INSPECTION AND TEST PLAN - MECHANICAL WORKS (QCITP)

Inspection Points(HOLD POINTS)

Activity and Characteristic to be Reference Documents (Codes/ Std/ Independe

No. Acceptance Criteria Verifying Document
Checked Spec. / Proc.) nt
Subcon CONTR.  RE / RTO SCC Laborator
y (3rd
Party)

1 DOCUMENT REVIEW

Review technical submittal related to General Specification for Mechanical Mateial and Manufacturer Materials Inspection
1.1 R R R R H
Condensate pipes & fittings System. Technical submittal Report

2 MATERIAL RECEIVING

General Specification for Mechanical

2.1 Condensate pipe & fittings Material Submittal Approve Material Request H S W W R
System.

Equipement/Material Receiving
inspection for HVAC equipement, duct ASRAE Standard 90.1, Materials Inspection
and accessories, hanger/supports, Design dwg., Manufacturer Instruction Material Submittal Report with Approve
2.2 Insullation, air terminal devices, and General Specification for Approval and Relevant Materials R R R R H
Flexible Connection, volume/fire Mechanical System. applicable Industrial Documents/Certificate/Su
dampers, Electrical Instrument Codes and standard bmittal
materials.
Storage, handling & Preservation General Specification for Mechanical Mechanical Consultancy Approve Material Storage
2.3 Above material/Equipement for HVAC System and Manufacturer Instruction/Recommendat area and Handling R R R S H
System Recommendation. ion Methodology

3 INSTALLATION

General Specification Notes for For Construction Dwg.,

3.1 Condensate pipe layouts Mechanical works and conforming Mechanical consultancy Inspection Report H R S W
ASHRAE standards. approval
General Specification Notes for For Construction Dwg.,
3.2 Condensate pipe Installation Mechanical works and conforming Mechanical consultancy Inspection Report H R S W
ASHRAE standards. approval
General Specification Notes for For Construction Dwg.,
3.3 Identification tags Installation Mechanical works and conforming Mechanical consultancy Inspection Report H R S W
ASHRAE standards. approval
General Specification Notes for For Construction Dwg.,
Condensate pipe connection Material and Inspection
3.4 Mechanical works and conforming Mechanical consultancy I R S S
equipement Report
ASHRAE standards. approval

Duct Material conforming to General Specification Notes, Mechanical Consultancy Material Inspection
3.5 R R S S
specification ANSI/SMACNA 006-2006 material approval Report

General Specifications Notes for Mechanical Consultancy

3.6 Duct layout and Elevation Inspection Report I/H R S S
Mechanical works instruction.

General Specifications Notes for Mechanical Consultancy

3.7 Duct Installation Inspection Report I/H R S S
Mechanical works instruction.

Hangers and Support Installation

General Specifications Notes for Mechanical Consultancy
3.8 spacing, ducting route & Inspection Report I/H R S S
Mechanical works instruction.
reinforcement.
Inspection Report and
Check joints and Application of duct General Specifications Notes for Mechanical Consultancy
3.9 Material Approval for duct I/H R S S
Sealant Mechanical works instruction.
sealant

Visual check of connection tightness. General Specifications Notes for

4 As per FCD Inspection Report I/H R S S
Gaskets and seals. Mechanical works

Visual inspection of duct and its General Specifications Notes for

4.1 As per FCD Inspection Report R R S S
accessories conforming to the project. Mechanical works

Check accessories and duct free from General Specifications Notes for
4.2 As per FCD Inspection Report I/H R S S
damage Mechanical works

Duct installation material are

General Specifications Notes for Material Inspection
4.3 conforming to the project As per FCD R R S S
Mechanical works Report
specifications
Duct insulation installation as per
General Specifications Notes for
4.4 drawing, check the insulation band As per FCD Inspection Report I/H R S S
Mechanical works
spacing as per FCD

5 Testing

General Specifications Notes for

Test Report and Approve
5.1 Flow test Mechanical works comforming Mechanical Consultancy I R R W H
method statement
ANSI/ASHRAE 1-1988 Approval
General Specifications Notes for Test Report and Approve
5.2 Smoke test Mechanical Consultancy I R R W H
Mechanical works method statement
Approval
LEGEND:        ITL: Independent Testing Laboratory   I: Execution of Inspection and Test      R: Review    S: Surveillance     W : Witness    H : Hold Point

RE/RTO: Resident Enginner/Residing Technical Officer SCC: Standard Committee of Construction

Prepared by: Noted by: Approved by:

Mr. Jomari Chris Beron Engr. Bernard Unabia Engr. Ariel Cantil
PDPM-QC Mechanical Engineer PDPM-QC Civil Engineer PDPM-PM
 INSPECTION TEST PLAN FOR HOUSING P
Reference Documents
No. Activity and Characteristic to be Checked (Codes/ Std/ Spec. /
Proc.)

