Westfalia PDF

Westfalia Separator
Mineraloil Systems GmbH

Mechanical Separation
Division
Working / Final Drawings

Customer: China Changjiang National Shipping Group Jiangdong Shipyard
Hull / Project: JD1000TEU-5/-12
WS-Ordernumber: 402.653.414 / 402......
Mineral Oil Separator
Prepared : P. Lammers
Checked by : P. Lammers
10.09.2008
Contents
1. Installation Instructions, Graphical Symbols
2. HFO
3. DO
4. LO
Westfalia Separator
Division
Installation Instructions
No.: 2058-9601-010
Edition: 0107
For: Separators
Westfalia Separator
2 Mineraloil Systems GmbH
Subject to modification!
GEA Westfalia Separator Mineraloil Systems GmbH reserves the right to modi-
fications without notice.
The authors will always be grateful for any comments on possible errors and
faults and for suggestions to improve this documentation. They can be sent to
GEA Westfalia Separator Mineraloil Systems GmbH
Werner-Habig-Str. 1
D-59302 Oelde
Copies of this documentation can be obtained from our local agencies.
© GEA Westfalia Separator
2058-9601-010 / 0107
Westfalia Separator
Mineraloil Systems GmbH 3
Preface
These installation guidelines
• are part of the overall documentation compiled for the separator.
• describe the procedures for constructing, manufacturing and design-
ing separators.
• contain fundamental instructions for installing separator installations.
• contain general guidelines for separator installations.
These guidelines specify the minimum specifications for designing and

constructing frames, tanks, piping and the electrical installation.
Putting together and installing the installation components must be car-

ried out in accordance with the order-specific documents:
• Installation diagram and equipment list
• Dimensioned drawing (notes on required space for operating and
servicing, minimum clearance from walls/pillars or other machines)
We reserve the right to carry out technical modifications on the

separator!
Attention must be paid to the operating, maintenance and mounting in-

struction manuals of all units and fittings.
For your safety

• Strictly adhere to instructions marked with this symbol.
This avoids damage to the separator and other equipment.
• Take special care when carrying out operations marked with this
symbol -
otherwise danger to life.
Note: • This symbol is not a safety precaution but rather a reference to infor-
mation which help to better understand the separator or plant com-
ponents and the processes.
• Use only genuine spare parts from Westfalia Separator.

The use of non-genuine parts leads to:
– safety risks,
– less durability and availability,
– increased service requirement.
If a safety risk occurs, this may have legal consequences for the re-
sponsible persons. In such cases, Westfalia Separator accepts no li-
ability or warranty claims.
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1 General 7
1.1 Safety precautions ...................................................................................8

1.2 Material ....................................................................................................8
1.3 Installation................................................................................................8
1.4 Storage ..................................................................................................10
1.4.1 Installation of controls ............................................................................10
1.5 Transport................................................................................................12
1.5.1 Transporting the separator ....................................................................14
1.6 Preservation measures on site ..............................................................19
2 Separator 21
2.1 Space requirement for separators .........................................................22

2.1.1 Separators with gear drive.....................................................................22
2.1.2 Separators with belt drive ......................................................................24
2.2 Bowl weights..........................................................................................25
2.3 Required hoist specifications for separators..........................................26
2.4 Ventilating the separator room ..............................................................26
2.5 Foundations ...........................................................................................28
2.6 Securing the separators.........................................................................30
2.6.1 Separators OTB 3, OTB 9, OSC 5 ........................................................30
2.6.2 Separators OTB 18, OSC 15, OSC 30, OSC 50 ...................................32
2.6.3 Separators OTC 2, OTC 3, OSD 2 ........................................................34
2.6.4 Separators OSD 6, OSD 18, OSD 35, OSD 60.....................................35
2.6.5 Important mounting instructions ............................................................36
2.6.6 Dimensions of the studs ........................................................................37
2.7 Welding procedure for fastening the foundation frame ......................... 38
2.7.1 Installing the separator ..........................................................................39
2.8 Vibrations ...............................................................................................40
2.9 Pipelines on the separator .....................................................................41
2.9.1 Product line............................................................................................41
2.9.2 Operating, filling and displacement water lines .....................................41
3 Operating, filling and displacement water 43
3.1 Water quality..........................................................................................44

3.2 Supply pressure and temperature .........................................................44
3.3 Water connection for operating, filling and displacement water ............ 45
3.4 Dimensions and number of consumers .................................................45
3.5 Water quantity........................................................................................47
4 Compressed air 49
4.1 Compressed air quality ..........................................................................50

4.2 Supply pressure.....................................................................................50
4.3 Compressed air consumption of the separators OSC, OSD and OTB . 51
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5 Product lines 53
5.1 General ..................................................................................................54

5.2 Pipe cross-sections................................................................................54
5.3 Functional description............................................................................54
5.4 Information on pressure monitoring.......................................................54
5.5 Piping .....................................................................................................56
5.6 Maximum suction head..........................................................................57
5.6.1 Pressure line..........................................................................................57
5.6.2 Pre-filter .................................................................................................58
5.7 Feed pump.............................................................................................58
5.8 Oil pre-heater.........................................................................................58
5.9 Installation examples .............................................................................59
5.9.1 Steam-heated plate heat exchanger with PI controller.......................... 59
5.9.2 Steam-heated tubular heat exchanger with PI controller ...................... 60
5.9.3 Thermal oil-heated plate heat exchanger with PI controller .................. 61
5.9.4 Thermal-oil-heated tubular heat exchanger with PI controller............... 62
5.10 Securing plate heat exchangers ............................................................ 63
5.11 Safety valve ...........................................................................................64
6 Solids tank 65
6.1 Recommended criteria for solids tank ...................................................66

6.1.1 Tank vent ...............................................................................................67
6.1.2 Set-up of the solids tank venting ........................................................... 68
6.2 Solids discharge lines ............................................................................69
6.2.1 Solids discharge lines with shut-off flap.................................................70
6.2.2 Standard installation of shut-off flaps ....................................................70
6.2.3 Installation recommendation for shut-off flaps.......................................72
6.3 Operating and dirty water discharge lines .............................................73
6.3.1 Separators of the C-generation .............................................................73
6.3.2 Separators of the D-generation .............................................................74
7 Electrical installation 75
7.1 Control cabinet.......................................................................................76

7.1.1 Electrical connection.............................................................................. 77
7.1.2 External voltages ...................................................................................77
7.1.3 Shipboard operation ..............................................................................78
7.1.4 Onshore operation .................................................................................78
7.2 Electro-magnetically compatible installation..........................................79
7.3 Valves ....................................................................................................80
7.3.1 Solenoid valve block ..............................................................................80
7.3.2 Terminal box ..........................................................................................81
7.3.3 Separator with UNITROL monitoring function .......................................82
7.4 Temperature guard ................................................................................82
7.5 Dual-purpose thermometer....................................................................83
7.6 Electrical installation of transmitters and electric motors....................... 85
7.7 Electrical execution................................................................................ 85
7.7.1 Earthing the separator ...........................................................................86
7.7.2 Voltage equalisation of the separator ....................................................86
7.7.3 Voltage equalization of the electric heater............................................. 87
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7.7.4 Voltage equalization of the foundation frame ........................................87

7.7.5 Voltage equalisation of the control cabinet............................................88
7.8 Electric motors procured by the customer .............................................89
7.9 Installation and operation of control units .............................................. 90
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1 General
1.1 Safety precautions ...................................................................................8

1.2 Material ....................................................................................................8
1.3 Installation................................................................................................8
1.4 Storage ..................................................................................................10
1.4.1 Installation of controls ............................................................................10
1.5 Transport................................................................................................12
1.5.1 Transporting the separator ....................................................................14
1.6 Preservation measures on site ..............................................................19
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1.1 Safety precautions

• Pay special attention to the safety precautions contained in the
overall documentation compiled for the separator!
1.2 Material
• The specified material must conform to the standards set out in these installa-
tion guidelines as a minimum requirement.
• All materials used must be new and from the same series.
1.3 Installation
Fig. 1 Installation example
1 Separator: 7 Solids tank venting

2 Separator foundation 8 Crane
3 Control unit 9 Cleaning table
4 Control cabinet 10 Aeration
5 Preheater 11 Venting
6 Solids tank
• The applicable regulations and standards of classification societies or other

authorised bodies must be observed.
• All lubricating points and the gear / drive housing of the separator must be
easily accessible without having to remove pipes or gratings.
• All operating elements must be within comfortable reach of the operator and
at a suitable height.
• Operating elements must not be mounted higher than 1800 mm above the
working platform.
• All units must be arranged so that they do not cramp the working area and so
that they can be safely serviced and operated.
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• All fixed piping and fittings must be safely supported to reduce vibrations and
movement to a minimum.
• Contact points or supports must be fitted so that the pipes are able to move
with changing temperatures without creating tension in the pipes.
• Pipes and pipe connections must be accessible for maintenance.
• Pipes must not be used for supporting distributors or appliances.
• These regulations and standards do not apply to small purpose-built parts
whose durability, accessibility and operation are not influenced. They must be
fitted in accordance with the manufacturer's recommendations.
• No galvanized parts may be fitted in product-carrying lines (e.g. heavy oil,
diesel oil, steam lines and thermal oil lines). This does not apply if type-tested
pipe joints are fitted in pipe trace heating systems.
• Y-strainers should preferably be fitted horizontally with the strainer insert
pointing downwards or to the side (turned through 90°).
If this is not possible for space reasons, the dirt pan can be fitted vertically
with a throughflow from top to bottom. In this case, ensure that the strainer
can be dismantled.
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1.4 Storage
• Parts may be stored only in original Westfalia Separator transport packaging.
• A storage time of more than 12 months is only possible after consulting the
manufacturer.
• The storage site should be a closed, dry room.
• The storage temperature must not be below 5°C (41 F) and must not exceed
50 °C (122 °F).
IMPORTANT:
• Outdoor exposure is not admissible!
Pay attention to the following points on storage and transport packaging.
• Handle fragile goods with care!
• Protect the goods against moisture and humidity.
• Protect the goods against heat!
• Pay attention when erecting the goods.
1.4.1 Installation of controls
IMPORTANT:
• Select the installation site so that

– the control unit is not exposed to dust and aggressive atmosphere.
– the control unit is not installed in an excessively humid environment or
damp area.
– the sun cannot shine on the control panel or displays making operation and
observation more difficult.
– heating up of the control unit is avoided.
• Where appropriate, check screw-type and plug-type connectors for secure
contact.
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• Connect thermostatically controlled cabinet heating to external voltage and

switch it on.
• The control cabinet heating must switch on before the temperature drops be-
low the dew point.
• Bedewing can occur during the night which is not good for electronic appara-
tus.
• Check that the line voltage and frequency conform to the connection data of
the control unit (see nameplate).
• Pay attention to admissible installation and operating data:
Voltage fluctuations +/- 10 % of the line voltage

Frequency fluctuations +/- 2 % of the line voltage
Ambient temperatures + 5 to + 45 °C (41 to 113 °F)
Atmospheric humidity max. 50 % at 40 °C (104 °F)
max. 90 % at 20 °C (68 °F)
Installation height above sea level up to 1000 m
Transport temperatures – 25 to + 55 °C (–13 to 131 °F)
IMPORTANT:
Improper installation and operation discharges the supplier from the warranty
obligation.
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1.5 Transport
The adjacent packing illustrates a

seaworthy packaging from Westfalia
Separator.
Fig. 2
• After removing the side boards and

filling material, the bottom board can
be used as a special pallet for fork
lift trucks.
Fig. 3
• If no forklift trucks are available,

transport the case with the aid of a
crane (see diagram).
• Attach the ropes to the points on the
packing case as marked on the
packing case.
Fig. 4
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Westfalia Separator
• Attach ropes round the case and

hang them into the load hook of the
crane.
• CAUTION!
Wind one piece of rope twice
round the hook to prevent the
ropes from slipping.
Fig. 5
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1.5.1 Transporting the separator
• IMPORTANT:
To avoid damage, the bowl must be
removed from the separator before
transport.
• The separator is normally delivered
without installed bowl.
Exception:
• The OTC 2, OTC 3 and OSD 2
separators are delivered and trans-
ported with installed bowl.
Fig. 6
CAUTION!
Prevent accidents by using suitably rated hoists for transport and installa-
tion.
• When transporting rope, make sure

that one piece of rope is wound
twice round the hook to prevent the
• The rope must be properly attached
to the separator.
• Ensure that no pulling or pushing
forces act on machine parts when
using ropes.
Fig. 7
The following examples show how the transport ropes must be attached on the
different frame designs (see Fig. 8).
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Westfalia Separator
Separator with gear drive
• Hang the ropes into the eye bolts

and load hook of the hoist as illus-
trated.
Wind one piece of rope twice round
the hook to prevent the ropes from
slipping.
• Do not use the eye bolt of the mo-

tor to suspend the separator.
• Make sure the machine touches
down gently.
Fig. 8
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For OSD 6 or 18 – separator with belt drive
• Screw double nipple 1 into the hole

in the frame.
Fig. 9
• Attach the transport ropes

– to the machine as illustrated and
– hang them into the load hook of
the hoist as illustrated.
• Make sure that the ropes do not
damage any machine components.

down gently.
Fig. 10
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For OSD 35 – separator with belt drive
• Screw two eye bolts 1 into the upper

section of the frame.
• Screw double nipple 2 into the hole
in the frame.
Fig. 11

– around the double nipple.
– Thread through the eye bolts and

down gently.
Fig. 12
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For OSD 60 – separator with belt drive
• Check that
– two eye bolts 1 are screwed into
the upper section of the frame.
– Screw two eye bolts 2 with wash-
ers 3 into the intermediate flange /
frame holes.
Fig. 13

– Thread through the four eye bolts
and

down gently.
Fig. 14
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1.6 Preservation measures on site
After installation until commissioning

• All parts such as tools, spare parts and bowl must be stored in the original
packaging in a suitable place until commissioning.
• The parts must be stored at 5 to 50 °C (41 - 122 °F) in dry, weatherproof
rooms to prevent the packaging from getting damaged.
• The spindle and gear/drive chamber are lubricated at the factory which pro-
tects them for a period of 12 months.
• In the case of a storage and standstill period of longer than 12 months, the
time-dependent maintenance intervals specified in the instruction manual
must be adhered to before putting the machine back into operation.
• After this time (12 months) has expired, it must be checked at 12 monthly in-
tervals that all bearings and the spindle have sufficient lubrication.
• Oil to be used:
– Shell oil S.7294 (SAE 30/SAE 50) for bearings and spindle,
– roller bearing grease for the spindle cap.
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2 Separator
2.1 Space requirement for separators .........................................................22

2.1.1 Separators with gear drive.....................................................................22
2.1.2 Separators with belt drive ......................................................................24
2.2 Bowl weights..........................................................................................25
2.3 Required hoist specifications for separators..........................................26
2.4 Ventilating the separator room ..............................................................26
2.5 Foundations ...........................................................................................28
2.6 Securing the separators.........................................................................30
2.6.1 Separators OTB 3, OTB 9, OSC 5 ........................................................30
2.6.2 Separators OTB 18, OSC 15, OSC 30, OSC 50 ...................................32
2.6.3 Separators OTC 2, OTC 3, OSD 2 ........................................................34
2.6.4 Separators OSD 6, OSD 18, OSD 35, OSD 60.....................................35
2.6.5 Important mounting instructions ............................................................36
2.6.6 Dimensions of the studs ........................................................................37
2.7 Welding procedure for fastening the foundation frame ......................... 38
2.7.1 Installing the separator ..........................................................................39
2.8 Vibrations ...............................................................................................40
2.9 Pipelines on the separator .....................................................................41
2.9.1 Product line............................................................................................41
2.9.2 Operating, filling and displacement water lines .....................................41
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2.1 Space requirement for separators

• No piping may be laid in the operating area apart from the feed and discharge
lines for the separator.
2.1.1 Separators with gear drive
• The hatched area represents the operating area.

• See the following table to determine the operating area.
• Before installing the separator, pay special attention to the removal dimension
X for the electric motors!
Front view of separator
Fig. 15
Side view of separator
Fig. 16
Top view of separator
Fig. 17
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Westfalia Separator
Table for determining the operating area for separators with gear drive
Separator Dimensions in mm
model A B D E F G X
OTB 3 1160 400 1220 500 1030 410 120
OTB 9 1150 360 1310 500 980 500 120
OSC 5 1150 360 1350 500 1090 550 120
OSC 30 1890 450 1450 700 1400 790 220
OSC 50 2120 390 1500 700 2030 920 250
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2.1.2 Separators with belt drive
• The hatched area represents the operating area.

• See the following table to determine the operating area.
• Before installing the separator, pay special attention to the removal dimension
X for the electric motors!
Front view of separator
Fig. 18
Side view of separator
Fig. 19
Top view of separator
Fig. 20
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Westfalia Separator
Table for determining the operating area for separators with belt drive
model A B D E F G X Y
OTB 18 1400 600 1600 550 1600 540 180 200
OTC 2 800 300 800 120 - 280 100 150
OTC 3 800 300 800 120 - 280 100 150
OSC 15 1400 600 1600 550 1600 540 180 200
OSD 2 800 300 800 200 - 280 100 150
OSD 6 1400 600 1400 550 1450 540 180 150
OSD 18 1400 600 1400 550 1550 630 180 150
OSD 35 1800 700 1800 650 1950 850 230 200
OSD 60 2000 800 2000 700 2500 1000 300 200
2.2 Bowl weights
Fig. 21
Table with data for rating the lifting device

Bowl weight
Separator model b h
[kg]
OTB 3 210 190 16
OTB 9 258 243 50
OTB 18 350 300 75
OSC 5 275 256 48
OSC 15 300 320 72
OSC 30 425 420 190
OSC 50 536 530 360
OSD 6 255 270 42
OSD 18 300 320 72
OSD 35 425 420 190
OSD 60 536 530 360
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2.3 Required hoist specifications for separators
Gear separators
• The hoist must be travel-type or swivel-type.
• The hoist must be arranged so as to enable the following:
– Vertical fitting and removal of the bowl (see section 2.1.1, table - dimension
F).
– Horizontal removal and fitting of the drive motor (see section 2.1.1, table -
dimension X).
Flat belt separators

• The hoist must be travel-type or swivel-type.
• The hoist must be arranged so as to enable the following:
– Vertical fitting and removal of the bowl (see section 2.1.2, table - dimension
F).
– Horizontal removal and fitting of the drive motor (see section 2.1.2, table -
dimension X).
2.4 Ventilating the separator room

• Pay attention to the correct arrangement of the air feed and discharge lines so
that
– the separator room is efficiently ventilated,
– the admissible room temperature – normally max. 45 °C (113 °F) – is not
exceeded.
The rating of the electrical apparatus is critical in this respect.
IMPORTANT:
If the admissible temperatures are exceeded, additional measures must be
taken. Maintenance intervals and maintenance measures may have to be ad-
justed accordingly.
Installation example of a ventilation

system
1 Aeration
2 Venting
Fig. 22
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Westfalia Separator
Approximate values for air exchange
For small closed separator rooms 30 - 50 h-1

For large separator rooms 15 - 20 h-1
For niches in engine rooms 50 - 70 h-1
Table for air volumes
Separator Air volume

model [m³/h]
OTB 3 10
OTB 9 10
OTB 18 30
OTC 2 10
OTC 3 10
OSC 5 10
OSC 15 30
OSC 30 100
OSC 50 150
OSD 2 10
OSD 6 10
OSD 18 30
OSD 35 100
OSD 60 150
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Westfalia Separator
2.5 Foundations
In order to avoid the influence of external vibrations,

• Foundations and foundation frames for Westfalia separators must not be rig-
idly connected to other foundations.
IMPORTANT:
• If the foundation does not have adequate rigidity and flexural strength, this
may result in loss of warranty.
Installation example for a founda-

tion frame
1 Foundation
Fig. 23
• The foundation frames must be de-

signed so that dimensions a and b
in the table below are adhered to.
• When using other sections, the sec-
tion modulus of the U-sections must
not be lower than the value speci-
fied in DIN 1026.
• The foundation must be rigid with a
maximum admissible deflection of
1:250.
• The separator feet must be fastened
on the neutral axis of the frame.
Fig. 24
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Westfalia Separator
Table for dimensioning foundation frames
model a b
OTB 3 80 60
OTB 9 80 60
OTB 18 140 60
OTC 2 80 60
OTC 3 80 60
OSC 5 140 60
OSC 15 140 60
OSC 30 180 70
OSC 50 180 70
OSD 2 80 60
OSD 6 140 60
OSD 18 140 60
OSD 35 180 70
OSD 60 180 70
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2.6 Securing the separators

The following sections show how to secure the different separators:
2.6.1 Separators OTB 3, OTB 9, OSC 5
• Assembly of separators with the aid

of stud screws (see 2.6.6) on a steel
foundation frame.
1 Stud
2 Bottom disk
3 Rubber cushion
4 Top disk
5 Cup springs
6 Nut
7 Bush
Fig. 25
1 Steel foundation
Fig. 26
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Westfalia Separator
• Mount the nuts as shown on page

36.
• IMPORTANT:
Pay attention to correct fitting of the
cup springs!
Fig. 27
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Westfalia Separator
2.6.2 Separators OTB 18, OSC 15, OSC 30, OSC 50
Assembly of separators with the aid of

stud screws (see 2.6.6) on a steel
foundation frame.
1 Stud
2 Bottom disk
3 Rubber cushion
4 Top disk
5 Cup springs
6 Nut
Fig. 28
1 Steel foundation
Fig. 29
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Westfalia Separator
• Mount the nuts as shown on page

36.
• IMPORTANT:
Pay attention to correct fitting of the
cup springs!
Fig. 30
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2.6.3 Separators OTC 2, OTC 3, OSD 2
Assembly of separators with the aid of

rubber-metal cushions on a steel
foundation frame.
Fig. 31
• Screw rubber-metal cushions 4 into

foundation 5.
• Screw studs 2 into rubber-metal
cushions 4.
• Place plate 3 over the studs.
• Place the separator on plate 3 and
• bolt tight with hexagon nuts 1.
Fig. 32
ATTENTION!
The tightening torque for the stud screw 2 (M10) must be 30 Nm.
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2.6.4 Separators OSD 6, OSD 18, OSD 35, OSD 60
• Align separator 1 with feet 2 and

plates 3 on foundation 4.
• Tack plates 3.
• Unscrew screws 5.
• Lift separator with feet (see section
1.5.1).
• Weld plates 3 to foundation 4.
• Place the separator on plates 3 and
• bolt tight with hexagon nuts 5.
• Screw tight hex head screws 6.
Fig. 33
ATTENTION!
The torques for the hex head screw 6 are specified in the table below.
Separator model Hex head screw Torque:
OSD 6
M 12 52 Nm
OSD 18
OSD 35
M 16 100 Nm
OSD 60
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Westfalia Separator
2.6.5 Important mounting instructions
• Tighten the nut by hand.
Fig. 34
• Tighten the nut through a further

180°.
Fig. 35
• Tighten the second nut by hand.

