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Hua Jie Wang 2018
Hua Jie Wang 2018
Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech
G R A P H I C A L A B S T R A C T
A R T I C LE I N FO A B S T R A C T
Keywords: The effects of pore sizes on the in-situ utilization of synthesis gas (syngas, H2 and CO) mixed culture fermen-
Synthesis gas tation (MCF) in the hollow-fiber membrane biofilm reactor (HfMBR) are not clear. Thus, the ultrafiltration (R1)
Mixed culture fermentation and microfiltration (R2) HfMBRs were constructed. Syngas was totally consumed within the formed biofilm in
Hollow fiber membrane biofilm reactor R1; contrarily, it accumulated notably in R2. In the batch mode of R1 and R2, volatile fatty acids (VFAs) of
(HfMBR)
acetate, butyrate and caproate were the main metabolites, but the production rate of total VFA in R1
Microfiltration
(61.9 mmol-C/(L·d)) was higher than that of R2 (27.6 mmol-C/(L·d)). In the continuous mode, the R1 perfor-
Ultrafiltration
Volatile fatty acids mance was much better than that of R2, and the biofilm in R2 was even washed out. Furthermore, Clostridium
(30.0%) was the main genus in the enriched biofilm of R1, which converted syngas to VFAs. Thus, the ultra-
filtration membrane shall be the suitable candidate for syngas MCF.
1. Introduction wastes of biomass and sludge are gaining more and more attentions in
the last decades (He et al., 2014; Kan et al., 2016). But, the direct
Exploring the environmental friendly technologies to produce bio- conversion of organic wastes by the biological processes is difficult and
chemicals and biofuels, such as acetate and ethanol, from the organic a significant amount of non-biodegradable material remains in the
⁎
Corresponding author at: CAS Key Laboratory for Urban Pollutant Conversion, Department of Chemistry, University of Science and Technology of China, Hefei
230026, PR China.
E-mail address: rzeng@ustc.edu.cn (R.J. Zeng).
1
These authors contributed equally to this work.
https://doi.org/10.1016/j.biortech.2018.07.098
Received 16 March 2018; Received in revised form 18 July 2018; Accepted 19 July 2018
Available online 21 July 2018
0960-8524/ © 2018 Elsevier Ltd. All rights reserved.
H.-J. Wang et al. Bioresource Technology 267 (2018) 650–656
effluent. For example, most of the degradable cellulose and hemi- 2. Materials and methods
cellulose in the biomass are packed with lignin that are resistant to
microbial degradation (Abubackar et al., 2011). And several methods 2.1. HfMBR setup and operational conditions
including acid-based methods and hydrothermal processing are pro-
posed to remove lignin and hemicelluloses (Dai et al., 2018; Jönsson Two HfMBRs were configured with the ultrafiltration (R1, pore size
and Martín, 2016). Gasification to synthesis gas (syngas, mainly CO and 0.02–0.05 μm) and microfiltration (R2, pore size 8–10 μm) hollow-fiber
H2) provides an alternative technology for the utilization of these re- membranes (PureSea Spring Membrane Technology Co. Ltd, China),
calcitrant organic wastes (Latif et al., 2014). The produced syngas could respectively, in which the working volume and total membrane surface
be furthermore converted to volatile fatty acids (VFAs, including area were same, and were 420 mL and 0.016 m2, respectively. Syngas of
acetate, butyrate and caproate, etc.) and biofuels (such as ethanol) by 60% H2 and 40% CO were fed into HfMBR. The inlet gas pressures of R1
mixed culture fermentation (MCF) (Ge et al., 2015; He et al., 2018; Latif and R2 were manually adjusted by the regulator and were monitored by
et al., 2014). a gas-pressure gauge (Hua Yitong Electromechanical Equipment Co.
