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Bioresource Technology 267 (2018) 650–656

Contents lists available at ScienceDirect

Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech

Mixed culture fermentation of synthesis gas in the microfiltration and T


ultrafiltration hollow-fiber membrane biofilm reactors
Hua-Jie Wanga,c,1, Kun Daib,1, Yun-Qi Wanga, Hou-Feng Wangb, Fang Zhangb,

Raymond Jianxiong Zenga,b,
a
CAS Key Laboratory for Urban Pollutant Conversion, Department of Chemistry, University of Science and Technology of China, Hefei 230026, PR China
b
Centre of Wastewater Resource Recovery, College of Resources and Environment, Fujian Agriculture and Forestry University, Fuzhou, Fujian 350002, PR China
c
School of Environmental and Chemical Engineering, Anhui Vocational and Technical College, Hefei, Anhui 230011, PR China

G R A P H I C A L A B S T R A C T

A R T I C LE I N FO A B S T R A C T

Keywords: The effects of pore sizes on the in-situ utilization of synthesis gas (syngas, H2 and CO) mixed culture fermen-
Synthesis gas tation (MCF) in the hollow-fiber membrane biofilm reactor (HfMBR) are not clear. Thus, the ultrafiltration (R1)
Mixed culture fermentation and microfiltration (R2) HfMBRs were constructed. Syngas was totally consumed within the formed biofilm in
Hollow fiber membrane biofilm reactor R1; contrarily, it accumulated notably in R2. In the batch mode of R1 and R2, volatile fatty acids (VFAs) of
(HfMBR)
acetate, butyrate and caproate were the main metabolites, but the production rate of total VFA in R1
Microfiltration
(61.9 mmol-C/(L·d)) was higher than that of R2 (27.6 mmol-C/(L·d)). In the continuous mode, the R1 perfor-
Ultrafiltration
Volatile fatty acids mance was much better than that of R2, and the biofilm in R2 was even washed out. Furthermore, Clostridium
(30.0%) was the main genus in the enriched biofilm of R1, which converted syngas to VFAs. Thus, the ultra-
filtration membrane shall be the suitable candidate for syngas MCF.

1. Introduction wastes of biomass and sludge are gaining more and more attentions in
the last decades (He et al., 2014; Kan et al., 2016). But, the direct
Exploring the environmental friendly technologies to produce bio- conversion of organic wastes by the biological processes is difficult and
chemicals and biofuels, such as acetate and ethanol, from the organic a significant amount of non-biodegradable material remains in the


Corresponding author at: CAS Key Laboratory for Urban Pollutant Conversion, Department of Chemistry, University of Science and Technology of China, Hefei
230026, PR China.
E-mail address: rzeng@ustc.edu.cn (R.J. Zeng).
1
These authors contributed equally to this work.

https://doi.org/10.1016/j.biortech.2018.07.098
Received 16 March 2018; Received in revised form 18 July 2018; Accepted 19 July 2018
Available online 21 July 2018
0960-8524/ © 2018 Elsevier Ltd. All rights reserved.
H.-J. Wang et al. Bioresource Technology 267 (2018) 650–656