• Lock the nuts.
Fig. 36
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2.6.6 Dimensions of the studs
Installation example on steel foun-

dation
• The dimensions for selecting the
studs are given in the table below:
Fig. 37
model L1 M
OTB 3 96 12
OTB 9 96 12
OTB 18 96 16
OSC 5 96 12
OSC 15 96 16
OSC 30 135 20
OSC 50 135 20
• When installing the separator, make sure the surface is absolutely even!
• Uneven surfaces can be levelled using shims which, however, must have a
close fit.
• The separators must not be warped

or twisted when installed on the
foundation.
Fig. 38
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Westfalia Separator
2.7 Welding procedure for fastening the foundation frame

The following sections show the welding procedure for fastening the foundation
frame:
Mounting the separator installations

on board of a ship
• The foundation frame 2 can be di-
rectly welded onto the steel struc-
ture 2 from the shipyard.
Fig. 39
Example 1
• The length of the weld seams must
be 100 mm.
• The distance between the weld
seams must be approx. 350 mm.
This means that that there are 3 weld

seams with a length of 100 mm along
a length of one metre.
Example 2
• The foundation frame can likewise
Fig. 40 be welded all the way round.
Detail view
In this view you can see an example
for welding the foundation frame to the
steel structure.
The letter X indicates a fillet weld.
Fig. 41
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Westfalia Separator
2.7.1 Installing the separator
Mounting the separator installations

on board of a ship
• The frames must be fitted beneath
the separator feet.
• The dimension a for the frame dis-
tance must be observed.
• The position of the separator feet is
given In sections 2.1.1 and 2.1.2.
Fig. 42
• The dimension a for the frame dis-

tance is given in the table below for
the respective separator model.
Fig. 43
Dimension “a”
Separator model
[mm]
OTB 3 320 mm
OTB 9 370 mm
OTB 18 640 mm
OTC 2 452 mm
OTC 3 452 mm
OSC 5 370 mm
OSC 15 640 mm
OSC 30 550 mm
OSC 50 600 mm
OSD 2 452 mm
OSD 6 350 mm
OSD 18 425 mm
OSD 35 555 mm
OSD 60 700 mm
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Westfalia Separator
2.8 Vibrations
Fig. 44
Admissible vibra- Limit values for Vibro 1

Tolerable vibration values at the
Separator tion value at the with installed vibration
separator installation surface c
model reference point d sensor e
max. [mm/s]
[mm/s] [mm/s]
OTB 3 1,8 2,8 2,8
OTB 9 1,8 2,8 2,8
OTB 18 2,8 4,5 4,5
OTC 2 1,8 2,8 2,8
OTC 3 1,8 2,8 2,8
OSC 5 1,8 2,8 2,8
OSC 15 2,8 4,5 4,5
OSC 30 2,8 4,5 4,5
OSC 50 2,8 4,5 4,5
OSD 2 1,8 2,8 2,8
OSD 6 2,8 4,5 4,5
OSD 18 2,8 4,5 4,5
OSD 35 2,8 4,5 4,5
OSD 60 2,8 4,5 4,5
c Measured at separator standstill and normal ship operating conditions
d Measured with separators in operation
e The Vibro sensor is attached in this range
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Westfalia Separator
2.9 Pipelines on the separator

The following sections describe the general set-up of the piping system in the
separator installation:
2.9.1 Product line

• Product lines must be laid
– in accordance with the guidelines of Westfalia Separator or
– in accordance with the requirements of the classification societies.
• Use only genuine parts from Westfalia Separator!
• The lines must be flushed before commissioning to protect the valves and
units.
• The following lines must have no rigid connection with the separator in order
to prevent vibrations:
– Product feed and discharge
– Water connection
– Solids discharge
– Dirty water discharge
– Frame drain
• This can be realised by means of hoses or compensators, whereby there are

special requirements for shockproof separators.
• Hose pipes must be laid so that they cannot be twisted, kinked, clamped or
rubbed.
• Use only hoses from Westfalia Separator!
2.9.2 Operating, filling and displacement water lines

• Water lines must be laid so that they can be completely drained at the lowest
point with no dismantling.
• Y-strainers are fitted horizontally at the factory – with the strainer insert point-
ing downwards. See section 1.3 – Installation.
• The solenoid valves for operating, filling and displacement water to the sepa-
rator are fitted so that the hose between the separator and solenoid valves
cannot empty.
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3 Operating, filling and displacement water
3.1 Water quality..........................................................................................44

3.2 Supply pressure and temperature .........................................................44
3.3 Water connection for operating, filling and displacement water ............ 45
3.4 Dimensions and number of consumers .................................................45
3.5 Water quantity........................................................................................47
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Westfalia Separator
3.1 Water quality

• The water should be as pure as possible and meet the following standards:
Hardness:
– up to 55 °C (131 °F) separating temperature < 12° dH
– above 55 °C (131 °F) separating temperature < 6° dH
Note:
– When using demineralised water or condensate, corrosion must be
reckoned with.
– The use of boiler feed water is not permissible!
– Land water is not recommended because the degrees of hardness are
normally too high.
To convert the hardness values stated, use the following equation:
1° dH = 1,79° fH = 1,25° eH = 17,9 ppm CaCO3
pH 6,5 – 8,5
Chloride ions < 100 mg/l
Suspended matter max. 10 mg/l
Particle size max. 50 μm
3.2 Supply pressure and temperature
Fig. 45
Note:
The pressure after the water pressure reducer must not drop below 0.2 Mpa
with open operating water valve.
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Westfalia Separator
• The supply pressure and the temperature for the operating, filling and dis-
placement water must meet the following specifications:
Temperature min. 10 °C (50 °F)

max. 85 °C (185 °F)
Supply pressure 0.3 – 1.0 MPa
3.3 Water connection for operating, filling and displacement water

• Pay special attention to section 2.9.2!
3.4 Dimensions and number of consumers

• Collective lines must be dimensioned so that the separators are always sup-
plied with an adequate water volume to assure perfect functioning.
• Lines must be laid so that manual override of the valves and filter replace-
ment are possible.
• The maximum length between pressure reducer and solenoid valve must not
exceed 5 m.
• In the case of 1 consumer, the col-

lective line must have the same
nominal diameter as the feed lines
to the separator.
• The nominal diameter R is given in
the table below.
Fig. 46
2058-9601-010 / 0107
Westfalia Separator
Fig. 47
In the case of 2 consumers:

• the collective line must have a nominal diameter S (see table).
• the supply lines to the separator must have a nominal diameter R (see table).
Note:
When two separators request water at different times, the water supply can be
rated as for one separator.
In the case of 3 consumers:

• the collective line must have a nominal diameter of DN 32.
• the supply lines to the separator must have a nominal diameter R (see table).
Table for selecting the nominal diameters “S” and “R”.

Nominal diameter (DN)
Separator model Collective line Supply line
S R
OSC 5 25 20
OSC 15 25 20
OSC 30 32 20
OSC 50 32 20
OSD 2 25 20
OSD 6 25 20
OSD 18 25 20
OSD 35 32 20
OSD 60 32 20
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Westfalia Separator
3.5 Water quantity

For exact program control, with simultaneous actuation of the valves, the follow-
ing water quantities are required:
V2 V2 V3 Total con- Total con-

sumption sumption
Separator Displace- Operating per cycle per cycle
Filling water without fill-
model ment water water * ing water
l/s l/s l/s Approx. 1
OSC 5 0,1 0,1 0,5 3 2
OSC 15 0,1 0,1 0,8 5 3,5
OSC 30 0,1 0,1 0,8 10 6,5
OSC 50 0,1 0,1 0,8 23 13
OSD 2 0,25 0,25 0,25 2 1,5
OSD 6 0,1 0,1 0,5 3 2
OSD 18 0,1 0,1 0,8 5 3,5
OSD 35 0,1 0,1 0,8 10 6,5
OSD 60 0,1 0,1 0,8 23 13
* Ejection cycle = Σ (filling water + displacement water + operating water)
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4 Compressed air
4.1 Compressed air quality ..........................................................................50

4.2 Supply pressure.....................................................................................50
4.3 Compressed air consumption of the separators OSC, OSD and OTB . 51
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4.1 Compressed air quality
• The compressed air must be free from impurities and dry.
4.2 Supply pressure

Recommended set-up of compressed air line per treatment system.
Fig. 48 OSC / OTB separators
Fig. 49 OSD separators
• A supply pressure of 0.3 to max. 1.0 MPa is admissible.

• After the reducer station 0.3 MPa must still be available to the consumers.
• Note:
On OSD separators, a compressed air control unit is no longer included in the
standard scope of supply.
• If other pneumatic components are operated, the corresponding instructions
relating to air quality and air lubrication must be observed.
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Westfalia Separator
4.3 Compressed air consumption of the separators OSC, OSD and OTB
• The maximum compressed air consumption per separator is approx. 0.01
Nm3/h.
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2058-9601-010 / 0107
Westfalia Separator
5 Product lines
5.1 General ..................................................................................................54

5.2 Pipe cross-sections................................................................................54
5.3 Functional description............................................................................54
5.4 Information on pressure monitoring.......................................................54
5.5 Piping .....................................................................................................56
5.6 Maximum suction head..........................................................................57
5.6.1 Pressure line..........................................................................................57
5.6.2 Pre-filter .................................................................................................58
5.7 Feed pump.............................................................................................58
5.8 Oil pre-heater.........................................................................................58
5.9 Installation examples .............................................................................59
5.9.1 Steam-heated plate heat exchanger with PI controller.......................... 59
5.9.2 Steam-heated tubular heat exchanger with PI controller ...................... 60
5.9.3 Thermal oil-heated plate heat exchanger with PI controller .................. 61
5.9.4 Thermal-oil-heated tubular heat exchanger with PI controller............... 62
5.10 Securing plate heat exchangers ............................................................ 63
5.11 Safety valve ...........................................................................................64
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Westfalia Separator
5.1 General
• Pay special attention to section 1.3!
• The suction lines should be as short as possible to avoid pressure losses.
• The pipes must be installed with adequate clearance from the electronic
parts.
• Water pockets must be avoided! (water must be able to flow off freely).
• When different products are run through the same separator, it must be en-
sured that the corresponding product lines cannot be interchanged.
5.2 Pipe cross-sections

• All pipes, valves, fittings and instruments must be laid so that an insulation of
40 mm is possible.
• Dimensioning of the pipes is specified on the respective P&ID.
• The pipes can be selected with the aid of the following diagram. The specifi-
cations on the P&IDs have priority!
• Pipe resistances must be kept as low as possible.
• Taking into account the total pressure losses, the flow velocities must be
– between 0.5 m/s and < 1 m/s in suction lines,
– between 1 m/s and 3 m/s in pressure lines.
5.3 Functional description

The liquid is discharged from the separator by means of a pumping device, in
the following referred to as centripetal pump. At small capacities, the discharge
can be without pressure; in the case of larger capacities the centripetal pump
generates the required pressure to convey the liquid out of the separator
through the downstream lines by immersing more deeply into the liquid.
The pressure values can differ significantly. The following rule applies: The val-
ues are lower on small separators than on large separators.
Further influencing factors are capacity, system resistances (valve position, tank
position), product properties and process specifications.
5.4 Information on pressure monitoring

When the liquid is discharged from the separator under pressure, the operator
knows that the separator bowl is hydraulically closed.
A discharge pressure adjusts given a constant capacity or it is adjusted to the
desired value by throttling in the discharge.
In the standard application, the pressure sensor responds to falling discharge
pressure, an alarm is triggered via the control system. The control system can
also evaluate rising pressure and trigger an alarm.
Generally, the discharge pressure is set to 0.1 – 0.2 MPa. The pressure level
can deviate from this when separator size, capacity, product properties and
process specifications require. (for further information, see the order-specific
documentation)
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Westfalia Separator
A change in the discharge pressure may be caused by the following factors:

• Change in feed capacity
• Change in product data such as temperature, density, viscosity
• Change in discharge resistance
• Leakage at the separator bowl
This represents important information for the operator.
Selection diagram
Fig. 50
Q Flow
v Velocity in m/s
Example:
A flow rate of 5 m3/h produces a velocity of 1.2 m/s with a nominal diameter of
40.
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Westfalia Separator
5.5 Piping
Fig. 51 Lubrication oil schematic
1 LO tank
• When separating lube oil, the return line of the 3/2-way valve can be led into
the product discharge line of the separator.
Fig. 52 Diesel oil schematic
1 DO tank
2 Service tank
• When separating diesel oil, the return line of the 3/2-way valve must be led
into the DO tank 1.
WS does not permit leading the return line into the suction side of the
pump!
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Westfalia Separator
Fig. 53 Heavy fuel oil schematic
1 Settling tank
2 Service tank
• When separating heavy oil, the return line of the 3/2-way valve must be led
into the settling tank 1.
5.6 Maximum suction head

• The suction head of the feed pump (gear pump) is max. 0.04 Mpa.
• The suction head of the feed pump (screw pump) is max. 0.05 MPa.
• The viscosity of the oil to be conveyed must be kept < 1 000 cSt, if necessary
by adequate pre-heating and trace heating.
• When dimensioning the suction line, it must be ensured that the total pressure
loss in the pipe does not exceed the maximum suction head of the pump.
• The maximum feed pressure in the suction line must not exceed 0.05 MPa.
5.6.1 Pressure line

• The pressure head of the feed pump is set to approx. 0.3 MPa.
• The pressure line from the feed pump via the pre-set valve, the pre-heater
and the 3/2-way valve to the separator must be kept as short as possible.
• When dimensioning the pressure line, it must be ensured that the total pres-
sure loss in the pipes does not exceed the maximum pressure head of the
pump.
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Westfalia Separator
5.6.2 Pre-filter
• The pre-filters are fitted in the suction line of the feed pump to protect it from
coarse impurities.
• During the installation, special attention must be paid to the operability.
• Use only strainers with a mesh

width of the strainer insert of 1 to
1.25 mm.
• Pay special attention to section 1.3!
Fig. 54
• Use only pre-strainers with a mesh

width of the strainer insert of 0.63
mm.
Fig. 55
5.7 Feed pump
To prevent the pre-heater from overheating,

• a pump post-running time must be programmed for pump units and product
pre-heating.
5.8 Oil pre-heater

• It must be installed so that there is no heat dissipation to the control cabinet.
To prevent a risk of accidents when venting due to discharging hot va-

pours and liquids,
• the discharge lines from vent valves must be laid at least to floor plate height.
• Discharge lines of safety valves must be laid so that there is no danger

of accident when the valve responds due to discharging liquid.
• The discharge line must be laid so that it can always be observed. It must not
be concealed by pipes, valves or other units!
2058-9601-010 / 0107
Westfalia Separator
• Steam traps
– must be fitted horizontally between two unions.
– should not be insulated to assure correct functioning.
– must be installed so that no condensate accumulation can occur on the pre-
heaters.
5.9 Installation examples

The following sections show installation examples for
– Tubular heat exchanger
– Steam-heated plate heat exchanger with PI controller
– Steam-heated tubular heat exchanger with PI controller
– Thermal oil-heated plate heat exchanger with PI controller
– Thermal-oil-heated tubular heat exchanger with PI controller
5.9.1 Steam-heated plate heat exchanger with PI controller
Fig. 56
A Oil inlet 0.1 Spring safety valve

B Oil outlet 1.0 Plate heat exchanger
C Steam inlet 1.1 Resistance thermometer (PT 100)
D Condensate outlet 2.1 Strainer
2.2 Motor control valve
2.3 Ball float condensate trap
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Westfalia Separator
5.9.2 Steam-heated tubular heat exchanger with PI controller
Fig. 57

B Oil outlet 1.0 Tubular heat exchanger
C Steam inlet 1.1 Resistance thermometer (PT 100)
D Condensate outlet 2.1 Strainer
2.2 Motor control valve
2.3 Ball float condensate trap
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Westfalia Separator
5.9.3 Thermal oil-heated plate heat exchanger with PI controller
Fig. 58

B Oil outlet 1.0 Plate heat exchanger
C Thermal oil inlet 1.1 Resistance thermometer (PT 100)
D Thermal oil outlet 2.1 Motor control valve
2058-9601-010 / 0107
Westfalia Separator
5.9.4 Thermal-oil-heated tubular heat exchanger with PI controller
Fig. 59

B Oil outlet 1.0 Tubular heat exchanger
C Thermal oil inlet 1.1 Resistance thermometer (PT 100)
D Thermal oil outlet 2.1 Motor control valve
2058-9601-010 / 0107
Westfalia Separator
5.10 Securing plate heat exchangers
Assembly instructions for soldered

plate heat exchanger
• Prepare an assembly plate support
and weld it to the foundation.
• Fasten assembly plate 50 with
screws 70 and nuts 80 to the as-
sembly plate support.
The assembly plate must be in-
stalled vertically relative to the pipe
axis.
IMPORTANT:
Welding the assembly plate to the
support is not permitted.
• Fasten heat exchanger with gaskets
40, 60, counterflanges 30, lock
washers 20 and screws 10 to the
assembly plate.
• Attach the pipes to the counter-
flanges by tack-welding.
• Dismantle the heat exchanger and
gaskets.
• Completely weld the pipes to the
counterflanges.
• Finally, re-assemble the parts as per
instruction.
Fig. 60
A The illustrated channel steel must be provided by the shipyard.

B Westfalia Separator recommendation as example channel steel according
to DIN1026-1-50.
IMPORTANT:
Distortion or warping or other stress of the soldered connection points must be
avoided!
Pipelines must be correspondingly arrested.
10 20 30 40 50 60 70 80
Pos./
type Allen screw Lock Groove- Gasket Plate Gasket Hex head Hexagon
washer faced screw nut
flange
ISO 4762 - DIN127 - 1 in - 32.92 x 3.53 313 x 125 x 59 x 70 x 1.5 ISO 4017 - ISO 3032 -
M10 x 45 B10 SAE3000P (4 x) 12 (4 x) M12 x 40 M12
B 10 (16 x) (16 x) SI (1 x) (2 x) (2 x)
(4 x)
ISO 4762 - DIN127 - 2 in - 56.74 x 3.53 427 x 264 x 97 x 102 x ISO 4017 - ISO 3032 -
M12 x 55 B12 SAE3000P (4 x) 12 1.5 M12 x 40 M12
B 35 (16 x) (16 x) SI (1 x) (4 x) (2 x) (2 x)
(4 x)
ISO 4762 - DIN127 - 2 in - 56.74 x 3.53 559 x 264 x 97 x 102 x ISO 4017 - ISO 3032 -
M12 x 55 B12 SAE3000P (4 x) 12 1.5 M12 x 40 M12
B 45 (16 x) (16 x) SI (1 x) (4 x) (2 x) (2 x)
(4 x)
2058-9601-010 / 0107
Westfalia Separator
5.11 Safety valve
Safety valve in vertical fitting posi-

tion
Fig. 61
• The safety valve outlet should be

led via a funnel (pos. “1”).
A discharge line is welded to the
funnel via which the medium can be
discharged.
IMPORTANT:
• Do not use galvanized compo-
nents and hoses.
Fig. 62
2058-9601-010 / 0107
Westfalia Separator
6 Solids tank
6.1 Recommended criteria for solids tank ...................................................66

6.1.1 Tank vent ...............................................................................................67
6.1.2 Set-up of the solids tank venting ........................................................... 68
6.2 Solids discharge lines ............................................................................69
6.2.1 Solids discharge lines with shut-off flap.................................................70
6.2.2 Standard installation of shut-off flaps ....................................................70
6.2.3 Installation recommendation for shut-off flaps.......................................72
6.3 Operating and dirty water discharge lines .............................................73
6.3.1 Separators of the C-generation .............................................................73
6.3.2 Separators of the D-generation .............................................................74
2058-9601-010 / 0107
Westfalia Separator
6.1 Recommended criteria for solids tank
Note:
This information does not apply to sludge transfer units on compact units.
• There should always be separate solids tanks for the lube oil and fuel sys-
tems.
• Tank heating should be installed in dependence of the viscosity or ambient
temperature.
• The general designs and constructions are subject to the valid regulations.
1 Monitoring
2 Venting
3 Tank heating
4 Utilizable volume
Fig. 63
Minimum solids tank volume

Volume Maximum utilizable volume
Separator model
[l] [%]
OSC 5 200 60
OSC 15 200 60
OSC 30 300 60
OSC 50 300 60
OSD 2 80 60
OSD 6 200 60
OSD 18 200 60
OSD 35 300 60
OSD 60 300 60
2058-9601-010 / 0107
Westfalia Separator
6.1.1 Tank vent

• In the case of one or more separators which are connected to a solids tank,
the nominal widths DN to be used are given in the table below:
Note:
Connect the tank vent to the on-board venting system.
Tank vent
Separators DN in mm
per solids tank
OSC 5 OSC 15 OSC 30 OSC 50
1 100 100 125 125
2 100 125 150 150
≥3 2x125 2x150 2x150 2x150
OSD 2 OSD 6 OSD 18 OSD 35 OSD 60

1 50 80 80 125 125
2 50 100 100 150 150
≥3 80 125 125 150 150
• In the case of a combination of separator models on one solids tank

– the total number of all separators must be taken as a basis
– and the nominal width of the largest model used.
The following criteria must be taken into consideration when venting the tank:
• Installation in accordance with the guidelines of the classification societies
• Controlled discharge of oil vapours
• An uncontrolled discharge of the sludge must be avoided.
• The vent lines must be laid so that a chimney effect develops.
• All possible loops in the vent lines must be stepwise.
2058-9601-010 / 0107
Westfalia Separator
6.1.2 Set-up of the solids tank venting
Solids tank with one separator

• The nominal width DN is given in
the table above (section 6.1.1).
Fig. 64
Solids tank with several separators

• The nominal width DN is given in
the table above (section 6.1.1).
Fig. 65
Solids tank with wash plates

A solids tank with wash plates is re-
quired when movements of the ship
cause faulty functioning of the level
monitoring.
• When using wash plates, each sec-
tion must be vented.
• The vent lines must be brought to-
gether.
Fig. 66
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Westfalia Separator
6.2 Solids discharge lines
• The solids discharge lines should

always be vertical if possible.
• The solids discharge must always
end 50 – 100 mm below the tank
top.
• The maximum level in the solids
tank must be monitored by means of
a float switch.
• The piping for the solids discharge
should be without reduction and with
vibration compensators.
• The length of 2 m may not be ex-
ceeded without trace heating.
Fig. 67
• If there is a deviation from the verti-

cal, an angle of 45° must not be ex-
ceeded.
Fig. 68
IMPORTANT:
• This piping arrangement is not ad-
missible!
Fig. 69
2058-9601-010 / 0107
Westfalia Separator
6.2.1 Solids discharge lines with shut-off flap

• A shut-off flap in the solids discharge line prevents the penetration of vapours
into a stationary separator during the desludging of another separator.
• If more than one separator is used for a sludge tank, a shut-off flap must be
installed in the sludge discharge at the shipyard.
• Shut-off flaps are not included in the standard scope of supply of Westfalia
Separator but can be ordered from Westfalia Separator.
• CIP units or modules supplied by Westfalia Separator and equipped with
more than one separator are always delivered with shut-off flaps.
6.2.2 Standard installation of shut-off flaps
Separators of the C-generation
Fig. 70
I Solids discharge IV Tank vent

II Hood outlet V Shut-off flap
III Frame drain
• Discharges I, II and III must be configured as illustrated in Fig. 74).
• See section 6.1.1, table IV for tank vent connection.
2058-9601-010 / 0107
Westfalia Separator
Separators of the D-generation
Fig. 71
I Solids discharge III Tank vent

II Hood and frame drain IV Shut-off flap
• Discharges I, and III must be configured as illustrated in Fig. 76).