1 Material Receiving Inspection

- Receiving Inspection of Materials SUT1-Z05-Q 00-4-023/ASTM E1492

1.1

- Confirm material storage condition Site Receiving InspectiinProcedure

SUT1-Z05-Q 00-4-023-
1.2 Receipt inspection of welding consumables

Site Receiving Inspection
Procedure

2 Welding/ Welders Qualifications

SUT1-Z05-Q00-4-005 WPS(AWS
2.1 Confirmed Welding Procedure Specification
D1.1 Prequalified)
 SUT1-Z05-Q00-4-005 WPS(AWS
2.1 Confirmed Welding Procedure Specification
D1.1 Prequalified)

SUT1-Z05-Q00-4-030  Welder &
Welding
Operator qualificationProcedure
2.2 Cofirmed Welders(Welders Qualification Test & Contro)

SUT1-Z05-Q00-4-021 General
Welding Procedure

3 Foundation Preparation

Approved Construction 
3.1 Confirmation acceptance of foundation

Drawing - (IFC)
Approved Construction 
3.2 Control foundation level pad elevation & location Drawing - (IFC)

4 Inspection of Fabricated Items

4.1 Confirm Dimension Verification,(Before Erection) SUTO-ALL-C08-4-004

4.2 Visual inspection of workmanship including weld quality SUTO-ALL-C08-4-004

5 Steel Works Erection

5.1 Confirm column plumbness SUTO-ALL-C08-4-004

5.2 Confirm bracings are properly insta SUT0-All-C08-4-004lled SUTO-ALL-C08-4-004

5.3 Confirm handrails, gratings, & stairways are correctly installed SUTO-ALL-C08-4-004

6 Bolting

6.1 Confirm all nuts, bolts & washers have been fitted. SUTO-ALL-C08-4-004

Confirm erection bolts have been replaced with high strength

6.2 SUTO-ALL-C08-4-004
bolts(where applicable)

6.3 Confirm bolt torque SUTO-ALL-C08-4-004

7 Field Welding (As per Drawing- Field Points)

Confirm welding works is carried out in SUT1-Z05-Q00-4-

7.1
 accordance with approved procedures 006 WPS & PQR procedure
 SUT1-Z05-Q00-4-006  -WPS & PQR
7.2 Visual Inspection of welding
Pprocedure

SUT1-Z05-Q00-4-006 -WPS & PQR
Non Destructive Testing (NDT) of welding works
7.3 Procedure

   (As per 11.0 NDE) SUT0-All-C08-4-004

8 Grouting

Approved Construction Drawing –

8.1 Confirm grouting is complete
Issued for Construction (IFC)

Approved Construction Drawing –

8.2 Confirm final anchor bolt torque after grouting
Issued for Construction (IFC)

9 Final Inspection

9.1 Carry out Final inspection of the structure Approved Construction Drawings

10 Repair/ Adjustment  & Re-fabrication

 Confirmed material Site Receiving Procedure (SUT1-
10.1
Z05-Q 00-4-023)

- Receiving Inspection of Materials

SUT1-Z05-Q00-4-005 WPS(AWS
10.2 Marking & Cutting
D1.1 Prequalified)

SUT1-Z05-Q00-4-005 WPS (AWS

10.3 Fit up Check
D1.1 Prequalified)

10.4 Confirm Final Dimension Check SUTO-ALL-C08-4-004

Welding Visual Inspection SUT1-Z05-Q00-4-005(WPS)

- Full Penetration welds 100% (AWS D1.1 Prequalified)
10.5
- Partial penetration welds 50%
- Fillet welds 25%

11 NDE
 RT or  UT - Full penetration Butt Welds  50 % and Magnetic(MT) or Dye
penetrant testing (PT) 50%  (for site welds the above will be 100%)

11.1 UT  or M/ PT - Partial penetration Butt Welds Min.25% & MT/PT  25% (for SUTO-ALL-C08-4-004
site welds the above will be 50%)

MT  or PT - Fillet Welds  Min 20% (for site welds the above will be 50%)

Re-Painting/ Galvanizing  (Touch up - Cold )

11.2 - Surface preparation Approved MS for Painting Works
- Thickness of Zinc Coating/ Painting Cointing Dry film
SUTO-ALL-C08-4-004
11.3 Adhesion Test(If necessary –Random sample Test)
SUTO-ALL-P08-4-008

LEGEND:        ITL: Independent Testing Laboratory   I: Execution of Inspection and Test      R: Review    S: Surveillance

11.0 Attachments

              Attachment 1 –   ITR  -QGI-001           Notification (Request) for Inspection

 Attachment 2 –   ITR -QGI-002          Release Note

Attachment 3 –   ITR -QMI-001         Receiving Inspection Report

PLAN FOR HOUSING PROJECTS-CIVIL WORKS (WELDING)
Inspection Points(HOLD PO
Acceptance Criteria Verifying Document

Subcon CONTR.

