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A Study of Chlorobenzene Pyrolysis
A Study of Chlorobenzene Pyrolysis
Karlsruhe, Germany
Abstract
The pyrolysis of chlorobenzene under dilute atmosphere and quasi-atmospheric pressure was studied at
temperatures from 800 to 1150 K using a fused silica jet stirred reactor (JSR) and from 800 to 1250 K in an
alumina tubular reactor. Chlorobenzene was chosen as a surrogate to model the thermal decomposition of
polychlorinated biphenyls (PCBs). In the jet stirred reactor, a maximum chlorobenzene conversion of 48.5 %
was observed at a residence time of 2 s, a temperature of 1150 K and an inlet mole fraction of chlorobenzene
of 0.005. The following species were quantified: benzene (the major product), HCl, methane, ethylene, acety-
lene, biphenyl, 1-, 2- and 3-chlorobiphenyl, biphenylene and six isomers of dichlorobiphenyls. In the tubular
reactor, a maximum chlorobenzene conversion of 95% was observed at a temperature of 1250 K under the
same conditions as in the jet stirred reactor. The same reaction products were detected but with a larger
formation of acetylene and methane and a smaller production of chlorinated and bicyclic compounds. The
effect of two H-atom donors, methane and hydrogen, has been investigated in the JSR. Hydrogen addition
has a strong inhibiting effect on the formation of chlorinated and bicyclic products. A new detailed kinetic
model was developed and gave a good prediction of the global reactivity, the formation of most major prod-
ucts, and the effect of the addition of hydrogen and methane. Flow rate and sensitivity analyses have been
made to explain the effect of H-atom donors.
© 2018 Published by Elsevier Inc. on behalf of The Combustion Institute.
1. Introduction
https://doi.org/10.1016/j.proci.2018.05.067
1540-7489 © 2018 Published by Elsevier Inc. on behalf of The Combustion Institute.
Please cite this article as: N. Vin et al., A study of chlorobenzene pyrolysis, Proceedings of the Combustion
Institute (2018), https://doi.org/10.1016/j.proci.2018.05.067
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of PCBs started in 1929 but their use has been percent). Both the reactor and the preheating zone
banned or severely restricted in many countries were heated by the means of Thermocoax resis-
since the 70s because of possible risks to human tances rolled up around the reactor. The reaction
health and environment [1]. temperature was measured by a thermocouple lo-
Since 1929, around 2 million tons of PCBs have cated inside the intra-annular space of the preheat-
been produced, about 10% of which still remains ing zone; its extremity being placed at the level of
in the environment today [1]. The sources of PCBs the injection cross. Experiments in the JSR were
pollution are landfills containing transformers, ca- performed at a constant pressure of 106.7 kPa, at
pacitors and other PCB wastes [1]. While incinera- a residence time of 2 seconds and at temperatures
tion is currently the most widespread disposal tech- ranging from 800 to 1150 K.
nique to treat wastes contaminated by PCBs, it can Experimental studies in the tubular reactor
be a source of dioxins. It is why it is of interest to (TR) have been performed using a horizontal 60 cm
study an alternative process working in absence of long alumina tube (volume of 294 cm3 ) with an
oxygen, such as thermal decomposition. It is crucial inner diameter of 20 mm and an outer diameter
then to understand the chemistry of the thermal of 25 mm. The ends of the reactor was connected
decomposition of PCBs to predict the influence of to 2.54 cm (1-in.) diameter Swagelok unions and
operating conditions on the nature and concentra- sealed with high temperature epoxy resin from Fi-
tion of reaction products. Chlorobenzene was cho- nal Crotonics. The tubular reactor was heated by
sen as a surrogate to model the thermal destruction an electrical furnace from Vecstar equipped with
of PCBs. an S-type thermocouple. For each set reaction tem-
Because of the large range of temperatures perature, a temperature profile (temperature versus
which needs to be investigated, different experi- position in the tubular reactor) was measured us-
mental facilities were previously used to study the ing a S-type thermocouple (see measured profiles
thermal decomposition of chlorobenzene: shock in Fig. S1 in Supplementary materials (SM)). Ex-
tubes [2–5] to study temperatures above 1500 K periments were performed at a constant pressure of
and plug flow reactors for lower temperatures [6– 106.7 kPa, at a residence time in the set-point tem-
10]. In all those studies, benzene and HCl were the perature zone around 2 seconds and at tempera-
main products of the degradation of chloroben- tures ranging from 800 to 1300 K. Simulations were
zene. In terms of products with high molar mass, performed assuming the TR can be modeled as a
naphthalene, chloronaphthalene, acenaphthylene, plug flow reactor (see discussion in SM) and using
biphenyl and all isomers of chlorobiphenyls and the measured temperature profiles.