effluent. For example, most of the degradable cellulose and hemi- 2. Materials and methods
cellulose in the biomass are packed with lignin that are resistant to
microbial degradation (Abubackar et al., 2011). And several methods 2.1. HfMBR setup and operational conditions
including acid-based methods and hydrothermal processing are pro-
posed to remove lignin and hemicelluloses (Dai et al., 2018; Jönsson Two HfMBRs were configured with the ultrafiltration (R1, pore size
and Martín, 2016). Gasification to synthesis gas (syngas, mainly CO and 0.02–0.05 μm) and microfiltration (R2, pore size 8–10 μm) hollow-fiber
H2) provides an alternative technology for the utilization of these re- membranes (PureSea Spring Membrane Technology Co. Ltd, China),
calcitrant organic wastes (Latif et al., 2014). The produced syngas could respectively, in which the working volume and total membrane surface
be furthermore converted to volatile fatty acids (VFAs, including area were same, and were 420 mL and 0.016 m2, respectively. Syngas of
acetate, butyrate and caproate, etc.) and biofuels (such as ethanol) by 60% H2 and 40% CO were fed into HfMBR. The inlet gas pressures of R1
mixed culture fermentation (MCF) (Ge et al., 2015; He et al., 2018; Latif and R2 were manually adjusted by the regulator and were monitored by
et al., 2014). a gas-pressure gauge (Hua Yitong Electromechanical Equipment Co.
The poor aqueous solubility of H2 and CO is one major limiting Ltd, Nanjing, China). Recirculation pump provided an inner loop within
factor in syngas fermentation (Esquivel-Elizondo et al., 2017; Lee et al., the flow of 60 L/h. pH was controlled at 6 ± 0.1 by a pH controller
2016). High impeller speed is commonly suggested to provide high gas/ with 1 M NaOH and temperature was controlled at 35 ± 1 °C by a
liquid mass transfer coefficient, but it can also lead to high-power water bath. The medium was fed to the reactor with a peristaltic pump
consumption and may inhibit bacterial activity (Henstra et al., 2007; (Longer pump, Baoding, China).
Zhao et al., 2014). Recently, He et al. (2018) used porous sponge Two HfMBRs were inoculated with anaerobic sludge (60 mL) col-
scouring pad to promote CO transferring to the liquid and biofilm for- lected from an anaerobic digester, which was the same as that of Wang
mation in the reactor, and the maximal concentrations of caproate, et al. (2017). The reactors were initially supplemented with 10 mmol/L
heptylate, and caprylate were 0.22, 0.21, and 0.14 g/L, respectively. Bromoethane sulfonate (BES) to inhibit methanogenesis. The whole
Increasing the specific gas-liquid interfacial area can diminish poor gas experimental processes of R1 and R2 were divided into batch and
solubility. In the hollow-fiber membrane biofilm reactor (HfMBR), H2 continuous modes. R1 and R2 were initially run in the batch mode, in
permeates from inside of the membrane lumen and is directly con- which 90% medium was removed from the reactor at day 53, and the
sumed by biofilms naturally attached on the outer surface of the fresh medium without BES was added. At day 90, the continuous mode
hollow-fiber membrane (Zhang et al., 2013b). Zhang et al. demon- began, the medium with no BES added was fed to the reactors. The
strated the in-situ H2 consumption (100%) in a mesophilic HfMBR, in reactor performance of R1 was investigated under different HRTs (5.5,
which the concentrations of caproate (0.98 g/L) and caprylate (0.42 g/ 3.3, and 1 days), in which 4 cycles were operated for each experiment.
L) were higher (Zhang et al., 2013b). Several researchers also show that Whereas, the biofilm in R2 was washed out under the HRT of 5.5 days,
the microporous or nonporous membranes are useful for reduction or and the experiment was stopped at day 107. The composition of
oxidation NO3−, ClO4− and other contaminants with H2, O2 and CH4- medium was the same as that of Zhang et al. (2013b).
based membrane biofilm reactors (Luo et al., 2015; Xie et al., 2017).
