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Energy Geotechnics – Wuttke, Bauer & Sánchez (Eds)

© 2016 Taylor & Francis Group, London, ISBN 978-1-138-03299-6

A parametric sensitivity study on CO2 injection in deep saline aquifers


accounting for hydro-mechanical microfracturing

Alexandru Bogdan Tatomir


Department of Applied Geology, University of Göttingen, Göttingen, Germany

Ingrid Tomac
Department of Structural Engineering, University of California San Diego, USA

Martin Sauter
Department of Applied Geology, University of Göttingen, Göttingen, Germany

ABSTRACT: CO2 -injection in saline reservoirs requires studying of the geomechanical responses to estimate
the mechanical integrity of the reservoir- and cap-rock. Pressure build-up depends on the permeability and
compressibility of the reservoir rocks and fluids. Additionally, CO2 injection-induced pressure increase can
enhance the pre-existing micro-fractures and/or lead to the formation of new cracks. The current study evaluates
the sensitivity of critical parameters for the multiphase CO2 and brine flow in a fractured porous system. Two
numerical simulators are used to solve the CO2 -injection processes at micro- and field-scale.The PFC2D simulator
based on the Discrete Element Method (DEM) is used to model micro-scale stress induced damage, while 2p2c-
DuMux model is used to simulate the multiphase (CO2 -brine) flow in the porous system. This paper demonstrates
the capability of the linked approaches with 2p2c-DuMux -DEM for one case study on the injection of supercritical
CO2 at a pilot site located at Heletz, Israel. First, a parameter sensitivity study on the CO2 injection pressure on
the damage of the reservoir sandstone and caprock is performed. Further, the hydro-mechanical effects of current
pilot scale (10,000 t) CO2 injection and those of an industrial scale (>100,000 t) are compared. The results show
that the sandstone reservoir rock, at in-situ stress and pore-pressures, is likely to suffer failure, which changes
the effective flow properties affecting the plume migration dynamics. The results improve the understanding of
the implications of industrial scale GSC.

Keywords: geological carbon dioxide storage (GCS), deep saline aquifers, discrete element method, micro-
fracturing, permeability change

1 INTRODUCTION (e.g., Luo and Bryant, 2014), while the mechanical


stresses are caused by increased reservoir pressure
Carbon capture and storage (CCS) in geological for- (Hou et al., 2012; Rutqvist et al., 2008). As a result,
mations, or geological carbon storage (GCS), repre- irreversible mechanical changes can create new frac-
sents a viable solution for reducing the increasing tures or reactivate old ones, which constitute leakage
carbon dioxide (CO2) levels in the atmosphere (Bachu, pathways for the CO2.
2015; Celia et al., 2015; Cook et al., 2014; IPCC, The elastic and strength properties of the reservoir
2005). Sandstone rock represents the lithology of rock and induced micro-cracks define the hydro-
approximately 50% of the small-scale GCS injection mechanical behaviour of the reservoir. Brittle and/or
projects (less than 100,000 tonnes of injected CO2), weakly consolidated sandstone reservoir rocks tend to
respectively, 75% of the large scale injection projects fail under the tensile-shear failure mechanism induced
(Cook et al., 2014). by CO2 injection. Real-time crack coalescence pro-
The CO2 injection rates must be selected appropri- cess in sandstone rock has been investigated in several
ately in order to satisfy the economic and operational experimental studies, e.g., (Yang et al., 2015a) and
considerations. However, the rate of injection should numerically using a two-dimensional particle flow
not affect the stability of the system (Eshiet and Sheng, code (PFC2D) (Yang et al., 2015b). Permeability
2013). Large masses of injected CO2 can induce in- changes during rock damage and cracking have been
situ stresses and deformations in the reservoir and the investigated through a number of laboratory experi-
cap rock, which can cause changes of the hydraulic ments (Hu et al., 2010) and studies (Homand-Etienne
properties (Hu et al., 2010). Cooling down of the stor- et al., 1998; Levasseur et al., 2013; Shao et al., 2005).
age formation leads to temperature induced stresses Yang et al., (2015a) define a relationship between