The poor aqueous solubility of H2 and CO is one major limiting Ltd, Nanjing, China). Recirculation pump provided an inner loop within
factor in syngas fermentation (Esquivel-Elizondo et al., 2017; Lee et al., the flow of 60 L/h. pH was controlled at 6 ± 0.1 by a pH controller
2016). High impeller speed is commonly suggested to provide high gas/ with 1 M NaOH and temperature was controlled at 35 ± 1 °C by a
liquid mass transfer coefficient, but it can also lead to high-power water bath. The medium was fed to the reactor with a peristaltic pump
consumption and may inhibit bacterial activity (Henstra et al., 2007; (Longer pump, Baoding, China).
Zhao et al., 2014). Recently, He et al. (2018) used porous sponge Two HfMBRs were inoculated with anaerobic sludge (60 mL) col-
scouring pad to promote CO transferring to the liquid and biofilm for- lected from an anaerobic digester, which was the same as that of Wang
mation in the reactor, and the maximal concentrations of caproate, et al. (2017). The reactors were initially supplemented with 10 mmol/L
heptylate, and caprylate were 0.22, 0.21, and 0.14 g/L, respectively. Bromoethane sulfonate (BES) to inhibit methanogenesis. The whole
Increasing the specific gas-liquid interfacial area can diminish poor gas experimental processes of R1 and R2 were divided into batch and
solubility. In the hollow-fiber membrane biofilm reactor (HfMBR), H2 continuous modes. R1 and R2 were initially run in the batch mode, in
permeates from inside of the membrane lumen and is directly con- which 90% medium was removed from the reactor at day 53, and the
sumed by biofilms naturally attached on the outer surface of the fresh medium without BES was added. At day 90, the continuous mode
hollow-fiber membrane (Zhang et al., 2013b). Zhang et al. demon- began, the medium with no BES added was fed to the reactors. The
strated the in-situ H2 consumption (100%) in a mesophilic HfMBR, in reactor performance of R1 was investigated under different HRTs (5.5,
which the concentrations of caproate (0.98 g/L) and caprylate (0.42 g/ 3.3, and 1 days), in which 4 cycles were operated for each experiment.
L) were higher (Zhang et al., 2013b). Several researchers also show that Whereas, the biofilm in R2 was washed out under the HRT of 5.5 days,
the microporous or nonporous membranes are useful for reduction or and the experiment was stopped at day 107. The composition of
oxidation NO3−, ClO4− and other contaminants with H2, O2 and CH4- medium was the same as that of Zhang et al. (2013b).
based membrane biofilm reactors (Luo et al., 2015; Xie et al., 2017).
Meanwhile, the membrane reactor also presents other advantages, such 2.2. Chemical analysis and scanning electron microscopy (SEM) image of
as small reactor footprint and easy scale-up (Martin and Nerenberg, biofilm
2012). However, research on the biochemicals production from syngas
in HfMBR is rarely reported. The gas and liquid samples were determined every day. The con-
On the other hand, microfiltration (the pore size between 0.1 and centrations of VFAs, ethanol and butanol were measured using a gas
10 μm) and ultrafiltration (the pore size between 0.01 and 0.1 μm) chromatograph (Agilent 7890, CA). The samples were filtered with
membranes are the common materials in membrane bioreactors for 0.45 mm microfiltration membrane and then acidified with 3% (v/v)
wastewater treatment (Holloway et al., 2015; Peter-Varbanets et al., formic acid before analysis. The contents of H2, CO2, CO, and CH4 in the
2009). Till now, most of the studies focus on the microfiltration headspace were analyzed using a gas chromatograph (Lunan model
membrane with the pore size of 0.1–0.2 μm in HfMBRs (Lai et al., 2016; SP7890, CN). The biofilms of R1 (day 153) and R2 (day 108) after the
Wang et al., 2017). Several workers found that membrane pore size continuous experiments were analyzed by SEM (SIRION 200, FEI, USA)
could affect the gas utilization, for example, poor CO solubility in the and the details of the method were described by Zhang et al. (2013b).