• See section 6.1.1, table.
ATTENTION!
It must be ensured that the shut-off flaps are open during separator operation.
2058-9601-010 / 0107
Westfalia Separator
6.2.3 Installation recommendation for shut-off flaps
• The solids discharge must always

end below the tank top.
• For dimension X, see section 6.2,
Fig. 67.
I Shut-off flap
II Flange
III Pipe
IV Hose (supplied with separator)
V Solids tank cover
Fig. 72
Fig. 73
2058-9601-010 / 0107
Westfalia Separator
6.3 Operating and dirty water discharge lines

• The discharges for operating and dirty water can be conveyed into a separate
tank for oily water.
• The piping for the operating and dirty water discharge should be vertical,
without reduction and with vibration compensators. There is no upper length
limit.
IMPORTANT:
Operating and dirty water discharges may not be discharged into public
canals, draining ditches and waters!
6.3.1 Separators of the C-generation
• The water discharges must be sub-

merged under all conditions
(roll/pitch).
• Dimension h is:
– min. 50 mm for shipboard opera-
tion,
– min. 20 mm for stationary plants.
I Solids discharge
II Hood outlet
III Frame drain
IV Tank vent
Fig. 74
• When a siphon is installed, the

frame drain need not be submerged
below the minimum level because a
liquid seal is assured.
• Dimensions h1 and h2 are given in
the table below.
I Solids discharge
II Hood outlet
III Frame drain
IV Tank vent
V Siphon for frame drain
VI Siphon for hood outlet
Fig. 75
Table for defining siphon length, dimension ”h1” and “h2”:
Siphon length [mm]

Separator model
h2 h1
OSC 5 / OSC 15 250 500
OSC 30 / OSC 50 300 800
2058-9601-010 / 0107
Westfalia Separator
6.3.2 Separators of the D-generation
• The water discharges must be sub-

merged under all conditions
(roll/pitch).
• Dimension h is:
– min. 50 mm for shipboard opera-
tion,
– min. 20 mm for stationary plants.
I Hood and frame drain

II Solids discharge
III Tank vent
Fig. 76
• When a siphon is installed, the

frame drain need not be submerged
below the minimum level because a
liquid seal is assured.
• Dimension h1 is given in the table
below.
I Solids discharge
II Hood and frame drain
III Tank vent
IV Siphon for hood and
frame drain
Fig. 77
Table for defining siphon length, dimension “h1”
Siphon length [mm]

Separator model
h1
OSD 6 / OSD 18 500
OSD 35 / OSD 60 800
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Westfalia Separator
7 Electrical installation
7.1 Control cabinet.......................................................................................76

7.1.2 External voltages ...................................................................................77
7.1.3 Shipboard operation ..............................................................................78
7.1.4 Onshore operation .................................................................................78
7.2 Electro-magnetically compatible installation..........................................79
7.3 Valves ....................................................................................................80
7.3.1 Solenoid valve block ..............................................................................80
7.3.2 Terminal box ..........................................................................................81
7.3.3 Separator with UNITROL monitoring function .......................................82
7.4 Temperature guard ................................................................................82
7.5 Dual-purpose thermometer....................................................................83
7.6 Electrical installation of transmitters and electric motors....................... 85
7.7 Electrical execution................................................................................ 85
7.7.1 Earthing the separator ...........................................................................86
7.7.2 Voltage equalisation of the separator ....................................................86
7.7.3 Voltage equalization of the electric heater............................................. 87
7.7.4 Voltage equalization of the foundation frame ........................................87
7.7.5 Voltage equalisation of the control cabinet............................................88
7.8 Electric motors procured by the customer .............................................89
7.9 Installation and operation of control units .............................................. 90
2058-9601-010 / 0107
Westfalia Separator
7.1 Control cabinet
Control cabinet configuration
1A1 Control unit

S1 Main switch
Fig. 78 Front view
SC Screening
PE Earthed conductor
1U1 Power supply unit

1F1 Safety cut-out
1U3 Measuring transducer
1K11 Interface relay
1X... Strip terminals
Fig. 79 Interior view
Mounting example
1 Gasket 10,5x23x5
2 Threaded bolt M 8 (embedded
in the wall)
3 Washer
4 Rear panel of control cabinet
5 Washer
6 Wall
mm
Fig. 80
• The control cabinet

– must be allocated to the corresponding separator by means of its designa-
tion.
– must be mounted on a frame or wall in the vicinity of the separator.
– conforms to enclosure IP 54.
• It must be possible to open the control cabinet door wide so that the door
latch can lock into place.
2058-9601-010 / 0107
Westfalia Separator

– it can be easily operated and observed.
– an ambient temperature of 50 °C (122 °F) is not exceeded. If necessary,
make sure there is an adequate supply of fresh air.
• If the control cabinet is mounted on a wall, a wall clearance of 20 m must be

observed to achieve a vibration-free fastening arrangement.
• Although buttons and switches and the electronic control unit are protected
against moisture by protective foil and door seal, the cabinet must neverthe-
less not be installed in an excessively humid environment or damp area.
• To keep the temperature inside the unit constant after commissioning, the
main switch should be kept turned on even when the separator is at a stand-
still.
7.1.1 Electrical connection

• The control unit is designed for a connected voltage as indicated on the
nameplate inside the control cabinet.
• In the case of a version without motor starter, the rated connection voltage is
115 VAC or 230 VAC which must be protected by a 6 A slow-blow fuse.
7.1.2 External voltages

• The voltage-free contacts of the output modules
– carry external voltage (even when the main switch is off!).
– can be identified by the orange coloured wiring.

– can be used in external control systems up to 250 VAC.
• A cross-section of 1.5 mm2 Cu is adequate for all control and interlocking
lines.
2058-9601-010 / 0107
Westfalia Separator
7.1.3 Shipboard operation

• For shipboard operation
– only armoured lines type "MGCH" according to DIN 89 158 may be used.
– brass unions according to DIN 89 280 must be used.
– load and control lines can be laid jointly without clearance.
• In the case of HFO separators in series operation, the signal exchange be-
tween the control cabinets as per the terminal diagram for the connecting ca-
ble must be taken into account (see section 7.2).
Cable glands for shipboard installation
Female ∅ Cable outer Earthing device +

Cable gland
thread [mm] Inner parts design
M 20 x 1.5 7,0 – 8,5 M 24 x 1.5 for data cable without screen

M 20 x 1.5 8,5 – 10,5 M 24 x 1.5 A4 + Z10
M 20 x 1.5 10,5 – 12,5 M 24 x 1.5 A6 + Z12
M 20 x 1.5 12,5 – 14,5 M 24 x 1.5 A6 + Z14
M 25 x 1.5 14,5 – 16,5 M 24 x 1.5 A7 + Z16
M 25 x 1.5 16,5 – 17,5 M 24 x 1.5 A8 + Z17
M 25 x 1.5 17,5 – 18,5 M 30 x 2 A9 + Z18
M 32 x 1.5 18,5 – 20,5 M 30 x 2 A10 + Z20
M 32 x 1.5 20,5 – 22,5 M 36 x 2 A 11 + Z22
M 40 x 1.5 22,5 – 24,5 M 36 x 2 A12 + Z24
M 40 x 1.5 24,5 – 26,5 M 36 x 2 A13 + Z26
M 40 x 1.5 27 – 28,5 M 45 x 2 A14 + Z28
M 40 x 1.5 30,5 – 32,5 M 45 x 2 A15 + Z32
M 50 x 1.5 39,0 – 41,5 M 56 x 2 A17 + Z41
7.1.4 Onshore operation

• The local rules and regulations of the operator must be observed!
• for onshore operation
– Normally, armoured "ölflex" cables are used and "NSSHÖU" for outside in-
stallation.
– commercially available cable glands can be used.
– separate cable routing must be used for the load and control lines.
• Cable entries with plastic or metal glands are admissible.
2058-9601-010 / 0107
Westfalia Separator
7.2 Electro-magnetically compatible installation

• The control cabinet is designed to be electro-magnetically compatible.
• The following must be taken into account with electro-magnetically compatible
installations:
– Earthing straps
– Voltage equalization
– Screening lines
– Separate line routing
– Use of erase elements in case of inductance.
In the case of HFO series operation, proceed in accordance with the following
wiring diagram:
Fig. 81
A Switch ON D Connecting terminals

B Control cabinet HFO No. 1 F Cable type
C Control cabinet HFO No. 2 E Customer shipboard installation
IMPORTANT:
• Use only data cable UNITRONIC-BUS-FD P L2/F.I.P (1 x 2 x 0.25 mm² +
Screen).
• Do not lay data cables directly next to load cables as this can cause prob-
lems with electromagnetic compatibility.
• Pay attention to the different software status on the C7 units:
– 1. unit has the MPI addresses 1 / 2
• Faulty or broken cable connections are displayed with error code no. 551.
• Check all connections.
2058-9601-010 / 0107
Westfalia Separator
7.3 Valves
Only original valves from Westfalia Separator with integrated suppressor diode
and reverse battery protection in the connection head may be used in filling,
displacement and operating water lines.
7.3.1 Solenoid valve block
This diagram shows an original valve

block from Westfalia Separator which
is used in filling, displacement and op-
erating water lines.
Fig. 82
Connections
A Connecting terminal + 24 V DC
B Connecting terminal + 0 V DC
C Earth
D Status LED
Fig. 83
2058-9601-010 / 0107
Westfalia Separator
7.3.2 Terminal box
All valves and monitoring instruments

are installed ready-to-connect on a lo-
cal terminal box at the separator.
• The connection to the control cabi-
net must be carried out by means of
a joint cable in accordance with the
adjacent connection diagram.
A Control cabinet
B Product discharge pressure
C “Self-Think” system
D Water sensor
E Circuit valve
F Water discharge valve
G Filling, displacement water valve
H Operating water valve
Fig. 84
2058-9601-010 / 0107
Westfalia Separator
7.3.3 Separator with UNITROL monitoring function
Fig. 85
When using separators with UNITROL system for fuel oil treatment (WMS/SMS
monitoring functions), the components on the hood are wired to the distribution
box.
7.4 Temperature guard

The temperature guard (min./max.) serves to monitor the temperature of the
dirty oil after the pre-heater.
Fitting proposal
1 Dirty oil to 3-way

piston control valve
2 Dirty oil to pre-heater
3 Temperature guard
Fig. 86
• The temperature guard must be fitted

– before the 3-way piston control valve.
– in such a way that the immersion sleeve is always flushed with oil.
2058-9601-010 / 0107
Westfalia Separator
7.5 Dual-purpose thermometer

• The dual-purpose thermometer is used
– to monitor the temperature of the dirty oil after the pre-heater and
– for local temperature indication.
ATTENTION!
• The dual-purpose thermometer is used only in conjunction with a C7 control
system.
Fig. 87 Fitting proposals
• The dual-purpose thermometer must always be fitted before the 3-way piston
control valve.
• All sensors must be installed so that they are continuously flushed with oil.
2058-9601-010 / 0107
Westfalia Separator
7.5.1 Electrical connection
Fig. 88
A C7-control unit
B Analogue input A1-3 for product temperature monitoring
C Screened line
D Potentiometer for max. temperature adjustment
E Measuring transducer PT-00 / 4 – 20 mA
F Feelers
G Internal connection
H Potentiometer for max. temperature adjustment
K Bridge
L IMPORTANT: Pay attention to polarity!
• Use only screened cable and pay attention to correct connection of the
measuring transducer in accordance with the connection diagram.
• Follow the wiring instructions in the circuit diagrams and connection diagram
on the terminal box of the thermometer.
• When replacing the thermometer, be sure to turn off the main switch on the
unit.
Otherwise the analogue inputs will be destroyed by bonding with the connect-
ing lines (wiring 24 VDC!)
2058-9601-010 / 0107
Westfalia Separator
7.6 Electrical installation of transmitters and electric motors

• The connection of motors and transmitters by means of cable loop enables
easy replacement and function testing of the components.
Example 1
Fig. 89
Example 2
Fig. 90
7.7 Electrical execution

The electrical execution must be in accordance with the following standards and
recommendations in so far as specifications and standards issued by the classi-
fication societies do not have to be met.
The applicable standards at Westfalia Separator are

– the European standard EN 60 204 – Part 1 or
– VDE 0113 – Part 1
2058-9601-010 / 0107
Westfalia Separator
7.7.1 Earthing the separator
• The separator must always be

earthed.
The earthing connection A is always

located on the motor side beneath the
motor flange.
Fig. 91
7.7.2 Voltage equalisation of the separator
Including the insulated installed sepa-

rator in the voltage equalisation of the
installation is done via the voltage
equalisation connection on the motor
side. This applies always.
If there is no protective conductor in

multi-core cables and leads (e.g. in the
armoured marine cable), the drive mo-
tor must likewise be included in the
voltage equalisation.
The same applies for pump motors
and electric pre-heaters.
Fig. 92
The cross-section of the voltage

equalisation conductor, normally insu-
lated green-yellow, is dimensioned to
the largest external conductor on the
respective consumer.
In practice, table 1 in EN 60204-1 is

used for this.
Westfalia Separator selects:

10 mm2 < S < 25 mm2 Cu
Fig. 93
2058-9601-010 / 0107
Westfalia Separator
7.7.3 Voltage equalization of the electric heater
Fig. 94
7.7.4 Voltage equalization of the foundation frame
• The foundation frame must be fitted

with a marked connecting bolt for
voltage equalisation by the cus-
tomer.
Fig. 95
Fig. 96
2058-9601-010 / 0107
Westfalia Separator
7.7.5 Voltage equalisation of the control cabinet

• The connection is via the PE-bar or terminal inside the cabinet to the frame
connection.
PE connection
Fig. 97
PE connection
Fig. 98
PE connection
Fig. 99
2058-9601-010 / 0107
Westfalia Separator
7.8 Electric motors procured by the customer

• When the motors are procured by the customer, they must have the following
specifications and comply with the following standards:
Design IM B5* according to IEC 34 – Part 7
Rating Classification according to IEC 72 – Part 2
Enclosure IM B5 according to IEC 34 – Part 5

Quality stage N * / S *according to IEC 34 – Part
Vibration severity 14,
Full key balanced * / Half key balanced *
50 Hz 60 Hz
Synchronous speed
3000 * / 1500 * 3600 * / 1800 *
Type of cooling 1C411 according to IEC 34 – Part 6
Flange dimensions according to IEC 72
Shaft dimensions according to IEC 72
Direction of rotation according to IEC 34 – Part 8
Insulation material class F according to IEC 34 – Part 1
PTC thermistors as full motor protection

• The PTC resistors mist be fitted in the end
Motor protection windings – one per strand.
• PTC resistors – temperature feelers which are
mounted on the winding package from the
outside are not acceptable!
Operating mode SI according to IEC 34 – Part 1
* dependent on separator model
ATTENTION!
Consequential damage on the separator caused by motors procured by
the customer cannot be accepted as a warranty claim by Westfalia Sepa-
rator.
2058-9601-010 / 0107
Westfalia Separator
7.9 Installation and operation of control units
IMPORTANT:

– the control unit is not exposed to dust and aggressive atmosphere.
– the control unit is not installed in an excessively humid environment or
damp area.
– the sun cannot shine on the control panel or displays making operation and
observation more difficult.
– heating up of the control unit is avoided.
• Where appropriate, check screw-type and plug-type connectors for secure

contact.
• Connect thermostatically controlled cabinet heating to external voltage and
switch it on.
• The control cabinet heating must switch on before the temperature drops be-
low the dew point.
• Bedewing can occur during the night which is not good for electronic appara-
tus.
• Check that the line voltage and frequency conform to the connection data of
the control unit (see nameplate).
• Pay attention to admissible installation and operating data:
Voltage fluctuations +/- 10 % of the line voltage

Frequency fluctuations +/- 2 % of the line voltage
Ambient temperatures + 5 to + 45 °C (41 to 113 °F)
Atmospheric humidity max. 50 % at 40 °C (104 °F)
max. 90 % at 20 °C (68 °F)
Installation height above sea level up to 1000 m
Transport temperatures – 25 to + 55 °C (–13 to 131 °F)
ATTENTION!
Improper installation and operation discharges the supplier from the war-
ranty obligation.
2058-9601-010 / 0107
Westfalia Separator
2058-9601-010 / 0107
Westfalia Separator
Take the Best – Separate the Rest
A company of GEA Group
Westfalia Separator Mineraloil Systems GmbH ● Werner-Habig-Straße 1 ● D-59302 Oelde (F.R. Germany)
Tel.: +49 (0) 25 22/77-0 ● Fax: +49 (0) 25 22/77-23 94 ●
http://www.westfalia-separator.com/ ● mailto:info@gea-westfalia.de
Contents
2. HFO
Data sheet P402653414-9913-PDS000A
P&ID P402653414-9913-PID000A
Equipment list P402653414-9913-DVL000A
Dimensioned drawing P402653414-9913-LAY000A
Circuit diagram 0500-0180-020
Commissioning equipment, spare parts and tools list

Westfalia Separator
Mechanical Separation Mineraloil Systems GmbH
Division
Process Condition Data Sheet Rev. A

Manufacurer: Westfalia Separator Mineraloil Systems, D-59302 Oelde, F.R. Germany
Customer: China Changjiang National Shipping GWS Order No: 402653414
Hull No.: JD1000TEU-5 / -12 Projekt No.: 38299
Drawing No.: P402653414-9913-PDS000
Oil to be Processed Operating Water

Application: HFO Hardness: < 55°C 12° dH
Viscosity: 380 mm²/s 50°C > 55°C 6° dH
Density: 1,01 g/ml 15°C Chloride Ions: < 100 mg/l
Inlet Temperature: 40 °C PH - Value: 6,5 - 7,5
Separating Temperature: 98 °C Temperature: +10°C up to +85°C
Effec.throughput capacity: 2.350 l/h Feed Pressure: 3-10 bar (min.3bar)
Required Capacity: 0,8 l/s
Consumption / Ejection: 3-5 l

Ambient Conditions Compressed Air
Ambient Temperature: 45 °C Pressure: bar
Humidity: up to 92% Standard operating compressed air
Atmospheric Pressure: up to 1000 m Above Sea Level Min. 3 bar / max. 10 bar
Separator Separator Motor
Type: OSD18-0136-/10 Unitrol Type: M2AA 132 SB 2
Operation Mode: Voltage: 450 Volt

Ejection Method: total Frequency: 60 Hz
Clean Oil Discharge: 1,5 - 2 bar g Output: 8,6 kW
Finish color: RAL 6026 Speed: 3600 rpm
Total weight: 310 kg Weight: 37 kg
Bowl speed 10000 rpm
Bowl weight 72 kg
Control Unit Feed Pump
Type: D 10 Type: KF 32
Infeed voltage: 450 Volt Rated Capacity: 2.290 l/h
Frequency: 60 Hz Suction Height: 4 m Ws
Valve Voltage: 24 DC Delivery Height: 20 m Ws
Control Voltage: 230 Volt Voltage: 450 Volt
Finish Color: RAL 7035 Frequency: 60 Hz
Weight: 65 kg Output: 1,3 kW
Weight: 30 kg
Heating Medium Saturated Steam
Pressure: 6 bar abs
Temperature: 159 °C
Consumption: 136,3 kg/h
Permissible Back Pressure of
Condensate: max. 1,5 bar g
Adjustment ID No. Set Points
Temperature TC *0-9-006 98 °C
Controler
Temperature TAH *0-9-008 108 °C
Alarm max.
Temperature TAL *0-9-008 88 °C
Alarm min.
Water Pressure PCV *9-7-001 3 -10 bar g
Reducer
0,3 bar below
Pressure Transmitter PT *1-9-002 discharge pressure
0,5 bar below
Pressure Transmitter PT *0-9-014 sensing pressure
Subject to technical modification 4420/Lu, 10.09.2008

Customer: China Changjiang National Project-/Order No: 653414 /
Westfalia Separator Shipping Group Jiangdong
Mineraloil Systems GmbH Shipyard
Location: JD1000TEU-5/-12 Project-title: CP-2
Mechanical Separation Division
4420_653414_HFO
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
Quotation-No.: 38299
Global Comments: ---
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Date: 10.09.2008 Dept.: 4420
Type: Marine Corr. Drawing: P402653414-9913-PID000A Belongs to: ---
Repl. for: --- Repl. by: --- Std. checked: --- ---
Explanations:
Priority (A): Procurement (B): Scope of Supply (C):
N = Obligatory M = Must be obtained from Westfalia L = Scope of supply by WS
E = Recommended K = May be obtained from Westfalia S = Supplied by client
P = Possible Z = Supplied by client F = To be removed
U = --- V = --- W = ---
Created Date: 10.09.2008 Checked Date: 10.09.2008 Approved Date: Document No.: Revison: Page:
By: 4420lu By: 4420lu By: P402653414-9913-DVL000A A 1/6
Copyright. © All rights reserved Issued for: ,

Filename: sv010022/WS4420/Kundenaufträge/Marine/China/China Changjiang National Shipping Group Jiangdong Shipyard/Proj. 38299 - Kom. 402653414 - Hull JD1000TEU-5/-12/4420_653414.prj@sv010022/Projekt/Dokumentablage/Basic and Process
Engineering/Equipmentlisten/P402653414-9913-DVL000A
4420_653414_HFO
Devicelist CP
10-1-001 1 Stk Separator OSD 18-0136-067 /10 8,60 kW --- --- L

---
10-1-001/M1 1 Stk Motor M2AA 132SB-2 8,60 kW 5889-3428-139 --- --- L
---
10-3-001 1 Stk Gear pump unit KF 32 RF 2 - D 15 1,30 kW 9990- --- --- L
1 1/2''
10-4-001 1 Stk Duplex Filter --- --- --- --- --- L
---
10-5-001 1 Stk Preheater VW-3,0-15 --- insulated 9990- --- --- L
10-7-001 1 Stk Globe valve --- --- --- --- L

DN40
10-7-002 1 Stk Safety valve --- build on pre-heater --- --- L
G 1/2''
10-7-005 1 Stk Pre Set Valve --- --- --- --- L
belongs to 10-7-006 DN25
10-7-006 1 Stk 3/2-way piston valve --- 0018-7621-100 --- --- L
DN25
10-7-006/B2 1 Stk Temperature conductor PT100 --- --- --- L
--- TE
10-7-009 1 Stk PRESSURE GAUGE BOARD, COMPL. --- --- 2028-2346-010 --- --- L
---
10-7-010 1 Stk 2/2 way solenoid valve 0330 --- 0018-6226-600 --- --- L
1/4''
1/4''
10-9-006 1 Stk Resistance Thermometer 2 X PT 100 0001-1579-400
belongs to 10-7-006

4420_653414_HFO
Devicelist CP
10-9-007/B2 1 Stk PI-Temperature Controler --- --- --- --- L

integrated in Control Cabinet --- TC
10-9-009/B1 1 Stk Flowmeter 213.40 --- 0001-1158-600 --- --- L
--- FI
10-9-010/B1 1 Stk Temperature Element --- --- --- --- L
installed in Motor --- TE
10-9-011/B1 1 Stk Current transformer TAI233 --- 0005-0624-220 --- --- L
--- IAL
10-9-013/B1 1 Stk Water detector SK1-HT125-FS-JM18-P-S-KL --- 0005-1464-010 --- --- L
M18x1 CS
10-9-014/B1 1 Stk Pressure transmitter NAE --- 0005-1529-300 --- --- L
1/4'' PT
11-7-001 1 Stk Check valve --- --- 0018-2990-650 --- --- L
1''
11-9-001/B1 1 Stk Pressure gauge 213.40 / 0 bar ... 10 bar --- 0001-1572-600 --- --- L
1/4'' PI
1/4'' PT
12-7-001 1 Stk Non-return valve --- --- --- --- L
16-7-001 1 Stk Globe valve --- --- --- --- L
DN20
16-7-003 1 Stk Control valve ? --- 0018-8155-220 --- --- L
DN20
16-8-001 1 Stk Strainer --- --- L
DN20
17-8-001 1 Stk Steam Trap --- --- --- L
1''
18-7-002 1 Stk 3/2-Way Solenoid Valve --- --- 0018-7621-600 --- --- L
belongs to 10-7-006 1/4''

