03

100% OIL FREE - GUARANTEED

Oil-free rotary screw compressors

INTELLIGENT AIR TECHNOLOGY

 “Increasing pressures, both
commercial and legislative
demand lower environmental
impact from your business –
issues that our oil-free
compressors meet head on.
The DH range offers market-
leading energy efficiency to
minimise your carbon emissions
whilst using no oil anywhere in
the compressor – thus helping
to demonstrate your ‘green’
credentials and increasing
your market appeal.”

COMPAIR DH - TRADITIONAL OIL-FREE

TECHNOLOGY DOESN’T GET CLOSE.
CompAir DH Traditional
Oil-Free

Oil No ✓ Yes

Speed Up to 3500rpm ✓ 6000 - 25000rpm

Compression
Temperature 60oC ✓ Up to 200oC

Compression
Elements 1 ✓ 2

Number
of Gears 0 ✓ 5-7

Number
of Bearings 7 ✓ More than 15

Number
of Seals 2 ✓ More than 15
COMPAIR DH – THE MOST ADVANCED COMPRESSION
TECHNOLOGY DELIVERING THE HIGHEST QUALITY,
OIL-FREE COMPRESSED AIR FOR ALL APPLICATIONS

The use of absolutely no oil, negates the issues of The CompAir DH compressor range uses smart
contaminated air. NO OIL - NO RISKS. technology, reducing the cost of operation and bringing

t Purified water injected into the compression element the POWER TO CUT ENERGY COSTS.

lubricates, seals and cools the compression process. t The hotter the air, the less efficient the compression.

t No gearbox means no need for associated oil Water lubrication provides temperatures no higher

lubrication. than 60ºC for near isothermal compression – helping

to reduce power consumption.

t Low bearing loads and low speeds mean sealed-for-
life bearings can be used, requiring no oil lubrication. t Power transmission is optimised thanks to a direct-
drive motor with no gears or belts.

Our simply oil-free design is built to last, so REDUCED t CompAir's variable speed drive technology consumes
LIFETIME COSTS AND EASIER MAINTENANCE just the energy required to do the job and no more.
can bring added peace of mind.

t Significantly fewer moving parts means less to Balanced Loads = Longest Life
go wrong.

t Lower speeds and balanced bearing loads extend the

compression element service life to 48,000 hours for

low-cost operation.

t Cooler operating temperatures reduce component

wear.
Axial loads act on both Radial loads act on both the
sides of the main rotor. top and underside of the
t No oil or oil laden parts to dispose of, saving time main rotor.
and expense.

Energy Savings
DH-Series water injected

Energy Saving
PRESSURE

Two stage with

intercooling
Isothermal

COMPRESSION DIAGRAM

Water injection means lower temperatures, and lower

temperatures mean more efficient compression
 “The largest cost component of
a compressor during its lifetime
is the power required to run it.
CompAir incorporate energy-
saving technologies at every
stage of the design, delivering a
compressor that works harder
and smarter.”

t Single-stage, direct-driven compression

element maximises efficiency and
minimises maintenance.

t
High quality water injection lubricates,

cools and seals the compression process,
maximising efficiency.

t
Fully packaged and silenced enclosure

reduces noise and simplifies installation.

The DH range from CompAir: t
Variable speed technology available to

t Decreases energy costs reduce energy costs.

t Decreases maintenance costs t Comprehensive control ensures safe and

t Decreases risk to businesses reliable operation and includes remote
t Decreases impact on the environment communication capability.
A TOTALLY OIL-FREE COMPRESSOR MEANS ABSOLUTELY
NO POSSIBILITY OF OIL CONTAMINATION IN
YOUR PROCESS – GUARANTEED

Manufacturers and suppliers of oil-free compressors for

over 80 years, CompAir are committed to quality and

innovation and understanding the customers’ operational
and business needs. Nowhere is this more apparent
than in the development of our DH range.
REGULATED SPEED TECHNOLOGY
Maximum efficiency at any level of demand
cuts energy costs and saves money.

Our oil-free compressors are helping industries across t High reliability

the globe to meet and exceed quality and production t High energy efficiency
objectives in food and beverage, pharmaceutical, t Low cost of ownership
electronic, healthcare and power generation
applications to name but a few.
ANNUAL COST OF OWNERSHIP

HIGH EFFICIENCY FILTRATION SYSTEM Maintenance and

5%
8% Service Costs
10% 12%
The water purification system Investment

using a reverse osmosis membrane 25%

82% Energy Cost 58%
filtration system provides
Energy Saving
the high quality injection water.