223
permeability and deformation, identifying five phases. over years (Liu et al., 2011). Rathnaweera et al. (2016)
A recent review of advancement of permeability evolu- found that the significant rock mass mineralogical
tion models for fractured porous media is given in (Ma, structure alterations enhance the permeability of the
2015). Fluid permeability of sedimentary rocks in a aquifer by the long term CO2 reaction. The pore struc-
complete stress-strain process is discussed in (Wang ture changes caused by the CO2 reaction also affect
and Park, 2002). the effective stress response of the aquifer rock mass
Standard macroscopic multiphase multi-component (Rathnaweera et al., 2016).
models usually do not take into account the changes In this study two numerical simulators are used to
in hydraulic parameters (e.g., permeability) occurring solve the CO2 -injection processes at micro- and field-
during the injection of fluid (Class et al., 2009, 2002; scale. The PFC2d simulator based on the Discrete
Nordbotten et al., 2012; Tatomir et al., 2011). Never- Element Method (DEM) is used to model micro-
theless, there are several coupled numerical models scale stress induced damage, while the two-phase
to account for thermos-hydro-mechanical processes two-component (2p2c) model within the numerical
under multi-phase conditions (e.g., Hou et al., 2012; toolbox DuMux is used to simulate the field-scale
Rutqvist et al., 2008, 2002; Rutqvist and Tsang, 2002). multiphase/multi-component (CO2 -brine) flow and
The literature review has shown that the rock transport in the (fractured) porous system.
permeability evolution is directly related to the dis- The objective of this paper is to investigate the capa-
tribution, opening and coalescence of induced micro- bility of the linked approaches with DuMux -DEM for
cracks. Furthermore, the determination of hydraulic one case study on the injection of supercritical CO2 at
and poroelastic properties with the evolution of rock a pilot site located at Heletz, Israel. First, a parame-
damage is a challenging research topic. ter sensitivity study on the CO2 injection pressure on
Numerical and theoretical work has been performed the damage of the reservoir sandstone and caprock is
to study damage of the basement rock and caprock performed. Further, the hydro-mechanical effects of
during a CO2 injection by several researchers. Rutqvist current pilot scale (10,000 t) CO2 injection and those
and Tsang (2005) used coupled TOUGH2-FLAC3D of an industrial scale (>100,000 t) are compared.
computer codes to study hydromechanical changes in
a caprock during CO2 disposal in brine formations.
They obtained a general reduction in the effective mean 2 METHODOLOGY
stress in the lower part of the caprock, indicating a
possible rock failure. Shear reactivation seems to be 2.1 Simulation environment
more likely than the probability of fracturing and shear
under poro-elastic stresses induced by slow increase The two codes are coupled sequentially; the output of
in pressure during the injection period (Rutqvist, Wu, one code being used by the other. DuMux two-phase
Tsang, & Bodvarsson, 2002). Cerasi and Walle (2016) two-component model simulates the reservoir-scale
conducted tests on weak sandstone outcrop samples, supercritical CO2-brine flow and uses an input func-
in order to assess whether sequences of injection of a tion obtained from the DEM model, which relates local
pore fluid and shut-in could have a destabilizing effect porosity and permeability to the fluid pressure and the
on the borehole wall of the hollow cylinder specimen. degree of damage. The general simulation procedure
The tests showed no signs of fatigue weakening under is illustrated in Figure 1.
cycling injection, for low injection pressure and high A relationship between permeability change and
confinement of the sample (Cerasi and Walle, 2016). stress is determined with the PFC2D model to be used
Large CO2 injection over 10 000 years’ period was by the large(field)-scale 2p2c-Dumux simulator. How-
modeled by Liu et al. (2010). However, the emphasis ever, PFC2D model uses as first input the pressure
is given to hydro mechanical and chemical processes ranges attained in the reservoir due to CO2 injection,
calculated with no hydro-mechanical effects by the
2p2c model.