4420_653414_HFO
Devicelist CP
19-7-002 1 Stk Socket Ball Valve --- --- 0018-1763-630 --- --- L
belongs to 19-7-003 3/4''
19-7-003 1 Stk Solenoid Valve Assembly compl. --- 0,00 kW 0018-7614-000 --- --- L
3/4''
19-7-004 1 Stk 2/2-Way Solenoid Valve --- --- --- --- L
belongs to 19-7-003 1/2''
belongs to 19-7-003 1/4''
19-8-001 1 Stk Y-Strainer --- --- --- L
belongs to 19-7-003 3/4''
belongs to 19-7-003 1/4'' PI
---
---
20-3-001 1 Stk Gear pump unit KF 32 RF 2 - D 15 1,30 kW 9990- --- --- L
1 1/2''
20-4-001 1 Stk Duplex Filter --- --- --- --- --- L
---
20-7-001 1 Stk Globe valve --- --- --- --- L

DN40
G 1/2''
DN25

4420_653414_HFO
Devicelist CP

--- TE
---
1/4''
1/4''
belongs to 20-7-006
20-9-009/B1 1 Stk Flowmeter 213.40 --- 0001-1158-600 --- --- L
--- FI
--- IAL
20-9-013/B1 1 Stk Water detector SK1-HT125-FS-JM18-P-S-KL --- 0005-1464-010 --- --- L
M18x1 CS
1/4'' PT
21-7-001 1 Stk Check valve --- --- 0018-2990-650 --- --- L
1''
1/4'' PI
1/4'' PT

4420_653414_HFO
Devicelist CP
26-7-001 1 Stk Globe valve --- --- --- --- L

DN20
26-7-003 1 Stk Control valve ? --- 0018-8155-220 --- --- L
DN20
26-8-001 1 Stk Strainer --- --- L
DN20
27-8-001 1 Stk Steam Trap --- --- --- L
1''
belongs to 20-7-006 1/4''
belongs to 29-7-003 3/4''
3/4''
belongs to 29-7-003 1/2''
belongs to 29-7-003 1/4''
29-8-001 1 Stk Y-Strainer --- --- --- L
belongs to 29-7-003 3/4''
belongs to 29-7-003 1/4'' PI

0 1 2 3 4 5 6 7 8 9
Frontansicht Seitenansicht
front view side view
Pos.035 Pos.002
600 í 8mm
560 250
Pos.023
1A1 Steuereinheit D10
control unit D10
1A1 M3 Schrankluefter
cabinet fan
Filter
Filter
Q1 Hauptschalter
CONTROL UNIT main switch
D10
1S1 Separator Start / Stop
separator start / stop
3S1 Zulaufpumpe Start / Stop
feed pump start / stop
Pos.010
Pos.011 Pos.018
Pos.019
1S1 3S1
I I
800
760
0 0
Pos.005
Q1
Pos.022
M3
(Fan)
Pos. 001
Control cubicle
Cable glands Yard cable size
Steel plate thickness: 1,5mm
Door
13 x M 16 for 5,0-10,0mm
Protection class: "IP 54" 7 x M 20 for 8,0-13,0mm
Colour: RAL 7035 2 x M 25 for 11,0-17,0mm
Gewicht: ca. 55kg 3 x M 16 for Spare
weight: approx. 55kg

=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Schaltschrankaufbau deutsch/englisch +
Westfalia Separator AG E P L A N 5 . x x
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde cabinet arrangement Rev.0
Sheet
Changes Date/Name Norm C

C COPYRIGHTED by GEA Westfalia Separator Mineraloil Systems GmbH, all rights reserved. 0500-0180-0 20 1/40
0 1 2 3 4 5 6 7 8 9
Bodenansicht Innenansicht
bottom view inner view
1= K01 (Pos.021)
25x80
2= 3K2 (Pos.020)
Pos.044 Pos.046 3= 1K7 (Pos.027)
25x80
4= 1K11 (Pos.028) Pos.009
Pos.045 Pos.047 1-10
5= 1K12 (Pos.029) Pos.025

6= 1K13 (Pos.030) Pos.026
7= 1K15 (Pos.031) Pos.024
40x80
8= 1K16 (Pos.032)
9= 1K18 (Pos.033)
10= 1K19 (Pos.034)
1X3 1X4 1X5 1X6
1F01
1U3
1U5
1U6
PE Pos.014
25x80
Pos.007
Pos.039 40x80
40x80
Pos.040
Pos.050 Pos.041
1Z1
SC
Pos.045
230F1
1K1
1T1
1U1
Pos.042
25x80
3Q1
Q1
40x80
Pos.003
Pos.048 Pos.008
Pos.004
Pos.049
1X1 1X2 1X3
Pos.015 Pos.012
Pos.016 Pos.013
Pos.046 Pos.044
Pos.017
Pos.047 Pos.045
PE
Pos.006 Pos.036 Pos.038 Pos.039

Pos.037
=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
Steuereinheit D10
control unit D10
Bestell-nr.
0005-4050-430
order no.
Westfalia Separator AG
Programm-Nr.
8105-0D10-004
program-no.
F1 F2 F3 F4
165
M
Tiefe: 88mm
1 2 3 4 5
SF
depth:
DC5V Process Process SERIES
1 2
HELP ESC Ausschnittmass: 202x155mm
FRCE STOP START LAMPTEST
cutout dimension:
RUN
6 7 8 9 0
STOP
Gewicht: 1,35kg
PID
FEED SLUDGE
HOME EDIT ENTER weight:
215
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter D10 deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196 Sheet
Tested KA D-59302 Oelde Rev.0
0 1 2 3 4 5 6 7 8 9
NotAus Gehaeuse mit Schutzkragen

emergency stop cabinet with protective collar
85
60 46
í 4,5
85
54
M20
Cable glands Yard cable size WS Part. No.
71
1 x M 16 for 5,0-10,0mm 0005-4486-930
1 x reduction M20x1,5->M16x1,5
protection class: "IP 65"
note: installation should be carry out by customer!
Option
optional
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter NotAus Box (Option) deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde emergency stop box (optional) Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
Klemmenkasten
terminal box
Innensicht Draufsicht Seitenansicht

inner view top view side view
zum Separator
to separator
3x M 12 (10M1, 10M2, 10M3)

2x M 16 (10M5, 10M6)
120 140 90
í 7mm
2x M 16 (10M7, 10M8)
1x M 16 (spare)
1x M 12 (10M4)
zum Separator
zum Separator
to separator
to separator
140
93
1X10
2x M 20 (3M1, 4M2)
von Steuerschrank
from control cabinet
Klemmenkasten 1X10 ist am Separator angebaut

terminal box 1X10 is mounted on the centrifuge
Bestell-Nr.: 0005-1537-280
order-no.: 0005-1537-280
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Klemmenkasten 1X10 deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde terminal box 1X10 Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
5/19.1
5/19.1
5/19.1
5/19.1
-Q1:
-Q1:
-Q1:
-PE
PE-Bus
-Q1
6
PE
1
3
-1E0 . 4x6mmý
operation
incoming
voltage
PE
1
L1 L2 L3 PE
-Customer
Einspeisung Betriebsspannung
incoming operation voltage
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter -Q1 Hauptschalter deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde -Q1 main switch Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
5/21.2
5/21.2
5/21.2
5/21.2
5/22.1
5/22.1
5/22.1
5/22.1
-3Q1:2T1
-3Q1:4T2
-3Q1:6T3
-1T1:P2
-1K1:4
-1K1:2
-PE
-PE
PE-Bus
PE-Bus
-1X1
6
PE
PE
1
3
-1E2 . 4x2.5mmý
-1E1 . 4x6mmý
separator
feed pump
motor
motor
PE
PE
1
U1 V1 W1 PE U1 V1 W1 PE
U1 V1 W1
U1 PE
M
V1
M 3
~
3
W1
~
PTC PE
-*0-3-001
-*0-1-001/M1
Zulaufpumpe
Separator
separator
feed pump
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Klemmen -1X1 Leistungsteil deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde terminals -1X1 power part Rev.0
Sheet

Changes
-1X2 0
1 1 -230F1:1
Date/Name
1
Einspeisung Steuerspannung 230VAC 1 5/19.4
incoming control voltage 230VAC 2 2 -230F1:3
2
-2M0 . 3x1.5mmý
2 5/19.4
PE incoming PE -PE
PE-Bus
PE
control voltage 5/19.4
-Customer
230VAC -230F1:2
Norm
Date
Steuerspannung 230VAC 3 5/19.6
1
control voltage 230VAC

-1X2:7
4
Tested KA
5/19.6
Editor WOE
-230F1:4
5 5/19.6
-1X2:12
6
29.10.2007
5/19.6
-1X2:4
7 5/21.5
1 1 -1X2:16
C
C
Separator NotAus (Option) 8
21
5/21.6
separator emergency stop (optional) 2 2
2
22
-2M1 . 3x1.5mmý 5/21.6
-S01
PE emergency PE -PE
22
21
PE-Bus
PE
stop external 5/21.6
1 1 -3Q1:17
Schlammablauf Klappe (Option) 10 5/21.6
sludge discharge flap (optional) 2 2 -1F01:95
-2M2 . 3x1.5mmý
11 5/21.6
-S02
PE sludge PE -PE
PE-Bus
PE
discharge flap 5/21.6
-1X2:6
3
D 10 / OSD 18-91/-0136/-0196
12 5/23.1
1 1
Stellventil - Heizmedium 1 13 5/23.2
control valve - heating medium
Separator / Feed pump motor starter

PE PE -PE
PE-Bus
PE
5/23.2
2 2 -1K18:14.
14
14
-2M3 . 5x1.5mmý 5/23.2

3 control valve 3 -1K19:14
15
11
- heating 5/23.2
-*6-7-002
4 medium 4 -1X2:8
16
40
5/23.3
4
D-59302 Oelde
COPYRIGHTED by GEA Westfalia Separator Mineraloil Systems GmbH, all rights reserved.
5
Klemmen -1X2 230VAC

6
terminals -1X2 230VAC

Rev.0
E P L A N
7
5 . x x
8
Part no.: 8556-2000-020
0500-0180-1 20
+deutsch/englisch
=
9
Sheet
8/40
Changes
-1X3 0
9 1 1 -1U6:1+
Date/Name
Drehzahlueberwachung (Option) 1 5/24.2
speed monitoring device (optional) 2 2
10 -1U6:2-
2 5/24.2
PE-Bus PE PE -PE
PE-Bus 5/24.3
PE-bus
1 3 3 -1A1:X13_5
Norm
Date
PSL/H Reinoel Ablaufdruck 3 5/25.3
-3M1 . 7x1.5mmý
1
PSL/H clean oil discharge pressure 4 4

collective -1U1:L+
-1X10
2
4
Tested KA
cable -1X10 5/25.3
Editor WOE
-1X3:7
terminal box
SMS Schlammraumueberwachung (nur 0136-0196) PSH 5 5/25.4
Klemmenkasten
Wasserablauf (nur 91) 5 5
4 -1A1:X13_8
SMS sludge space monitoring (only 0136-0196) PSH 6
29.10.2007
5/25.5
water discharge (only 91)
-1X3:5
C
C
Separator Betrieb 7
33
5/27.1
separator operation
-1A1:X11_1
34
33
.
2
-1K1
34
5/27.1
Separator Stoerung 9
97
5/27.2
separator failure
-1A1:X11_2
98
97
. 10
98
5/27.2
-1F01
11 5/27.3
-1A1:X11_3
12 5/27.3
3
D 10 / OSD 18-91/-0136/-0196
13 5/27.5
-1A1:X11_5
14 5/27.5

15 5/27.6
5 6 6 -1A1:X11_6
Wasserabfuhr (nur 0136/0196) 16 5/27.6
-3M1 . 7x1.5mmý
water monitoring system (only 0136/0196)
collective
-1X10
terminal box
17 5/27.7
Klemmenkasten
cable -1X10
-1A1:X11_7
18 5/27.7
4
PE PE -PE
PE-Bus
PE
5/27.8
3 3 -1X3:25
3
LSHH Schlammtank (Option) 19 5/27.8

LSHH sludge tank (optional) 2 2
-3M7 . 4x1.5mmý -1X3:23
D-59302 Oelde
2
20 5/27.8
LSHH level
1 1
switch 1 -1X3:28
1
-90-9-001
21 5/27.8
1 1 -1U1:M
1

5
LSHH sludge tank (optional) 3 3 -1X3:20

3
23 5/27.8
2 -3M8 . 4x1.5mmý 2 -1A1:X11_8
2
24 5/27.8
LSHH level
PE switch 2 PE -PE
-90-9-002
PE-Bus
PE
5/27.8
PE PE -PE
PE-Bus
PE
5/29.2
-1X3:19
6
terminals -1X3 inputs

25 5/29.1
Klemmen -1X3 Eingaenge

2 2 -1X3:31
2
LSH Schlammtank (Option) 26 5/29.1

-3M9 . 4x1.5mmý
LSH sludge tank (optional) 3 3
LSH level -1A1:X11_13
3
. 27 5/29.1
switch
-90-9-003
1 1 -1X3:21
1
28 5/29.2
1 1 -1X3:37
Rev.0
1

E P L A N
LSH sludge tank (optional)

7
PE PE -PE
PE-Bus
PE
5/29.3
3 -3M10 . 3 -1A1:X11_14
3
. 30 5/29.2
5 . x x
4x1.5mmý LSL
2 level switch 2 -1X3:26
2
-90-9-004
31 5/29.2
8
Part no.: 8556-2000-020
0500-0180-1 20
+deutsch/englisch
=
9
Sheet
9/40
Changes
-1X3 0
4 1 1
Date/Name
Separator Vibro Stufe 1 (Option) 32 5/29.3
separator vibro stage 1 (optional) 2 2
5 -1A1:X11_15
. 33 5/29.3
6 3 3
7 -1A1:X11_16
Norm
Date
. 35 5/29.4
1
1 5 -3M11 . 5 -1A1-X1:4
Vibro Spannungsversorgung (Option) 36
Tested KA
7x1.5mmý 5/29.5
-1X11
Editor WOE
vibro power supply (optional) 6 6
2 colletive -1X3:29
. 37 5/29.5
cable -1X11
-1X4:2
38
29.10.2007
5/29.6
PE-Bus PE PE -PE
PE-Bus 5/29.6
PE-bus
C
C
2
3
D 10 / OSD 18-91/-0136/-0196
4
D-59302 Oelde
5
6

Rev.0
E P L A N
7
5 . x x
8
Part no.: 8556-2000-020
0500-0180-1 20
+deutsch/englisch
=
9
Sheet
10/40
Changes
-1X4 0
1 1 -1A1:X12_1
Date/Name
+
Separator Zulaufventil 1 5/31.1
separator feed valve 2 2
-
+
-1X3:38
-
. 2 5/31.1
-4M1 . 3x1.5mmý
PE feed valve PE -PE
PE-Bus 5/31.1
-*8-7-002
Norm
Date
1
15 1 1 -1A1:X12_2
Verdraengungs-u. Fuellwasser 3
Tested KA
5/31.2
Editor WOE
displacem. a. filling water 2 2
18 -1A1:X12_3
Steuerwasser 4 5/31.3
operating water 3 3
17
. 5
29.10.2007
5/31.3
11 4 -4M2 . 7x1.5mmý 4 -1A1:X12_5

Kreislaufventil (nur 0136/0196) 6 5/31.5
colletive
-1X10
circulation valve (only 0136/0196) 5 5
14 cable -1X10 -1A1:X12_6
C
C
Wasserabfuhrventil (nur 0136/0196) 7 5/31.6
terminal box
water discharge valve (only 0136/0196) PE PE
Klemmenkasten
PE-Bus -PE
2
PE-Bus 5/31.6
PE-bus
1 1 -1A1:X12_11
+
Ventil pneumatische Schlammpumpe (Option) 8 5/32.3
valve pneumatic sludge pump (optional) 2 2
-
+
-1A1-X1:3
-
. 9 5/32.3
-4M6 . 3x1.5mmý
PE valve PE -PE
PE-Bus 5/32.3
pneumatic
-98-7-002
sludge pump
3
D 10 / OSD 18-91/-0136/-0196
4
D-59302 Oelde
5
6
terminals -1X4 outputs

Klemmen -1X4 Ausgaenge
Rev.0
E P L A N
7
5 . x x
8
Part no.: 8556-2000-020
0500-0180-1 20
+deutsch/englisch
=
9
Sheet
11/40
0 1 2 3 4 5 6 7 8 9
5/21.3
5/21.4
5/21.4
5/25.6
5/25.6
5/25.7
5/25.8
5/25.8
-1A1:X13_15
-1A1:X13_16
-1F01:T2
-1F01:T1
-1U5:3
-1U5:4
-PE
SC
PE-Bus
-1X5
SC
1
6
PE
1
4
-5M1 . 3x1.5mmý
-5M2 : 4x1.5mmý
TAH separator
temperature
double PT
motor
100
PE
1
PE
-*0-9-010 -*0-9-006
TAH separator motor temperature
min/max-Temperaturueberwachung
min/max-temperature monitoring
TAH Separator Motortemperatur
product temperature control

Produkt Temperaturregelung
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Klemmen -1X5 Messleitungen deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde terminals -1X5 measuring circuits
Rev.0
Sheet

Changes
-1X6 0
1 1 -1K11:21
Date/Name
Sammelalarm 1 5/33.2
common alarm 2 2 -1K11:24
2 5/33.2
3 3 -1K1:44
Separator Betrieb 3 5/33.3
-6M1 . 5x1.5mmý
separator operation 4 4
collective -1K1:43
Norm
Date
4 5/33.3
cable to
1
PE customer PE -PE
PE-Bus
PE
Tested KA
5/33.3
Editor WOE
1 1 -1K15:11
Wasserschlossalarm 5 5/33.4
water seal broken alarm 2 2 -1K15:14
6
29.10.2007
-6M2 . 3x1.5mmý 5/33.4
-Customer
PE water seal PE -PE
PE-Bus
PE
broken alarm to 5/33.5
1 customer 1 -1K16:11
C
C
TAH Temperatur max. 7 5/33.5
TAH temperature max. 2 2 -1K16:14
2
-6M3 . 3x1.5mmý
8 5/33.6
PE TAH PE -PE
PE-Bus
PE
temperature 5/33.6
max. to
customer
1 1 -1K7:11
Erhitzerfreigabe 9 5/33.7
heater release 2 2 -1K7:14
-6M4 . 3x1.5mmý
10 5/33.7
PE heater PE -PE
PE-Bus
PE
-Heater
release 5/33.8
3
D 10 / OSD 18-91/-0136/-0196
4
D-59302 Oelde
5
6
terminals -1X6 voltage free

Klemmen -1X6 Potentialfreie
Rev.0
E P L A N
7
5 . x x
8
Part no.: 8556-2000-020
0500-0180-1 20
+deutsch/englisch
=
9
Sheet
13/40
Changes
-1X10 0
BN BN -1X3:3
Date/Name
2
PSL/H clean oil discharge pressure BK BK
-10M1 :: -1X3:4
1
2 5/25.3
2x1.5mmý PSL
transmitter
-*1-9-002
Norm
Date
1
BK BK
1
SMS Schlammraumueberwachung (nur 0136-0196) PSH 3
Tested KA
5/25.4
Editor WOE
Wasserablauf (nur 91) BN BN
-10M2 :: -1X3:6
2
SMS sludge space monitoring (only 0136-0196) PSH 4 5/25.5
2x1.5mmý
SMS/PSH
-*0-9-014
29.10.2007
transmitter
BK BK -1X3:16
C
C
A/Q
water monitoring system (only 0136/0196) BN BN
+
2
-10M3 ::
6 5/27.6
BU 3x1.5mmý BU
-
7 5/27.6
water
-*0-9-013
monitoring
8
system
X X -1X3:1
speed monitoring device (optional) X X
-10M4 ... -1X3:2
2x1.5mmý
10 5/24.2
speed -1X3:PE-Bus
PE-Bus 5/24.3
-*_-_-___
monitoring
3
device
D 10 / OSD 18-91/-0136/-0196
1 1 -1X4:6
Kreislaufventil (nur 0136/0196) + 11 5/31.5
circulation valve (only 0136/0196)

PE PE
-
+ PE-Bus
-PE
-10M5 . 5/31.5
2 3x1.5mmý 2
-
-
. 12 5/31.5
circulation
-*0-7-010 valve
2 2
-

4
water discharge valve (only 0136/0196) 1 1

-
+
-1X4:7
+
. 14 5/31.6
-10M6 .
PE 3x1.5mmý PE -1X4:PE-Bus
PE-Bus 5/31.6
water
-*0-7-011
discharge
D-59302 Oelde
valve
1 1
-1X4:3
+
Verdraengungs-u. Fuellwasser 15 5/31.2

displacem. a. filling water PE PE
-
+
-PE
-10M7 .
PE-Bus 5/31.2
2 3x1.5mmý 2
-
-
. 16 5/31.2
5
displacement
-*9-7-005
a. filling
water
2 2 -1X4:5
-
operating water 1 1
-
+
-1X4:4
+
. 18 5/31.3
-10M8 .
PE 3x1.5mmý PE -PE
PE-Bus 5/31.3
operating
-*9-7-004
water
6
-1X10 separator terminal box

-1X10 Separator Klemmenkasten
Rev.0
E P L A N
7
5 . x x
8
Part no.: 8556-2000-020
0500-0180-1 20
+deutsch/englisch
=
9
Sheet
14/40
Changes
-1X11 0
PK PK -1X3:36
Date/Name
Vibro Spannungsversorgung (Option) 1 5/29.5
vibro power supply (optional) BU BU -1X3:37
. 2 5/29.5
GY GY
4-20mA Schwingungsanzeige 3 5/29.6
4-20mA vibration indication
+24V 0V4-20mA
Norm
Date
1
GN GN -1X3:32
Separator Vibro Stufe 1 (Option) 4
A1
Tested KA
-11M1 FD-CP 5/29.3
Editor WOE
separator vibro stage 1 (optional) YE YE
8x0.25mmý -1X3:33
A1
. 5 5/29.3
A1.
A1.
vibro
-*1-9-012
WH WH -1X3:34
D2
29.10.2007
5/29.4
separator vibro stage 2 (optional) BN BN -1X3:35
D2
. 7
D2.
5/29.4
RD RD
C
C
Test 8 5/29.6
test
D2. Test
test
-1X3:PE-Bus
2
PE-Bus 5/29.6
3
D 10 / OSD 18-91/-0136/-0196
4
D-59302 Oelde
5
6
-1X11 vibro terminal box

