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Right Side View Panel Front View: C13, C15 and C18 Generator Set Electrical System With EMCP 4.1/4.2
Right Side View Panel Front View: C13, C15 and C18 Generator Set Electrical System With EMCP 4.1/4.2
Right Side View Panel Front View: C13, C15 and C18 Generator Set Electrical System With EMCP 4.1/4.2
April 2020
36 Page,
BASEFRAME ETH
C-C1
C-C8 (MAGNETIC PICKUP)
ECMR CHARGE ALT ENGINE ECM Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
A-C1 C-C3 STARTER MOTOR Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
COMPONENTDESCRIPTION CIRCUIT ID
MCB 1 2A BATTERY CHARGER MCB AC101/AC721 A-C6 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
MCB 2 2A GENERATOR VOLTAGE SENSING MCB F436/E488
MCB 3 2A GENERATOR VOLTAGE SENSING MCB F435/E487 Sender: A component that is used with a temperature or pressure gauge. The sender
MCB 4 2A GENERATOR VOLTAGE SENSING MCB F434/E486 A-C5 T
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
MCB 5 20A STARTER MOTOR MCB 101/X860
MCB 6 10A DC SUPPLY MCB 101/108 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
A-C4
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
A-C3 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
15 ANALOG OUT 2 (SHLD) F537 © 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without
16 SPARE RELAY OUTPUT 4 R957 permission.
17
18
SPARE RELAY OUTPUT 5
SPARE RELAY OUTPUT 6
R958
R959
LEFT SIDE VIEW
19 SPARE DIGITAL INPUT 4 Y984
20 SPARE DIGITAL INPUT 5 Y985
21 SPARE DIGITAL INPUT 6 Y986
22 SPARE DIGITAL INPUT 7 Y987
23 SPARE DIGITAL INPUT 8 Y988
24 SPARE ANALOG OUTPUTS P734
25
26
SPARE ANALOG OUTPUTS
5V ANALOG SENSOR SUPPLY
P734
F548
ECM CONFIGURATION
27 CAN1 (+) Y797
28 CAN1 (-) Y798 (50 HZ) ISOCHRONOUS (60 HZ) ISOCHRONOUS
29 CAN1 SHIELD Y799 TERM 7 TERM 7
30 RELAY 8 C (EMCP 4.2 ONLY) E563 K999- A1 WH-18 TERM 8
(TO ECM PIN 56) (TO ECM PIN 56) K999- A1 WH-18 TERM 8
31 RELAY 7 C (EMCP 4.2 ONLY) E560
(TO ECM PIN 18) K981- A1 WH-18 TERM 9 K981- A1 WH-18 TERM 9
32 RELAY 8 NC (EMCP 4.2 ONLY) E564 (TO ECM PIN 18)
33 RELAY 7 NC (EMCP 4.2 ONLY) E561 (TO ECM PIN 46) K980- A1 WH-18 TERM 10 K980- A1 WH-18 TERM 10
(TO ECM PIN 46)
34
35
RELAY 8 NO (EMCP 4.2 ONLY)
RELAY 7 NO (EMCP 4.2 ONLY)
E565
E562
PANEL INTERIOR TERM 11 TERM 11
(TO ECM PIN 56) K999- A1 WH-18 TERM 8 (TO ECM PIN 56) K999- A1 WH-18 TERM 8
TERM NO DESCRIPTION CIRCUIT ID K981- A1 WH-18 TERM 9 (TO ECM PIN 18) K981- A1 WH-18 TERM 9
(TO ECM PIN 18)
40 MODBUS + (EMCP 4.2 ONLY) R951 K980- A1 WH-18 TERM 10
(TO ECM PIN 46) K980- A1 WH-18 TERM 10 (TO ECM PIN 46)
41 MODBUS - (EMCP 4.2 ONLY) R952
TERM 11 TERM 11
42 MODBUS REF (EMCP 4.2 ONLY) R953
43 CAN 2 + (EMCP 4.2 ONLY) Y959
44 CAN 2 - (EMCP 4.2 ONLY) Y960
45 CAN 2 SHIELD (EMCP 4.2 ONLY) Y961
NOTES:-
-LINK TERMINALS 9 AND 10 FOR DROOP MODE
-LINK TERMINALS 8 AND 9 FOR 1800 RPM
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A-C1
160-7689 EMCP 4.1/4.2
EMCP 4.2 ONLY
TERM 40 CBL-E2:R951-E2 WH-18 5 MODBUS +