Meanwhile, the membrane reactor also presents other advantages, such 2.2. Chemical analysis and scanning electron microscopy (SEM) image of
as small reactor footprint and easy scale-up (Martin and Nerenberg, biofilm
2012). However, research on the biochemicals production from syngas
in HfMBR is rarely reported. The gas and liquid samples were determined every day. The con-
On the other hand, microfiltration (the pore size between 0.1 and centrations of VFAs, ethanol and butanol were measured using a gas
10 μm) and ultrafiltration (the pore size between 0.01 and 0.1 μm) chromatograph (Agilent 7890, CA). The samples were filtered with
membranes are the common materials in membrane bioreactors for 0.45 mm microfiltration membrane and then acidified with 3% (v/v)
wastewater treatment (Holloway et al., 2015; Peter-Varbanets et al., formic acid before analysis. The contents of H2, CO2, CO, and CH4 in the
2009). Till now, most of the studies focus on the microfiltration headspace were analyzed using a gas chromatograph (Lunan model
membrane with the pore size of 0.1–0.2 μm in HfMBRs (Lai et al., 2016; SP7890, CN). The biofilms of R1 (day 153) and R2 (day 108) after the
Wang et al., 2017). Several workers found that membrane pore size continuous experiments were analyzed by SEM (SIRION 200, FEI, USA)
could affect the gas utilization, for example, poor CO solubility in the and the details of the method were described by Zhang et al. (2013b).
aqueous phase occurred as the reactors using large pore sizes (20 μm)
such as column diffuser and sparger (Munasinghe and Khanal, 2010). In 2.3. Data analysis
bacteria-free reactors, Orgill et al. (2013) used O2 as the gaseous mass
transfer agent and found that the nonporous polydimethylsiloxane Statistical analysis was carried out with the SPSS 20.0 package. The
hollow-fiber membrane provided the highest volumetric mass transfer bivariate correlation method was used to check the influences of mi-
coefficient (1062 1/h), followed by the trickle-bed reactor (421 1/h) crofiltration and ultrafiltration membrane on VFAs production. The
and stirred tank reactor (114 1/h). Yasin et al. (2014) determined the one-way ANOVA method was used to check the effect of HRT on the CO
CO mass transfer using hollow fiber membrane with pore size of 0.1 μm consumption rate in R1.
and found that mass transfer coefficient (kLa) increased from 63.7 1/h
to 135.7 1/h as the inlet pressure increased from 37.2 kPa and 93.8 kPa. 2.4. DNA extraction and high throughout sequencing
Consequently, the pore size in MF and UF membranes shall be an
important factor for biofilm attachment and metabolites production in The biofilms of R1 (day 153) and R2 (day 108) after the continuous
syngas fermentation. In our former works, the membrane pore size was experiments were first detached from the outer surface of the hollow-
mainly 0.01 μm in HfMBR (Wang et al., 2017; Wang et al., 2018b). But, fiber membrane and then collected in phosphate-buffered saline (PBS).
to the best of our knowledge, such studies of higher pore sizes (above DNA samples of inoculum, R1 biofilm and R2 biofilm were then ex-
0.01 μm) are rarely reported on syngas (CO and H2) fermentation in tracted from PBS using the PowerSoil DNA Isolation Kit (MO BIO, USA).
HfMBR. Thus, the aims in this work were to 1) construct the hollow- The primers used to target the V3-V4 regions of both bacterial and
fiber membranes (MF of 8–10 μm and UF of 0.02–0.05 μm) biofilm re- archaeal 16S rRNA genes were identified as 341F and 806R (Sundberg
actors and compare the metabolites production; 2) reveal the dominant et al., 2013). The entire sequencing process was performed at the No-
bacteria in HfMBR biofilm by the Illumina MiSeq high-throughput se- vogene Institute (Beijing, China). The sequencing data of inoculum, R1
quencing. Consequently, it is expected that the outcomes would benefit biofilm and R2 biofilm in the current study were archived in NCBI
to choose the suitable membrane in HfMBR for syngas MCF in future. Sequence Read Archive with accession numbers of SRR6370522,

