CONTRACTOR DOCUMENT REVIEW CIVIL

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BY DATE :
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OUT : COMM No :

2 B Jan, 23 2017 ISSUED FOR PLN APPROVAL NAP NAP AS

1 B Aug, 24 2016 SECOND ISSUED FOR PLN APPROVAL NAP NAP AS
0 C Jun, 10 2016 FIRST ISSUED FOR PLN APPROVAL NAP NAP AS
DR CH
No: STATUS DATE PREVISION AND RECORD ISSUE DSG PDE APP
N K

PT. PLN (PERSERO)

PUSAT ENJININIRING KETENAGALISTRIKAN
PLN DWG No :  1 0 0 9 8 - 0 0 - C 5 4 - U Z R - 0 0 0 1 - 0 1 - 0 

LONTAR EXTENSION COAL FIRED STEAM POWER REV

PLANT (1 x315 MW) 3

CODE
COAL UNLOADINF JETTY, STRUCTURE DESIGN
CALCULATION REPORT
AREA
TABLE OF CONTENTS:

Page :
TABLE OF CONTENTS:.....................................................................................................................................i
List of Figure :................................................................................................................................................ii
1. GENERAL...............................................................................................................................................0
1.1 INTRODUCTION.............................................................................................................................1
1.2 PROJECT NAME.............................................................................................................................1
1.3 PROJECT LOCATION.......................................................................................................................1
1.4 SCOPE OF DESIGN..........................................................................................................................2
1.4.1 Foundation (Piling).......................................................................................................................4
1.4.2 concrete structure........................................................................................................................4
1.4.3 Finishing Work..............................................................................................................................4
1.5 DESIGN CRITERIA...........................................................................................................................4
1.5.1 Barge specification (Ship particular)................................................................................................4
1.5.2 material unloading system..............................................................................................................5
1.5.3 Concrete section analysis.................................................................................................................5
1.5.3.1 Ultimate strength of concrete element.....................................................................................5
1.5.3.2 Strength reduction factor..........................................................................................................5
1.5.3.3 Acceptance criteria....................................................................................................................5
1.6 REFERENCE’S.................................................................................................................................6
1.7 DESIGN CODE AND STANDARD......................................................................................................6
1.8 DESIGN TOOLS (SOFTWARE)..........................................................................................................6
2. STRUCTURE LOAD STUDY......................................................................................................................7
2.1 Gravitation load.............................................................................................................................8
2.1.1 Dead Load (D1).....................................................................................................................8
2.1.2 Super Imposed dead load (SIDL)................................................................................................10
2.1.2 Floor Live load (l1)......................................................................................................................15
2.2 Lateral load..................................................................................................................................17
2.2.1 Berthing Load......................................................................................................................17
2.2.2 Wind Load (W).........................................................................................................................23
2.2.4 Current load :.............................................................................................................................23
2.2.4 Seismic Load (E).........................................................................................................................26

i
 2.3 Loading combination...................................................................................................................31
3. STRUCTURE ANALYSIS...........................................................................................................................7
3.1 Boundary condition.....................................................................................................................29
3.2 Foundation (Pile) Joint reaction..................................................................................................30
3.3 Displacement...............................................................................................................................31
3.4 Mode shape and natural Period..................................................................................................32
4. STRUCTURE DESIGN..............................................................................................................................7
4.1. Concrete design................................................................................................................................34
4.2 PILING DESIGN.............................................................................................................................40
4.2.1 Pile bearing capacity calculation as follow (Mayerhoff):.....................................................40
4.2.2 Checking piling lateral capacity...........................................................................................44
3.3.3 Battered pile capacity:.........................................................................................................46
4.2.3 Pile group efficiency :..........................................................................................................47
4.3. FLOOR SLAB DESIGN....................................................................................................................50
4.3.1 Slab boundary conditions....................................................................................................50
4.3.2 Slab design...........................................................................................................................50
4.3.3 Precast slab design..............................................................................................................54
4.4 DESIGN PILE-CAP AND CORBEL....................................................................................................61
4.4.1 Design “Pile cap P1”................................................................................................................61
4.4.2 Design “Pile cap P2”................................................................................................................63
4.4.3 Design “corbel”........................................................................................................................65
5. Appendix...............................................................................................................................................6
Appendix -1 . Design reference.................................................................................................................7
Appendix -2 . Bor Log ( Soil Investigation report ).....................................................................................7
Appendix -3 . As Built Drawing..................................................................................................................7

