MF GROUP OF INDUSTRIES
RISK MANAGEMENT-CORE PROCESS –QUALITY ASSURANCE
SUB PORCESS-METALLOGRAPHY TEST
Process Name
Requirement
Potential Failure Mode
Potential Effects of Failure
Potential Causes of Failure
Current Process Control Prevention
Current Process Control Detection
R.P.N(Risk Priority Number)<=100
R.P.N=Occurrence*Severity*Detection
Mitigation action Plan: if R.P.N is
greater than 100 or severity rating is
greater than 8
Responsibility for implementation of
mitigation plan
Monitoring and effectiveness
PREPARED BY
RESPONISBILTY:PROCESS OWNER
Metallography inspection
Micro examination is done customer requirement such as
desired K-4 value, microstructure, Grain size and delta
ferrite
During macro examination high or low K-4 value ,grain
size ,delta ferrite and not ok microstructure
1. Material may reject, rework or take the deviation
from the customer.
1. Microscope is not calibrated
2.Input material is having the defect
3. Unskilled work man.
4.Sample preparation is not proper
1.Work instruction.
2.Procedure/Process
3.Training is provided as per the training calendar.
4.Technology sheet
5.Caliberation is done as per the calander
1.Production Log book
2.Training sheet
3.During Audits and daily reviews
4.Inspection report
S= 8 O= 2 D=5 R.P.N=80
APPROVED BY CONTROLLED BY