prepared specimens the rain. Concern with the effects of rain on the properties of the
indicates that abrasion and British Pendulum Numbers can be prede- hardened concrete have at times led to controversy between owners
termined from specimens made and tested in the laboratory. Examina-
tion of two field sections after exposure to traffic and weathering for and contractors. The objective of the research reported here is to
two years confirmed the validity of laboratory testing predictions. Two investigate the effects of rain on the resistance to abrasion, skid-
abrasion machines made to the specifications of the U.S. Corps of En- ding, and scaling of the rained-on concrete.
gineers Procedure CRD-CS2-S4 gave two different levels of abrasion
loss on paired specimens, but the resulting trends were similar.
Background Information
KEYWORDS: concretes, concrete pavements, abrasion resistance,
skid resistance, rained on, freeze-thaw, scaling Several highway engineers and concrete experts were asked
about their experience and views on the effects of rain on plastic
concrete pavements. Also, a thorough search of the available liter-
Nomenclature ature on this subject was conducted. Expert opinions on the sub-
ject varied, but there appeared to be a general consensus that light
ACPA American Concrete Paving Association
rain did not detrimentally affect the plastic concrete whereas heavy
BMTR Bureau of Materials, Testing and Research
rain could. The extent of the effect would depend on the condition
BPN British Pendulum Number
of the concrete when rained on and the intensity and duration of
BPT British Pendulum Tester
the rain. Quantitative data were scarce or not available. It was pos-
C Cement
sible to obtain limited data from only two sources: the U.S. Army
CA Coarse aggregate
Corps of Engineers concrete laboratory 2 and a publication by the
EB Eastbound
American Concrete Paving Association (ACPA) [1].
FA Fine aggregate
Some abrasion tests were made at the Corps of Engineers con-
crete laboratory 2 on pavement cores submitted in 1973 by the high-
lPresently, Visiting Fulbright professor, University of Jordan, Faculty of
Engineering and Technology, Amman, Jordan; permanently, professor of
civil engineering, The Pennsylvania State University, Capitol Campus, 2Mather, B., Private communication, Concrete Laboratory, Department
Suite W 261, Middletown, Pa. 17057. Member of ASTM. of the Army, Waterways Experiment Station, Vicksburg, Miss., 1978.
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14 CEMENT, CONCRETE, AND AGGREGATES
Research Approach
The research reported here involved laboratory testing for skid
resistance, abrasion resistance, and resistance to freezing and
thawing of concrete cores from rained-on and adjacent not-rained-
on pavement sections and of concrete blocks prepared in the labo-
ratory and subjected to simulated rain showers. Skid resistance
was measured in the laboratory with the British Pendulum Tester
(BPT), ASTM Method for Measuring Surface Frictional Proper-
ties Using the British Pendulum Tester (E 303). Resistance to
freezing and thawing was determined with the ASTM Test for Re-
sistance of Concrete to Rapid Freezing and Thawing (C 666), Pro- FIG. l--General view of the abrasion machine.
cedure B.
In the field, limited tests were conducted with the BPT and the
full-scale tire, ASTM Test for Skid Resistance of Paved Surfaces
Using a Full-Scale Tire (E 274). Also, surface texture was
measured with the ACPA Sand Patch method [2]. The abrasion
resistance of pavement cores and laboratory prepared specimens
was evaluated in the laboratory with the U.S. Corps of Engineers
Method of Test for Resistance of Concrete or Mortar Surfaces to
Abrasion (Procedure CRD-C52-54). This procedure uses a drill-
press with an abrading cutter in which 24 grinding wheel dressers
are mounted (Fig. 1). The abrading cutter (Fig. 2) rotates on the
test specimen surface at a speed of approximately 200 rpm while
exerting a constant pressure of 4400 g. The specimen is weighed to
the nearest 0. i g before and after abrading, and the average weight
loss is reported in grams per square centimetre (g/cm 2) of abraded
area. The standard procedure calls for a 2-min abrasion time. In
this research, abrasion was measured at 2, S, and 10 rain, cumu-
FIG. 2--The abrading cutter of the abrasion machine.
latively.
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DAHIR ON RAINED-ON CONCRETE PAVEMENTS 15
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16 CEMENT, CONCRETE, AND AGGREGATES
TABLE 2--Summary of skid resistance measurements in the laboratory. min of abrasion. Figure 5 shows abrasion results on three compan-
ion specimens exposed to simulated heavy rain, medium rain, and
BPN a no rain. A f t e r about 10 rain of abrasion time, the trend of abrasion
NR HR MR appeared not to vary with increasing abrasion time, and much of
the coarse aggregate became exposed (Fig. 6). Therefore, abrasion
LAB SET tests were carried out for periods of 2, 5 and 10 min only. Abrasion
1,2,3 90 98 88 loss was higher on rained-on than on not-rained-on specimens.
13, 14, 1S 97 88 88 Also, higher abrasion loss accompanied heavier rain.