dichlorobiphenyls were found in small amounts [6– As shown in Table 1, three reaction mixtures
10]. Traces of cyclopentadiene and some substi- were studied: neat chlorobenzene, addition of hy-
tuted benzenes were detected [10]. Some of these drogen, and addition of methane.
studies were performed in presence of a hydrogen Helium, methane and hydrogen were provided
donor, generally H2 , which enhances the conver- by Messer (purity of 99.999%) and the chlorinated
sion of C6 H5 Cl into benzene and HCl [2,10]. reactant was purchased from Sigma-Aldrich (pu-
The objective of this study is to investigate rity of 99.5%). Gas flow rates were controlled by
chlorobenzene pyrolysis using two different types mass flow controllers and the liquid flow rate by a
of reactors: a Jet Stirred Reactor (JSR) and a Tubu- Coriolis flow controller. The uncertainty in the flow
lar Reactor (TR) in order to better understand the measurements was around 0.5% for each controller,
chemistry of chlorinated polycyclic compounds. so about 1% on the residence time.
No previous study was performed about the pyrol- Using a heated transfer line maintained at 433 K
ysis of chlorobenzene in a JSR. A new detailed ki- to avoid product condensation, the gases leaving
netic model has been developed to reproduce these the reactors were analyzed using:
experimental results.
• Gas chromatography (GC): a first chromato-
graph, fitted with a PlotQ capillary column,
2. Experimental procedure a thermal conductivity detector (TCD) and
a flame ionization detector (FID), was used
Reactants entered the spherical fused silica jet- for the quantification of methane, ethylene,
stirred-reactor (JSR, volume of 85 cm3 ) though an acetylene and ethane; a second chromato-
injection cross made of four nozzles which was lo- graph, fitted with a HP-1 capillary column
cated at its center and created high turbulence to and a FID, was used for the quantification
produce homogeneity in composition and temper- of other types of molecules. The identifica-
ature of the gas phase. The isothermal JSR was tion of reaction products was performed us-
preceded by a quartz annular preheating zone in ing a gas chromatograph equipped with a
which the temperature of the gas is increased up HP-5MS capillary column and coupled to
to the reactor temperature. The gas residence time a mass spectrometer. Response factors were
inside the annular preheater was very short com- determined by injecting calibration mixtures
pared to its residence time inside the reactor (a few or using the effective carbon number method.
Please cite this article as: N. Vin et al., A study of chlorobenzene pyrolysis, Proceedings of the Combustion
Institute (2018), https://doi.org/10.1016/j.proci.2018.05.067
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Table 1
Experimental inlet composition.
Mixture Neat chlorobenzene + H2 +CH4
Composition (%) 0.5 C6 H5 Cl + 99.5 He 0.5 C6 H5 Cl + 0.5 H2 + 99.0 He 0.5 C6 H5 Cl + 0.5 CH4 + 99.0 He
Used reactors JSR and TR JSR JSR
Table 2
Theoretically calculated rate constants.
