Scribd Logo
Upload

Welcome to Scribd!

  • 54 views

    6.9 Quality - QFL 4 Series 900 Audit Checklist PKD

    Uploaded by

    NDR
    The document is an engine check list used to audit a BR 900 engine. It contains sections to record details of the audit such as date, engine number, auditor name, and findings. Pictures and oil samples can be taken. Defects are categorized by severity. Key components like the starter, exhaust manifold, and turbocharger are checked and torque specifications are listed. Engine functionality is tested by measuring things like oil consumption, oil pressure, power, and noise levels. The audit determines if the engine passes for further testing or is forwarded elsewhere, such as for disassembly.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content

    You might also like

    6.9 Quality - QFL 4 Series 900 Audit Checklist PKD

    Uploaded by

    NDR
    54 views2 pages
    The document is an engine check list used to audit a BR 900 engine. It contains sections to record details of the audit such as date, engine number, auditor name, and findings. Pictures and oil samples can be taken. Defects are categorized by severity. Key components like the starter, exhaust manifold, and turbocharger are checked and torque specifications are listed. Engine functionality is tested by measuring things like oil consumption, oil pressure, power, and noise levels. The audit determines if the engine passes for further testing or is forwarded elsewhere, such as for disassembly.

    Original Description:

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document
    The document is an engine check list used to audit a BR 900 engine. It contains sections to record details of the audit such as date, engine number, auditor name, and findings. Pictures and oil samples can be taken. Defects are categorized by severity. Key components like the starter, exhaust manifold, and turbocharger are checked and torque specifications are listed. Engine functionality is tested by measuring things like oil consumption, oil pressure, power, and noise levels. The audit determines if the engine passes for further testing or is forwarded elsewhere, such as for disassembly.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    54 views2 pages

    6.9 Quality - QFL 4 Series 900 Audit Checklist PKD

    Uploaded by

    NDR
    The document is an engine check list used to audit a BR 900 engine. It contains sections to record details of the audit such as date, engine number, auditor name, and findings. Pictures and oil samples can be taken. Defects are categorized by severity. Key components like the starter, exhaust manifold, and turbocharger are checked and torque specifications are listed. Engine functionality is tested by measuring things like oil consumption, oil pressure, power, and noise levels. The audit determines if the engine passes for further testing or is forwarded elsewhere, such as for disassembly.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    of 2

    Motorentechnikzentrum (MTZ)

    Tear-down Audit Engine Check List BR 900


    Engine Technology Center
    Date of Audit: BM / Motor-Nr. :

    Device No.: 1 2 3 Auditor:

    A-, B-, C-, U-defects


    KC & RA tightening
    Pictures: Yes No QM/T-Nr.:
    Tightness

    O.K.
    Yes No
    check (UV): QM/T-Nr.(SVP-Teile):
    Oil sample: Yes No
    Non conformity Numbers of defect: A B C U
    Seag Site of defect
    Nm Value / Claim / Description
    Code Findings on parts
    15001 Starter
    Oil pressure line intake and KC/RA
    return to turbocharger
    18124
    target: 25 Nm +5 ( M8 )
    target: 9 Nm +/-1 ( M6 )

    Cap nut oil intake turbocharger


    KC/RA

    18124 SW 19 target: 35 Nm + 3
    SW 17 target: 30 Nm + 3

    Exhaust manifold
    14101
    Typical: 70 to 150 Nm

    14102 Sealing exhaust manifold


    09301 Turbocharger
    Vibration damper
    03005
    target: 180 - 280 Nm
    KC

    03021 Flywheel
    15101 Generator

    TA 1.2.7 - 6.9 QFL4 Series 900 Audit Checklist PKD confidential TASIAP GmbH | 1
    A,B,C,U-defects
    O.K.
    Funtionality test

    Oil consumption part load


    00001M01 g/kWh g/h
    target: max 0,60 g/kWh

    Oil consumption full load


    00001M01 g/kWh g/h
    target: max 0,40 g/kWh

    L/min
    00001M06 Crankcase ventilation part load
    4 cylinder max: 100L/min 6 cylinder max: 150L/min
    L/min
    00001M06 Crankcase ventilation full load
    4 cylinder max: 100L/min 6 cylinder max: 150L/min
    00001M05 Oil pressure
    00001M08 Power
    00001M09 Fuel consumption
    00001M17 Blackening / FSN
    00001M18 Tightness
    00001M19 Noise
    00001M20 Intake pressure p2nr

    Mounted engine to test bench Name:

    Disassembled engine Name:

    Took oil sample / installed drain plug Name:

    Engine for further tests at MTZ: Yes No


    Reason

    Engine forwarded to:

    Serial test / Brake / Finish Blue zone Red zone

    Engine with oil Engine without oil

    TA 1.2.7 - 6.9 QFL4 Series 900 Audit Checklist PKD confidential TASIAP GmbH | 2

    You might also like