2.2 Discrete element method (DEM)


The DEM defines a system of particles that are repre-
sented by finite spherical or discs particles and walls in
PFC2D . The calculation cycle in PFC2D (Cundall and
Strack, 1979; Itasca, 2004) is a time-stepping algo-
rithm that consists of the repeated application of the
Law of Motion to each particle, a Force-displacement
Law to each contact, and a constant updating of wall
positions.The motions of particles and walls are solved
using the explicit finite difference scheme.
The Bonded-particle model (BPM) for rock is intro-
duced in PFC2D with the pre-scribed procedures that
Figure 1. Schematic representation of the modelling work- are used to determine the mechanical parameters of
flow DuMux – PFC2D . the synthetic rock mass (Potyondy, 2007; Potyondy

224
and Cundall, 2004). The parallel bond is a component processes in porous media build as a modular tool-
within the particle contact and can be pictured as a box. The partial differential equations for multiphase
cementitious material at the particles contact that is flow and transport are for solved with grid-based meth-
able to transfer forces and moments from one parti- ods such as the vertex-centered finite volume scheme
cle to another. Such a bond can be envisioned as a (box method, Helmig, 1997; Huber and Helmig, 2000).
set of elastic springs with constant normal and shear The implicit Euler method is applied for the temporal
stiffness uniformly distributed over either a circular discretization. The 2p2c model was benchmarked in
or rectangular cross-section lying on the contact plane several studies, e.g. (Class et al., 2009; Nordbotten
and centered at the contact point. After the parallel et al., 2012).
bond has been created between neighboring particles, The mathematical model on which 2p2c is con-
the relative motion at the contact causes normal and structed comprise the mass balance equations for each
shear stresses to develop within the bonded material, as phase and each component. The starting assumption
a result of the parallel-bond stiffness. If either of these is that the medium is a continuum where the extended
stresses exceeds its corresponding maximum strength, Darcy’s law (Bear, 1972; Helmig, 1997) is valid.
the parallel bond breaks. The parameters required to The resulting set of equations are closed with the
model the parallel bond are normal and shear strength constitutive relationships for capillary pressure and
and stiffness. knowing the sum of saturations is 1. A description of
Mechanical parameters of the resulting solid com- the basic mathematical model for 2p2c is given in for
prised of the bonded particles are modeled indirectly instance in (Flemisch et al., 2011), or in (Tatomir et al.,
by implementing an iterative procedure for obtaining 2015) an extension of 2p2c to include reactive tracer
the parallel bond parameters. For rock mass modeling, transport. The 2p2c standard model as provided in the
usually the Direct tension test, the Brazilian test, the free open-source repository (www.dumux.org) is fur-
unconfined compression tests (UCS) and the triaxial ther developed to account for the permeability changes
tests are used. induced by the pressure effects of CO2 injection.
A fracture can propagate within the bonded parti-
cles assembly by breaking the bonds between parti-
cles. For low porosity solids the flow pathways may 2.4 Heletz sandstone reservoir
be assumed to consist of parallel-plate channels at Heletz, Israel (Niemi et al., 2016; Tatomir et al., 2016)
contacts accompanied with artificial fluid reservoirs is the location for an onshore deep saline CO2 stor-
scheme for calculation (Figure 2). age pilot site. ‘Heletz sandstone’ is the building unit
The aperture of such a channel is proportional to the of the deep saline CO2 storage pilot site. The physi-
normal displacement at corresponding contacts. In the cal and geomechanical properties of Heletz sandstone
case of bonded material, the channel opening will not are given in (Edlmann et al., 2016; Elhami et al.,
increase from its initial value unless the bond is broken, 2016; Niemi et al., 2016; Tatomir et al., 2016). A
and the adjacent particles distance increases. Pressures series of destructive and non-destructive tests have
stored in fluid reservoirs are updated during the fluid been performed on core sample material showing that
calculation, and act on the surrounding particles as the reservoir sandstone is extremely weak with respect
equivalent forces. Each channel is a link between two to its depth of deposition (>1600 m) (Elhami et al.,
adjacent fluid reservoirs. As far as the fluid is con- 2016). The sandstone is poorly cemented and little
cerned, the channel is equivalent to a parallel-plate consolidated as shown by SEM images in Figure 3.
channel, with the length L, the aperture a, and the unit Small micro-cracks (1–5 mm long) are present acting
depth in the out-of-plane dimension. as preferential flow paths and influencing the hydraulic
behaviour.
2.3 Two phase two component (2p2c) simulator
(DuMux )
The two phase two component simulator isother-
mal (2p2c) model is developed in the DuMux
(www.dumux.org) numerical toolbox (Flemisch et al.,
2011). DuMux is a simulator for flow and transport

Figure 3. Heletz sandstone core sample analysis from CO2


Pilot Site. Thin section and SEM images showing the mineral
conglomerate of quartz grains interconnected by clayey and
carbonatic cement. Right hand side: μCT image revealing a
Figure 2. The BPM scheme with fluid channels and reser- micro-crack (after Tatomir et al., 2016).
voirs for hydraulic fracturing.