List of Figure :

Figure 1- 1 Project Location..............................................................................................................................................1

Figure 1- 2 Extension layout plan.....................................................................................................................................2
Figure 1- 3 Isometric view.................................................................................................................................................2
Figure 1- 4 Top View.........................................................................................................................................................3
Figure 1- 5 Elevation View................................................................................................................................................3
Figure 1- 6 Cross section...................................................................................................................................................3
Figure 1- 7 Gantry crane grab unloading.........................................................................................................................5
Figure 2- 1 Isometric View................................................................................................................................................8

ii
Figure 2- 2 Self weight assignment..................................................................................................................................9
Figure 2- 3 Floor slab self weight.....................................................................................................................................9
Figure 2- 4 Pile cap, fender beam selfweight.................................................................................................................10
Figure 2- 5 Conveyor dead load diagram.......................................................................................................................11
Figure 2- 6 Conveyor support Load................................................................................................................................11
Figure 2- 7 Fender and bollard Load (SIDL).....................................................................................................................11
Figure 2- 8 Gantry crane whell force..............................................................................................................................12
Figure 2- 9 wheel force condition stage 2.......................................................................................................................12
Figure 2- 10 wheel force condition stage 3....................................................................................................................13
Figure 2- 11 Gantry crane wheel force-1 (D6a).............................................................................................................13
Figure 2- 12 Gantry crane wheel force-2 (D6b)..............................................................................................................14
Figure 2- 13 Gantry crane wheel force-3 (D6c)..............................................................................................................14
Figure 2- 14 Gantry crane wheel force-4 (D6d).............................................................................................................14
Figure 2- 15 (L1) D load -1...............................................................................................................................................16
Figure 2- 16 (L2) D load -2..............................................................................................................................................17
Figure 2- 17 (L3) T Load..................................................................................................................................................17
Figure 2- 18 Fender performance curve.........................................................................................................................19
Figure 2- 19 Installation pitch of Fender........................................................................................................................20
Figure 2- 20 Berthing Load definitions...........................................................................................................................23
Figure 2- 21 Mooring Load.............................................................................................................................................24
Figure 2- 22 Design pitch of bollard...............................................................................................................................25
Figure 2- 23 Diagram response spectra (puskim PU).....................................................................................................26
Figure 2- 24 Seismic Load specification.........................................................................................................................27
Figure 2- 25 Earthquake Load (EXP)..............................................................................................................................28
Figure 2- 26 Earthquake Load (EXN)..............................................................................................................................28
Figure 2- 27 Earthquake Load (EYP)...............................................................................................................................29
Figure 2- 28 Earthquake Load (EYN)..............................................................................................................................29
Figure 2- 29 Seismic load (EXP) story force, shear.........................................................................................................30
Figure 2- 30 Seismic load (EXN) story force, shear........................................................................................................30
Figure 2- 31 Seismic load (EYP) story force, shear.........................................................................................................30
Figure 2- 32 Seismic load (EYN) story force, shear.........................................................................................................31
Figure 2- 33 Loading Combination.................................................................................................................................35
Figure 3- 1 Pile spring condition.....................................................................................................................................30
Figure 3- 2 sLCB27 Maximum displacement ( X–Direction = -6.99 mm ).......................................................................31
Figure 3- 3 sLCB28 Maximum displacement ( Y–Direction = 19.09 mm )......................................................................31
Figure 3- 4 sLCB29 Maximum displacement ( Y–Direction = -6.99 mm ).......................................................................32
Figure 3- 5 sLCB30 Maximum displacement ( X–Direction = 19.09 mm )......................................................................32
Figure 3- 6 Mode shape-1, Frequency 1.0711617 cycle/sec, Natural Period = 0.933117 sec......................................33
Figure 4- 1 Concrete material specification...................................................................................................................34
Figure 4- 2 Pipe material specification...........................................................................................................................34
Figure 4- 3 Typ. pile cap Detail.......................................................................................................................................47
Figure 4- 4 Floor slab layout plan..................................................................................................................................50
Figure 4- 5 Slab Loading type - 1....................................................................................................................................51
Figure 4- 6 Slab loading type -2.....................................................................................................................................51
Figure 4- 7 Slab loading type -3.....................................................................................................................................52
Figure 4- 8 M.PIGEAUD CURVATURE.............................................................................................................................54
Figure 4- 9 Precast Slab plan..........................................................................................................................................54
Figure 4- 10 Moment diagram store stage....................................................................................................................55
Figure 4- 11 Store stage Shear diagram........................................................................................................................55
Figure 4- 12 Erection stage Moment diagram...............................................................................................................55
Figure 4- 13 Erection stage Shear diagram....................................................................................................................56
Figure 4- 14 Construction stage Moment diagram........................................................................................................56
Figure 4- 15 Construction stage Shear diagram............................................................................................................56
Figure 4- 16 Precast Slab plan........................................................................................................................................57
Figure 4- 17 Typ Pile cap P1...........................................................................................................................................61
Figure 4- 18 Typ Pile cap P2...........................................................................................................................................63