L L
L
CONTROL SCHEMATIC EMCP 4.1/4.2 MODBUS RS485 TERM 41
TERM 42
CBL-E2:R952-E1 BK-18
CBL-E2:R953-E3 CU-20
3
4
MODBUS -
MODBUS COMMON
L
160-7689
A-C2 D E H A B C G F
265-4123
J ELECTRONIC SERVICE TOOL
J1-PIN3 ANALOG RTN 3 CBL-C2:F535-C3 WH-18 16 CBL-A3:F535-A3 WH-18 A-T12
TERM 12
CBL-A1:Y797-A2 WH-18
CBL-A1:Y799-A3 CU-20
J1-PIN17 PROG. ANALOG 3
CBL-A1:Y798-A1 BK-18
17 CBL-C2:F536-C1 RD-18 18 CBL-A3:F536-A1 RD-18 A-T14
TERM 14
REF [6,F] 108-A44 WH-18
J J J1-PIN67 BATT - 67 CBL-C2:F537-C5 CU-20 19 CBL-A3:F537-A5 CU-20 A-T15
TERM 15
J REF [7,G] 208-A109 WH-18 J
TERM 7
J1-PIN18 DIGITAL RTN 18 K981-C3 WH-18 8 K981-A3 WH-18 TERM 9 ECM CONFIGURATION LINK
SIGNAL NAMES
A-T9
TERM 10 (SEE SHEET 5) TERM 28 CBL-A2:Y798-A1 BK-18 CBL-A7:Y798-A1 BK-18 34 CAN1 DATA LINK -
TERM 11
TERM 27 CBL-A2:Y797-A2 WH-18 CBL-A7:Y797-A2 WH-18 50 CAN1 DATA LINK +
CIRCUIT ID COLOR DESCRIPTION J1-PIN8 ATA/CAT+ 8 893-C4 WH-18 4 893-A9 WH-18
TERM 29 CBL-A2:Y799-A3 CU-20 CBL-A7:Y799-A3 CU-20 42 CAN1 SHIELD
9 WH AREP 9 J1-PIN9 ATA/CAT- 9 892-C5 WH-18 5 892-A10 WH-18
10 WH AREP 10 REF [14,E] 229-C27 WH-16 2 229-A115 WH-16 REF [6,K]
11 WH AREP 11
I I J1-PIN40 GND SW 3 RUN-STOP 40 A309-C6 WH-16 9 A309-A126 WH-16 REF [2,G]
12 WH AREP 12 I TERM 30 E563-A131 WH-18 24 RELAY 8 COM I
101 WH UNFUSED BATTERY (+) REF [13,B] P734-C40 WH-16 35 P734-A138 WH-16 REF [4,K]
I 105 WH (+24V) BATTERY (ADEM) J1-PIN42 CAN A SHIELD 42 CBL-C5:Y799-C3 CU-20 24 CBL-A6:Y799-A3 CU-20
TERM 31
TERM 32
E560-A132 WH-18
E564-A133 WH-18
25
14
RELAY 7 COM
RELAY 8 NC
I
108 WH (+24V) BATTERY J1-PIN50 CAN A + 50 CBL-C5:Y797-C2 WH-18 22 CBL-A6:Y797-A2 WH-18
200 GN-YL GROUND TERM 33 E561-A134 WH-18 15 RELAY 7 NC
J1-PIN34 CAN A- 34 CBL-C5:Y798-C1 BK-18 23 CBL-A6:Y798-A1 BK-18 OUTPUTS
208 WH (-24V) BATTERY TERM 34 E565-A135 WH-18 1 RELAY 8 NO
(EMCP4.2 ONLY)
229 WH CLEAN GROUND (DC) CANOPY E-STOP LINK TERM 35 E562-A136 WH-18 2 RELAY 7 NO
304 WH ENGINE CRANK 3E-3364
E-STOP (OPT) M-C1 (STD) 3E-3364 155-2269
348 WH REMOTE E-STOP L-C1 A-C10 E-STOP
226-6446
879 WH REMOTE START 2 208-M1 WH-18 1 348-L1 WH-18 1 1 208-A137 WH-18 REF [10,H]
892 WH ATA/CAT DATA LINK - 348-M2 WH-18 2 2 2 348-A11 WH-18 1 2 A774-A15 WH-18 58 RELAY 2 COM (FUEL)
H H E-STOP 1 A-T57 A-T58
A774-A12 WH-18
893 WH ATA/CAT DATA LINK +
H 226-6446 A774-A13 WH-18 70 DIGITAL IN A (ESTOP) H
A122 BK PWR (+5V) SUPPLY FROM EMC
A309 WH FEUL ENABLE J1-PIN23 GND SW 2 E-STOP 23 A774-C12 WH-18 33 A774-A17 WH-18 A774-A14 WH-18 61 RELAY 1 COM (CRANK)
A774 WH E-STOP
SYMBOL LEGEND TABLE HARNESS LAYER TABLE TERM 2
TERM 4
AC101 WH AC AUXILIARY (L) CONNECT TO START (AUTO)
REF [8,H] 208-A137 WH-18 208-A62 WH-18 A-T3
TERM 3 879-A113 WH-18 55 DIGITAL IN B (START)
AC199 WH AC AUXILIARY (N) IDENT PART NO CHG LOC DESCRIPTION NOTE REF [17,D] 208-C22 WH-16 13 208-A112 WH-16 208-A110 WH-16 208-A50 WH-18 27 RELAY 6 COM
MINIATURE CIRCUIT BREAKER
AC200 WH AC AUXILIARY (E)
AC721 WH AC BATTERY CHARGER SUPPLY (FUSED) WIRE NAME DEFINITION HARNESS AS.