Reaction A factor (cm3 .mol−1 .s−1 ) n Ea (cal.mol−1 )
1 C6 H5 + H2 = C6 H6 + H 5.02 × 1011 −0.14 2749
2 PHICL + H = R2PHICL + H2 1.50 × 108 1.79 12328
3 PHICL + H = R3PHICL + H2 1.23 × 108 1.81 10930
4 PHICL + H = R4PHICL + H2 1.35 × 108 1.81 11748
5 PHICL + H = C6 H5 + HCL 1.61 × 109 1.57 10988
6 PHICL + H = C6 H6 + CL 4.26 × 107 1.772 7951
7 PHICL + CL = PHI12CL2 + H 1.17 × 104 2.992 22576
8 PHICL + CL = PHI13CL2 + H 8.57 × 103 3.057 21927
9 PHICL + CL = PHI14CL2 + H 5.48 × 103 3.027 21829
10 PHICL + H2 = C6 H6 + HCL 1.36 × 106 2.18 73174
Relative uncertainties in mole fractions were several authors such like Zhang et al. [12] or Giri
estimated to be ± 5% for species which were et al. [13].
calibrated using standards and ± 10% for The model is based on that proposed by Hus-
other ones. son et al. [14] for the oxidation of ethyl-benzene.
• A Fourier Transform InfraRed spectrome- The rate constant of reaction 1 in Table 2, already
ter (FTIR) from Thermo Scientific Antaris presents in the model of Husson et al. [14], has been
equipped with a Mercure Cadmium Telluride recalculated.
photoelectric detector. FTIR was used to an- The reactions of the H/Cl system involving HCl,
alyze chlorobenzene and HCl. FTIR calibra- Cl2 , and Cl radicals were taken from Pelucchi et al.
tions were obtained by injecting standards. [15].
A typical FTIR spectrum obtained during The following types of reactions were added to
chlorobenzene pyrolysis in given in SM. account for the reactant consumption:
Notice that, despite high dilution in helium, the
experimental results presented hereafter were chal- • Unimolecular initiations by breaking a C–H
lenging to obtain. The pyrolysis of chlorobenzene or a C–Cl bond; the C–Cl bond (95 kcal/mol
leads at high temperature to the formation of high [16]) is the weakest one in the chlorobenzene
molecular weight polycyclic aromatic compounds molecule (C6 H5 Cl, PHICL in Table 2).
which can condensate in our experimental setup • H-atom abstractions by H-atoms (reactions
or often plug the injection valves inside our gas 2–4 in Table 2), by Cl-atoms and by phenyl
chromatographs, leading to large overpressure in- radicals. H-atom abstractions lead to phenyl
side our experimental setup (especially in JSR ex- and chlorophenyl radicals (C6 H4 Cl, RxPH-
periments). ICL (x = 2, 3, 4)). The rate constants of the
abstractions by Cl-atom and phenyl radical
were taken equal to those with H-atoms.
3. Kinetic model • Cl-atom abstractions by H-atoms (reaction
5),
Simulations were performed using the • Ipso-additions of H- and Cl-atoms (reac-
OpenSmoke package [11] and a newly devel- tions 6–9) leading to the formation of ben-
oped detailed chemical kinetic reaction mechanism zene (C6 H6 ) and dichlorobenzene (C6 H4 Cl2 ,
for chlorobenzene pyrolysis including 224 species PHI1xCL2 (x = 2, 3, 4)), even if no trace
in 1455 reactions (given in SM under Chemkin of dichlorobenzene was identified. Ipso-
format). Rate parameters were taken from the additions are important due to the aromatic
literature when available. Calculations using quan- reactant structure.
tum methods were carried out when no data were • A molecular reaction (reaction 10) to bet-
available (See Table 2). ter account for the reactant consumption in
Kinetics parameters of the reaction the presence of hydrogen. In our case, adding
C6 H6 + H = C6 H5 + H2 (the reverse of Reac- this molecular reaction had no effect on mod-
tion 1 in Table 2) have already been calculated by eling results.
Please cite this article as: N. Vin et al., A study of chlorobenzene pyrolysis, Proceedings of the Combustion
Institute (2018), https://doi.org/10.1016/j.proci.2018.05.067
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• Ipso-additions of phenyl radical leading to state structures are reported in SM. Other missing
ortho, meta and para-chlorobiphenyl (o/m/p thermochemical data were taken from the database
C12 H9 Cl) or biphenyl: of Goos et al. [23].