iii
Figure 4- 19 Corbel.........................................................................................................................................................65

List of Table :

Table 1-1 Design reference all available data including:_________________________________________________6

Table 2-1 Ship particular__________________________________________________Error! Bookmark not defined.
Table 3-1 Concrete structure volume and weight :______________________________Error! Bookmark not defined.
Table 3-2 Fender performance list :________________________________________________________________19
Table 3-4 Soil layer properties data_______________________________________________________________29

iv
1. GENERAL
1.1 INTRODUCTION

In accordance with the request from PT.SSP as contractor of the PT.PLN, PLTU BANTEN-3, Lontar
(1x315 MW) Tanggerang, We propose to do the engineering basic and detail design for coal unloading jetty
extension (25 x 130)m.

1.2 PROJECT NAME

LONTAR EXTENSION COAL FIRED STEAM POWER PLANT (1x315 MW)

1.3 PROJECT LOCATION

The project is located at the coordinate of N-6.05 ; E-106.43. Map on figure 1.1 shows the location of the
project at Teluk Naga Tanggerang, Banten, west Java Republic of Indonesia. The location is shown on figure
below:

Figure 1-1 Project Location

1.4 SCOPE OF DESIGN

This design is for unloading Jetty extension including the foundation (piling) and structure design
Figure 1-2 Extension layout plan

Figure 1-3 Isometric view

Figure 1-4 Top View

 Figure 1-5 Elevation View

Figure 1-6 Cross section

1.4.1 Foundation (Piling)

Steel pipe pile (spiral welded pile), with cathodyc protection. Spiral marine coating will be applied on the
upper part of splash zone area.
Steel pipe grade ASTM A 252 – Grade 3
Modulus of elasticity (Es) = 2.038.902,4 kg/cm2
Poisson ratio = 0.3
Tensile strength (Fu) = 455 MPa / 4550 kg/cm2
Yield strength (Fy) = 310 MPa / 3100 kg/cm2

1.4.2 concrete structure

Concrete grade Fc' = 30Mpa, characteristic compressive strength at 28 days.
Rebar, deformed reinforcing steel bar, BJTD-40 fy = 4000kg/cm2.
Rebar, plain reinforcing steel bar, BJTP-24 fy = 2400kg/cm2.
Cemen type V or type I with silica fume admixture contain 92% SIO 2 (Comform to ASTM C 1240) if type
V not available.
1.4.3 Finishing Work
Concrete Curb and fence

1.5 DESIGN CRITERIA

1.5.1 Barge specification (Ship particular)

The barge capacity for loading-unloading material base on available bathymetry will be 12.000 DWT.