A
-
516-7809
-
00
-
SH 2
-
CONTROL PANEL
- REF [9,A] 208-A120 WH-18 208-A109 WH-18 REF [5,J] ECM POWER SWITCH 208-A58 WH-18 40 RELAY 5 COM
36 Page,
E486 WH SENSING VOLTAGE - PHASE A J1-PIN48 BATT + 48 105-C11 WH-16 208-A59 WH-18 41 RELAY 4 COM
EMERGENCY STOP PUSHBUTTON C 462-0635 00 SH 2 ENGINE
E487 WH SENSING VOLTAGE - PHASE B XXXX-XX# XX-XX E 475-8409 00 SH 2 REMOTE COMMS (EMCP4.2 ONLY)
J1-PIN52 BATT + 52 105-C10 WH-16 POS 1 208-A60 WH-18 43 RELAY 3 COM (ECM)
208-A127 WH-18
E488 WH SENSING VOLTAGE - PHASE C EN 505-3199 01 SH 3 INTERNAL ALTERNATOR HARNESS J1-PIN53 BATT + 53 105-C9 WH-16 R956-A128 WH-18 208-A111 WH-18 60 BATT -
G E494 WH CT SENSING - PHASE A F 477-4476 02 SH 4 INTERNAL ALTERNATOR HARNESS (LC) G J1-PIN70 KEY SW
G 70 105-C8 WH-16 105-C7 WH-16 10 105-A19 WH-16 POS 0 G
E495 WH CT SENSING - PHASE B K 477-9885 00 SH 2 CHARGING ALTERNATOR HARNESS
REF [10,I] A309-A126 WH-16 48 RELAY 2 NO (FUEL)
FUSED AUTOMOTIVE RELAY J1-PIN61 BATT - 61
E496 WH CT SENSING - PHASE C WIRE GAUGE L 345-1116 02 SH 2 E-STOP LINK (OPEN SET) R956-A130 WH-18 35 RELAY 3 NO (ECM)
E498 WH CT RETURN COMMON J1-PIN63 BATT - 63 27 X861-A129 WH-16 REF [4,F]
M 345-1117 04 SH 2 E-STOP HARNESS (ENCLOSED SET) ECMR
E560 WH RELAY7 SPARE - CM WIRE COLOUR N 467-4496 00 SH 4 PMG ADAPTOR
J1-PIN65 BATT - 65 417-9923
REF [10,D] 101-A32 WH-16 30 ECR
E561 WH RELAY7 SPARE - NC WIRE AS./CABLE AS. - - - - - 9X-8124
E562 WH RELAY7 SPARE - NO WIRE NUMBER 105-A19 WH-16 87
RESISTOR N - - SH 2 BATTERY NEGATIVE STARTER 1 15A
E563 WH RELAY8 SPARE - CM 338-3454 REF [10,G] X861-A129 WH-16 X860-A140 WH-14 REF [7,E]
HARNESS IDENT P - - SH 2 BATTERY POSITIVE
E564 WH RELAY8 SPARE - NC 86
R - - SH 2 BATTERY LINK
E565 WH RELAY8 SPARE - NO X861-C37 WH-16 85
SEE SHEET 3 - - SH 3 630A POWER CABLES G S
208-C17 WH-16
A-T55
F6 WH EXCITER 6-
A-T56
F F
208-C15 WH-16
SEE SHEET 3 - - SH 3 1250A POWER CABLES F F
208-C16 WH-16
F409 WH SENSING VOLTAGE NEUTRAL SEE SHEET 3 - - SH 3 1600A POWER CABLES
F434 WH GENERATOR PHASE A SEE SHEET 3 - - SH 3 2000A POWER CABLES R956-A25 WH-18
MOT BTRY
101-C28 WH-10
F435 WH GENERATOR PHASE B CURRENT TRANSFORMER
F436 WH GENERATOR PHASE C COLOUR ABBREVIATIONS 304-A34 WH-18 51 RELAY 1 NO (CRANK)
F531 CU PWM OUTPUT SHLD 2 108-A45 WH-18 108-A44 WH-18 REF [5,J]
F535 WH ANALOG OUT 2 (+) ABBREVIATION DESCRIPTION PANEL TERMINAL 108-A46 WH-18