225
From permeameter tests on the sandstone sample Viscous fluid flows into the specimen at a constant
tested under triaxial compression it was found that flow rate on the left boundary, and the pressure dif-
the permeability is not a constant, but changes with ferences across the model are recorded at prescribed
the stress and strain in the rock. (Yang et al., 2015a) times during the test. The final pressure difference is
came to similar observations. However, is varying recorded following the test convergence, as shown in
between 50 and 700 mD. An accepted value obtained Figure 6.
from pumping tests is 400 mD which is going to The numerical relationship between the initial
be used in this study. The porosity is 23.2%. The average synthetic rock permeability and the model
Brooks-Corey (BC) parameters for capillary pressure-
saturation relationship are λ = 0,762 and entry pres- Table 1. Micro-mechanical properties of BPM,
sure Pe = 3861,2 Pa. These parameters are obtained Rmin = minimum particle radius; Rmax = maximum par-
from core experiments and showed high variability ticle radius; fi = particle friction coefficient; Pb_kn = parallel
(Niemi et al., 2016). bond normal stiffness; Pb_ks = parallel bond shear stiffness;
Pb_sstr = parallel bond shear strength; Pb_nstr = parallel bond
normal strength.

3 RESULTS Parameter Value

3.1 DEM sandstone model calibration Rmin (mm) 0.00025


2D Rmax /Rmin (−) 1.66
Text PFC synthetic sandstone mechanical properties fi (−) 0.5
are matched with the available data from the labora- γ (kg/m3 ) 2670.0
tory tests performed on the Heletz sandstone and for Pb_kn (GPa) 10.0
weakly bonded sandstones (Tatomir et al., 2016. In Pb_ks (GPa) 3.5
press; (Elhami et al., 2016; Haimson and Lee, 2004; Pb_sstr (MPa) 44.0 ± 15
Lin et al., 2009). The obtained micro and macro param- Pb_nstr (MPa) 10.0 ± 3.5
eters are shown in Tables 1 and 2. The boundary and
initial conditions, as well as, the CO2 parameters are
shown in Tables 3 and 4. Figure 4 shows the initial and Table 2. Macro-mechanical properties of BPM compared
boundary conditions. to the average granite and sandstone (Elhami, Ask, & Matts-
The permeability of the synthetic sandstone son, 2016; Haimson & Lee, 2004; Lin, Fakhimi, Haggerty, &
depends on the particle size and the initial aperture Labuz, 2009; Tatomir et al., 2016. In press).
of the fluid channels. Therefore, it is not possible to
directly set the initial permeability. Modeling perme- Tensile Young’s Fracture Poisson’s
ability laboratory tests permits obtaining an average Setting Strength Modulus Toughness Ratio
DEM model permeability. Simulation of permeability σt E KIC √ ν
(MPa) (GPa) (MPa m) (−)
tests in PFC2D uses the constant flow technique, which
is suitable for testing low permeability geo-materials
PFC2D 3.1 31.9 0.24 0.23
(Nakajima, Takeda, & Zhang, 2007; Olsen, 1966). The Sandstone
Darcy flow equation is used for determining the aver- Heletz 1.8–4.4 24.0–32.0 0.28 0.22
age permeability of the tested rock sample with the
prescribed initial width of fluid flow channels. Dur-
ing cycling, the bond-breakage is disabled by setting
the bond strengths unrealistically high. The no bond- Table 3. Boundary conditions of the model, where x is hori-
breakage model enables use of high flow rates and low zontal axes and y is vertical axes in the model (representation
of two dimensional field conditions, x is in the direction of
fluid dynamic viscosities, which aids in computational the fluid flow and horizontal, y is vertical).
time saving. The tested rock sample has dimensions
0.015 × 0.015 m (Figure 5). Parameter Magnitude

σmin (MPa) 16.4


σmax (MPa) 1.66
pp (MPa) 15.7

Table 4. Fluid injection properties (single-phase flow).