A A typical fixed speed compressor B A variable speed

operating at 70% load. compressor at 70% load.
“Relax - you’re in good
company. From innovative
warranties and technical
support to rapid parts supply.
CompAir’s comprehensive
Aftermarket programmes ensure
optimal performance 365 days
of the year.”
t Dedicated, around the clock
service helpline.
t Rapid response from highly
qualified local engineers.
t Genuine, quality spare parts
where and when needed.
ASSURE WARRANTY -
TO ENSURE YOUR PEACE OF MIND!
The CompAir Assure Warranty and Service
programs will assure you up to 44,000 hours/6
years 1) peace of mind, and is one of the most
generous warranties available in the industry.
Your Benefits:
t The Assure warranty is totally free to the
compressor owner 2)
t The CompAir authorised service provider will
deliver a guaranteed quality of service
t An Assure service agreement underpinning
the warranty will enable accurate maintenance
budgeting and cost of ownership
t The use of genuine CompAir parts and
lubricants will maximise compressor life
and efficiency
1) whichever is the soonest
2) subject to Terms & Conditions
CompAir DH – TECHNICAL DATA
FIXED SPEED – AIR AND WATER COOLED
MODEL Cooling Motor Working Pressure Free Air Delivered Dimensions Noise Weight
Method Rating (m3/min) LxWxH Level
(kW) (bar g) 8 bar g* 10 bar g * (mm) dB(A) ** (kg)
Air 73 610
D15H 15 8 10 2.48 1.91 1477 x 868 x 1511
Water 65 540
Air 74 660
D22H 22 8 10 3.54 2.88 1477 x 868 x 1511
Water 65 570
Air 71 960
D37H 37 8 10 5.86 5.04 1722 x 920 x 1659
Water 61 860

VARIABLE SPEED – AIR AND WATER COOLED

MODEL Cooling Motor Working Pressure Free Air Delivered Dimensions Noise Weight
Method Rating at 7 bar g LxWxH Level
(bar g) (m3/min)
(kW) Min. Max. Min. * Max. * (mm) dB(A) ** (kg)
Air 72 685
D15H RS 15 5 10 0.67 2.29 1677 x 868 x 1511
Water 65 615
Air 73 740
D22H RS 22 5 10 1.09 3.40 1677 x 868 x 1511
Water 65 650
Air 71 970
D37H SR 37 5 10 1.23 6.38 1722 x 920 x 1659
Water 61 870
(70% load)
Air 72 1850
D50H SR 50 5 10 2.03 7.48 2158 x 1412 x 1971 (70% load)
Water 1750
Air 11.27 75 2000
D75H SR 75 5 10 3.48 2158 x 1412 x 1971 (70% load)
Water 11.77 1900
75
D110H SR Water 110 5 10 3.29 17.96 2158 x 1412 x 1971 (70% load) 2100

* Data measured and stated in accordance with ISO 1217, Ed. 4, Annex C & E and Pneurop/Cagi PN2CPTC2 and the following conditions:
Air Intake Pressure 1 bar a
Air Intake Temperature 20 ˚C
Humidity 0 % (Dry)
** Measured in free field conditions in accordance with the Pneurop / Cagi PN8TNC2.2 test code, + / - 3 dB.
Height

Length Width
 Part of the Gardner Denver Group

INNOVATIVE PRODUCTS AND SERVICES

– TRUST COMPAIR TO SUPPLY INTELLIGENT COMPRESSED AIR SOLUTIONS

With over 200 years of engineering excellence, the compressed air systems development, culminating in
CompAir brand offers an extensive range of highly some of the most energy efficient and low environmental
reliable, energy efficient compressors and accessories to impact compressors on the market today, helping
suit all applications. customers achieve or surpass their sustainability targets.

An extensive network of dedicated CompAir sales

companies and distributors across all continents provide
global expertise with a truly local service, ensuring our
advanced technology is backed up with the right support.