Approved Construction Drawing – Issued for Construction (IFC) & Mill

Certificates & Factory Production Control Certificates (FPC), No
physical defects, Safeguards against adverse environment ITR-QMI-001-Receiving
I W/R
Inspection Report

Low hydrogen/min. Tensile strength 480N/mm². As per manufacturers ITR-QMI-001- Receiving

I R
recommendations. Storage-Temp. & Humidity control environment Inspection Report

ITR-QCI-011 Structural Steel

Approved WPS & PQR
Checklist(para. 2 & 4)

I R
 ITR-QCI-016- Steel Structure I R
Fabrication

Approved Construction Drawing – Issued for Construction (IFC)

ITR-QCI-0011 Structural Steel

Checklist- para. 2 & 4)

Conforming the AWS D1.1, Approved WPS & PQR I W/R

Welder or Welding Operator

Performance Qualification
Record

Signed “Release Form” from Concrete casting subcontractor/contractor QGI-002  Release Note I R

ITR-QCI-020- Foundation Pad

Elevation tolerance EL. ± 2mm., As per specification I W/R
Inspection Report

Approved Construction Drawing – Issued for Construction (IFC)AWS ITR-QCI-0011- Structural Steel
I W
D1.1/ D1.1M Checklist- para. 2 & 4)

Approved Construction Drawing – Issued for Construction (IFC)AWS ITR-QCI-0011 Structural Steel
I W
D1.1/ D1.1M Checklist- para. 2 & 4)
 ITR-QCI-0018 Installation
Approved Construction Drawing – Issued for Construction (IFC) I W/R
Record For Structural Steel

ITR-QCI-011 Structural
Approved Construction Drawing – Issued for Construction (IFC) I S
Steel Checklist(para. 5)

ITR-QCI-011 Structural
Approved Construction Drawing – Issued for Construction (IFC) I S
Steel Checklist(para. 5)

ITR-QCI-011 Structural
Approved Construction Drawing – Issued for Construction (IFC) I S/W
Steel Checklist(para. 3)

ITR-QCI-011 Structural
Approved Construction Drawing – Issued for Construction (IFC) I S/R
Steel Checklist(para. 3)

ITR-QCI-0017  Bolt Torque

Approved Construction Drawing – Issued for Construction (IFC) Inspection record for I W/R
Structural Steel

Conforming the AWS D1.1 ITR-QCI-0019 Welding

I S/R
Approved WPS & PQR Inspection Record
Conforming the AWS D1.1 ITR-QCI-0011 Structural Steel
I W/R
Checklist(para 4)

Approved WPS & PQR

ITR-QCI-0019 Welding
Approved Construction Drawing – Issued for Construction (IFC) I W/R
Inspection Record

Grout Inspection & Test

Grouting must be done after column verticality is plumbed I W
reports

ITR-QCI-025- Final inspection

Approved Construction Drawing – Issued for Construction (IFC) I W
for Structure Steel

ITR-QCI-025- Final inspection
Approved Construction Drawing – Issued for Construction (IFC) I W
for Structure Steel
Approved Construction Drawing – Issued for Construction (IFC) & Mill
ITR-QMI-001- Receiving
Certificates & Factory Production Control Certificates (FPC), No I W/R
Inspection Report
physical defects, Safeguards against adverse environment

Approved Construction Drawing – Issued for Construction (IFC), ITR-QCI-016- Steel Structure
I W
Approved tolerance – ASCI specification for Structural Steel Buildings Fabrication

ITR-QCI-016- Steel Structure

Approved joint detail As per WPS. I W
Fabrication

ITR-QCI-016- Steel Structure

Approved Construction Drawing – Issued for Construction (IFC) I W
Fabrication

AWS D1.1 Tabl;e 6.1 & 6.2

All lifting lugs 100% MPI Test ITR-QCI-016- Steel Structure
I W/R
- Verify NDT % has been completed Fabrication
 AWS D1.1 Tabl;e 6.1 & 6.2 NDE Report I W/R

Approved Materials Specification ,  Material Brochure  & Catalogue ITR-QCI-023 Painting

I S/R
Specification Inspection Report

As per ASTM D-3359/ISO 2409 (Type Type) or ITR-QCI-023 Painting

I W/R
As per ASTM D-4541/ISO 2624 ( Dolly pull-off)) Inspection Report

nd Test      R: Review    S: Surveillance     W: Witness    H : Hold

ification (Request) for Inspection
     Release Note

iving Inspection Report

pection Points(HOLD POINTS)

RE/RTO SCC Lab

W/R S

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S/R S

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