-1X11 Vibro Klemmenkasten
Rev.0
E P L A N
7
5 . x x
8
Part no.: 8556-2000-020
0500-0180-1 20
+deutsch/englisch
=
9
Sheet
15/40
0 1 2 3 4 5 6 7 8 9
Kabelliste
list of cables
WSM_S_11 02.10.02
(3/PE=3 incl.PE)
Kabelname Quelle Ziel gesamt verwendet Querschnitt Laenge

cable name source target total used cross-section length
Kabelbezeichnung von bis Kabeltyp Adern Adern mmý m Bemerkung

cable designation from up to cable type wires wires mmý remark
-1E0 -Q1 -Customer . 4/PE 4/PE 6 - incoming operation voltage
-1E1 -1X1 -*0-1-001/M1 . 4/PE 4/PE 6 - separator motor
-1E2 -1X1 -*0-3-001 . 4/PE 4/PE 2.5 - feed pump motor
-2M0 -1X2 -Customer . 3/PE 3/PE 1.5 - incoming control voltage 230VAC
-2M1 -1X2 -S01 . 3/PE 3/PE 1.5 - emergency stop external
-2M2 -1X2 -S02 . 3/PE 3/PE 1.5 - sludge discharge flap
-2M3 -1X2 -*6-7-002 . 5/PE 5/PE 1.5 - control valve - heating medium
-3M1 -1X3 -1X10 . 7/PE 7/PE 1.5 - collective cable -1X10
-3M7 -1X3 -90-9-001 . 4/PE 4/PE 1.5 - LSHH level switch 1
-3M9 -1X3 -90-9-003 . 4/PE 4/PE 1.5 - LSH level switch
-4M1 -1X4 -*8-7-002 . 3/PE 3/PE 1.5 - feed valve
-4M2 -1X4 -1X10 . 7/PE 6/PE 1.5 - colletive cable -1X10
-4M6 -1X4 -98-7-002 . 3/PE 3/PE 1.5 - valve pneumatic sludge pump
-5M1 -1X5 -*0-9-010 . 3/PE 3/PE 1.5 - TAH separator motor temperature
-5M2 -1X5 -*0-9-006 : 4+SC 4+SC 1.5 - double PT 100
-6M1 -1X6 -Customer . 5/PE 5/PE 1.5 - collective cable to customer
-6M2 -1X6 -Customer . 3/PE 3/PE 1.5 - water seal broken alarm to customer
-6M3 -1X6 -Customer . 3/PE 3/PE 1.5 - TAH temperature max. to customer
-6M4 -1X6 -Heater . 3/PE 3/PE 1.5 - heater release
-10M1 -1X10 -*1-9-002 :: 2 2 1.5 - PSL transmitter
-10M2 -1X10 -*0-9-014 :: 2 2 1.5 - SMS/PSH transmitter
-10M3 -1X10 -*0-9-013 :: 3 3 1.5 - water monitoring system
-10M4 -1X10 -*_-_-___ ... 2 2 1.5 - speed monitoring device
-10M5 -1X10 -*0-7-010 . 3/PE 3/PE 1.5 - circulation valve
-10M6 -1X10 -*0-7-011 . 3/PE 3/PE 1.5 - water discharge valve
-10M7 -1X10 -*9-7-005 . 3/PE 3/PE 1.5 - displacement a. filling water
-10M8 -1X10 -*9-7-004 . 3/PE 3/PE 1.5 - operating water
-11M1 -1X11 -*1-9-012 FD-CP 8+SC 8+SC 0.25 - vibro
-3M10 -1X3 -90-9-004 . 4/PE 4/PE 1.5 - LSL level switch
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Kabelliste deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde list of cables Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
Kabelliste
list of cables
WSM_S_11 02.10.02
(3/PE=3 incl.PE)


=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
Steuerschrank
control cabinet
1X3 1X4
3 4 6 16 1 2 6 7 3 5 4
PE-Schiene
PE-rail
3M1 4M2
7x1,5mmý Cu 7x1,5mmý Cu
PE-Schiene
PE-rail
Klemmenkasten -1X10
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
terminal box -1X10
PE-Schiene 10M1 10M2 10M3 10M4 10M5

10M6 10M7 10M8
2x1,5mmýCu 2x1,5mmýCu 3x1,5mmýCu 2x1,5mmýCu 3x1,5mmýCu
3x1,5mmýCu 3x1,5mmýCu 3x1,5mmýCu
PE-rail
schwarz
schwarz
schwarz
braun
brown
black
black
braun
brown
black
braun
brown
blau
blue
2 1 1 2 A/Q + - 1 2
PE PE PE PE
I I - + - +
+ - + -
P P
SMS sludge space monitoring (only 0136/0196)
SMS Schlammraumueberwachung (nur 0136/0196)
water discharge valve (only 0136/0196)

(optional)
(only 0136/0196)
Wasserabfuhrventil (nur 0136/0196)

PSL clean oil discharge pressure
(nur 0136/0196)
(Option)
PSH water discharge (only 91)
Wasserabfuhr (nur 0136/0196)
Verdraengungs-u. Fuellwasser
displacem. a. filling water
PSH Wasserablauf (nur 91)
PSL Reinoel Ablaufdruck
speed monitoring device

Drehzahlueberwachung
circulation valve
Kreislaufventil
operating water
Steuerwasser
*1-9-002
*0-9-014
*0-9-013
*0-7-010
*0-7-011
*9-7-005
*9-7-004
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Anschluss Klemmenkasten -1X10 deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde connection terminal box -1X10 Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
L1 /22.1
L2 /22.1
L3 /22.1
L1.1 /21.1
L2.1 /21.1
L3.1 /21.1
-Q1 1 3 5
13 21
24-32A
In:29A
Hauptschalter 14 22
main switch
33.2
2 4 6
2 4
-230F1
C 6A 1 3
230W3 /20.0
230W3K /21.3
230W2 /20.0
230W2K /23.0
PE-Bus -1X2 1 2 PE-Bus -1X2 3 4 5 6
PE PE
Customer
L1 L2 L3 PE 1 2 PE
3Ph/PE/380-420V/50Hz 1Ph/PE/230V/50/60Hz
3Ph/PE/440-480V/60Hz
Einspeisung Betriebsspannung Einspeisung Steuerspannung 230VAC Steuerspannung 230VAC

incoming operation voltage incoming control voltage 230VAC control voltage 230VAC
U / f / P 380-420V/50Hz/max. 10kW
440-480V/60Hz/max. 11kW
Icn 380-420VAC: 20kA

420-480VAC: 10kA
Vollaststrom max. 29A

full load current max. 29A
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Einspeisung deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde incoming Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
19.9/ 230W3 230W3 /21.3

19.9/ 230W2 230W2 /21.3
L1 N
-1U1
170-264VAC + GND -
24VDC
5A L+ PE M
PE PE
24W11 /24.0
24W11K /27.0
24W10 /24.0
24W10K /25.0
Steuerspannung 24VDC
control voltage 24VDC
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Steuerspannung 24VDC deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde control voltage 24VDC Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
230W3 230W3 /23.0
L1.1 /19.9
L2.1 /19.9
L3.1 /19.9
20.9/
19.9/ 230W3K 230W3K /23.0
230W3.1 /22.4
-1X2 7 8
-S01
21
NotAus
extern PE
(Option) 22
emergency stop
external
(optional)
1 3 5 -1X2 9 PE-Bus
-1K1
.8 PE
2 4 6 95
*0-9-010 -1F01
PTC .4
96
1 /25.0 -1X2 10
P1 S1 PE 12 14
-1T1 -1K12
50/1A 32.1
P2 S2 11
2 /25.0
-S02
Schlammablauf
Klappe (Option) PE 21
sludge discharge -1S1
flap (optional) .8
-1X5 1 2 PE-Bus 22
13
PE -1S1
13
-1X2 11 PE-Bus .8
14 -1K1
.8
14
PE
A1
T1
PE
T2 A1
A2 -1K1 -1Z1
A2
-1F01
-1X1 PE-Bus
20.9/ 230W2 230W2 /22.4

-1X1 1 U1 PE
-1X1 2 V1
M *0-1-001/M1
.8
95
97
96
98
.1
1
3
2
4
3 27.2 .1
-1X1 3 W1
~
PTC
380-420V/50Hz/7,5kW
440-480V/60Hz/8,6kW .1
5 6
13 14
In:13,1-14,7A .8
21 22
33 34
27.1
43 44
33.3
Motordrehrichtung links
motor rotation left
Separator TAH Separator Separator

separator Motortemperatur Betrieb
TAH separator separator
motor temperature operation
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Separator deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde separator Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
21.9/ 230W3.1
L1 /19.9
L2 /19.9
L3 /19.9
17
-3Q1
.1
18
LUB12
1L1
3L2
5L3
12A
A1 13 21 17 97
-3Q1
.5 A2 14 22 18 98
28.2
.6
. . . . .
21 12 14
-3S1 -1K13
control unit LUCA 05 FU
.5 32.2
1,25-5A 22 11
In:...A . . .
LU9BN11 LUA1C20
12 14 13 12 14
-3K2 -3S1 -1K11
2T1
4T2
6T3
.5 .5 31.8
11 14 11
PE
-1X1 4 5 6 PE-Bus
A1 A1 A1
U1 V1 W1 -3Q1
-3K2 -K01
.1
M
A2 A2 A2
*0-3-001
3
0,55-2,2kW ~
In:1,32-4,8A
PE 21.9/ 230W2 230W2 /23.0
14 14
.4 30.8
12 11 12 11
.4 30.8
Zulaufpumpe 24
28.1
22 21
feed pump 28.1
Achtung!
attention!
Vor dem Einschalten der Zulaufpumpe den Leistungsschalter auf
Nennstrom des Motors einstellen (s. Typenschild des Motors)
Before switch-on feed pump, adjust the circuit breaker

to nominal current of the motor (look at motor label) Zulaufpumpe Not-aus
feed pump emergency stop
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Zulaufpumpe deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde feed pump Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
21.9/ 230W3
21.9/230W3K
22.9/ 230W2
13 13. 13 13.
-1K18 -1K19
32.7 32.8
14 14. 14 14.
open close
-1X2 14 15 16
Klemme 16 wird nur bei "Spring-loaded" Stellventil angeschlossen

Clamp 16 is attached only with "Spring-loaded" control valve
*6-7-002
close
open
40
14 11
Motor valve
PE
M
1~
1 PE L N PE
-M3
M
1
19VA
~
-1X2 12 13 PE-Bus
PE
19.9/ 230W2K
Stellventil - Heizmedium Schrankluefter

control valve - heating medium cabinet fan
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Allgemein deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde general Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
20.9/ 24W10 24W10 /25.0
-*_-_-___
-1X10 9 10 PE-Bus
-1X3 1 2 PE-Bus
PE
-1U6
1+ 2-
5+
6-
3 /27.3
20.9/ 24W11 24W11 /31.0
(Option)
(optional)
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Drehzahlueberwachung deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde speed monitoring device Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
24.9/ 24W10 24W10 /28.0
*1-9-002 *0-9-014
4-20mA 4-20mA *0-9-006
PSL/H SMS/PSH PT 100
P P
I I
2 1 1 2
-1X10 1 2 3 4 -1X5 3 4 5 6 SC
4 /27.5
-1U3
*0-9-011 SC
0-1A
2 7+
21.2/ 1
3 5 4
-1U5
4-20mA
-1X3 3 4 5 6
PT100
3 9-
21.2/ 2
4-20mA 4-20mA
2 1
SC
20.9/ 24W10K 24W10K /27.0
-1A1 -1A1 -1A1 -1A1 -1A1
X13_2 X13_3 X13_5 X13_6 X13_8 X13_9 X13_11 X13_12 X13_15 X13_16
AI0-I AI0-C AI1-I AI1-C AI2-I AI2-C AI3-I AI3-C AIR-P AIR-N
24W11K1 /34.0
4-20mA = 0-50A 4-20mA = 0-120øC 0-120øC
PSL/H Reinoel Ablaufdruck Produkt Temperaturregelung

PSL/H clean oil discharge pressure product temperature control
IAL Separator SMS Schlammraumueberwachung (nur 0136-0196) min/max-Temperaturueberwachung

Motorstrom PSH Wasserablauf (nur 91) min/max-temperature monitoring
IAL separator SMS sludge space monitoring (only 0136-0196)
motor current PSH water discharge (only 91)
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Analog Eingaenge deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde analog inputs Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
-1A1 -1A1
AO0-I MANA AO1-I MANA.

X14_2 X14_3 X14_5 X14_6
Reserve Reserve
spare spare
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Analog Ausgaenge deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde analog outputs Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
25.9/ 24W10K 24W10K /29.0
-1X3 7 9 11 13 15 17 19
90-9-001 3
25.5/ 4
FTL 260
-1X10 6
Niveauschalter 1 PE
level switch 1
2 1
*0-9-013 +
WMS
33 97 -1X3 20 21 PE-Bus
-1K1 -1F01
21.4 A/Q -
21.8
34 98 -1X3 23 PE
90-9-002 3
FTL 260
Niveauschalter 2 PE
-1X10 5 7 level switch 2
2 1
24.3/ 3 5 /31.5
-1X3 8 10 12 14 16 18 24 22 PE-Bus
PE
X11_1 X11_2 X11_3 X11_4 X11_5 X11_6 X11_7 X11_8

E 0.0 E 0.1 E 0.2 E 0.3 E 0.4 E 0.5 E 0.6 E 0.7
-1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1

Separator Separator Reserve Drehzahlueberwachung Reserve Wasserabfuhr Reserve LSHH Schlammtank
Betrieb Stoerung spare Separator spare (nur 0136/0196) spare (Option)
separator separator (Option) water monitoring system LSHH sludge tank
operation failure speed monitoring device (only 0136/0196) (optional)
separator
(optional)
(0-11500 r.p.m.)
20.9/ 24W11K 24W11K /29.0
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Digitaleingaenge deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde digital inputs Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
25.9/ 24W10 24W10 /30.0
22 24 97
-3K2 -3Q1
22.5 22.1
21 98
X11_9 X11_10 X11_11 X11_12

E 1.0 E 1.1 E 1.2 E 1.3
-1A1 -1A1 -1A1 -1A1

Zulaufpumpe Betrieb Zulaufpumpe Stoerung Reserve Reserve
feed pump operation feed pump failure spare spare
=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
27.9/ 24W10K 24W10K /34.0
PE
-1X3 25 26 31 32 34 36 PE-Bus
-1X11 4 6 1 8 PE-Bus
GN
WH
PK
RD
90-9-003 2 90-9-004 2 *1-9-012
4,5mm/s
A1 D2
=22,5%
FTL 260 FTL 260 Vibro PCH 1240
7mm/s
=35%
PE PE +24V Test
A1. D2.
3 1 3 1 0V 4-20mA
YE
BN
BU
GY
-1X11 5 7 2 3
-1X3 27 28 PE-Bus 30 29 PE-Bus 33 35 37 38
PE PE
X11_13 X11_14 X11_15 X11_16

E 1.4 E 1.5 E 1.6 E 1.7
-1A1 -1A1 -1A1 -1A1

LSH Schlammtank LSL Schlammtank Separator Separator
(Option) (Option) Vibro Stufe 1 Vibro Stufe 2
LSH sludge tank LSL sludge tank (Option) (Option)
(optional) (optional) separator separator
vibro stage 1 vibro stage 2
(optional) (optional)
27.9/ 24W11K 24W11K /31.0
Vibro
Spannungsversorgung
(Option)
vibro
power supply
(optional)
=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
28.9/ 24W10
12 14
-K01
22.8
11
X10_1 X10_2 X10_3 X10_4 X10_5 X10_6 X10_7 X10_8

E 2.0 E 2.1 E 2.2 E 2.3 E 2.4 E 2.5 E 2.6 E 2.7
-1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1

Reserve Reserve Reserve Reserve Reserve Reserve Reserve Not-aus (Option)
spare spare spare spare spare spare spare emergency-off (optional)
=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
-1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1
A 0.0 A 0.1 A 0.2 A 0.3 A 0.4 A 0.5 A 0.6 A 0.7

X12_1 X12_2 X12_3 X12_4 X12_5 X12_6 X12_7 X12_8
PE PE
-1X4 1 PE-Bus 3 4 6 7 PE-Bus
PE PE PE
-1X10 15 PE-Bus 18 PE-Bus -1X10 11 PE-Bus 14 PE-Bus
+ + + + +
*8-7 *9-7 *9-7 *0-7 *0-7
-002 -
-005 -
-004 -
-010 -
-011 -
-1X10 16 17 -1X10 12 13
27.6/ 5
A1 A1
-1X4 2 5 -1K7 -1K11

A2 A2
29.9/ 24W11K 24W11K /32.0

24.9/ 24W11 24W11 /32.0
14 14
33.7 22.6
12 11 12 11
33.7 22.6
24
33.1
22 21
33.1
Separator Verdraengungs-u. Steuerwasser Erhitzerfreigabe Kreislaufventil Wasserabfuhrventil Reserve Sammelalarm

Zulaufventil Fuellwasser operating water heater release (nur 0136/0196) (nur 0136/0196) spare common alarm
separator displacem. a. circulation valve water discharge valve
feed valve filling water (only 0136/0196) (only 0136/0196)
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Digitalausgaenge deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde digital outputs Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
-1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1
A 1.0 A 1.1 A 1.2 A 1.3 A 1.4 A 1.5 A 1.6 A 1.7

X12_9 X12_10 X12_11 X12_12 X12_13 X12_14 X12_15 X12_16
PE
-1X4 8 PE-Bus
+
98-7
-002 -
A1 A1 A1 A1 A1 A1
-1K12 -1K13 -1K15 -1K16 -1K18 -1K19

A2 A2 -1X4 9 A2 A2 A2 A2
31.9/ 24W11
31.9/ 24W11K 24W11K /34.0
14 14 14 14 13 14 13 14
21.8 22.7 33.4 33.6 23.1 23.2
12 11 12 11 12 11 12 11
21.8 22.6 33.4 33.5
Separator Ein/Aus Zulaufpumpe Ein/Aus Ventil Wasserschlossalarm TAH Reserve Stellventil Auf Stellventil Zu
separator on/off feed pump on/off pneumatische water seal broken alarm Temperaturalarm max spare control valve open control valve close
Schlammpumpe (Option) TAH
valve temperature alarm max
pneumatic
sludge pump (optional)
=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
22 24 22 43 12 14 12 14 12 14
-1K11 -Q1 -1K1 -1K15 -1K16 -1K7
31.8 19.2 21.8 32.4 32.5 31.4
21 21 44 11 11 11
PE PE PE PE
-1X6 1 2 3 4 PE-Bus -1X6 5 6 PE-Bus -1X6 7 8 PE-Bus -1X6 9 10 PE-Bus
Customer Heater
PE PE PE PE
Sammelalarm Separator Betrieb Wasserschlossalarm TAH Erhitzerfreigabe

common alarm separator operation water seal broken alarm Temperatur max. heater release
TAH
temperature max.
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Potentialfreie Kontakte deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde voltage free contacts Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
Steuereinheit D10
control unit D10
F1 F2 F3 F4
M
1 2 3 4 5
SF
STOP START LAMPTEST 1 2

HELP ESC
FRCE
RUN
6 7 8 9 0
STOP
PID
FEED SLUDGE
HOME EDIT ENTER
-1A1
2L+.
3L+.
AT2
AT1
2L+
3L+
1L+
L+
2M
3M
1M
PE
X10_10
X10_11
X10_12
X10_13
X10_14
X10_15
X10_16
X10_9
M
X1_1
X1_2
X1_3
X1_4
PE
29.9/ 24W10K
32.9/ 24W11K
25.9/ 24W11K1
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter SPS-Uebersicht deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde PLC-overview Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste
parts list WSM_O_15.sko 15.08.07
Pos. Nr. Funktionszeichen Seite Pfad Bestell-Nr. Benennung Typ Technische Daten
Pos. No. function sign page path order no. designation type technical data
001 -. 0005-0058-500 Gehaeuse, lackiert AE1058.500 600x800x250mm

5/19.0 cabinet, varnished
1 RIT.AE1058500 RAL 7035
002 -. 0005-1412-000 Tuerarretierung SZ2519.000 for cabinet AE
5/19.0 door locking device
1 RIT.SZ2519000
003 -Q1 0005-1437-030 Motorschutzschalter GV2-P32 24-32A

5/19.1 manual motor starter
1 GSD.GV2-P32
004 -Q1 0005-1517-000 Hilfsschalterblock GV-AE11 1NO + 1NC

5/19.1 auxiliary switch block
1 GSD.GV-AE11
005 -Q1 0005-1437-200 Handgriff GV2-AP02 with axial extension

5/19.1 handle 150-290mm
1 GSD.GV2-AP02 red/yellow
006 -230F1 0005-1551-010 Sicherungsautomat EP62 C06 6A
5/19.4 miniature circuit breaker 2pole
1 AEG.566556
007 -1U1 0005-1407-020 Einphasennetzgeraet 6EP1333-2AA01 Prim.:120/230VAC

5/20.1 single phase power supply Sec.:24VDC 5A
1 SIE.6EP1333-2AA01
008 -1T1 0005-0924-220 Stromwandler TAID/TAI233 50/1A

5/21.0 current transformer
1 IME.TAID/50/1
009 -1F01 0005-1100-070 Motorvollschutzrelais 3RN1010-1CM00 196-253V

5/21.4 motor protection relay 50/60Hz
1 SIE.3RN1010-1CM00 1NO/1NC
010 -1S1 0005-0082-190 Doppeldrucktaster 3SB3100-8AC21 Colour: GN/RD
5/21.8 double push button 1x1NO, 1x1NC
1 SIE.3SB3100-8AC21-A
011 -1S1 0005-0128-050 Schildtraeger 3SB3922-0AY

5/21.8 signplate holder
1 SIE.3SB3922-0AY
012 -1K1 0005-4382-230 Leistungsschuetz 3RT1026-1AL20 196-253V 50/60Hz

5/21.8 contactor Size: S0
1 SIE.3RT1026-1AL20
013 -1K1 0005-4399-050 Hilfsschalterblock 3RH1921-1HA31 3NO/1NC

1 SIE.3RH1921-1HA31
014 -1Z1 0005-0915-130 RC-Glied 3RT19 26-1CD00 127-240VAC

5/21.8 RC-element
1 SIE.3RT1926-1CD00
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Geraeteliste deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde parts list Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste
015 -3Q1 0005-1730-000 Grundgeraet LUB12 12A with screw clamp

5/22.1 basic device
1 GSD.LUB12 <=440V/12A
016 -3Q1 0005-1730-120 Steuereinheit Standard LUCA05FU 1,25-5A, 110-240VAC/DC
5/22.1 control unit standard f.basic device 12A+32A,
1 GSD.LUCA05FU 400/415V - 1,5KW
017 -3Q1 0005-1730-310 Hilfsschalter LUA1C20 2S 17/18 97/98
5/22.2 auxiliary switch
1 GSD.LUA1C20

1 SIE.3SB3100-8AC21-A

1 SIE.3SB3922-0AY
020 -3K2 0005-4033-120 Koppelrelais PLC-RSC-230UC/21-21 230VAC/DC

5/22.5 interface relay 2 c/o contacts
1 PHO.PLC-RSC-230UC/21-21
021 -K01 0005-4033-110 Koppelrelais PLC-RSC-230UC/21 230VAC/DC

1 PHO.PLC-RSC-230UC/21
022 -M3 0005-1409-060 Filterluefter PF2000 190-253V 50/60Hz

5/23.8 filter fan 19VA / 43mü/h
1 PFA.PF2000 IP54
023 -M3 0005-1409-200 Austrittsfilter PFA 2000 150x150x24mm
5/23.8 discharge filter
1 PFA.PFA2000
024 -1U6 0005-4509-000 Sensor-Endstufenklemmen KCD 2-E2 24VDC