aqueous phase occurred as the reactors using large pore sizes (20 μm)
such as column diffuser and sparger (Munasinghe and Khanal, 2010). In 2.3. Data analysis
bacteria-free reactors, Orgill et al. (2013) used O2 as the gaseous mass
transfer agent and found that the nonporous polydimethylsiloxane Statistical analysis was carried out with the SPSS 20.0 package. The
hollow-fiber membrane provided the highest volumetric mass transfer bivariate correlation method was used to check the influences of mi-
coefficient (1062 1/h), followed by the trickle-bed reactor (421 1/h) crofiltration and ultrafiltration membrane on VFAs production. The
and stirred tank reactor (114 1/h). Yasin et al. (2014) determined the one-way ANOVA method was used to check the effect of HRT on the CO
CO mass transfer using hollow fiber membrane with pore size of 0.1 μm consumption rate in R1.
and found that mass transfer coefficient (kLa) increased from 63.7 1/h
to 135.7 1/h as the inlet pressure increased from 37.2 kPa and 93.8 kPa. 2.4. DNA extraction and high throughout sequencing
Consequently, the pore size in MF and UF membranes shall be an
important factor for biofilm attachment and metabolites production in The biofilms of R1 (day 153) and R2 (day 108) after the continuous
syngas fermentation. In our former works, the membrane pore size was experiments were first detached from the outer surface of the hollow-
mainly 0.01 μm in HfMBR (Wang et al., 2017; Wang et al., 2018b). But, fiber membrane and then collected in phosphate-buffered saline (PBS).
to the best of our knowledge, such studies of higher pore sizes (above DNA samples of inoculum, R1 biofilm and R2 biofilm were then ex-
0.01 μm) are rarely reported on syngas (CO and H2) fermentation in tracted from PBS using the PowerSoil DNA Isolation Kit (MO BIO, USA).
HfMBR. Thus, the aims in this work were to 1) construct the hollow- The primers used to target the V3-V4 regions of both bacterial and
fiber membranes (MF of 8–10 μm and UF of 0.02–0.05 μm) biofilm re- archaeal 16S rRNA genes were identified as 341F and 806R (Sundberg
actors and compare the metabolites production; 2) reveal the dominant et al., 2013). The entire sequencing process was performed at the No-
bacteria in HfMBR biofilm by the Illumina MiSeq high-throughput se- vogene Institute (Beijing, China). The sequencing data of inoculum, R1
quencing. Consequently, it is expected that the outcomes would benefit biofilm and R2 biofilm in the current study were archived in NCBI
to choose the suitable membrane in HfMBR for syngas MCF in future. Sequence Read Archive with accession numbers of SRR6370522,
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Table 1
Summary of metabolites production rates in the continuous mode of R1 and R2.
metabolites Unit HRT-5.5 days HRT-3.3 days HRT-1 day
R1 R2 R1 R2 R1 R2
Acetate g/(L·d) 0.6 ± 0.03 0.1 ± 0.02 0.3 ± 0.04 – 0.3 ± 0.03 –
mmol-C/(L·d) 20 ± 1.0 4.3 ± 0.57 10 ± 1.3 – 10 ± 1.0 –
Butyrate g/(L·d) 0.2 ± 0.02 0.05 ± 0.003 0.1 ± 0.004 – 0.1 ± 0.01 –
mmol-C/(L·d) 9.1 ± 0.9 2.3 ± 0.13 4.5 ± 0.2 – 4.6 ± 0.5 –
Caproate g/(L·d) 0.14 ± 0.01 0.06 ± 0.006 – – – –
mmol-C/(L·d) 7.2 ± 0.52 2.8 ± 0.3 – – – –
Ethanol g/(L·d) 0.02 ± 0.001 – – – – –
mmol-C/(L·d) 0.9 ± 0.04 – – – – –
Butanol g/(L·d) 0.02 ± 0.003 – – – – –
mmol-C/(L·d) 1.5 ± 0.16 – – – – –
Total g/(L·d) 1.0 ± 0.04 0.2 ± 0.03 0.4 ± 0.04 – 0.4 ± 0.04 –
mmol-C/(L·d) 38.7 ± 1.62 9.7 ± 1.0 14.5 ± 1.5 – 14.6 ± 1.5 –
notably detached and the reactor was even broken down in the con-
tinuous mode in this work. Till now, the pore sizes of the mostly used
hollow-fiber membranes for methane and H2 utilization were
0.1–0.2 μm (Lai et al., 2016; Wang et al., 2017). And the microporous
and nonporous membranes are also suggested for reduction or oxida-
tion NO3−, ClO4− and other contaminants (Xie et al., 2017). In HfMBR,