C6 H5 Cl + C6 H5 . = o/m/pC12 H9 Cl + H.
C6 H5 Cl + C6 H5 . = C12 H10 + Cl. 4. Results and discussion
• Ipso-addition of C6 H4 Cl. radicals giving This part presents the main results obtained
ortho, meta and para-chlorobiphenyl or during the pyrolysis of neat chlorobenzene in both
dichlorobiphenyls (C12 H8 Cl2 ): reactors. The effect of two hydrogen donors, H2
C6 H5 Cl + C6 H4 Cl. = o/m/pC12 H9 Cl + Cl. and CH4 , is also investigated in JSR.
C6 H5 Cl + C6 H4 Cl. = C12 H8 Cl2 + H. 4.1. Chlorobenzene conversion
• Terminations yielding chlorobiphenyl and
dichlorobiphenyl isomers. Figure 1 presents experimental and simulated
evolution with temperature of chlorobenzene con-
Due to the large number of involved heavy atoms, version obtained in JSR and TR under the same
the rate constants of the three last types of reac- operating conditions.
tions have been estimated. For ipso-additions, the A fused silica JSR can reach a maximum pos-
rate parameters have been taken equal to those sible temperature of about 1200 K. This was not
of ipso-addition of phenyl radical on benzene high enough to fully destroy chlorobenzene. That is
[17] taking into account the number of abstractable why the chlorobenzene pyrolysis was also studied in
atoms. The rate parameters of terminations have the alumina TR which can be used at temperatures
been taken equal to those of the termination of two above 1200 K.
phenyl radicals yielding biphenyl [18]. Figure 1 shows that the type of reactor has al-
To model results in presence of methane, the most no influence on chlorobenzene conversion.
ipso-addition of methyl radical to chlorobenzene The molecule starts to be consumed at 900 K
was added: in both reactors. The maximum conversion in
JSR (48.4%) was obtained at 1150 K, the high-
C6 H5 Cl + CH3 = C7 H8 + Cl
est studied temperature. Chlorobenzene was nearly
Its rate constant was taken equal to that of the ipso- fully destroyed in the TR (95% of conversion)
addition of methyl radical to benzene. at 1250 K. This was the maximum temperature
For the calculation of the molecular prop- where measurements were possible with chloroben-
erties of the species, the Gaussian 09 program zene/helium mixtures due to a too large pressure
[19] was used. Density Functional theory (DFT) at increase at higher temperatures preventing per-
B3LYP/6-311-G(d,p) level was applied for the de- forming reliable experiments despite the large he-
termination of molecular properties of reactants, lium dilution. The model predicts well chloroben-
intermediates and products as well as transition zene conversion in both reactors.
state structures involved in the system and not Under approximately the same operating con-
available in the literature. DFT may be one of ditions using also a TR, Ritter and Bozzelli [10]
the few applicable calculation methods for large obtained up to 60% of decomposition of
molecule systems at the lowest computational costs chlorobenzene at 1228 K (residence time around
and previous studies [20] [21] have shown good 2 s) in helium. The yield of chlorobenzene de-
agreement with ab initio methods. Vibration, trans- composition at 1273 K (residence time of 1.2
lation, and external rotation frequencies, moments seconds) is about 95% according to Rouzet et al.
of inertia, symmetry, spin degeneracy, and optical [9]. These results are in agreement with the present
isomers were used for the contributions to S and measurements.
Cp. Torsion frequencies were used for hindered in-
ternal rotors when present. Frequencies were iden- 4.2. Product formation
tified with GaussView code.
