Documentation of Plant

Control and Instrumentation

©2006 Fisher-Rosemount Systems, Inc. Process Control

Slide 3 - 1 Documentation of Plant
Typical Documentation
Æ Plot Plan – Physical layout of plant
Æ Process Flow Diagram – Major pieces of
equipment in a process area and design
operating condition
Æ P&ID – Shows the piping and instrumentation that
will be installed
Æ Loop Sheet – Details field wiring and
instrumentation details.

©2006 Fisher-Rosemount Systems, Inc. Process Control

Slide 3 - 2 Documentation of Plant
Example – Process Flow Diagram

©2006 Fisher-Rosemount Systems, Inc. Process Control

Slide 3 - 3 Documentation of Plant
Example – P&ID

©2006 Fisher-Rosemount Systems, Inc. Process Control

Slide 3 - 4 Documentation of Plant
Example – Loop Sheet

©2006 Fisher-Rosemount Systems, Inc. Process Control

Slide 3 - 5 Documentation of Plant
Example - Loop Sheet

©2006 Fisher-Rosemount Systems, Inc. Process Control

Slide 3 - 6 Documentation of Plant
Example – Loop Sheet

©2006 Fisher-Rosemount Systems, Inc. Process Control

Slide 3 - 7 Documentation of Plant
Example – Loop Sheet

©2006 Fisher-Rosemount Systems, Inc. Process Control

Slide 3 - 8 Documentation of Plant
Example – Loop Sheet

©2006 Fisher-Rosemount Systems, Inc. Process Control

Slide 3 - 9 Documentation of Plant
ISA S5.1 Tag Number Convention
TYPICAL TAG NUMBER
TIC 103 - Instrument Identification or Tag Number
T 103 - Loop Identifier
103 - Loop Number
TIC - Function Identification
T - First-letter
IC - Succeeding-Letters
EXPANDED TAG NUMBER
10-PAH-5A - Tag Number
10 - Optional Prefix
A - Optional Suffix
Note: Hyphens are optional as separators
©2006 Fisher-Rosemount Systems, Inc. Process Control
Slide 3 - 10 Documentation of Plant
ISA S5.1 IDENTIFICATION LETTERS
First-letter Succeeding- Letters
Measured or Initiating Modifier Readout Output Modifier
variable function function
A Analysis
C Control
D Differential
F Flow Rate Ratio
H Hand High
I Current Indicate
L Level Low
P Pressure, vacuum
Q Quantity Totalizer
S Safety Switch
T Temperature Transmit
V Vibration Valve, Damper
z Position Actuator
©2006 Fisher-Rosemount Systems, Inc. Process Control
Slide 3 - 11 Documentation of Plant
Examples – Typical Letter Combination

Æ AIC, AI, AT, AY

Æ FRC, FIC, FC, FY, FE,FQI
Æ II, IIC, IT
Æ LIC, LI, LT, LE,
Æ PIC, PC, PCV, PI, PSH, PIT, PSL
Æ TIC,TCV, TI, TSH, TE, TY
Æ ZC, ZSH, ZSL ZT

©2006 Fisher-Rosemount Systems, Inc. Process Control

Slide 3 - 12 Documentation of Plant
ISA S5.1 Instrument Line Symbols

Æ Instrument supply
or connection to process
Æ Pneumatic Signal
Æ Electric Signal
Æ Internal System Link

©2006 Fisher-Rosemount Systems, Inc. Process Control

Slide 3 - 13 Documentation of Plant
ISA S5.1 General Instrument or Function Symbol

Discrete Instrument,
field mounted

Discrete instrument,
accessible to operator

Shared display,
shared control

©2006 Fisher-Rosemount Systems, Inc. Process Control

Slide 3 - 14 Documentation of Plant
ISA S5.1 Valve Body, Damper Symbols

General Symbol

Rotary Valve

Globe Valve

Damper

©2006 Fisher-Rosemount Systems, Inc. Process Control

Slide 3 - 15 Documentation of Plant
ISA S5.1 Actuator Symbols
Æ Diaphragm, spring-
opposed

M
Æ Rotary Motor

D
Æ Digital

TY I/P
Valve Actuator with
Electro-pneumatic
converter
©2006 Fisher-Rosemount Systems, Inc. Process Control
Slide 3 - 16 Documentation of Plant
ISA S5.1 Symbols for Other Devices
Restricting Orifice, With
Flow Transmitter FT

Hand Valve

FT
Inline Measurement

Measurement Element TE

©2006 Fisher-Rosemount Systems, Inc. Process Control

Slide 3 - 17 Documentation of Plant
ISA 5.5 Process Symbols
Vessel, Jacketed Vessel,
Reactor

Atmospheric Tank, Storage

Heat Exchange

Agitator

Pump

©2006 Fisher-Rosemount Systems, Inc. Process Control

Slide 3 - 18 Documentation of Plant
Example – Basic Neutralizer Control System
Feedforward
Summer RSP
FT FC
Σ 2-1 2-1
Signal
FT Characterizer
1-1
AC Reagent
f(x) Stage 2
1-1
FC Reagent
1-2 Stage 1 *1
AT
*1 1-1
FT
Static Mixer
1-2
Feed
20
pipe AC
diameters 2-1
Neutralizer
*1 - Isolation valve closes when control valve closes
AT
2-1

Discharge
20
pipe
©2006 Fisher-Rosemount Systems, Inc. diameters Process Control
Slide 3 - 19 Documentation of Plant
Basic Column Control System
PC
3-1 Feedforward summer
LC LT
FT3-3 Σ 3-1 3-1
Vent
Feed Tank
RSP
FC RSP FC
Distillate
3-1 3-2
Receiver
PT
3-1 FT FT
3-1 3-2
Reflux Overheads
Feedforward summer
FC
3-3 FT3-3 Σ
Signal Characterizer
RTD
FT
3-3 Column TT TC
Feed Tray 6 f(x) 3-2
3-2
Storage Tank
FC LC
3-4 3-2 RSP
FC
3-5
FT LT
3-4 3-2
Steam FT
©2006 Fisher-Rosemount Systems, Inc. Process Control
Slide 3 - 20
3-5
Documentation of Plant
Example – Batch Reactor Control System
PC
1-3
TC
1-3 PT
1-3
FC TT
1-3 1-3 Vent System

Eductor
PC
FT 1-1
1-3
Anti-Foam Coolant

FC PT
1-2 1-1 TC TT
1-2 1-1
FT TC RSP
1-2 1-1
Feed B
FC TT
1-1 1-2

FT Coolant
1-1 LT LC
Feed A Batch Reactor 1
1-2 1-2

©2006 Fisher-Rosemount Systems, Inc. Discharge

Process Control
Slide 3 - 21 Documentation of Plant
Continuous Feed and Recycle Tanks
RSP FC
1-1

FT
1-1 Recycle Tank
Makeup Recycle
RSP FC
LC 1-3
LT
1-1 1-1
FT
1-3
Reactor 1

FC
1-4
RC
1-4
Feed Tank PC FT
1-1 1-4
Reactor 1
FC
1-2
PT
1-1
FT
1-2
Reactor 2
©2006 Fisher-Rosemount Systems, Inc. Process Control
Slide 3 - 22 Documentation of Plant