the sufficient microorganisms attached on the membrane surface are
necessary for the efficient and stable operation. Thus, membranes with
the low pore size (< 0.2 μm) is more suitable for syngas fermentation in
HfMBR. On the other hand, it shall be noted that membranes can also
provide a better gas/liquid mass transfer making smaller gas bubble
(i.e. acting as a diffuser). For example, Munasinghe et al. demonstrated
that reactors having larger pore sizes such as column diffuser and
sparger only showed a limited CO solubility in the aqueous phase
(Munasinghe and Khanal, 2010). Yasin et al. (2014) found that mass
transfer coefficient (kLa) increased from 63.7 1/h to 135.7 1/h as the
inlet pressure increased from 37.2 kPa and 93.8 kPa. Thus, in this work
we found the membrane pore size of 0.02–0.05 μm was better for
HfMBR because it could in-situ consume syngas. But, higher pore size
may also be better for gas delivery and biofilm resistance in membrane
Fig. 3. Effect of HRT on the CO consumption rate in the continuous mode of R1.
(The CO consumption rate is assumed to be equal to the sum of metabolites
reactors.
production rates in Table 2.) Lastly, since the metabolites in syngas MCF are a mixture, the fol-
lowing processes are also necessary to recover and concentrate the
metabolites from the fermentation broth. Electrodialysis (ED) is a sui-
3.4. Perspectives of HfMBR for syngas fermentation
table technology for acids recovery, however, the broth in syngas MCF
also includes several inorganic salts that decrease the real separating
The hollow-fiber membrane provides an alternation to enhance the
factors and increase the energy consumption. So coupling syngas fer-
transfer of poor solubility gas such as CO and H2 in syngas fermentation
mentation with ED is also needed furthermore analysis. Recently, Khor
process (Lai et al., 2016; Wang et al., 2017; Zhang et al., 2013a; Zhang
et al. proposed the conversion of medium chain fatty acids to decane via
et al., 2013b). However, the membrane parameters such as pore size
Kolbe electrolysis, which is an important chemicals and biofuel (Khor
that could affect the biofilm formation and gas transfer are not de-
et al., 2017). And the removal of metabolites is also benefit for in-
monstrated in detail. In this work, two different hollow-fiber mem-
hibiting the methanogenesis. Additionally, in this work, we also found
branes of ultrafiltration (0.02–0.05 μm) and microfiltration (8–10 μm)
that the CO2 notably accumulated due to the low content of H2 (60%).
were used for syngas fermentation in HfMBR. We found that in ultra-
To reduce CO2 emission, extra H2 should be added in the inlet syngas.
filtration HfMBR, the dominant metabolites included acetate, butyrate
While other technologies, such as microbial electrosynthesis cells that
and caproate, their concentrations were 25.5 g/L, 13.5 g/L and 3.5 g/L,
could convert CO2 to methane, acetate and other biochemicals, are also
respectively, which were higher than that of Zhang et al. (acetate 7.4 g/
the potential coupling technologies (Schroder et al., 2015). Thus,
L, butyrate 1.8 g/L and caproate 0.98 g/L) (Zhang et al., 2013b).
syngas MCF and the coupling with other technologies seem more
On the other hand, the biofilm in microfiltration HfMBR was
Table 2
The main indices of the seed sludge and biofilms in R1 and R2 by Illumina high-throughput sequencing technology.
Sample name Effective Sequence number Average length (bp) OTU number Shannon ACE Chao1 Coverage
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H.-J. Wang et al. Bioresource Technology 267 (2018) 650–656
Fig. 4. Microbial communities of the inoculum and biofilms of R1 and R2 in HfMBR at the phylum level (A) and the genus level (B) Note: Phylogenetic groups
accounting for ≤2% are classified in the artificial group “others”.
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