5/24.2 sensor-power amplifier terminals
1 PUF.KCD2-E2
025 -1U3 0005-3482-050 Messumformer WAS1LPCMA/852865 24VDC

5/25.1 measuring transducer 0-1A = 4-20mA
1 WEI.WAS1LPCMA/0-1A/4-20MA
026 -1U5 0005-3482-060 Messumformer MCZ PT100/3CLP/8483680000 24VDC

5/25.6 measuring transducer 0-120øC = 4-20mA
1 WEI.MCZ PT100/3CLP
027 -1K7 0005-4033-040 Koppelrelais PLC-RSC-24DC/21 24VDC

5/31.4 interface relay 1 c/o contact
1 PHO.PLC-RSC-24DC/21
028 -1K11 0005-4033-080 Koppelrelais PLC-RSC-24DC/21-21 24VDC

1 PHO.PLC-RSC-24DC/21-21
=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste




033 -1K18 0005-4033-140 Koppelrelais PLC-RSC-24DC/1IC/ACT 24VDC

5/32.7 interface relay 1 NO contact
1 PHO.PLC-RSC-24DC/1IC/ACT

035 -1A1 0005-4050-430 Steuergeraet C7-613/D10 24VDC text display

5/34.1 timing unit 24xDI,16xDO,4+1AI,2AO
1 SIE.6ES7613-1SB02-0AC0
036 -1X1 0005-3507-890 Reihenklemmen WDU10/102030 10mmý

5/34.6 terminals
3 WEI.WDU10

5/34.6 terminals
3 WEI.WDU4
038 -1X2 0005-3503-890 Reihenklemmen WDU2,5/102000 2,5mmý

5/34.6 terminals
16 WEI.WDU2,5

5/34.6 terminals
38 WEI.WDU2,5

5/34.6 terminals
9 WEI.WDU2,5

5/34.6 terminals
7 WEI.WDU2,5

5/34.6 terminals
10 WEI.WDU2,5
=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste
043 -. 8556-9999-060 Kleinmaterial fuer Schaltschrank KLEINMATERIAL

5/34.9 incidentals for control cabinet
1 ***.KLEINMATERIAL
=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste
044 =Glands 0005-4486-930 Verschraubung 50.616 PA/FL 5-10mm

5/34.9 cable gland M16x1,5 halogen free
13 JAB.M16X1,5 PA/FL RAL 7032
045 =Glands 0013-0130-630 Gegenmutter 50.216M for M16x1,5
5/34.9 counter nut M16x1,5
16 JAB.M16X1,5 Brass nickeled
050 =Glands 0005-4442-630 Blindstopfen 10.1615M/G M16x1,5
5/34.9 dummy plug IP65
3 JAB.M16X1,5/BLMG Brass nickeled
=Glands
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste
051 =Additions 8555-9001-000 Betriebsanleitung D10

5/34.9 instruction manual english
1 WSM.BETRANLEITUNG_D10E
052 =Additions 0005-1554-000 Kabelbezeichnung PVC-Kabelschilder

5/34.9 cable designation WKS 11/54
64 ***.KABELBEZEICHNUNG
=Additions
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

Westfalia Separator
Division
Commissioning Equipment,
Tools and Spare Parts List
HFO
OSD 18-0136-067/8
for hull JD1000TEU-1/-4
OSD 18-0136-067/10
for hull JD1000TEU-5/-12
Quantity: Part No.: Description:
2 2059-9769-060 Set of commissioning equipment
1 2059-9901-020 Set of tools and accessories
2 2059-9902-210 Set of spare parts for bowl and
hood (1 year or 8000h)
2 2059-9902-220 Set of spare parts for drive
(1 year or 8000h)
NOTE: SUBJECT TO MODIFICATION 06.11.07

05.11.2007 Dynamic List Display
1
Material 2059-9769-060 / AUSF. 8 U. 10 60HZ

/ /
Plant/Usage/Alt. / 1 / 01
Description SET OF COMMISSIONING EQUIPMENT
Base Qty (ST ) 1,00
Reqd Qty (ST ) 1,00
Item Component no. Object description Quantity Un Basic matl
0010 0007-1936-750 GASKET 2,00 PC 72NBR

0020 0007-1943-750 GASKET 1,00 PC 72NBR
0030 0007-2485-600 GASKET 1,00 PC 75NBR-FDA
0040 0007-1904-750 GASKET 2,00 PC 72NBR
0050 0007-1936-750 GASKET 1,00 PC 72NBR
0060 0007-1861-750 GASKET 2,00 PC 72NBR
0070 0007-2608-750 GASKET 1,00 PC 72NBR
0080 0007-2601-750 GASKET 1,00 PC 72NBR
0090 0015-0003-080 LUBRICATING OIL 1,00 PC
0100 0021-3338-900 DRIVE BELT 1,00 PC POLYESTER
0110 0019-9045-400 THREADED PIN 2,00 PC 1.4571
0115 0015-0082-000 LUBRICATING GREASE 1,00 PC
0120 0000-0001-070 INCLUDE PARTS LIST AND DRAWING 1,00 PC
0130 6965-0259-060 COLLAPSIBLE BOX 1,00 PC
1
Material 2059-9901-020 /
/ /
Description SET OF TOOLS AND
ACCESSORIES
Base Qty (ST ) 1,00
Reqd Qty (ST ) 1,00
0010 0003-0644-300 MALLET 1,00 PC AISI 304L

0020 0003-0508-030 PIN SPANNER, COMPL. 1,00 PC
0060 0003-0604-320 HEXAGON SOCKET 1,00 PC CR-V
0090 0003-3796-320 OFFSET SCREWDRIVER 1,00 PC CR-V
0110 0003-3685-000 DOUBLE HOOK WRENCH, COMPL. 1,00 PC
0300 2048-9879-010 PLATE, COMPL. 1,00 PC
0390 0003-0596-320 SOCKET WRENCH, COMPL. 1,00 PC
0410 2047-9822-000 BELL-SHAPED PIECE 1,00 PC EN-GJS-400-15
0430 2047-9982-000 EYE BOLT, COMPL. 1,00 PC
0450 0018-2916-050 DOUBLE NIPPLE 1,00 PC ST33-2
0460 2052-9939-000 WASHER / DISK 1,00 PC AISI 304L
0470 0019-7182-150 HEX HEAD SCREW 1,00 PC 8.8
0480 0019-6994-300 HEX HEAD SCREW 1,00 PC A2-70
0490 0013-0280-300 HEXAGON NUT 1,00 PC 1.4541
0500 0019-6340-300 THREADED PIN 1,00 PC 1.4541
0510 2058-9939-000 WASHER / DISK 1,00 PC ST50-2
0520 2142-9935-000 PRESSURE PIECE 1,00 PC AISI 304L
1
Material 2059-9902-210 / 8000 STD

/ /
Description SET OF SPARE PARTS BOWL / HOOD
Base Qty (ST ) 1,00
Reqd Qty (ST ) 1,00
0060 0007-3349-840 GASKET 1,00 PC PA6G

0070 0007-2421-750 GASKET 1,00 PC 80NBR
0100 0007-3469-750 GASKET 1,00 PC 90NBR
0110 0007-2421-750 GASKET 1,00 PC 80NBR
0120 0007-3469-750 GASKET 1,00 PC 90NBR
0140 0007-3470-750 GASKET 1,00 PC 90NBR
0150 0007-2420-750 GASKET 2,00 PC 80NBR
0170 0007-2393-750 GASKET 2,00 PC 72NBR
0210 0007-2601-750 GASKET 2,00 PC 72NBR
0230 0007-3348-840 GASKET 1,00 PC PA6G
0240 0007-2572-750 GASKET 2,00 PC 72NBR
0280 0007-2608-750 GASKET 2,00 PC 72NBR
0290 0007-1861-750 GASKET 4,00 PC 72NBR
0330 0007-1860-750 GASKET 1,00 PC 72NBR
0350 0007-1936-750 GASKET 4,00 PC 72NBR
0360 0007-1936-750 GASKET 2,00 PC 72NBR
0370 0007-1904-750 GASKET 4,00 PC 72NBR
0380 0007-2485-600 GASKET 2,00 PC 75NBR-FDA
0390 0007-2925-750 GASKET 2,00 PC 72NBR
0400 0007-1997-750 GASKET 2,00 PC 72NBR
0410 0007-3414-750 GASKET 1,00 PC 72NBR
1
Material 2059-9902-220 / 8000 STD/60HZ

/ /
Description SET OF SPARE PARTS FOR DRIVE
Base Qty (ST ) 1,00
Reqd Qty (ST ) 1,00
0010 0008-3533-000 RUBBER-METAL BUSH 1,00 PC ST/GUMMI

0020 0007-2581-750 GASKET 1,00 PC 72NBR
0030 0011-6207-000 GROOVED BALL BEARING 1,00 PC ST
0040 0011-7304-250 ANGULAR CONTACT BALL BEARING 2,00 PC
0050 0007-1958-750 GASKET 1,00 PC 72NBR
0060 0026-5841-170 SECURING RING 1,00 PC FEDERSTAHL
Contents
3. DO
P&ID P402653414-9913-PID010A

Westfalia Separator
Division

Customer: China Changjiang National Shipping GWS Order No: 402653414
Hull No.: JD1000TEU-5/-12 Projekt No.: 38299
Drawing No.: P402653414-9913-PDS010

Application: DO Hardness: < 55°C 12° dH
Viscosity: mm²/s 50°C > 55°C 6° dH
Density: 0,85 g/ml 15°C Chloride Ions: < 100 mg/l

Type: OSD2-02-137 Type: M2VA 80B-2
Clean Oil Discharge: 0,5 bar g Output: 1,3 kW
Total weight: 70 kg Weight: 9,5 kg
Bowl weight NA kg
Type: CD 1 Type: R25/16
Infeed voltage: 450 Volt Rated Capacity: 1.370 l/h
Weight: 20 kg
Pressure: 6 bar abs
Consumption: 23 kg/h
Permissible Back Pressure of
Condensate: max. 1,5 bar g
Controler
Alarm max.
Alarm min.
Reducer
Subject to technical modification 4420/Lu 10.09.2008

4420_653414_DO
Devicelist CP
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Date: 10.09.2008 Dept.: 4420
Explanations:
U = --- V = --- W = ---
By: 4420Lu By: 4420lu By: P402653414-9913-DVL010A A 1/4

4420_653414_DO
Devicelist CP
10-1-001 1 Stk Separator OSD 2-02-137 --- 1,30 kW --- --- L

---
10-1-001/M1 1 Stk Motor M2VA80 1,30 kW 5889-7420-129 --- --- L
---
10-1-002 1 Stk Control line compl. 9913-8220-610
10-3-001 1 Stk Gear pump unit R25/16 FL-Z-DB-SO - PTF 0,66 kW 8071-3250-380 --- --- L
1''
---
10-7-001 1 Stk Globe valve --- --- --- --- L
DN25
10-7-002 1 Stk Safety valve --- built on pre-heater --- --- L
G 1/2''
10-7-006 1 Stk 3/2 way solenoid valve MK10DR-24 V DC-NC --- belongs to 10-1-002 0018-7686-600 --- --- L
1/2''
---
10-7-023 1 Stk Globe valve --- --- --- --- L
DN15
10-8-001 1 Stk Y-Strainer --- --- --- L
DN25

--- IAL

4420_653414_DO
Devicelist CP
11-7-001 1 Stk Non-return valve TD --- 0018-6282-600 --- --- L

1/2''
11-9-004/B1 1 Stk Flow detector MR1KO --- 0001-1516-600 --- --- L
1/2'' FSL
12-7-001 1 Stk Non-return valve --- --- --- L
1/2''
12-7-002 1 Stk 3/2-way regulating valve, manual VN 111523 --- belongs to 10-1-002 0018-7671-630 --- --- L
1/2''
13-9-001/B1 1 Stk Flow Detector --- --- 2052-2350-010 --- --- L
--- FSH
16-7-001 1 Stk Globe valve --- --- --- --- L
DN15
16-7-003 1 Stk Control valve 23.470 / Kvs 1,6 --- 0018-7458-2220 --- --- L
DN15
16-8-001 1 Stk Strainer --- --- --- L
DN15
17-7-004 1 Stk Globe valve --- --- --- --- L
DN25
17-8-001 1 Stk Steam trap --- --- --- --- L
1''
belongs to 19-7-003 3/4''
3/4''
belongs to 19-7-003 1/2''
belongs to 19-7-003 1/4''
19-7-006 1 Stk Non-return valve MR --- 0018-1343-300 --- --- L
G3/4''

4420_653414_DO
Devicelist CP
19-8-001 1 Stk Y-Strainer --- --- --- L

belongs to 19-7-003 3/4''
belongs to 19-7-003 1/4'' PI

0 1 2 3 4 5 6 7 8 9
MDO PURIFIER CONTROL PANEL
530
310
500
300
54
25x80
230F11
230Q1
1K1
2K1
2Q1
230T1
10
24U1
Leuchtschaltbild
mimic panel
40x80
1F1
24W2 25x80
1= K1
500
482
1P1 1P2 A2 2= K3
1A10
1-2
1A1
1A2
1A3
Q1
Q1
1S1 1S2 2S1 SH2
2
I 40x80
1X1/1X2/1X3/1X4/1X5
PE
PE
Control cubicle Cable glands Yard cable size WS Part. No.

Door 12x M16x1,5 for 5,0-9,0mm 0005-4486-630
3x M20x1,5 for 8,0-13,0mm 0005-4487-630
Protection class: "IP 54"
Colour: RAL 7035
A2 Dreipunktregler
three-point controller
1P1 Amperemeter
ammeter
1P2 Stundenzaehler
hours counter Software-Nr.: CD1-707
Q1 Hauptschalter
main switch
SH2 Entriegeln/Signal Quittieren
reset/signal receipt
1S1 Separator 0-I
separator 0-I
1S2 Separieren 0-I
separation 0-I
2S1 Zulaufpumpe 0-I
feed pump 0-I
Gewicht: ca. 35kg MDO JD1000TEU 1-12

Date 01.04.2008 =
Editor JGR CD-1 Schaltschrankaufbau deutsch/englisch +

OSD 2-02 Westfalia Separator GmbH E P L A N 5 . x x
a von CC-1 auf CD-1 11.06.08 SC Tested 01.04.2008 SC 59302 Oelde cabinet arrangement Rev.2 / As built
Sheet

C COPYRIGHTED by GEA Westfalia Separator Mineraloil Systems GmbH, all rights reserved. 8400-0004-087 1/3
0 1 2 3 4 5 6 7 8 9
Westfalia Separator

Division
PRODUCT
TAL/H INLET
BYPASS
FAL
140
PRODUCT
P
OUTLET OPERATING
FAH
WATER
OSD-2
LAHH
SLUDGE
270
Date 01.04.2008 =
Editor JGR CD-1 Leuchtschaltbild deutsch/englisch +

Tested 01.04.2008 SC 59302 Oelde mimic panel Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
Notaus Gehaeuse mit Schutzkragen


53
54 68
2xí4,3mm
68
34
M20
1 x M 16x1,5 for 5,0-9,0mm 0005-4486-630
Note: Installation should be carry out by customer!
Date 01.04.2008 =
Editor JGR CD-1 Notaus deutsch/englisch +

Tested 01.04.2008 SC 59302 Oelde emergency stop Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
5/1.1
5/1.1
5/1.1
5/1.2
-Q1:
-Q1:
-Q1:
-PE
PE-Bus
-Q1
6
PE
1
3
-1E1 . 4x2.5mmý
operation
incoming
voltage
PE
1
L1 L2 L3 PE
-Customer
Date 01.04.2008 =
Editor JGR CD-1 -Q1 Hauptschalter deutsch/englisch +

Tested 01.04.2008 SC 59302 Oelde -Q1 main switch Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
5/4.2
5/4.2
5/4.2
5/4.2
5/8.1
5/8.1
5/8.1
5/8.1
-1F1:6
-1F1:4
-1F1:2
-2K1:2
-2K1:4
-2K1:6
-PE
-PE
PE-Bus
PE-Bus
-1X1
6
PE
PE
1
3
-1E2 . 4x2.5mmý
-1E3 . 4x2.5mmý
separator
feed pump
motor
motor
PE
PE
1
U1 V1 W1
W1 PE
M
V1
M 3
~
3
U1 ~ PE
-10-3-001
-10-1-001/M1
Zulaufpumpe
Separator
separator
feed pump
.
Date 01.04.2008 =
Editor JGR CD-1 -1X1 450V/60Hz deutsch/englisch +

Tested 01.04.2008 SC 59302 Oelde Sheet
Rev.2 / As built
Changes
-1X2 0
1 1 -230F11:2
Date/Name
NotAus extern 1
21
5/4.5
emergency stop external 2 2
. 2
22
-2M1 . 3x1.5mmý 5/4.5
-S01
PE emergeny stop PE -PE
22
21
PE-Bus
PE
external 5/4.5
Norm
Date
1
1 1 -2Q1:13
Schlammablaufklappe 3 5/4.7
Editor JGR
sludge discharge flap 2 2 -1F1:95
. 4 5/4.7
-2M2 . 3x1.5mmý
-S02
PE sludge PE -PE
PE-Bus
PE
5/4.7
01.04.2008
discharge flap
Tested 01.04.2008 SC
-230T1:v2
C
C
5 5/2.2
-PE
CD-1
2
1 1
OSD 2-02
-24U1:N
1
6 5/2.2
2 2 -A2-X3:5
Stellventil - Heizmedium 7
11
5/11.2
control valve - heating medium 3 3
-2M3 . 4x1.5mmý -A2-X3:8
8
14
control valve 5/11.2
PE - heating PE -PE
-16-7-003
PE-Bus
PE
medium 5/11.3
3
4
59302 Oelde
Westfalia Separator GmbH
5
-1X2 230VAC
6
E P L A N
7
5 . x x
Rev.2 / As built
8
8400-0004-187
+deutsch/englisch
=
9
Sheet
3/6
Changes
-1X3 0
-24U1:M
Date/Name
1 5/3.2
-1X3:8
2 5/3.2
-PE
-1A1:I5
Norm
Date
. 3 5/6.1
1
-24U1:L+
. 4 5/6.1
Editor JGR
1 1 -1X3:14
FSL Separator Durchfluss Dieseloel 5 5/6.2
01.04.2008
FSL separator flow diesel oil 2 2 -1A1:I6
. 6 5/6.2
-3M2 . 3x1.5mmý
PE FSL separator PE -PE
C
C
PE-Bus
PE
flow diesel 5/6.2
-11-9-004
CD-1
oil
2
1 1
OSD 2-02
-1A1:Q1.2
+
separator feed valve PE PE
-
+
-PE
-3M5 . 3x1.5mmý
PE-Bus 5/7.1
2 feed valve 2 -1X3:2
-
-
. 8 5/7.1
-10-7-006
1 1 -1X3:12
-
Separator Steuerwasser 9 5/7.4
separator operating water 2 2
-
+
3
-1A1:Q3.2
+
. 10 5/7.4
-3M6 . 3x1.5mmý
PE operating PE -PE
PE-Bus 5/7.4
water
-19-7-004
1 1 -1A1:Q4.2
+
Separator Fuell- und Verdraengungswasser 11 5/7.6

separator fill- and displacement water PE PE
-
+
-PE
-3M7 . 3x1.5mmý
PE-Bus 5/7.6
2 fill- and 2 -1X3:9
-
-
. 12 5/7.6
displacement
4
-19-7-005
water
1 1 -1A2:I3
FSH Wasserablauf 13 5/6.5
59302 Oelde
FSH water discharge PE PE -PE
PE-Bus
PE
-3M8 . 3x1.5mmý 5/6.5

2 2
FSH -1X3:5
PE
. 14 5/6.5

Wasserablauf
-13-9-001
15 5/6.5
5
-1X3 24VDC
6
E P L A N
7
5 . x x
Rev.2 / As built
8
8400-0004-187
+deutsch/englisch
=
9
Sheet
4/6
0 1 2 3 4 5 6 7 8 9
5/6.8
5/6.8
5/11.5
5/11.5
5/6.8
-A2-X2:2
-A2-X2:3
-1A10:6
-1A10:3
-SC
-1X4
SC
1
4
X
X installed by
-4M1 ....
4x1.5mmý
customer
X
1 2 3 4
-10-9-006-X10
TSL/TSH separator temperature min./max.
TSL/TSH Separator Temperatur min./max.
PT100 / PI-Regelung
PT100 / PI-control
Date 01.04.2008 =
Editor JGR CD-1 -1X4 Messleitungen deutsch/englisch +

Tested 01.04.2008 SC 59302 Oelde -1X4 measuring circuits Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
5/12.3
5/12.3
5/12.3
5/12.4
5/12.5
5/12.5
-1K1:54
-1K1:53
-K1:21
-K1:24
-PE
-PE
PE-Bus
PE-Bus
-1X5
4
PE
PE
1
2
-5M1 . 3x1.5mmý
-5M2 . 3x1.5mmý
common alarm
for customer
separator
operation
PE
PE
1
PE PE
-Customer
separator operation
Separator Betrieb
common alarm
Sammelalarm
Date 01.04.2008 =
Editor JGR CD-1 -1X5 Potentialfrei deutsch/englisch +

Tested 01.04.2008 SC 59302 Oelde -1X5 voltage free Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
Kabelliste
list of cables
WSM_S_13 29.11.04
(3/PE=3 incl.PE)
Kabelname Quelle Ziel gesamt verwendet Querschnitt Laenge * =

cable name source target total used cross-section length On site installation
Kabelbezeichnung von bis Kabeltyp Adern Adern mmý m Bemerkung ** =

Skid mounted cables
-1E1 -Q1 -Customer . 4/PE 4/PE 2.5 - incoming operation voltage
-1E2 -1X1 -10-1-001/M1 . 4/PE 4/PE 2.5 - separator motor
-1E3 -1X1 -10-3-001 . 4/PE 4/PE 2.5 - feed pump motor
-2M1 -1X2 -S01 . 3/PE 3/PE 1.5 - emergeny stop external
-2M3 -1X2 -16-7-003 . 4/PE 4/PE 1.5 - control valve - heating medium
-3M2 -1X3 -11-9-004 . 3/PE 3/PE 1.5 - FSL separator flow diesel oil
-3M5 -1X3 -10-7-006 . 3/PE 3/PE 1.5 - feed valve
-3M6 -1X3 -19-7-004 . 3/PE 3/PE 1.5 - operating water
-3M7 -1X3 -19-7-005 . 3/PE 3/PE 1.5 - fill- and displacement water
-3M8 -1X3 -13-9-001 . 3/PE 3/PE 1.5 - FSH Wasserablauf
-4M1 -1X4 -10-9-006-X10 .... 4+SC 4+SC 1.5 - installed by customer
-5M1 -1X5 -Customer . 3/PE 3/PE 1.5 - separator operation
-5M2 -1X5 -Customer . 3/PE 3/PE 1.5 - common alarm for customer
Date 01.04.2008 =
Editor JGR CD-1 Kabelliste deutsch/englisch +