As part of the worldwide Gardner Denver operation,

CompAir has consistently been at the forefront of

COMPAIR COMPRESSED AIR PRODUCT RANGE

Advanced Compressor Technology Complete Air Treatment Range Value Added Services
Lubricated t Filter t Air Audit
t Rotary Screw t Refrigerant Dryer t Performance Reporting
> Fixed and Regulated Speed t Desiccant Dryer t Leak Detection
t Piston t Condensate Management
t Portable t Heat of Compression Dryer Leading Customer Support
t Custom Engineered Solutions
Oil-Free Modern Control Systems t Local Service Centres
t Water Injected Screw
t CompAir DELCOS Controllers t Genuine CompAir Parts and
> Fixed and Regulated Speed
t SmartAir Master Sequencer Lubricants
t Two Stage Screw
> Fixed and Regulated Speed
t Piston
t High Speed Centrifugal - Quantima®
CompAir policy is one of continuous improvement and we therefore reserve the
right to alter specifications and prices without prior notice. All products are sold
subject to the Company’s conditions of sale.

www.compair.com
sales@compair.com Brochure re-order ref. 91005-533E 04/11 CI
 03

OIL-FREE ROTARY SCREW COMPRESSORS

Fixed Speed
Regulated Speed (RS)

D75 – D275

INTELLIGENT AIR TECHNOLOGY

 D75 – D275 OIL-FREE ROTARY SCREW COMPRESSORS
AIR & WATER COOLED – FIXED & REGULATED SPEED

The CompAir range of oil-free compressors can be relied on

to deliver a consistent flow of high quality, clean and economical
compressed air.

Where contaminated compressed air can result in expensive product spoilage, you can rest
assured that a CompAir oil-free compressor will eliminate oil-carryover in the compressed air
supply. In addition, the removal of oil from the compression process enables compressed
air users to operate with maximum environmental efficiency.

CompAir have been designing, manufacturing and supplying oil-free compressors for
more than 90 years.

CompAir‘s D-Range of compressors generate the highest quality oil-free air in accordance
with ISO 8573 Class 0, making them the ideal choice for manufacturing processes where
air is in direct contact with product or sensitive equipment. Industries such as Chemical,
Food & Beverage, Pharmaceutical, Electronics and Power Generation already rely on
CompAir for complete oil-free peace of mind.

Industries, both large and

small, rely on CompAir for
a supply of consistently
high quality compressed air.

D75 – D275 water-cooled

QUALITY FEATURES FOR HIGH QUALITY
OIL-FREE AIR

CompAir Compression Element

100 % Oil-Free Compressed Air – Guaranteed
Motor-driven oil pump extends
component life through optimum
Non-contact, non-wearing labyrinth seals prevent bearing lubricant entering the
bearing and gear lubrication
compression chamber.

The design also features heavy duty, low friction ball and roller bearings and helical
drive and timing gears. Thrust balance pistons equalise the loads across the
bearings, allowing each bearing to achieve its optimum life expectancy.

Excellent Efficiency
Thrust balance pistons on low
The CompAir compression element design sets the industry standard for energy and high pressure compression
elements equalise bearing loads
efficiency. Advanced asymmetric rotor profiles and optimised radial and axial porting and extend element life
ensure maximum air output for minimum energy consumption.

The rotor casings feature generously-sized liquid cooling passages for even heat
dissipation, enabling closer tolerances to be used for high compression efficiency.

Extended Service Life

Protection relay ensures
For the longest working life the correct lubrication and cooling of gears and bearings, security of operation and
under all conditions, is essential. For this reason, the CompAir D-Series features an safeguards your investment

electric motor-driven oil pump that delivers full lubricant pressure prior to starting and
during the stopping phases, thereby extending the operating life of the compression
element.

Two-stage inlet filtration protects against the ingress of airborne particles into the
compression elements. Filter element life is extended by the enclosure mesh panel
filters. This also ensures that the motors and coolers operate with the maximum
cooling capability.
IP55 totally enclosed,
fan cooled, energy efficient
drive motor

Coated rotors and casings

for maximum protection and
long operating life
 D75 – D150 AIR COOLED MODELS

Air Cooling System

The optimised air cooling arrangement ensures
that only unheated ambient air passes across
the coolers, maximising the cooling effect and
enabling the plant to operate in high ambient
temperatures with total reliability.

Air cooling simplifies installation and eliminates

the costs associated with installing and
maintaining cooling water systems.

A low final air discharge temperature

reduces the sizing and loading
on downstream air treatment
D75 – D150 air-cooled
equipment.