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H.-J. Wang et al. Bioresource Technology 267 (2018) 650–656

pathway by acetogens, acetate accumulated notably in both R1 and R2.


The maximum concentration of acetate in phase 1 was 19.6 (R1) and
29.4 (R2) g/L, respectively. Butyrate and caproate were also detected in
R1, the max concentrations were 4.6 and 2.9 g/L, respectively, whereas,
only butyrate was detected in R2 and the final concentration was just
0.6 g/L. The production rate of total VFAs according to the C numbers
of each metabolites (Zhang et al., 2013b) in R1 (61.9 mmol-C/(L·d))
was higher than that of R2 (27.6 mmol-C/(L·d)). Because the gas flow
rates of R2 was higher than that of R1 and CO toxicity was considered
to be the resistance for its utilization (Esquivel-Elizondo et al., 2017),
the hollow-fiber membrane with 0.02–0.05 μm pore size was con-
sidered to be a better membrane than the microfiltration membrane
(8–10 μm) to in-situ consume CO in HfMBRs.
However, at the end of phase 1, the metabolites of syngas did not
increase notably that was due to the inhibition of high concentration
metabolites, especially acetate. According to our recent work (Zhang
et al., 2018), the inhibition on hydrogenotrophic methanogenesis
reached 52% when the acetate concentration was 4.5 g/L and pH was
6.0 in a HfMBR. Niel et al. (2003) observed that when the acetate
concentration was over 21.9 g/L at pH 7.0, it started to inhibit substrate
degradation of Caldicellulosiruptor saccharolyticus. Zhang et al. also
found that glucose could not be consumed by mixed culture when
acetate concentration was 34 g/L at pH 7.5 (Zhang et al., 2014). And, in
this work, the acetate concentration reached to 29 g/L, the inhibition
could reach 80% according to the equation of Zhang et al. (2018). Thus,
the high VFAs concentration was a main inhibition factor in HfMBRs.
Therefore, 90% of the broth was replaced with the new medium at day
53.
After replacing with the fresh medium, the metabolites increased
again (Fig. 1B), which indicated that the acetogens biofilms were
formed on the outer surface of hollow-fiber membranes in R1 and R2. In
R1, the butyrate concentration increased faster than that of acetate and
caproate, other metabolites were still not detected. The max con-
centration of acetate was 10.2 g/L, which was lower than that in phase
Fig. 1. Performances of ultrafiltration (R1) and microfiltration (R2) HfMBRs in 1. Contrarily, the max concentrations of butyrate and caproate were
batch mode, (A) R1, (B) R2. Notes: ↘ indicates the liquid discharge and fresh higher than that in phase 1, and were 13.5 and 3.5 g/L, respectively. In
medium addition in R1 and R2. phase 2 of R2, the final acetate concentration was only 15.0 g/L, but the
butyrate concentration reached 3.2 g/L and caproate was also detected
SRR6370523, and SRR6370524, respectively. with the max concentration of 1.6 g/L. In phase 2, no CO and H2 were
detected in R1, however, these two gases were all detected in R2 and
the partial pressures were higher than 0.005 MPa. Since CO and H2
3. Results and discussion emission from the reactor may result in the toxicity to human and even
lead to explosion, the microfiltration membrane with 8–10 μm pore size
3.1. Performances of ultrafiltration and microfiltration HfMBRs in the was not suitable for syngas utilization in HfMBR.
batch mode On the other hand, the correlation analysis method was used to
reveal the membrane types on metabolites production. In phase 1, pore
Without biofilm formed, the H2 flow rates and KLa of ultrafiltration size had a direct positive effect on the acetate concentration and their
and microfiltration membranes were initially determined according to correlation coefficient was 0.915 (p < 0.01); and there was a negative
Yasin et al. (2014). The MF membrane offered higher gas flow rates, for correlation between the pore size and the butyrate concentration, and
example, under the inlet pressure of 0.01 MPa, the flow rates of H2 in their correlation coefficient was −0.965 (p < 0.01). After the medium
R1 was only 3.75 L/(h*m2), but, it increased to 187.5 L/(h*m2) in R2. was replaced in phase 2, there was a negative correlation between the
Whereas, the UF membrane offered higher KLa, for example, under the acetate concentration and the butyrate concentration, and their corre-
inlet pressure of 0.01 MPa, the flow rates of H2 in R1 was 83.1 1/h, but, lation coefficient was −0.792 (p < 0.01). The butyrate concentration
it decreased to 70.7 1/h in R2. had a direct positive effect on the caproate concentration and their
After R1 and R2 were inoculated with anaerobic sludge, Fig. 1 correlation coefficient was 0.954 (p < 0.01), because the butyrate
shows the evolution of acetate (C2), butyrate (C4), caproate (C6), while production rate was higher than the consumption rate for caproate
other products such as caprylate, ethanol and butanol were not de- production. Thus, the correlation analysis method could not reveal the
tected. The inlet pressure was controlled at 0.01–0.015 MPa in R1 to suitable membrane materials for HfMBR in this work.
ensure no syngas detected in the headspace. And in R2, the inlet
pressure was always below 0.005 MPa since the biofilm was not formed 3.2. Performances of ultrafiltration and microfiltration HfMBRs in the
well. The inlet CO and H2 contents were 40% and 60%, respectively; the continuous mode
CO and H2 contents in the headspace of R1 were lower than 0.5%, but
these values were around 30% and 50% respectively in R2 since the R1 and R2 were changed to the continuous mode at Day 90, and
biofilm was not formed well. Thus, the gas consumption percentage consequently the concentrations of acetate, butyrate and caproate all
reached to 99% in R1, but, it was rather low in R2. decreased notably within the initial days. The metabolite evolution is
As the common metabolite of CO and H2 via the Wood-Ljungdahl shown in Fig. 2. HRT of R1 was sequentially set at 5.5, 3.3 and 1 days,