F536 RD ANALOG OUT 2 (-) RD RED M REF [7,A] 108-A118 WH-18
108-A27 WH-18 52 BATT +
F537 CU ANALOG OUT 2 SHLD WH WHITE TERMINAL
TERM 5 108-A63 WH-18 108-A117 WH-18 AUDIBLE ALARM
F548 WH (+5V) ANALOG SENSOR SUPPLY OR ORANGE 101-P1 RD-2
TERM 6
G404 WH MPU (+) YL YELLOW
E G405 BK MPU (-) PK PINK CONNECTOR E 208-C36 BK-8 229-C27 WH-16 REF [12,I] 108-A119 WH-18 REF [12,A]
+
G406 CU MPU (SHLD) BK BLACK E 10A MCB 6 -
E
K980 WH PTO SET SW GY GREY 101-A52 WH-10 108-A53 WH-18
208-N1 BK-2
K981 WH PTO SENSER RETURN PU PURPLE TERM 1
+ 20A MCB 5
K999 WH PTO ON/OFF SW BR BROWN BATTERY 101-R1 BK-2 101-C25 WH-10 101-A31 WH-10 X860-A140 WH-14 REF [4,F]
208-C34 WH-18
208-C22 WH-16
208-C23 WH-10
P733 WH ANALOG INPUT (+) - FUEL LEVEL SENDER GN GREEN
P734 WH ANALOG INPUT (-) BU BLUE
R951 WH MODBUS (+) CU COPPER SPLICE
R952 BK MODBUS (-) GN-YL GREEN-YELLOW BATTERY 1 BATTERY 2 REF [8,G] 101-A32 WH-16
230-6368 230-6368
R953 CU MODBUS REF WIRE
R954 WH DIGITAL OUTPUT 1 R954-A71 WH-18 69 DIGITAL OUTPUT 1
R956 WH RELAY - 3 ECM GROUND SUPPLY (EMCP4.2 ONLY)
D SCREEN CABLE D REF [13,C]
R957 WH RELAY - 4 SPARE D D
R958 WH RELAY - 5 SPARE (COM SD) REF [12,H] 200-A102 GN-YL-16
R959 WH RELAY - 6 SPARE (GRR SW) ABBREVIATIONS ECM 2 POLE SWITCH
TERM 16 R957-A22 WH-18 33 RELAY 4 NO
X842 WH PWM OUTPUT (+) CONTROLLER ETH SPARE RELAY OUTPUTS TERM 17 R958-A69 WH-18 32 RELAY 5 NO
101-C39 WH-10
X843 BK PWM OUTPUT (-) ABBREVIATIONS DESCRIPTION TERM 18 R959-A70 WH-18 26 RELAY 6 NO
TERM 36
X861 WH STARTER MAGNETIC SWITCH PSI A.V.R AUTOMATIC VOLTAGE REGULATOR 1 C-C5
Y797 WH CAN1 (+) AC ALTERNATING CURRENT LCL 2 LOW COOLANT LEVEL SWITCH 387-9449 200-A104 GN-YL-16 200-A105 GN-YL-16
1
2
3
Y798 BK CAN1 (-) 3 K-C1
A-C9
REF [14,C] 108-C33 WH-18 108-C31 WH-18 1 108-A119 WH-18 REF [6,E] 344-0412
1
A
SHEET 1 A
A
4
5 A
REF [8,H]
REF [8,E]
208-A120 WH-18
108-A118 WH-18
6
7
SHEET 2
F 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
F
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L
POWER SCHEMATIC (A SERIES ALTERNATOR) L
L
4P BREAKER
1600A HARNESS 2000A HARNESS
UJ-T1
UK-T1
K K
K
UL-T1
K
UM-T1
UN-T1
VK-T1
T12 T1
EXCITER VL-T1
CONNECT TO CONNECT TO
VM-T1
CONNECT TO ALTERNATOR
VU-T1
CONNECT TO
ALTERNATOR VN-T1
BREAKER
VV-T1
BREAKER
T11 T2 J J
T10
WJ-T1
J T3 J
L3-WK1 BK-0 L3-WR1 BK-0
WK-T2 WR-T1 WR-T2
WK-T1
T9
WL T1
T4
L3-WM1 BK-0
WM-2
L3-WU1 BK-0
WM-1 WU-T1 WU-T2