D75 – D150 air-cooled

PERFECT RESPONSE TO YOUR INDIVIDUAL

AIR DEMANDS WITH REGULATED SPEED
TECHNOLOGY

airOndemand
The D-range of compressors offers a number of regulated speed models
using highest efficiency inverter drives and modern easy to use touch screen
technology. Adding a regulated speed compressor to any installation of
standard compressors gives the entire system the ability to precisely match
output to demand, allowing the compressors to consume exactly the
right amount of energy to do the job, and no more providing excellent energy
savings.

ENERGY RECOVERY
Utilising the hot cooling air discharge, CompAir D-Range air-cooled
compressors can provide space heating to supplement exisiting
systems and reduce heating costs.

D-Range water-cooled compressors can be factory configured to

provide cooling water outlet temperatures of up to 85° C, enabling
the water to be used for process or heating requirements.
HIGH RELIABILITY
CONTROL SYSTEM

CompAir’s microprocessor-based compressor

management system simplifies operation and
allows instant review of status. Comprehensive
control, condition monitoring, protection and
remote control facilities are incorporated into the
system.

Recognising that many electrical supplies are

subject to irregularities, a protection relay is fitted
to provide security against reverse rotation, phase
INDIVIDUAL SOLUTIONS
imbalance, phase failure and phase reversal.
FOR YOUR SPECIFIC
With flexibility built in, the D-Series range can
meet specific control requirements such as:
APPLICATION
• Remote start and stop
The D-range compressors can be specially
• Remote load and unload modified to meet the individual demands and
specifications of a wide range of industries.
• Automatic power failure restart

• Available output Examples for customer engineered products:

• Running output • Alternative voltages

• Onload output • Outdoor weather protection

• Service due output • Freeze protection

• Group alarm and trip outputs • Non-standard motors

• RS485 communications inter face for remote • Silicon free compressors

monitoring and control.
• Soft starter solutions

• HOC (Heat Of Compression) connections

for HOC dryers

• Special control and instrumentation

for oil and gas industry

• Stainless steel canopies

and special paintings

• Company specific documentation

 COMPRESSED AIR PURIFICATION

A modern production system and process demands increasing levels of air quality. A CompAir compressed air system utilising
the latest technology provides an energy efficient solution at lowest life cycle costs.

Compressed Air Refrigerant Dryer Condensate Drain Bekomat

With pressure dew point down System to drain compressed air
to 3° C CompAir offer a full range condensate without loss of
of energy efficient and compressed air.
environmentally friendly stand
Oil-Water Separation System
alone refrigerant dryers.
Proven and enhanced oil-water
HOC Dryers separation system for disposal of
Utilising heat generated by the compressed air condensate.
compressor to re generate the
Compressed Air Filter CF N Series
dessicant towers.
Particle removal including water
Refrigerant - Zero ODP and oil aerosols.
Ozone friendly.
Water Cyclone Separator X N Series
Heatless Desiccant Dryers Designed for efficient removal of
Series A_XS and A_TX. bulk liquid contamination from
compressed air.
Heat Regenerative
Desiccant Dryers SmartAir Lite & SmartAir Master
Series A_TV and A_RS. Sequencers
for up to 12 units

SIMPLIFIED MAINTENANCE
Servicing costs and downtime are kept to a minimum with:

• A grouped service area

• Simplified access for cooler cleaning

• Hinged service access doors all round

• 8000 hours standard service interval.

A pumped lubricant drain facility ensures that lubricant

changes are both quick and clean.

The CompAir SureScan control system identifies servicing

needs and allows for services to be conveniently planned.
 TECHNICAL DATA

D75 –D150 FIXED SPEED OIL-FREE ROTARY SCREW COMPRESSORS: AIR COOLED
COMPRESSOR MODEL D75-A D90-A D110-A D132-A D150-A

Nominal pressure bar g 8 10 8 10 8 10 8 10 8 10

Drive Motor kW 75 90 110 132 150

FAD 1) m3 / min 11.13 9.46 13.81 12.12 16.75 14.83 19.93 17.67 22.87 20.99

Noise level 2), 1 m 73 74 75 76 77

Dimensions (L x W x H) mm 2895 x 1600 x 2050 2895 x 1600 x 2050 2895 x 1600 x 2050 2895 x 1600 x 2050 2895 x 1600 x 2050

Weight kg 2490 2565 2758 2816 2986

D75 –D275 FIXED SPEED OIL-FREE ROTARY SCREW COMPRESSORS: WATER COOLED
COMPRESSOR MODEL D75-W D90-W D110-W D132-W D150-W D155-W