Table 1-1 Ship particular

1 Ship type = Barge 300 ft

2 LoA = 377 ft’ = 115 m’
3 Lpp = 321.5 ft’ = 98 m’
4 Breadth = 100 ft = 30.5 m’
5 Deep Mould = 26 ft = 8 m’
6 Draft = 15 ft = 4.5 m’
7 DPL(Displacement tonnage Loadded) = 16000 Ton
8 DPT(Displacement tonage Light) = 4000 Ton
9 DWT = 12.000 Ton
10 Berthing Velocity = 0.15 m/sec
11 Angle of berthing = 10 degree

1.5.2 material unloading system

The crane with 2000 T/h grab ship unloader.

Figure 1-7 Gantry crane grab unloading

1.5.3 Concrete section analysis

1.5.3.1 Ultimate strength of concrete element
For design the concrete element structure, will be verified by using the load and resistance factored design
Method defined in the Indonesian concrete structure design code SNI 03-2847-2002, on which ultimate strength
of concrete section was calculated by assuming an elastic limit condition of concrete section during ultimate
phase.

1.5.3.2 Strength reduction factor

The strength reduction factors applied on this analysis are as follows:
 Bending moments : 0.83
 Shear and tension : 0.75
 Bending with compressive axial force : 0.65

1.5.3.3 Acceptance criteria

The structural acceptance criteria are defined in accordance with SNI 03-2847-2013
Mu≤ϕ Mn
Vu≤ϕ Vn
Nu≤ϕ Nn
Where : Mu = ultimate bending moment
Vu = ultimate shear force
Nu = ultimate axial force
Mn = nominal flexural capacity
Vn = nominal shear capacity.
Nn = nominal axial capacity
strength reduction factor

1.6 REFERENCE’S

Table 1-2 Design reference all, available data including:

Remark
No: Description (Prepared by)

CCCC first harbour consultant

1 General layout drawing
Co.Ltd
Existing jetty asbuilt drawing
-Layout plan, cross section and long section
-Layout of handling technology
-Section drawing C.U. Jetty
2
-Structure drawing of steel pipe pile CCCC first harbour consultant
-Structure drwing of steel rails and conected with fastener Co.Ltd
-Steel rail specification of chinesse standard

- Bathimetric survey data

3 - Bathimetric, hydrologycal and sedimentation survey SOFOCO

-Borlog offshore drilling

4
Gantry crane drawing China Huadian Engineering Co.Ltd
5
Gantry crane operating manual
Indonesia Teluk Naga 3x315 MW Power plant project, 1x2000 T/h China Huadian Engineering Co.Ltd
6
grab ship unloader, operating and maintenance manual (2009)

7 Piling loading test report. Statika ultimit

1.7 DESIGN CODE AND STANDARD

1. Standar Pembebanan untuk jembatan RSN1 T 02 2005

2. Tata cara perencanaan tahan gempa untuk bangunan gedung dan non gedung. SNI 1726:2012
3. Pedoman perencanaan pembebanan SKBI-1.3.53.1987, to be used as the Indonesian standard
of general loading condition for building design.
4. Standard tata cara perhitungan struktur beton untuk bangunan gedung SNI 03-2847-2013, to be
used as the Indonesian code for concrete structure design.
5. ASTM (American Society for Testing and materials), to be used as guidance of standard for the
material specification and testing.

1.8 DESIGN TOOLS (SOFTWARE)

Midas – Gen , licensed