The computer code, SMCPS [22], was used An important fraction of chlorobenzene was
to calculate entropies S°298 and heat capacities converted to a carbonaceous solid deposit on the
Cpf 298( T ) using the harmonic-oscillator approxima- two reactors walls. This deposit has led to many
tion for vibrations, on the basis of frequencies and analytical problems and leads to an increasing un-
moments of inertia of the optimized structures. If certainty on experimental results with increasing
present, torsional frequencies were not included in temperature.
the contributions to entropy and heat capacities; in- It was possible to partially remove this carbona-
stead, they were replaced with values from a sepa- ceous solid deposit by applying an O2 stream to
rate analysis on each internal rotor analysis. Calcu- the reactor at high temperature (1200 K). Experi-
lated enthalpies, entropies, heat capacities as well ments of Rouzet et al. [9] revealed that the yield
as optimized geometries for species and transition of chlorobenzene to soot was not important below
Please cite this article as: N. Vin et al., A study of chlorobenzene pyrolysis, Proceedings of the Combustion
Institute (2018), https://doi.org/10.1016/j.proci.2018.05.067
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Please cite this article as: N. Vin et al., A study of chlorobenzene pyrolysis, Proceedings of the Combustion
Institute (2018), https://doi.org/10.1016/j.proci.2018.05.067
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4.4. Discussion
Please cite this article as: N. Vin et al., A study of chlorobenzene pyrolysis, Proceedings of the Combustion
Institute (2018), https://doi.org/10.1016/j.proci.2018.05.067
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Fig. 4. Flow rate analysis at 1100 K under the conditions of Fig. 3. Numbers on arrows (black bold for neat chlorobenzene,
black italics for H2 addition, blue for CH4 addition) represents the consumption rate normalized by the total chlorobenzene
consumption rate. Only one isomers of chlorophenyl radical is shown for clarity; for chlorobiaromatic compounds, the
chorine atom can be carried by every atoms of the cycle. Red thick arrows correspond to the main ways of formations of
chlorobiaromatic compounds.(For interpretation of the references to color in this figure legend, the reader is referred to
the web version of this article).
Please cite this article as: N. Vin et al., A study of chlorobenzene pyrolysis, Proceedings of the Combustion
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atoms. The reactions of chlorophenyl radicals have detailed kinetic model has been developed based on
also some effect. The ipso-additions to the reactant theoretically calculated rate parameters. According
show a promoting influence, while the termination to uncertainties in experimental results, this model
between two chlorophenyl radicals has an inhibit- gives satisfactory predictions of the reactivity and
ing effect. formation of major compounds, as well as the ef-
For the H2 addition case, the promoting effect fect of the addition of hydrogen donors. However,
of the four reactions displaying the largest nega- improvements in the model are certainly needed to
tive sensitivity coefficient in neat chlorobenzene is refine the prediction of minor products.
still enhanced. Note also a significant increase of
the inhibiting effect of the combination of phenyl List of Supplemental Material
radicals with H-atoms. The fact that the sensitivity • Temperature profiles measured in the tubular
coefficient of the chlorophenyl radical reactions are reactor.
close to zero confirms the significant reduction of • Discussion about the plug flow reactor as-
their formation pathways, as it was discussed pre- sumption.
viously together with Fig. 4. • A typical IRTF spectrum obtained during
For the CH4 addition case, the only of the the chlorobenzene pyrolysis.
four reactions displaying the largest negative sen- • Calculated enthalpies, entropies, heat capac-
sitivity coefficient in neat chlorobenzene keeping ities as well as optimized geometries for
some influence, even if reduced, is the unimolec- species and transition state structures.
ular decomposition. This shows that the influence • Evolution with temperature of (a) biphenyl
of all the radical reactions is significantly reduced. and biphenylene in JSR, (b) methane, ethy-
Additional reactions showing some influence are lene, acetylene in TR, (c) methane and
the ipso-addition of methyl radicals to chloroben- ethylene in JSR mole fractions (Symbols
zene producing toluene and the H-abstraction from are experiments and lines simulations, 0.5%
methane by H-atoms. chlorobenzene inlet mole fraction, τ = 2 s,
P = 106.7 kPa).
5. Conclusion
Please cite this article as: N. Vin et al., A study of chlorobenzene pyrolysis, Proceedings of the Combustion
Institute (2018), https://doi.org/10.1016/j.proci.2018.05.067
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Please cite this article as: N. Vin et al., A study of chlorobenzene pyrolysis, Proceedings of the Combustion
Institute (2018), https://doi.org/10.1016/j.proci.2018.05.067