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H.-J. Wang et al. Bioresource Technology 267 (2018) 650–656

3.3 days and 1 day (Fig. 3).

3.3. The microbial community analysis

The ultrafiltration and microfiltration hollow-fiber membranes in


R1 and R2 changed to black and yellow after the continuous experi-
ments, which suggested that biofilms were attached on the outer sur-
face of membranes. The SEM results confirmed that the main micro-
organisms were mainly rod and cocci shaped in R1 and R2.
The Illumina Miseq high-throughput sequencing technology was
used to reveal the inoculum and biofilms in R1 and R2, and the main
indices are summarized in Table 2. Over 63,000, 66,000 and 68,000
effective sequences were obtained for three samples, respectively. Be-
cause the 341F-806R primer was used in this work, the mean sequen-
cing length was round 400 bp. After the whole experiments, the OTU
number of biofilm in R1 and R2 was 373 and 526, respectively, which
was lower than that of the initial inoculum (787). Meanwhile, when the
sequence number of each sample was greater than about 8000, Shannon
diversity for the isolated microorganism did not increase clearly. The
Alpha diversity indices including Shannon, ACE, and Chao1, of R1 and
R2 biofilms were all lower than that of the inoculum, which indicated
that the enrichment microorganisms in the biofilm changed notably. On
the other hand, the coverages of three samples were all approaching to
1.0 (Table 2). Therefore, the sequencing depth in this work was enough
to analyze the whole community.
The microbial communities of the inoculum and enriched biofilms
of R1 are shown in Fig. 4, which demonstrated that the microbial
community changed notably in the enriched biofilm in HfMBR. As
shown in Fig. 4A, at the phylum level, Proteobacteria (29.4%), Eur-
yarchaeota (26.6%) and Firmicutes (12.5%) were the main phyla in the
Fig. 2. Performances of ultrafiltration (R1, A) and microfiltration (R2, B) seed sludge. However, after the enrichment, the main phyla shifted to
HfMBRs in the continuous mode. Firmicutes (67.6%) and Euryarchaeota (15.8%) in R1, and to Firmicutes
(57.1%) and Euryarchaeota (18.3%) in R2. Therefore, after the en-
richment, Firmicutes were dominant bacteria in HfMBR of R1 and R2.
whereas, R2 was stopped at day 107 because the biofilm was notably
Moreover, at the genus level (Fig. 4B), the dominant genera were
detached and washed out. The duplicated experiments in R2 also ver-
Methanosaeta (23.3%) and Syntrophobacter (13.6%) in the inoculum
ified this result. And the OD600 values in the bulk liquid of R1 and R2
while Clostridium (30.0%) and Syntrophomonas (20.0%) were the main
under HRT of 5.5 days was determined and these values in R1 did not
genera in enriched biofilms of R1. As known, Clostridium such as C.
change much (around 0.15), on the contrary, it decreased from 0.46 to
ljungdahlii and C. drakei, the well-known genus that can grow under pH
0.05 in R2.
from 4.0 to 7.0, is the spore-forming rod, and produces acetate, buty-
During the continuous experiments, CO and H2 was always un-
rate and caproate from CO and H2, etc. (Liou et al., 2005; Tanner et al.,
detected in R1, but both of them accumulated in R2 and even reached