Parameter Magnitude

μ (Pa·s) 52.64·10−6
ρ (kg/m3 ) 662.08
Figure 4. Initial, boundary conditions and the DEM model
E (MPa) 32.26
size for lightly cemented sandstone.

226
Figure 8. Gas flow into the saturated sample, where
the left hand boundary pressure is a) Pg = 17,0 MPa, b)
Figure 5. Initial and final DEM model snapshot for perme- Pg = 20,0 MPa, c) Pg = 25,0, MPa, d) Pg = 30,0 MPa and
ability measurement. reservoir initial pore pressure is Pp = 15,6 MPa.

Figure 6. Initial permeability testing example of the syn-


thetic sandstone without bond breakage.

Figure 9. Pressure profiles across the 50 cm wide sample at


early times (t1 = 1377 s, t2 = 2760 s) for the left-hand fixed
pressures Pg = 17.0 MPa, Pg = 20.0 MPa, Pg = 25.0 MPa
and Pg = 30.0 MPa.

Figure 4 (maximum compressive stress is in the verti-


cal direction σv,max = 42.7 MPa, minimum horizontal
compressive stress σv,min = 15.7 MPa). The horizontal
Figure 7. The numerical relationship between the initial in-situ total stress is estimated based on the earth pres-
average synthetic rock permeability and the initial fluid sure at rest K0 = 1 − sin φ, with the internal sandstone
channel aperture in the model.
friction angle of φ = 38◦ . The in-situ stresses are cal-
culated based on the total unit weight of the sandstone
parameter of initial fluid flow channel is estab- material at the depth of h = 1600 m. The initial pore
lished and shown in Figure 7. Initial synthetic pressure is obtained using the unit weight of the water
rock permeability is calibrated for published val- and depth h = 1600 m, and is Pp = 15.6 MPa.
ues of average grain size and measured permeability The wellbore is assumed to be on the left side of
(k = 3.95 · 10−13 m2 = 400 mD) of the Heletz sand- the model. Green colored area represents the saturated
stone (Tatomir et al., 2016. In Press; Elhami et al., sandstone, while blue lines are broken parallel bonds
2016). between DEM particles. The broken bonds denote the
micro-cracks and damage caused by infiltration of
pressurized gas into rock. The simulations were estab-
lished for a small time, in order to observe the effect
3.2 Sandstone permeability and gas pressure
of pressure to rock damage.
relationship DEM modeling
Figure 9 accompanies the Figure 8, where the actual
The DEM synthetic sandstone model was used to pressure profiles are plotted across the width of the
investigate effects of gas pressurization on micro- model at times 22.95 and 45.9 min after beginning of
mechanical damage and permeability evolution. Fig- injection. It can be observed that differences in the
ure 8a-d shows the vertical two dimensional section pressure profiles are indeed recognizable.
of the sandstone near the wellbore, with dimensions The area where micro cracks occurred due to
50 × 50 cm. Boundary far-field total stress field in gas pressurization is isolated for permeability mea-
imposed to the model are the same as specified in surements. First, a set of new significantly smaller

227
Figure 10. Figure 7. Micro cracks developed in the biaxi-
ally compressed sample with initial dimensions 15 × 15 cm,
where σv,max = 42.7 MPa and σh,min = 15,7 MPa, for gas
pore pressures a) Pg = 17.0 MPa, b) Pg = 20.0 MPa and c)
Pg = 25.0 MPa.

Figure 12. a) CO2 pressure spatial distribution after 10 hour


of injection; b) CO2 Saturation spatial distribution after 40
days of injection.