16, 17, 18 99 80 95 Abrasion machines at B M T R and lrI'I were ordered btiilt to the
19,20, 21 98 92 98
22,23,24 86 94 90 specifications of the U.S. Corps of Engineers Procedure CRD-
28,29, 30 90 88 86 C52-54 from two different vendors. However, abrasion results ob-
PAVEMENT CORES
tained at B M T R were consistently lower than those obtained at
PTI. Averages of all test results at each of the two laboratories are
LR 1050 NB 96 .. 95
96 shown in Fig. 7. Obviously, machine or operator differences or
(Centre County, Pa.) 95 ..
LR 1044 NB 83 .. 83 both are significant. It is believed that the differences are largely a
(Clinton County, Pa.) 79 .. 84 result of some difference in the machines, as mentioned earlier.
LR 1044 SB 86 .. 83 However, it is important to note that both machines showed similar
(Clinton County, Pa.) 85 ,. 82 abrasion trends and similar abrasion loss differences between
LR 1049 (EB ramp) 73 .. 79
(Centre County, Pa.) 69 ... 78 rained-on and not-rained-on specimens tested by both machines.
LR 1009 (SW ramp) 8~ ... 84 In practically all cases, rained-on specimens had higher abrasion
(Union County, Pa.) 87 ... 85 loss than not-rained-on specimens and heavy rain caused higher
LR 21 (SW ramp) 75 ,,, 78 abrasion loss than medium rain. However, the magnitude of abra-
(Tioga County, Pa.) 8~ ,,. 78
sion loss and difference in loss between conditions of no rain, me-
aBPN was measured along grooves according to ASTM Method E 303. dium rain, and heavy rain varied from one set of specimens to
another. Curves showing average abrasion loss of all the lab-made
specimens at the two laboratories are shown in Fig. 8.
Abrasion Resistance
To determine whether the duration of rain affected rained-on
There are several factors that appear to contribute to variations concrete, exposure of the specimens to the simulated rain was
in the abrasion resistance of concrete surfaces, even when the con- varied at 30 and 60 min. Abrasion results show that specimens ex-
crete is made from the same ingredients and mix design. Some fac-
tors appear to be related to differences between abrasion machines 20'
and procedures. These merit separate investigation. However,
most factors are related to the concrete surfaces themselves. These
factors include whether the concrete was rained-on, the intensity
and duration of the rain, the method of surface texturing, and
whether the concrete had been exposed to polishing by traffic.
o=
Abrasion Results I0'
0 NR ( I - 4 )
Abrasion was performed for 2, 5, and 10 rain, total time, at 200 z ~.MR (3-4)
0
rpm. Initially and after each abrasion period, the specimen was oHR(2-4)
cleaned gently with a soft brush and weighed to determine weight
loss caused by abrasion. The abraded area was measured for the
purpose of using it as a basis for unit loss in grams per square cen-
timetre. Generally, the abraded area remained approximately con-
stant, except when something went wrong with the machine opera-
ABRASION TIME, minutes
tion.
On two sets of specimens, tests were carried out for a total of 15 FIG. S--Concrete abrasion loss after 2, 5, 10, and 15 min total time.
TABLE 3--Summary of skid resistance measurements in the field ¢LR 1050--two sections).
Lab Set NR RO NR RO NR RO
1, 2, 3 91 89 67 62 24 16
13, 14, 15 87 to93 82to 94 63to72 57 to66 23 to25 14 to 19
16, 17, 18 . . . . . . 68 62 34 23
19, 20, 21 . . . . . . 63 to74 58 to 68 27to49 22 to23
aAverage of eight measurements from 5/24/78 to 7/24/78.
bAverage of twelve measurements from 5/24/78 to 7/24/78.
CAverage of six measurements with 1 in. = 25 mm.
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DAHIR ON RAINED-ON CONCRETE PAVEMENTS 17
20"
I0.
~D
20
ONR
~MR
°"" f
IO
z
o
ri-
m
0
o ~ ~
ABRASION TIME, minutes
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18 CEMENT, CONCRETE, AND AGGREGATES
¢~ s S /'~_/
3 ./" 1.v
o
10- o¢
03 /v/1.1.1"
~ MR, 50 Minute Roin ~ I0
-"~'- HR, 60 Minute Roin O~
-.o.- HR, ~50 Minute Roin tic
fib
-'~'- MR, 60 Minute Roin
q 2 'g b
ABRASION TIME, minutes
FIG. 9--Abrasion loss on concrete specimens exposed to showers for 30 ABRASION TIME, minutes
and 60 rain.
FIG. tl--Abrasion on pavement cores from L R 21, L R 1009, and L R
1050.
20 NR, L R I 0 4 4 S B
---o--- RO, L R I 0 4 4 S8
•-.o.-- NR, L R I 0 4 4 NB
•..o---RO, L R I 0 4 4 NB
- - e - - NR, LR 1049
- " ~ - - RO, LRI049
-o~>-- NR, L R I 0 5 0
---0-- RO, LRI050
20
SS'/ _,w.~..,B ' ' ~ ~
~.~. ~'"~
m
< C~¢'~" ~ NR, Nylon Brush
--o.-NR, Burlap Drog
~ .¢f..~. ~ . ~
--O'-MR, Burlclp Drog
--,o-- MR, Nylon Brush
--0,-HR,
- - 0 - - HR,
Burlop Drog
Nylon Brush
:. 10 ~,~;,~."