1993; Zhang et al., 2013a). Therefore, changes of microbial community
40% and 60% after day 105, which also demonstrated that the micro-
supported the HfMBR performances for the production of acetate, bu-
filtration membrane with pore size of 8–10 μm was not suitable for
tyrate and caproate from CO and H2. And the notably different domi-
syngas fermentation. Acetate and butyrate were the main metabolites of
nant bacteria also might cause the long enrichment time (10 days) as
syngas fermentation, whereas, caproate, ethanol and butanol were just
shown in Fig. 1. On the other hand, Syntrophomonas is the common
detected under HRT 5.5 days. On the other hand, because BES was not
genus adapted for syntrophic growth with methanogens to degrade
added, methane was detected at the end of experiments and the content
VFAs such as acetate and butyrate to methane (Sieber et al., 2010). But,
was around 10% in R1.
the methane production was not notable in this work, thus the function
At the end of each HRT experiment, the production rates of acetate,
of Syntrophomonas was still not clear.
butyrate and caproate are summarized in Table 1. Under HRT 5.5 days,
However, the main genus in R2 was Oscillospira, and its percentage
the total metabolites production rate of R1 (38.7 mmol-C/(L·d)) was
was only 12.9%. Oscillospira was reported to be curved rods shaped and
higher than that of R2 (9.7 mmol-C/(L·d)). In R1, the production rates
similar to the closest neighbor of strain Clostridium (Iino et al., 2007; Ye
of caproate, ethanol and butanol under HRT 5.5 days were 0.15, 0.02
et al., 2016), which was consistent with the SEM results. The percen-
and 0.03 g/(L·d), respectively. However, as HRT was reduced to
tage of Clostridium was only 3.2%. The washed out of biofilm in R2
3.3 days, only acetate and butyrate were detected in R1, and their
might result in notable differences of sequencing results between R1
production rates were 0.3 and 0.1 g/(L·d), respectively. The total me-
and R2, since the same syngas and membrane material were utilized in
tabolites production rates of R1 under HRT 3.3 and 1.0 days were si-
this work. Consequently, based on the results in this work and our
milar and were 14.5 and 14.6 mmol-C/(L·d), respectively, which were
former works of HfMBRs (Wang et al., 2018a; Wang et al., 2017; Wang
lower than that of HRT 5.5 days. On the other hand, the ANOVA results
et al., 2018b; Zhang et al., 2013b; Zhang et al., 2013a), the dominant
demonstrated that HRT caused statistical significant differences
bacteria mainly related to temperature, not the pore size, thus, the
(p < 0.05) on the CO consumption rate (Fig. 3), in which the pairwise
enriched bacteria in UF and MF packed HfMBRs were similar at 35 °C,
comparison of the CO consumption rate showed significant differences
i.e. Clostridia. Whereas, Wang et al. (2017) found that dominant bac-
(p < 0.05) between HRT of 5.5 days and other two HRTs (3.3 and
teria were Thermoanaerobacteria at 55 °C.
1 days); but no significant differences (p > 0.05) between HRT of

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H.-J. Wang et al. Bioresource Technology 267 (2018) 650–656

Table 1
Summary of metabolites production rates in the continuous mode of R1 and R2.
metabolites Unit HRT-5.5 days HRT-3.3 days HRT-1 day

