D8R TRACK-TYPE TRACTOR 9EM00001-UP (MACHINE) POWERED BY 3406...

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Product: TRACK-TYPE TRACTOR

Model: D8R TRACK-TYPE TRACTOR 9EM
Configuration: D8R TRACK-TYPE TRACTOR 9EM00001-UP (MACHINE) POWERED BY 3406C Engine

Disassembly and Assembly

D8R Track-Type Tractor Engine Supplement
Media Number -SENR8323-05 Publication Date -01/08/2018 Date Updated -17/08/2018

i01024853

Water Pump - Disassemble

SMCS - 1361-015

Disassembly Procedure
Table 1
Required Tools
Tool Part Number Description Qty
8S-2264 Puller Group 1
4B-3903 Bolt (5/16 inch by 18 by 102 mm (4 inch)) 2
A
1P-0456 Drive Plate 1
4B-4277 Drive Plate 2

Start By:

a. Remove the water pump. See Disassembly and Assembly, "Water Pump - Remove".

Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned in order to prevent contamination of the internal
mechanism.

Note: You can replace the water pump seal without removing the water pump from the engine.
Note that an intermittent leakage of a small amount of coolant from the weep hole in the water
pump housing is normal. This flow is required in order to lubricate the seal. Replace the water
pump seal only if the flow is constant or if the flow is excessive from the water pump housing.

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Illustration 1 g00624319

1. Remove O-ring seal (1) from the adapter.

2. Remove adapter (2) from the housing. Remove the O-ring seal from the outside diameter of
the adapter.

3. Remove bolt (3) and the washer that holds the impeller on the shaft.

Illustration 2 g00624351

4. Use tool (A) to remove impeller (4) from the shaft.

Illustration 3 g00624355

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5. Remove the spring and seal (5) from the shaft.

Illustration 4 g00624357

6. Remove four bolts (7) from retainer (6) that hold the shaft assembly to the pump housing.

7. Remove O-ring seal (8) from the housing.

Illustration 5 g00624359

8. Remove gear and shaft assembly (10) from the housing.

9. Remove bolt (9) and the retainer from the shaft assembly.

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Illustration 6 g00624365

10. Use a press to remove the shaft assembly from gear (11). Remove the retainer from the shaft
assembly.

Illustration 7 g00624369

11. Remove bearing (13), spacer (14) and bearing (12) from the shaft.

Illustration 8 g00624371

12. Remove lip seal (15) from the housing.

13. Turn over the housing. Remove ceramic ring (16) and the seal.

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