Nominal pressure bar g 8 8 10.5 8 10.5 8 10.5 8 10.5 10.5

Drive Motor kW 75 90 110 132 150 185

FAD 1)
m / min
3
11.25 14.61 11.17 17.62 14.45 20.59 17.53 22.78 20.40 22.61

Noise level 2), 1 m 75 76 75 77 76 78 77 79 78 79

Dimensions (L x W x H) mm 2300 x 1500 x 1500 2300 x 1500 x 1500 2300 x 1500 x 1500 2300 x 1500 x 1500 2300 x 1500 x 1500 2300 x 1500 x 1500

Weight kg 2193 2323 2423 2633 2843 2855

COMPRESSOR MODEL D160-W D185-W D200-W D250-W D275-W

Nominal pressure bar g 8 9 10 9 10 8 10 9

Drive Motor kW 150 185 185 200 200 260 260 300

FAD 1) m3 / min 24.21 28.95 23,96 34.34 28.74 42.42 34.18 42.30

Noise level 2), 1 m 77 78 77 79 78 80 79 80

Dimensions (L x W x H) mm 3200 x 1900 x 1841 3200 x 1900 x 1841 3200 x 1900 x 1841 3200 x 1900 x 1841 3200 x 1900 x 1841

Weight kg 4243 4253 4743 4894 5244

D110 –D275 REGULATED SPEED OIL-FREE ROTARY SCREW COMPRESSORS

COMPRESSOR MODEL D110RS-A D110RS-W D155RS-W D275RS-W

Min - Max pressure bar g 4 10 4 10 4 10 4 10

Drive Motor kW 110 110 160 300

FAD at 7 bar 1) m3 / min 7.50 - 14.95 7.05 - 14.20 12.05 - 22.89 21.20 - 42.60

Noise level 2), 1 m 76 77 80 81

Dimensions compressor (L x W x H) mm 2895 x 1600 x 2050 2300 x 1500 x 1500 2300 x 1500 x 1500 3200 x 1900 x 1841

Dimensions inverter box (L x W x H) mm 1200 x 600 x 2325 1200 x 600 x 2325 1200 x 600 x 2325 1600 x 600 x 2525

Weight kg 2758 2423 2855 5100

1)
Data measured and stated in accordance with ISO 1217 Edition 4, Annex C & E at the following conditions:
Air Intake Pressure 1 bar a / 14.5 psi; Air Intake Temperature 20° C / 68° F ; Humidity 0 % (dry)
2)
Measured in free field conditions in accordance with ISO 2151, tolerance ± 3 dB (A)
HEIGHT

LENG
DT

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 Part of the Gardner Denver Group

INNOVATIVE PRODUCTS AND SERVICES

– TRUST COMPAIR TO SUPPLY INTELLIGENT COMPRESSED AIR SOLUTIONS

With over 200 years of engineering excellence, the CompAir energy efficient and low environmental impact compressors
brand offers an extensive range of highly reliable, energy on the market today, helping customers achieve or surpass
efficient compressors and accessories to suit all their sustainability targets.
applications.
An extensive network of dedicated CompAir sales
companies and distributors across all continents provide
global expertise with a truly local service, ensuring our
advanced technology is backed up with the right support.
As part of the worldwide Gardner Denver operation, CompAir
has consistently been at the forefront of compressed air
systems development, culminating in some of the most

COMPAIR COMPRESSED AIR PRODUCT RANGE

Advanced Compressor Technology Complete Air Treatment Range Value Added Services
Lubricated • Filter • Air Audit
• Rotary Screw • Refrigerant Dryer • Performance Reporting
> Fixed and Regulated Speed • Desiccant Dryer • Leak Detection
• Piston • Condensate Management
• Portable • Heat of Compression Dryer Leading Customer Support
• Custom Engineered Solutions
Oil-Free Modern Control Systems
• Local Service Centres
• Water Injected Screw
• CompAir DELCOS Controllers • Genuine CompAir Parts and
> Fixed and Regulated Speed
• SmartAir Master Sequencer Lubricants
• Two Stage Screw
> Fixed and Regulated Speed
• Piston CompAir policy is one of continuous improvement and we therefore reserve the right
• High Speed Centrifugal – Quantima ®
to alter specifications and prices without prior notice. All products are sold subject
to the Company’s conditions of sale.

DIN ISO 9001/

EN 29001
Certificate: 5168

www.compair.com
sales@compair.com Brochure re-order ref.: 98700-359E B&N 07/11