R1 R2 R1 R2 R1 R2

Acetate g/(L·d) 0.6 ± 0.03 0.1 ± 0.02 0.3 ± 0.04 – 0.3 ± 0.03 –
mmol-C/(L·d) 20 ± 1.0 4.3 ± 0.57 10 ± 1.3 – 10 ± 1.0 –
Butyrate g/(L·d) 0.2 ± 0.02 0.05 ± 0.003 0.1 ± 0.004 – 0.1 ± 0.01 –
mmol-C/(L·d) 9.1 ± 0.9 2.3 ± 0.13 4.5 ± 0.2 – 4.6 ± 0.5 –
Caproate g/(L·d) 0.14 ± 0.01 0.06 ± 0.006 – – – –
mmol-C/(L·d) 7.2 ± 0.52 2.8 ± 0.3 – – – –
Ethanol g/(L·d) 0.02 ± 0.001 – – – – –
mmol-C/(L·d) 0.9 ± 0.04 – – – – –
Butanol g/(L·d) 0.02 ± 0.003 – – – – –
mmol-C/(L·d) 1.5 ± 0.16 – – – – –
Total g/(L·d) 1.0 ± 0.04 0.2 ± 0.03 0.4 ± 0.04 – 0.4 ± 0.04 –
mmol-C/(L·d) 38.7 ± 1.62 9.7 ± 1.0 14.5 ± 1.5 – 14.6 ± 1.5 –

Note: “–” means that the metabolites were undetected.


“ ± ” means standard error, and n = 3.

notably detached and the reactor was even broken down in the con-
tinuous mode in this work. Till now, the pore sizes of the mostly used
hollow-fiber membranes for methane and H2 utilization were
0.1–0.2 μm (Lai et al., 2016; Wang et al., 2017). And the microporous
and nonporous membranes are also suggested for reduction or oxida-
tion NO3−, ClO4− and other contaminants (Xie et al., 2017). In HfMBR,
the sufficient microorganisms attached on the membrane surface are
necessary for the efficient and stable operation. Thus, membranes with
the low pore size (< 0.2 μm) is more suitable for syngas fermentation in
HfMBR. On the other hand, it shall be noted that membranes can also
provide a better gas/liquid mass transfer making smaller gas bubble
(i.e. acting as a diffuser). For example, Munasinghe et al. demonstrated
that reactors having larger pore sizes such as column diffuser and
sparger only showed a limited CO solubility in the aqueous phase
(Munasinghe and Khanal, 2010). Yasin et al. (2014) found that mass
transfer coefficient (kLa) increased from 63.7 1/h to 135.7 1/h as the
inlet pressure increased from 37.2 kPa and 93.8 kPa. Thus, in this work
we found the membrane pore size of 0.02–0.05 μm was better for
HfMBR because it could in-situ consume syngas. But, higher pore size
may also be better for gas delivery and biofilm resistance in membrane
Fig. 3. Effect of HRT on the CO consumption rate in the continuous mode of R1.
(The CO consumption rate is assumed to be equal to the sum of metabolites
reactors.
production rates in Table 2.) Lastly, since the metabolites in syngas MCF are a mixture, the fol-
lowing processes are also necessary to recover and concentrate the
metabolites from the fermentation broth. Electrodialysis (ED) is a sui-
3.4. Perspectives of HfMBR for syngas fermentation
table technology for acids recovery, however, the broth in syngas MCF
also includes several inorganic salts that decrease the real separating
The hollow-fiber membrane provides an alternation to enhance the
factors and increase the energy consumption. So coupling syngas fer-
transfer of poor solubility gas such as CO and H2 in syngas fermentation
mentation with ED is also needed furthermore analysis. Recently, Khor
process (Lai et al., 2016; Wang et al., 2017; Zhang et al., 2013a; Zhang
et al. proposed the conversion of medium chain fatty acids to decane via
et al., 2013b). However, the membrane parameters such as pore size
Kolbe electrolysis, which is an important chemicals and biofuel (Khor
that could affect the biofilm formation and gas transfer are not de-
et al., 2017). And the removal of metabolites is also benefit for in-
monstrated in detail. In this work, two different hollow-fiber mem-
hibiting the methanogenesis. Additionally, in this work, we also found
branes of ultrafiltration (0.02–0.05 μm) and microfiltration (8–10 μm)
that the CO2 notably accumulated due to the low content of H2 (60%).
were used for syngas fermentation in HfMBR. We found that in ultra-
To reduce CO2 emission, extra H2 should be added in the inlet syngas.
filtration HfMBR, the dominant metabolites included acetate, butyrate
While other technologies, such as microbial electrosynthesis cells that
and caproate, their concentrations were 25.5 g/L, 13.5 g/L and 3.5 g/L,
could convert CO2 to methane, acetate and other biochemicals, are also
respectively, which were higher than that of Zhang et al. (acetate 7.4 g/
the potential coupling technologies (Schroder et al., 2015). Thus,
L, butyrate 1.8 g/L and caproate 0.98 g/L) (Zhang et al., 2013b).
syngas MCF and the coupling with other technologies seem more
On the other hand, the biofilm in microfiltration HfMBR was