T7 T6
WN-T1
T8 T5
4P BREAKER
E
NJ-T1
3P BREAKER
NK-T1
NL-T1
NM-T1
I I
I
NN-T1
L1 BRAID CONDUCTOR
1250A HARNESS
UF-T1
L2 BRAID CONDUCTOR
PARALLEL STAR UG-T1
T3 T5 VG-T1
T1 T5
T7 VH-T1
5+ T4
6
ALTERNATOR
WF-T1
BREAKER
T2 T8
CONNECT TO
VE-T1
CONNECT TO
T7 T11 F-C2
344-0415
L3-WG1 BK-0
WG-T2
WG-T1
ALTERNATOR WC-T1
NF-T1
G G
-6 T9
G E T1 T9
NC-T1
3P BREAKER G T6
NE-T1
T3
E494-F6 WH-18
E495-F7 WH-18
E496-F8 WH-18
E498-F5 WH-18
E498-F4 WH-18
E498-F3 WH-18
UA-T2
1 2
L1-UA1 BK-0
F F-C1 A-C7 A-C1 F
396-9610 396-9611 160-7689 EMCP 4.1 4.2
F F
VA-T2
SERIES STAR
E496-F8 WH-18 7 E496-A85 WH-18 57 IC GEN IN
WA-T2
1 2
L3-WA1 BK-0
AC ALTERNATOR T5
BASEFRAME CUSTOMER E495-F7 WH-18 5 E495-A84 WH-18 47 IB GEN IN
T1 ETH ETH
EXCITER T6 N-NA1 BK-0 NA-T2
E498-EN3 WH-18
E498-EN4 WH-18
T8
C C
T3
E495-EN6 WH-18
E494-EN7 WH-18
2A MCB 4
F434-F18 WH-18 15 F434-A91 WH-18 E486-A92 WH-18 13 VA GEN IN
E T4
E
T12
2A MCB 3
F435-F17 WH-18 13 F435-A90 WH-18 E487-A89 WH-18 11 VB GEN IN
E1
T11
2A MCB 2
T10 F436-F16 WH-18 11 F436-A88 WH-18 E488-A87 WH-18 9 VC GEN IN
E 160-7689
EN-C1 A-C7 EMCP 4.1 4.2
A-C1
396-9610 396-9611
T9 F409-F15 WH-18 9 F409-A86 WH-18 7 GEN AC NEUTRAL
E498-EN12 WH-16 1 E498-A108 WH-16 E498-A107 WH-16 39 CT COMMON
68 DIGITAL OUT 2
CBL-A5:X842-A2 WH-18
YGN-T1 GN-YL-2
SHUNT EXCITATIION
YGN-T2 GN-YL-2
ALT TERM T9 W
AREP EXCITATION
ALT TERM T4 N
ALT TERM T5 V
CONNECT TO EXCITER POS F5 6
PMG EXCITATION
B E1 FOR 200V SYSTEM
VOLTAGE REGULATOR
501-9486
CONNECT TO EXCITER NEG F6 3
N-C2
351-6707 N-C1
B
E2 FOR 400V SYSTEM E1 E2 3 E
S1 S2 B 351-9187 B
3/4
CONNECT
B B 14 1 X2-N2 WH-18 1
10 2 TO ALT CONNECT
6 11 1 LOOM
PMG 15
4
2
Z1-N4 WH-18
X1-N5 WH-18
2
3 TO EM10
E1 F+ 9 4
16 3 Z2-N3 WH-18 4 MODULE
12 5
E2 F-
7
JHZ
A- A+ A A
A
SHEET 3 A
SHEET 4
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A A
THIS SCHEMATIC IS FOR THE C13, C15 AND C18 GENERATOR SET WITH EMCP4.1/4.2 ELECTRICAL SYSTEM
Do not operate or work on this product unless you have MEDIA NUMBER: UENR7848-01
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 456-7581, CHANGE: 05, VERSION: DK
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or Components are shown installed on a fully operable generator set in a non powered state.
death. Proper care is your responsibility.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
14 13 12 11 10 9 8 7 6 5 4 3 2 1