06 ~ ~
........................... _o ~' ~
ABRASION TIMId, minutes in
FIG. lO--Abrasion on concrete textured with a nylon brush and con-
crete textured with a burlap drag.
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DAHIR ON RAINED-ON CONCRETE PAVEMENTS 19
sion loss than tne cores from all other pavements--LR 21, LR .-,-,o,~.NR, PSUI,,ob ~ecirh~ns
1009, LR 1044, and LR 1049. The cores from LR 1050 were ob- --O--MR, PSU Lob S p e c i m e n s
--o--RO, LRI050 Cores
tained while the pavement was new and had no significant traffic 20, -,o.-NR, LRI050 Cores
passing over it. The other four pavements were older, and pre-
sumably much traffic had passed over them. It is reasoned that
high texture asperities on the new pavement of LR 1050 were more
susceptible to loss of asperity tips and possibly loosely bonded mor-
tar sand particles than the relatively polished surfaces of the other
pavements were. This fact may have caused the significant differ-
¢)
ence in the level of abrasion loss between the new and the older 9
well-traveled pavements. However, there was also a significant dif- I0,
Z
_o
ference in abrasion loss between the four older well-traveled pave- ¢)
ments. The reason for this difference has not been determined. A n-
~O
larger number of older well-traveled pavements of known con-
struction and traffic history need to be sampled and tested to find
the causes of this difference in abrasion resistance. It is possible
that differences in concrete age, strength, environment, and traffic
(level of wear) contributed to the differences in the degree of
resistance to abrasion. 6 t6
ABRASION TIME, minutes
Average abrasion loss on all cores and all laboratory specimens
was compared using simulated medium rain for the laboratory FIG. 14--Comparison of abrasion on new concrete pavement cores and
specimens (Fig. 13). The comparison indicated that trends in abra- on laboratory made specimens.
sion loss in both cores and laboratory specimens were approx-
imately the same. However, the level of abrasion loss was pavement. However, as previously stated, more sampling and
significantly higher in the laboratory specimens than in the pave- testing are needed to determine whether the same differences be-
ment cores. This result was attributed to the lack of similarity of tween the abrasion resistance of rained-on and not-rained-on con-
exposure between the laboratory specimens and most of the cores. crete remain after the pavement has been in service under con-
The surfaces of most of the cores had been worn down by traffic, siderable traffic for several years.
whereas the laboratory specimens had not undergone any
polishing. Therefore, it was thought to be more meaningful to
compare the abrasion toss on the cores from the new untraveled Resistance to Freezing and Thawing
pavement only (LR 1050) with the abrasion loss on the unpolished All the laboratory prepared specimens and some sample cores
laboratory specimens. The comparison is shown in Fig. 14. It can were tested for resistance to rapidly repeated cycles of freezing and
be seen that the new pavement and the laboratory prepared con- thawing in the laboratory with ASTM Test C 666, Procedure B.
crete were abraded similarly and approximately to the same level. The specimens were subjected to 300 cycles of freezing and thaw-
It may be concluded from Fig. 14 that the modified U.S. Corps of ing, unless they disintegrated before the 300 cycles were com-
Engineers abrasion procedure can predict the abrasion resistance pleted. Few specimens disintegrated; the majority survived the
of a newly constructed rained-on pavement surface from tests on test.
laboratory prepared specimens made with the same design and On completion of the 300-cycle test, the specimen surfaces were
materials and subjected to similar rain conditions as those of the inspected visually and compared to determine the relative detri-
mental effects. In most cases, rained-on concrete had undergone
20 ¸
more pronounced surface scaling than not-rained-on concrete. In
- - O - - NR, All Cores some cases, the mortar was almost completely worn down, and the
RO, All Cores coarse aggregate was exposed. Photographs of some rained-on and
- . o . - N R , All Lab Specimens
-,~--MR, All Lab Specimens companion not-rained-on specimens are shown in Fig. 15.
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20 CEMENT, CONCRETE, AND AGGREGATES
Acknowledgments
FIG. t6--LR 1050 in 1980--not rained on (left) and rained on (right). References
[1] "Concrete Pavements Exposed to Rain During Construction," Tech-
trast to the not-rained-on adjacent concrete. Where scaling was nical Bulletin 17, American Concrete Paving Association, Wash-
not severe, skid resistance measured with the BPT was found to be ington, D.C., 1974.
similar on both rained-on and not-rained-on concrete. However, [2] "Interim Recommendations for the Construction of Skid-Resistant
Concrete Pavement," Technical Bulletin 6, American Concrete Paving
where the limestone coarse aggregate was almost completely ex- Association, Washington, D.C., 1969.
posed on the rained-on section because of severe scaling (as in Fig. [3] Form 408-Specifications, Pennsylvania Department of Transporta-
16), skid resistance was much lower (about 20 British Pendulum tion, Harrisburg, Pa., 1976, pp. 309-340.
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