Figure 11. Horizontal permeability change in the


biaxially confined sample, where σv,max = 42.7 MPa
and σh,min = 15.7 MPa, for gas pore pressures Pg =
17.0–25.0 MPa (kin = 3.95 · 10−13 m2 = 400 mD).

synthetic sandstone models are subjected to the same


initial and boundary conditions. Second, the pore pres-
sure is increased thorough the entire model which is
cycled for some time to reach equilibrium. The devel-
opment of micro cracks is evident for even small
pore pressure increase, indicating breakage of bonds
between DEM particles or sandstone grains. Figure
10 shows micro cracks (blue lines) in the pressurized
models. It can be also observed that the higher pore
pressure in Figure 10c causes larger deformation of the
model in the horizontal direction with the minimum
far-field confinement.
After obtaining the equilibrium of the model, the
permeability is measured in the horizontal direction.
The obtained relationship between the gas pressure
and the new average model horizontal permeability
is shown in Figure 11.
Figure 13. Comparison between static and dynamic –
hydro-mechanical (HM) models expressed as parameter vari-
3.3 Field scale CO2 migration ation with time at location x = 50 m, y = 50 m from the
injection well on top of the reservoir (z = 15 m): a) CO2
Following the DEM micro-scale models, the forward saturation; b) CO2 pressure; c) change in permeability.
simulation of CO2 injection at the field-scale. Due to
its symmetry the domain size of the modeled reservoir
is reduced to a 400 m by 400 m (with 15 m thickness), function (hydro-mechanical model) and another one
which only one quarter of the entire domain. with no permeability change (static model).The results
The first (static) field-scale CO2 saturation and are depicted in Figure 13. It can be observed that the
pressure profiles resulted from 2p2c model with a CO2 front does suffer almost no change. However, the
constant injection rate of 10 t/h are shown in Fig- changes in non-wetting phase permeability are visible
ure 12a) and b) and the corresponding breakthrough even though they are quite small (16.15 MPa in the
curves (non-wetting saturation – Sn and pressure – pn) HM model and 16.05 in the static model). Permeabil-
in Figure 14. The influence of the hydro-mechanical ity changes are plotted in Figure 13c. As expected the
effects on the reservoir performance is identified by static model has no change due to pressure whereas
comparing a numerical model using the permeability the HM model increases from 4e-13 to 5e-13 m2 .

228
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location of the injection well. of Injectivity and Formation Integrity Due to Pressure
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In spite of the fact that lot of research has been done Edlmann, K., Niemi, A., Bensabat, J., Haszeldine,
on chemical damage of sandstone formations dur- R.S., McDermott, C.I., 2016. Mineralogical proper-
ing CO2 injections, relatively little effort has been ties of the caprock and reservoir sandstone of the
dedicated to better understanding of the mechanical Heletz field scale experimental CO2 injection site,
damage in weak sandstones due to high gas pressure Israel; and their initial sensitivity to CO2 injec-
during injection. This paper shows results of DEM tion. International Journal of Greenhouse Gas Control.
modeling of Heletz sandstone samples which are sub- doi:10.1016/j.ijggc.2016.01.003
jected to different pore pressure increases due to CO2 Elhami, E., Ask, M., Mattsson, H., 2016. Physical-
and geomechanical properties of a drill core sam-
injection. It was found that increased pore pressures
ple from 1.6 km depth at the Heletz site in Israel:
cause mechanical damage in forms of breaking bonds Some implications for reservoir rock and CO2 stor-
between sandstone and causing increase in formation age. International Journal of Greenhouse Gas Control.
permeability. Significant micro cracking was accom- doi:10.1016/j.ijggc.2016.01.006
panied with deformation of the samples in the direction Eshiet, K.I.-I., Sheng, Y., 2013. Carbon dioxide injection and
of minimum in-situ stress at high pressures. associated hydraulic fracturing of reservoir formations.
Environ Earth Sci 72, 1011–1024. doi:10.1007/s12665-
013-3018-3
Flemisch, B., Darcis, M., Erbertseder, K., Faigle, B., Lauser,
ACKNOWLEDGEMENTS A., Mosthaf, K., Müthing, S., Nuske, P., Tatomir, A.,
Wolff, M., Helmig, R., 2011. DuMux: DUNE for multi-
This research has received funding from the European {phase, component, scale, physics, …} flow and trans-
Community’s 7th Framework Programme through the port in porous media. Advances in Water Resources 34,
TRUST (Grant agreement no. 309067) project. 1102–1112. doi:10.1016/j.advwatres.2011.03.007
Haimson, B., Lee, H., 2004. Borehole breakouts and com-
paction bands in two high-porosity sandstones. Interna-
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