Table 2
The main indices of the seed sludge and biofilms in R1 and R2 by Illumina high-throughput sequencing technology.
Sample name Effective Sequence number Average length (bp) OTU number Shannon ACE Chao1 Coverage

Inoculum 63,326 414 787 6.146 816.5 814.4 0.999


R1 biofilm 66,777 410 373 4.054 417.6 421.8 0.999
R2 biofilm 68,009 408 526 5.465 560.6 555.7 0.999

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H.-J. Wang et al. Bioresource Technology 267 (2018) 650–656

Fig. 4. Microbial communities of the inoculum and biofilms of R1 and R2 in HfMBR at the phylum level (A) and the genus level (B) Note: Phylogenetic groups
accounting for ≤2% are classified in the artificial group “others”.

appropriate from an economic perspective. Appendix A. Supplementary data

Supplementary data for this work including the additional experi-


4. Conclusions ments of determining gas flow rates and gas to liquid factor (KLa),
metabolites production in R2 and effluent OD600 in R1 and R2, and SEM
The ultrafiltration (R1) and microfiltration (R2) HfMBRs were pictures can be found in the e-version of this paper online.
constructed to convert syngas (H2/CO) to acetate, butyrate and Supplementary data associated with this article can be found, in the
caproate. It was found that R1 could totally consume syngas within the online version, at https://doi.org/10.1016/j.biortech.2018.07.098.
formed biofilm, contrarily, syngas was accumulated notably in R2. In
the batch mode, the production rate of total VFA in R1 (61.9 mmol-C/ References
(L·d)) was higher than that of R2 (27.6 mmol-C/(L·d)). In the con-
tinuous mode, the R1 performance was better than that of R2, and the Abubackar, H.N., Veiga, M.C., Kennes, C., 2011. Biological conversion of carbon mon-
biofilm in R2 was even washed out. Microbial analysis showed that oxide: rich syngas or waste gases to bioethanol. Biofuel Bioprod. Bior. 5 (1), 93–114.
Dai, K., Zhang, F., Zhang, Y., Zeng, R.J., 2018. The chemostat metabolite spectra of al-
Clostridium (30.0%) was the main genus in the biofilm of R1. kaline mixed culture fermentation under mesophilic, thermophilic, and extreme-
thermophilic conditions. Bioresour. Technol. 249, 322–327.
Esquivel-Elizondo, S., Delgado, A.G., Rittmann, B.E., Krajmalnik-Brown, R., 2017. The
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product extraction. Environ. Sci. Technol. 49 (13), 8012–8021.
National Natural Science Foundation of China (51478447) and Central He, C., Chen, C.L., Giannis, A., Yang, Y.H., Wang, J.Y., 2014. Hydrothermal gasification of
Guidance on the Development of Local Science and Technology (Fujian, sewage sludge and model compounds for renewable hydrogen production: a review.
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