Tested 01.04.2008 SC 59302 Oelde list of cables Rev.2 / As built
Sheet

Changes
MDO
0
Einspeisung Betriebsspannung 1E1 - 4x2,5mmý
Q1
incoming operation voltage M20x1,5 (8,0-13,0mm)
Kunde
customer
Date/Name
Steuerschrank
control cabinet
10-1-001/M1
Norm
Date
1
Separator 1E2 - 4x2,5mmý
M
3~
separator M20x1,5 (8,0-13,0mm)
Editor JGR
1X1
10-3-001
01.04.2008
Zulaufpumpe 1E3 - 4x2,5mmý
M
3~
feed pump M20x1,5 (8,0-13,0mm)
C
C
CD-1
2
OSD 2-02
-S01
NotAus extern 2M1 - 3x1,5mmý
emergency stop external M16x1,5 (5,0-9,0mm)
3
-S02
1X2
Schlammablaufklappe 2M2 - 3x1,5mmý

sludge discharge flap M16x1,5 (5,0-9,0mm)
16-7-003
Stellventil -
Heizmedium 2M3 - 4x1,5mmý
M
1~
control valve - M16x1,5 (5,0-9,0mm)
heating medium
4
59302 Oelde
11-9-004
FSL Separator 3M2 - 3x1,5mmý
Durchfluss Dieseloel M16x1,5 (5,0-9,0mm)

FSL separator
flow diesel oil
10-7-006
5
Zulaufventil 3M5 - 3x1,5mmý

feed valve M16x1,5 (5,0-9,0mm)
19-7-004
cable layout
Steuerwasserventil 3M6 - 3x1,5mmý
operating water valve M16x1,5 (5,0-9,0mm)
Kabeluebersicht
1X3
19-7-005
6
Fuell- und Verdraengungswasser 3M7 - 3x1,5mmý

fill- and displacement water M16x1,5 (5,0-9,0mm)
13-9-001
FSH Wasserablauf 3M8 - 3x1,5mmý
FSH water discharge M16x1,5 (5,0-9,0mm)
E P L A N
10-9-001
7
4M1 - 3x1,5mmý+SC
M16x1,5 (5,0-9,0mm)
1X4
5 . x x
10-9-006
PT 100
Rev.2 / As built
4M2 - 3x1,5mmý+SC
PI-Regelung M16x1,5 (5,0-9,0mm)
PI-control
8
Separator Betrieb 5M1 - 3x1,5mmý

M16x1,5 (5,0-9,0mm)
8400-0004-487
separator operation
+deutsch/englisch
=
1X5
5M2 - 3x1,5mmý
Kunde
Sammelalarm
M16x1,5 (5,0-9,0mm)
customer
common alarm
9
Sheet
1/1
0 1 2 3 4 5 6 7 8 9
L1 /2.0
L2 /2.0
L3 /2.0
L1.1 /4.0
L2.1 /4.0
L3.1 /4.0
-Q1 1 3 5
13 21
13-18A
In:16A
14 22
12.4
2 4 6
PE-Bus
PE
Customer
L1 L2 L3 PE
3Ph/PE/450V/60Hz
U / f / P 450V/60Hz/ca. 2kW
450V/60Hz/approx. 2kW
Icn 10kA
Vollaststrom ca. 16A

full load current approx. 16A
Date 01.04.2008 =
Editor JGR CD-1 Einspeisung deutsch/englisch +

Tested 01.04.2008 SC 59302 Oelde incoming Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
1.9/ L1 L1 /8.0
1.9/ L2 L2 /8.0
1.9/ L3 L3 /8.0
1 3 5
-230Q1
1-1,6A
In.:1,4A
2 4 6
PE
-230T1 A D H I
400VA
450/230V
PE
u1 u2 v1 v2
-230F11 230W2 /4.4

6A 2 230W2T /3.0
PE
-1X2 5 6
230W2E /11.0
230W11K /4.4
230W11T /3.0
Steuerspannung 230VAC
Date 01.04.2008 =
Editor JGR CD-1 Steuerspannung 230VAC deutsch/englisch +

Tested 01.04.2008 SC 59302 Oelde control voltage 230VAC Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
2.9/ 230W11T 230W11T /11.0

2.9/ 230W2T 230W2T /4.4
L1 N
-24U1
170-264VAC + GND -
24VDC
5A L+ PE M
PE
24W2 /6.0
24W2K /7.0
PE
-1X3 1 2
24W1T /5.0
24W1K /6.0
Date 01.04.2008 =
Editor JGR CD-1 Steuerspannung 24VDC deutsch/englisch +

Tested 01.04.2008 SC 59302 Oelde control voltage 24VDC Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
1.9/ L1.1 2.9/ 230W11K 230W11.1 /8.5

1.9/ L2.1
1.9/ L3.1 -1X2 1 -1X2 3
-S01 -S02
-1P1 21
Schlammablauf
0-4/8A NotAus PE Klappe PE
22 sludge discharge
extern
flap
emergency stop
external
1 3 5 -1X2 2 PE-Bus -1X2 4 PE-Bus

-1K1
.7 PE PE
2 4 6
1 3 5 95 97 95
-1F1
-1F1 .1
2,5-4A 2 4 6 96 98 96
.7
5.2
In.:2,5A
10-9-011
0 I
21
-1S1
.6
22
13 13
-1S1 -1K1
.7 .7
14 14
PE
A1
-1K1 -1Z1 -1P2 h

A2
-1X1 PE-Bus
3.9/ 230W2T 230W2T /11.0
2.9/ 230W2 230W2 /8.5
-1X1 3 W1 PE
-1X1 2 V1
M 10-1-001/M1
1 2
3 .1
-1X1 1 U1 ~ 450V/60Hz/1,3kW
In.:2,5A .1
3 4
5 6
.1
13 14
.7
21 22
53 54
12.3
63 64
5.1
Separator Separator
separator Betrieb
separator
operation
Date 01.04.2008 =
Editor JGR CD-1 Separator deutsch/englisch +

Tested 01.04.2008 SC 59302 Oelde separator Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
3.9/ 24W1T 24W1T /10.0

24W1 /6.0
0 I
63 97 21 13
-1K1 -1F1 -1S2 -1S2
4.7 4.1 .4 .3
64 98 22 14
I1 I2 I3 I4
I1 I2 I3 I4
-1A1 -1A1 -1A1 -1A1

Separator Separator Separieren stop Separieren start
Betrieb Stoerung separation stop separation start
separator separator
operation failure
-1H1 +GN +RD
-24W2 1
24W2T /6.0
1 /6.0
Separator
Betrieb/Stoerung
separator
operation/failure
Date 01.04.2008 =

Sheet

0 1 2 3 4 5 6 7 8 9
5.9/ 24W1 24W1 /9.0

3.9/ 24W1K
-1X3 4 5 14 15
11-9 13-9
9 12
-004 -1A10 -1A10 -001
PE .7 .7 PE
8 7 11 10 10-9-006
11.4
2 x PT 100
-1X3 3 6 PE-Bus 13 PE-Bus
PE PE X10 1 2
I5 I6 I7 I8 I3
I5 I6 I7 I8 I11
-1A1 -1A1 -1A1 -1A1 -1A2

Reserve FSL TSL TSH FSH
spare Separator Separator Separator Wasserablauf
Durchfluss Temperatur min. Temperatur max. FSH -1X4 1 2 SC
Dieseloel TSL TSH water discharge

FSL separator separator
separator temperature min. temperature max.
flow
diesel oil
-1A2 -1A2 -1A2 -1A3

SC
2 6
5
Q5 Q6 Q7 Q11
Q1.2 Q2.2 Q3.2 Q3.2 3
+ + + + 1
-4H2 -1H5 -1H6 -1H7
- - - - -1A10
-24W2 2 -24W2 3
3.9/ 24W2 24W2 /10.0

5.9/ 24W2T 24W2T /7.0
5.2/ 1 3 /7.0
7
.3
8 9
.3
10
.4
11 12
.4
Reserve FSL TSL/TSH FSH TSL/TSH

spare Separator Durchfluss Separator Wasserablauf Separator
Dieseloel Temperatur min./max. FSH Temperatur min./max.
FSL TSL/TSH water discharge TSL/TSH
separator flow separator separator
diesel oil temperature min./max. temperature min./max.
Date 01.04.2008 =

Sheet

0 1 2 3 4 5 6 7 8 9
-1A1 -1A1 -1A1 -1A1
Q1 Q2 Q3 Q4
Q1.2 Q2.2 Q3.2 Q4.2
3,15A 0,5A 0,5A

mT PE mT PE mT PE
-1X3 7 PE-Bus 10 PE-Bus 11 PE-Bus
+ + +
10-7 19-7 19-7
+ + + +
-006 -004 -005
- -1H2 -1H3 - -1H8 - -1H9
- - - -
-1X3 8 9 12
-24W2 4 -24W2 5 6
6.9/ 24W2T 24W2T /10.0

3.9/ 24W2K 5 /9.0
6.9/ 3
Separator Separator Separator Separator Separator Separator Separator

Zulaufventil Zulaufventil Entleerung Steuerwasser Steuerwasser Fuell- und Fuell- und
separator separator separator separator separator Verdraengungswasser Verdraengungswasser
feed valve feed valve ejection operating water operating water separator separator
fill- and fill- and
displacement water displacement water
Date 01.04.2008 =

Sheet

0 1 2 3 4 5 6 7 8 9
2.9/ L1 4.9/ 230W11.1

2.9/ L2
2.9/ L3
1 3 5
13 21 13
-2Q1
.2
-2Q1 14 22 14
.6
9.2
1-1,6A
In.:1,6A
2 4 6
1 3 5
-2K1
.6
2 4 6
0 I
21
-2S1
.6
22
PE
13 13
-2S1 -2K1
.6 .6
-1X1 4 5 6 PE-Bus 14 14
A1
-2K1 -2Z1
U1 V1 W1 A2
10-3-001
M
3
0,66kW ~ 4.9/ 230W2
In:1,6A
PE
1 2
.1
3 4
.1
5 6
.1
13 14
.7
21 22
31 32
43 44
9.1
Zulaufpumpe Zulaufpumpe
feed pump Betrieb
feed pump
operation
Date 01.04.2008 =
Editor JGR CD-1 Zulaufpumpe deutsch/englisch +

Tested 01.04.2008 SC 59302 Oelde feed pump Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
6.9/ 24W1 24W1 /10.0
43 21
-2K1 -2Q1
8.6 8.2
44 22
I1 I2
I9 I10
-1A2 -1A2
Zulaufpumpe Zulaufpumpe
Betrieb Stoerung
feed pump feed pump
operation failure
-2H1 +GN +RD
7.9/ 5
Zulaufpumpe
Stoerung/Betrieb
feed pump
failure/operation
Date 01.04.2008 =
Editor JGR CD-1 Zulaufpumpe deutsch/englisch +

Tested 01.04.2008 SC 59302 Oelde feed pump Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
5.9/ 24W1T 24W1T /13.0

9.9/ 24W1 24W1 /13.0
13 12 14
-SH2 -K1
.2 .1
14 11
I4
I12
-1A2
Entriegeln/
Signal Quittieren
reset/
signal receipt
-1A2
Q8
Q4.2
A1 X1
-SH2
-K1
.1
A2 X2
LED
6.9/ 24W2 24W2 /11.7

7.9/ 24W2T 24W2T /13.0
14
.2
12 11
.2
24
12.4
22 21
12.4
Sammelalarm Sammelalarm
common alarm common alarm
Date 01.04.2008 =
Editor JGR CD-1 Allgemein deutsch/englisch +

Tested 01.04.2008 SC 59302 Oelde general Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
3.9/ 230W11T
-A2
X3:L1 X3:4 X3:7
Controller
dTRON 316
X3:N X3:5 X3:8 X2:6 X2:8 X2:2 X2:3 X2:4
12 14
-K3
.8
11
PE -1A3
SC
4.9/ 230W2T
Q10
-1X2 7 8 PE-Bus -1X4 3 4
Q2.2
2.9/ 230W2E
A1
-K3
A2
10-9-006 X10 3 4 10.9/ 24W2 24W2 /13.0

16-7-003 6.8
10-9-007
11 14 1 PE
Motor valve 2 x PT 100
230V in dirty oil feed
closed
open
14
.3
12 11
.3
Stellventil - Heizmedium PT100 / PI-Regelung PI-Regelung Freigabe

control valve - heating medium PT100 / PI-control PI-control release
Date 01.04.2008 =
Editor JGR CD-1 PI-Regelung deutsch/englisch +

Tested 01.04.2008 SC 59302 Oelde PI-control Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
53 22 24 21
-1K1 -K1 -Q1
PE 10.1 1.2 PE
4.7
54 21 22
-1X5 1 2 PE-Bus 3 4 PE-Bus
Customer
PE PE
Separator Betrieb Sammelalarm

separator operation common alarm
Date 01.04.2008 =
Editor JGR CD-1 Potentialfreie Kontakte deutsch/englisch +

Tested 01.04.2008 SC 59302 Oelde voltage free contacts Rev.2 / As built
Sheet

Changes
0
10.9/
10.9/
11.9/ 24W2
10.9/ 24W2T
24W1
24W1T
Date/Name
Norm
Date
1
Editor JGR
01.04.2008
L+
LOGO 24RC Basic
-1A1
M
C
C
CD-1
2
OSD 2-02
Digital-Eingaenge I1 - I8
digital-inputs I1 - I8
program-no.:
Programm-Nr.:
Q1.1
Q2.1
Digital-Ausgaenge Q1 - Q4
digital-outputs Q1 - Q4
Q3.1
3
CD1 - 707
Q4.1
L+
LOGO 24RC Extension
4
Q1.1
-1A2
59302 Oelde
Q2.1

Q3.1
Q4.1
5
L+
LOGO 24RC Extension
PLC-overview
SPS-Uebersicht
Q1.1
-1A3
6
Q2.1
Q3.1
Q4.1
E P L A N
7
5 . x x
Rev.2 / As built
8
8400-0004-587
+deutsch/englisch
=
9
Sheet
13/13
0 1 2 3 4 5 6 7 8 9
Geraeteliste
Funktionszeichen Seite Pfad Bestell-Nr. Benennung Typ Technische Daten Fabrikat

function sign page path order no. designation type technical data make
-. 0005-0058-510 Gehaeuse, lackiert AE1350.500 500x500x300mm Rittal

1 RIT.AE1350500 RAL 7035
-. 0005-1412-000 Tuerarretierung SZ2519.000 for cabinet AE Rittal
1 RIT.SZ2519000
-. Leuchtschaltbild LEUCHTSCHALTBILD 270x140mm Kaiser

5/1.0 mimic panel Alu
1 KAI.LEU14
-. Wandbefestigungshalter SZ2508.000 10mm distance Rittal

5/1.0 wall bracket
4 RIT.SZ2508000
-Q1 0005-1437-000 Motorschutzschalter GV2-P20 13-18A Groupe Schneider

1 GSD.GV2-P20
-Q1 0005-1517-000 Hilfsschalterblock GV-AE11 1NO + 1NC Groupe Schneider

1 GSD.GV-AE11
-Q1 0005-1437-200 Handgriff GV2-AP02 with axial extension Groupe Schneider

5/1.1 handle 150-290mm
-230T1 0005-0551-410 Steuerspannungstransformator ESM-GL-400 Prim.: 200-550V Jacke
5/2.1 control voltage transformer Sec. : 115/230V 400VA
1 JAC.ESM-GL-400
-230Q1 0005-1418-020 Motorschutzschalter GV2-ME06 1-1,6A Groupe Schneider

5/2.1 manual motor starter 400/415V
1 GSD.GV2-ME06
-230F11 0005-1551-060 Sicherungsautomat EP61 C06 6A AEG

1 AEG.566516
-24U1 0005-1407-020 Einphasennetzgeraet 6EP1333-2AA01-0AA0 Prim.:120/230VAC Siemens

1 SIE.6EP1333-2AA01-0AA0
-1F1 0005-1437-100 Ueberlastrelais LR-D1508 2,5-4A Groupe Schneider

5/4.1 overload relay 1N0/1NC
1 GSD.LR-D1508 Class 20,6-20sec.
-1P1 Amperemeter EQB48 0-4/8A Mueller-Weigert
5/4.1 ammeter
1 GMW.EQB48/4
-1P1 Schutzabdeckung SCHUTZABDECKUNG 48x48mm Celsa

5/4.1 barrier IP 65
1 CEL.48X48
Date 01.04.2008 =
Editor JGR CD-1 Geraeteliste deutsch/englisch +

Tested 01.04.2008 SC 59302 Oelde parts list Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste

-1S1 Schwenksteller ZB5-AD5 3 pos. spring return Groupe Schneider

5/4.7 selector switch
1 GSD.ZB5-AD5 black
-1S1 Hilfsschalterblock ZB5-AZ105 1NO+1NC Groupe Schneider
1 GSD.ZB5-AZ105
-1S1 0005-1676-000 Schildtraeger ZBZ-33 Groupe Schneider

1 GSD.ZBZ-33
-1S1 0005-1677-000 Einlegeschild ZBY-5101 Groupe Schneider

5/4.7 label
1 GSD.ZBY-5101
-1K1 0005-1671-000 Leistungsschuetz LC1-D09P7 230V 50/60Hz Groupe Schneider

5/4.7 contactor 4kW 1NO/1NC
1 GSD.LC1-D09P7
-1K1 0005-4598-000 Hilfsschalterblock LAD-N20 2NO Groupe Schneider

1 GSD.LAD-N20
-1Z1 0005-1672-000 RC-Glied LAD-4RCU 110-240VAC Groupe Schneider

5/4.7 RC-element
1 GSD.LAD-4RCU
-1P2 Stundenzaehler 632.2 230V 60Hz Bauser

5/4.8 hours counter
1 BAU.632.2/230/60
-1P2 Dichtung STANZGUMMITEIL 48X48 48x48mm Bauser

5/4.8 sealing for hours counter
1 BAU.GUMMI48X48
-1H1 0005-1729-000 Leuchtdiode 403445138167 24VDC Scharnberger+Hasenbein

5/5.1 LED Colour: RD/GN
1 SCB.403445138167 IP67
1 GSD.ZB5-AD5 black
1 GSD.ZB5-AZ105

1 GSD.ZBZ-33

5/5.3 label
1 GSD.ZBY-5101
Date 01.04.2008 =

Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste


5/6.1 LED Colour: RD
1 SCB.403445138470 IP67
1 SCB.403445138470 IP67
1 SCB.403445138470 IP67
1 SCB.403445138470 IP67
-1A10 Temperaturregler DGW2.01G 24VUC Schuhmann
5/6.7 temperature controller PT100
1 SCM.DGW2.01G/PT100/24VUC 2 c/o contacts
5/7.2 LED Colour: GN
1 SCB.403445138472 IP67
1 SCB.403445138472 IP67
1 SCB.403445138472 IP67
1 SCB.403445138472 IP67
-2Q1 0005-1418-020 Motorschutzschalter GV2-ME06 1-1,6A Groupe Schneider
5/8.1 manual motor starter 400/415V
1 GSD.GV2-ME06
-2Q1 0005-1517-000 Hilfsschalterblock GV-AE11 1NO + 1NC Groupe Schneider

1 GSD.GV-AE11

1 GSD.ZB5-AD5 black
1 GSD.ZB5-AZ105

1 GSD.ZBZ-33
Date 01.04.2008 =

Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste


5/8.6 label
1 GSD.ZBY-5101
-2K1 0005-1671-000 Leistungsschuetz LC1-D09P7 230V 50/60Hz Groupe Schneider

5/8.6 contactor 4kW 1NO/1NC
1 GSD.LC1-D09P7
-2K1 Hilfsschalterblock LAD-N11G 1NO + 1NC Groupe Schneider

1 GSD.LAD-N11G
-2Z1 0005-1672-000 RC-Glied LAD-4RCU 110-240VAC Groupe Schneider

5/8.7 RC-element
1 GSD.LAD-4RCU

5/9.1 LED Colour: RD/GN
1 SCB.403445138167 IP67
-SH2 0005-1619-010 Leuchtdrucktaster XB5-AW31B5 Colour: WH / LED 24VUC Groupe Schneider
5/10.1 illuminated push button 1NO/1NC
1 GSD.XB5-AW31B5
-SH2 0005-1677-000 Einlegeschild ZBY-5101 Groupe Schneider

5/10.1 label
1 GSD.ZBY-5101
-SH2 0005-1676-000 Schildtraeger ZBZ-33 Groupe Schneider

1 GSD.ZBZ-33
-K1 0005-4033-080 Koppelrelais PLC-RSC-24DC/21-21 24VDC Phoenix

-A2 0005-4512-010 Dreipunktregler DTRON 316 / 703041 110-240 VAC -15/+10% Jumo
5/11.1 three-point controller 48-63Hz
1 JUM.DTRON 316
-K3 0005-4033-040 Koppelrelais PLC-RSC-24DC/21 24VDC Phoenix

-1A1 0005-4050-620 Logikmodul 6ED1052-1MD00-0BA5 24VDC Siemens

5/13.1 logical module 8xIn 4XOut
1 SIE.6ED1052-1MD00-0BA5
-1A1 0005-4050-750 Programmodul 6ED1056-5CA00-0BA0 Siemens

5/13.1 program module
1 SIE.6ED1056-5CA00-0BA0
-1A2 0005-4050-850 Erweiterungsmodul 6ED1055-1MB00-0BA1 24VDC Siemens

5/13.3 extension module 4xIn 4XOut
1 SIE.6ED1055-1MB00-0BA1
Date 01.04.2008 =

Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste

-1A3 0005-4050-850 Erweiterungsmodul 6ED1055-1MB00-0BA1 24VDC Siemens

5/13.5 extension module 4xIn 4XOut
1 SIE.6ED1055-1MB00-0BA1
-1X1 0005-3504-890 Reihenklemmen WDU4/102010 4mmý Weidmueller

5/13.8 terminals
6 WEI.WDU4
-1X2 0005-3503-890 Reihenklemmen WDU2,5/102000 2,5mmý Weidmueller

5/13.8 terminals
10 WEI.WDU2,5

5/13.8 terminals
12 WEI.WDU2,5
-1X3 0005-1442-890 Sicherungsklemmen WSI6/LD / 101130 6mmý, LED Weidmueller

5/13.8 fuse terminals 10-36V AC/DC
3 WEI.WSI6/LD/101130
-1X3 0005-0541-020 Sicherungseinsatz 0,5A 0,5A mT ***

5/13.8 fuse-link 250V
2 ***.FEINSICHERUNG0,5 5x20mm
-1X3 0005-0539-000 Sicherungseinsatz 3,15A 3,15A mT ***
5/13.8 fuse-link 250V
1 ***.FEINSICHERUNG3,15 5x20mm
5/13.8 terminals
8 WEI.WDU2,5

5/13.8 terminals
4 WEI.WDU2,5
-24W2 0005-1173-000 Reihenklemmen AKZ2,5/069716 2,5mmý Weidmueller

5/13.8 terminals
6 WEI.AKZ2,5
Date 01.04.2008 =

Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste

=Glands Verschraubung 50.616M 5-9mm Jacob

5/13.9 cable gland M16x1,5
12 JAB.M16X1,5/V Brass nickeled
=Glands 0013-0130-630 Gegenmutter 50.216M for M16x1,5 Jacob
=Glands Verschraubung 50.620M 9-13mm Jacob
=Glands 0013-0131-630 Gegenmutter 50.220M for M20x1,5 Jacob
Date 01.04.2008 =Glands

Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste

=Additions 8300-9001-400 Betriebsanleitung CD-1 WS Mineraloil Systems

1 WSM.BETRANLEITUNG_CD1E
=Additions 0005-1554-000 Kabelbezeichnung PVC-Kabelschilder ***

=Additions 0005-1440-040 NotAus-Gehaeuse+Schutzkragen XAL-K178F+ZBZ-1605 2NC Groupe Schneider

5/13.9 emergency stop-cabinet+protective collar IP65
1 GSD.XAL-K178F+ZBZ-1605 safe against outwit
=Additions Verschraubung 50.616M 5-9mm Jacob
=Additions Reduzierung M20M16 M20x1,5 - M16x1,5 Kleinhuis
5/13.9 reduction
1 KLH.M20X1,5/REDUZIERUNG Brass nickeled
=Additions 0013-0131-630 Gegenmutter 50.220M for M20x1,5 Jacob
Date 01.04.2008 =Additions

Sheet

Contents
4. LO
P&ID P402653414-9913-PID020A
Detail drawings:
Gear pump unit:
Dimensioned drawing gear pump unit 9901-8105-145

Westfalia Separator
Division

Customer: China Changjiang National Shipping WS Order No: 402653414
Hull No.: JD1000TEU-5 / -12 Projekt No.: 38299
Drawing No.: P402653414-9913-PDS020

Application: HD oils f. trunk piston engines Hardness: < 55°C 12° dH
SAE: 40 > 55°C 6° dH
Density: max. 0,9 g/ml 15°C Chloride Ions: < 100 mg/l

Type: OSD18-91-/15 Type: M2AA 132 SB 2
Clean Oil Discharge: 1,5 - 2 bar g Output: 8,6 kW
Total weight: 310 kg Weight: 37 kg
Bowl weight 72 kg
Type: D 10 Type: KF 32
Infeed voltage: 450 Volt Rated Capacity: 2920 l/h
Weight: 30 kg
Pressure: 6 bar abs
Consumption: 130,5 kg/h
Permissible Back Pressure
of Condensate: max. 1,5 bar g
Controler
Alarm max.
Alarm min.
Reducer
0,3 bar below
Pressure Transmitter PT *1-9-002 discharge pressure
0,5 bar below
Pressure Transmitter PT *0-9-014 sensing pressure
Subject to technical modification 4420/Lu, 10.09.2008

4420_653414_LO
Devicelist CP
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Date: 10.09.2008 Dept.: 4420
Explanations:
U = --- V = --- W = Loose scope of supply by WS

4420_653414_LO
Devicelist CP

---
---
10-3-001 1 Stk Gear pump unit KF 32 RF 2 - D 15 1,30 kW T.B.A. --- --- W
1 1/2''
10-5-001 1 Stk Preheater VW 2,5-15 --- insulated 9990-0159-599 --- --- L
10-7-001 1 Stk Globe valve --- --- --- --- L

DN25
G 1/2''
DN25
--- TE
---
10-8-001 1 Stk Strainer --- --- --- W
DN40
belongs to 10-7-006
10-9-009/B1 1 Stk Flowmeter 213.40 --- 0001-1159-600 --- --- L
--- FI

4420_653414_LO
Devicelist CP

--- IAL
1/4'' PT
11-7-001 1 Stk Check valve --- --- 0018-2990-650 --- --- L
1''
1/4'' PI
1/4'' PT
16-7-001 1 Stk Globe valve --- --- --- --- L
DN20
16-7-003 1 Stk Control valve 23.470 / Kvs 4 --- 0018-7459-220 --- --- L
DN20
16-8-001 1 Stk Strainer --- --- L
DN20
17-8-001 1 Stk Steam Trap --- --- --- L
1''
belongs to 10-7-006 1/4''
3/4''
belongs to 19-7-003 3/4''
belongs to 19-7-003 1/2''

4420_653414_LO
Devicelist CP

belongs to 19-7-003 1/4''
19-8-001 1 Stk Y-Strainer --- --- --- L
belongs to 19-7-003 3/4''
belongs to 19-7-003 1/4'' PI

0 1 2 3 4 5 6 7 8 9
Frontansicht Seitenansicht
front view side view
Pos.035 Pos.002
600 í 8mm
560 250
Pos.023
1A1 Steuereinheit D10
control unit D10
1A1 M3 Schrankluefter
cabinet fan
Filter
Filter
Q1 Hauptschalter
CONTROL UNIT main switch
D10
1S1 Separator Start / Stop
separator start / stop
3S1 Zulaufpumpe Start / Stop
feed pump start / stop
Pos.010
Pos.011 Pos.018
Pos.019
1S1 3S1
I I
800
760
0 0
Pos.005
Q1
Pos.022
M3
(Fan)
Pos. 001
Control cubicle
Cable glands Yard cable size
Door
13 x M 16 for 5,0-10,0mm
Protection class: "IP 54" 7 x M 20 for 8,0-13,0mm
Colour: RAL 7035 2 x M 25 for 11,0-17,0mm
Gewicht: ca. 55kg 3 x M 16 for Spare

=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
Bodenansicht Innenansicht
bottom view inner view
1= K01 (Pos.021)
25x80
2= 3K2 (Pos.020)
Pos.044 Pos.046 3= 1K7 (Pos.027)
25x80
4= 1K11 (Pos.028) Pos.009
Pos.045 Pos.047 1-10
5= 1K12 (Pos.029) Pos.025

6= 1K13 (Pos.030) Pos.026
7= 1K15 (Pos.031) Pos.024
40x80
8= 1K16 (Pos.032)
9= 1K18 (Pos.033)
10= 1K19 (Pos.034)
1X3 1X4 1X5 1X6
1F01
1U3
1U5
1U6
PE Pos.014
25x80
Pos.007
Pos.039 40x80
40x80
Pos.040
Pos.050 Pos.041
1Z1
SC
Pos.045
230F1
1K1
1T1
1U1
Pos.042
25x80
3Q1
Q1
40x80
Pos.003
Pos.048 Pos.008
Pos.004
Pos.049
1X1 1X2 1X3
Pos.015 Pos.012
Pos.016 Pos.013
Pos.046 Pos.044
Pos.017
Pos.047 Pos.045
PE
Pos.006 Pos.036 Pos.038 Pos.039

Pos.037
=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
Steuereinheit D10
control unit D10
Bestell-nr.
0005-4050-430
order no.
Programm-Nr.
8105-0D10-004
program-no.
F1 F2 F3 F4
165
M
Tiefe: 88mm
1 2 3 4 5
SF
depth:
1 2
HELP ESC Ausschnittmass: 202x155mm
FRCE STOP START LAMPTEST
cutout dimension:
RUN
6 7 8 9 0
STOP
Gewicht: 1,35kg
PID
FEED SLUDGE
HOME EDIT ENTER weight:
215
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter D10 deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196 Sheet
Tested KA D-59302 Oelde Rev.0
0 1 2 3 4 5 6 7 8 9
NotAus Gehaeuse mit Schutzkragen

85
60 46
í 4,5
85
54
M20
71
1 x M 16 for 5,0-10,0mm 0005-4486-930
protection class: "IP 65"
note: installation should be carry out by customer!
Option
optional
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter NotAus Box (Option) deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde emergency stop box (optional) Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
Klemmenkasten
terminal box

zum Separator
to separator
3x M 12 (10M1, 10M2, 10M3)

2x M 16 (10M5, 10M6)
120 140 90
í 7mm
2x M 16 (10M7, 10M8)
1x M 16 (spare)
1x M 12 (10M4)
zum Separator
zum Separator
to separator
to separator
140
93
1X10
2x M 20 (3M1, 4M2)
von Steuerschrank
from control cabinet
Klemmenkasten 1X10 ist am Separator angebaut

terminal box 1X10 is mounted on the centrifuge
Bestell-Nr.: 0005-1537-280
order-no.: 0005-1537-280
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Klemmenkasten 1X10 deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde terminal box 1X10 Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
5/19.1
5/19.1
5/19.1
5/19.1
-Q1:
-Q1:
-Q1:
-PE
PE-Bus
-Q1
6
PE
1
3
-1E0 . 4x6mmý
operation
incoming
voltage
PE
1
L1 L2 L3 PE
-Customer
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter -Q1 Hauptschalter deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde -Q1 main switch Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
5/21.2
5/21.2
5/21.2
5/21.2
5/22.1
5/22.1
5/22.1
5/22.1
-3Q1:2T1
-3Q1:4T2
-3Q1:6T3
-1T1:P2
-1K1:4
-1K1:2
-PE
-PE
PE-Bus
PE-Bus
-1X1
6
PE
PE
1
3
-1E2 . 4x2.5mmý
-1E1 . 4x6mmý
separator
feed pump
motor
motor
PE
PE
1
U1 V1 W1
U1 PE
M
V1
M 3
~
3
W1
~
PTC PE
-*0-3-001
-*0-1-001/M1
Zulaufpumpe
Separator
separator
feed pump
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Klemmen -1X1 Leistungsteil deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde terminals -1X1 power part Rev.0
Sheet

Changes
-1X2 0
1 1 -230F1:1
Date/Name
1
Einspeisung Steuerspannung 230VAC 1 5/19.4
incoming control voltage 230VAC 2 2 -230F1:3
2
-2M0 . 3x1.5mmý
2 5/19.4
PE incoming PE -PE
PE-Bus
PE
control voltage 5/19.4
-Customer
230VAC -230F1:2
Norm
Date
Steuerspannung 230VAC 3 5/19.6
1

-1X2:7
4
Tested KA
5/19.6
Editor WOE
-230F1:4
5 5/19.6
-1X2:12
6
29.10.2007
5/19.6
-1X2:4
7 5/21.5
1 1 -1X2:16
C
C
Separator NotAus (Option) 8
21
5/21.6
separator emergency stop (optional) 2 2
2
22
-2M1 . 3x1.5mmý 5/21.6
-S01
PE emergency PE -PE
22
21
PE-Bus
PE
stop external 5/21.6
1 1 -3Q1:17
Schlammablauf Klappe (Option) 10 5/21.6
sludge discharge flap (optional) 2 2 -1F01:95
-2M2 . 3x1.5mmý
11 5/21.6
-S02
PE sludge PE -PE
PE-Bus
PE
discharge flap 5/21.6
-1X2:6
3
D 10 / OSD 18-91/-0136/-0196
12 5/23.1
1 1
Stellventil - Heizmedium 1 13 5/23.2
control valve - heating medium

PE PE -PE
PE-Bus
PE
5/23.2
2 2 -1K18:14.
14
14
-2M3 . 5x1.5mmý 5/23.2

3 control valve 3 -1K19:14
15
11
- heating 5/23.2
-*6-7-002
4 medium 4 -1X2:8
16
40
5/23.3
4
D-59302 Oelde
5
Klemmen -1X2 230VAC

6
terminals -1X2 230VAC

Rev.0
E P L A N
7
5 . x x
8
Part no.: 8556-2000-020
0500-0180-1 20
+deutsch/englisch
=
9
Sheet
8/40
Changes
-1X3 0
9 1 1 -1U6:1+
Date/Name
speed monitoring device (optional) 2 2
10 -1U6:2-
2 5/24.2
PE-Bus PE PE -PE
PE-Bus 5/24.3
PE-bus
1 3 3 -1A1:X13_5
Norm
Date
-3M1 . 7x1.5mmý
1
PSL/H clean oil discharge pressure 4 4

collective -1U1:L+
-1X10
2
4
Tested KA
cable -1X10 5/25.3
Editor WOE
-1X3:7
terminal box
SMS Schlammraumueberwachung (nur 0136-0196) PSH 5 5/25.4
Klemmenkasten
Wasserablauf (nur 91) 5 5
4 -1A1:X13_8
SMS sludge space monitoring (only 0136-0196) PSH 6
29.10.2007
5/25.5
-1X3:5
C
C
Separator Betrieb 7
33
5/27.1
separator operation
-1A1:X11_1
34
33
.
2
-1K1
34
5/27.1
Separator Stoerung 9
97
5/27.2
separator failure
-1A1:X11_2
98
97
. 10
98
5/27.2
-1F01
11 5/27.3
-1A1:X11_3
12 5/27.3
3
D 10 / OSD 18-91/-0136/-0196
13 5/27.5
-1A1:X11_5
14 5/27.5

15 5/27.6
5 6 6 -1A1:X11_6
-3M1 . 7x1.5mmý
collective
-1X10
terminal box
17 5/27.7
Klemmenkasten
cable -1X10
-1A1:X11_7
18 5/27.7
4
PE PE -PE
PE-Bus
PE
5/27.8
3 3 -1X3:25
3

LSHH sludge tank (optional) 2 2
-3M7 . 4x1.5mmý -1X3:23
D-59302 Oelde
2
20 5/27.8
LSHH level
1 1
switch 1 -1X3:28
1
-90-9-001
21 5/27.8
1 1 -1U1:M
1

5
LSHH sludge tank (optional) 3 3 -1X3:20

3
23 5/27.8
2 -3M8 . 4x1.5mmý 2 -1A1:X11_8
2
24 5/27.8
LSHH level
PE switch 2 PE -PE
-90-9-002
PE-Bus
PE
5/27.8
PE PE -PE
PE-Bus
PE
5/29.2
-1X3:19
6

25 5/29.1

2 2 -1X3:31
2

-3M9 . 4x1.5mmý
LSH sludge tank (optional) 3 3
LSH level -1A1:X11_13
3
. 27 5/29.1
switch
-90-9-003
1 1 -1X3:21
1
28 5/29.2
1 1 -1X3:37
Rev.0
1

E P L A N
LSH sludge tank (optional)

7
PE PE -PE
PE-Bus
PE
5/29.3
3 -3M10 . 3 -1A1:X11_14
3
. 30 5/29.2
5 . x x
4x1.5mmý LSL
2 level switch 2 -1X3:26
2
-90-9-004
31 5/29.2
8
Part no.: 8556-2000-020
0500-0180-1 20
+deutsch/englisch
=
9
Sheet
9/40
Changes
-1X3 0
4 1 1
Date/Name
5 -1A1:X11_15
. 33 5/29.3
6 3 3
7 -1A1:X11_16
Norm
Date
. 35 5/29.4
1
1 5 -3M11 . 5 -1A1-X1:4
Vibro Spannungsversorgung (Option) 36
Tested KA
7x1.5mmý 5/29.5
-1X11
Editor WOE
vibro power supply (optional) 6 6
2 colletive -1X3:29
. 37 5/29.5
cable -1X11
-1X4:2
38
29.10.2007
5/29.6
PE-Bus PE PE -PE
PE-Bus 5/29.6
PE-bus
C
C
2
3
D 10 / OSD 18-91/-0136/-0196
4
D-59302 Oelde
5
6

Rev.0
E P L A N
7
5 . x x
8
Part no.: 8556-2000-020
0500-0180-1 20
+deutsch/englisch
=
9
Sheet
10/40
Changes
-1X4 0
1 1 -1A1:X12_1
Date/Name
+
separator feed valve 2 2
-
+
-1X3:38
-
. 2 5/31.1
-4M1 . 3x1.5mmý
PE feed valve PE -PE
PE-Bus 5/31.1
-*8-7-002
Norm
Date
1
15 1 1 -1A1:X12_2
Verdraengungs-u. Fuellwasser 3
Tested KA
5/31.2
Editor WOE
displacem. a. filling water 2 2
18 -1A1:X12_3
operating water 3 3
17
. 5
29.10.2007
5/31.3
11 4 -4M2 . 7x1.5mmý 4 -1A1:X12_5

Kreislaufventil (nur 0136/0196) 6 5/31.5
colletive
-1X10
circulation valve (only 0136/0196) 5 5
14 cable -1X10 -1A1:X12_6
C
C
terminal box
water discharge valve (only 0136/0196) PE PE
Klemmenkasten
PE-Bus -PE
2
PE-Bus 5/31.6
PE-bus
1 1 -1A1:X12_11
+
Ventil pneumatische Schlammpumpe (Option) 8 5/32.3
valve pneumatic sludge pump (optional) 2 2
-
+
-1A1-X1:3
-
. 9 5/32.3
-4M6 . 3x1.5mmý
PE valve PE -PE
PE-Bus 5/32.3
pneumatic
-98-7-002
sludge pump
3
D 10 / OSD 18-91/-0136/-0196
4
D-59302 Oelde
5
6
terminals -1X4 outputs

Klemmen -1X4 Ausgaenge
Rev.0
E P L A N
7
5 . x x
8
Part no.: 8556-2000-020
0500-0180-1 20
+deutsch/englisch
=
9
Sheet
11/40
0 1 2 3 4 5 6 7 8 9
5/21.3
5/21.4
5/21.4
5/25.6
5/25.6
5/25.7
5/25.8
5/25.8
-1A1:X13_15
-1A1:X13_16
-1F01:T2
-1F01:T1
-1U5:3
-1U5:4
-PE
SC
PE-Bus
-1X5
SC
1
6
PE
1
4
-5M1 . 3x1.5mmý
-5M2 : 4x1.5mmý
TAH separator
temperature
double PT
motor
100
PE
1
PE
-*0-9-010 -*0-9-006
TAH separator motor temperature
TAH Separator Motortemperatur
product temperature control

Produkt Temperaturregelung
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Klemmen -1X5 Messleitungen deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde terminals -1X5 measuring circuits
Rev.0
Sheet

Changes
-1X6 0
1 1 -1K11:21
Date/Name
Sammelalarm 1 5/33.2
common alarm 2 2 -1K11:24
2 5/33.2
3 3 -1K1:44
Separator Betrieb 3 5/33.3
-6M1 . 5x1.5mmý
separator operation 4 4
collective -1K1:43
Norm
Date
4 5/33.3
cable to
1
PE customer PE -PE
PE-Bus
PE
Tested KA
5/33.3
Editor WOE
1 1 -1K15:11
Wasserschlossalarm 5 5/33.4
water seal broken alarm 2 2 -1K15:14
6
29.10.2007
-6M2 . 3x1.5mmý 5/33.4
-Customer
PE water seal PE -PE
PE-Bus
PE
broken alarm to 5/33.5
1 customer 1 -1K16:11
C
C
TAH Temperatur max. 7 5/33.5
TAH temperature max. 2 2 -1K16:14
2
-6M3 . 3x1.5mmý
8 5/33.6
PE TAH PE -PE
PE-Bus
PE
temperature 5/33.6
max. to
customer
1 1 -1K7:11
Erhitzerfreigabe 9 5/33.7
heater release 2 2 -1K7:14
-6M4 . 3x1.5mmý
10 5/33.7
PE heater PE -PE
PE-Bus
PE
-Heater
release 5/33.8
3
D 10 / OSD 18-91/-0136/-0196
4
D-59302 Oelde
5
6
terminals -1X6 voltage free

Klemmen -1X6 Potentialfreie
Rev.0
E P L A N
7
5 . x x
8
Part no.: 8556-2000-020
0500-0180-1 20
+deutsch/englisch
=
9
Sheet
13/40
Changes
-1X10 0
BN BN -1X3:3
Date/Name
2
PSL/H clean oil discharge pressure BK BK
-10M1 :: -1X3:4
1
2 5/25.3
2x1.5mmý PSL
transmitter
-*1-9-002
Norm
Date
1
BK BK
1
SMS Schlammraumueberwachung (nur 0136-0196) PSH 3
Tested KA
5/25.4
Editor WOE
Wasserablauf (nur 91) BN BN
-10M2 :: -1X3:6
2
SMS sludge space monitoring (only 0136-0196) PSH 4 5/25.5
2x1.5mmý
SMS/PSH
-*0-9-014
29.10.2007
transmitter
BK BK -1X3:16
C
C
A/Q
water monitoring system (only 0136/0196) BN BN
+
2
-10M3 ::
6 5/27.6
BU 3x1.5mmý BU
-
7 5/27.6
water
-*0-9-013
monitoring
8
system
X X -1X3:1
speed monitoring device (optional) X X
-10M4 ... -1X3:2
2x1.5mmý
10 5/24.2
speed -1X3:PE-Bus
PE-Bus 5/24.3
-*_-_-___
monitoring
3
device
D 10 / OSD 18-91/-0136/-0196
1 1 -1X4:6
Kreislaufventil (nur 0136/0196) + 11 5/31.5
circulation valve (only 0136/0196)

PE PE
-
+ PE-Bus
-PE
-10M5 . 5/31.5
2 3x1.5mmý 2
-
-
. 12 5/31.5
circulation
-*0-7-010 valve
2 2
-

4
water discharge valve (only 0136/0196) 1 1

-
+
-1X4:7
+
. 14 5/31.6
-10M6 .
PE 3x1.5mmý PE -1X4:PE-Bus
PE-Bus 5/31.6
water
-*0-7-011
discharge
D-59302 Oelde
valve
1 1
-1X4:3
+
Verdraengungs-u. Fuellwasser 15 5/31.2

displacem. a. filling water PE PE
-
+
-PE
-10M7 .
PE-Bus 5/31.2
2 3x1.5mmý 2
-
-
. 16 5/31.2
5
displacement
-*9-7-005
a. filling
water
2 2 -1X4:5
-
operating water 1 1
-
+
-1X4:4
+
. 18 5/31.3
-10M8 .
PE 3x1.5mmý PE -PE
PE-Bus 5/31.3
operating
-*9-7-004
water
6
-1X10 separator terminal box

-1X10 Separator Klemmenkasten
Rev.0
E P L A N
7
5 . x x
8
Part no.: 8556-2000-020
0500-0180-1 20
+deutsch/englisch
=
9
Sheet
14/40
Changes
-1X11 0
PK PK -1X3:36
Date/Name
Vibro Spannungsversorgung (Option) 1 5/29.5
vibro power supply (optional) BU BU -1X3:37
. 2 5/29.5
GY GY
4-20mA Schwingungsanzeige 3 5/29.6
4-20mA vibration indication
+24V 0V4-20mA
Norm
Date
1
GN GN -1X3:32
A1
Tested KA
-11M1 FD-CP 5/29.3
Editor WOE
separator vibro stage 1 (optional) YE YE
8x0.25mmý -1X3:33
A1
. 5 5/29.3
A1.
A1.
vibro
-*1-9-012
WH WH -1X3:34
D2
29.10.2007
5/29.4
separator vibro stage 2 (optional) BN BN -1X3:35
D2
. 7
D2.
5/29.4
RD RD
C
C
Test 8 5/29.6
test
D2. Test
test
-1X3:PE-Bus
2
PE-Bus 5/29.6
3
D 10 / OSD 18-91/-0136/-0196
4
D-59302 Oelde
5
6
-1X11 vibro terminal box

-1X11 Vibro Klemmenkasten
Rev.0
E P L A N
7
5 . x x
8
Part no.: 8556-2000-020
0500-0180-1 20
+deutsch/englisch
=
9
Sheet
15/40
0 1 2 3 4 5 6 7 8 9
Kabelliste
list of cables
WSM_S_11 02.10.02
(3/PE=3 incl.PE)


-1E0 -Q1 -Customer . 4/PE 4/PE 6 - incoming operation voltage
-1E1 -1X1 -*0-1-001/M1 . 4/PE 4/PE 6 - separator motor
-1E2 -1X1 -*0-3-001 . 4/PE 4/PE 2.5 - feed pump motor
-2M0 -1X2 -Customer . 3/PE 3/PE 1.5 - incoming control voltage 230VAC
-2M1 -1X2 -S01 . 3/PE 3/PE 1.5 - emergency stop external
-2M3 -1X2 -*6-7-002 . 5/PE 5/PE 1.5 - control valve - heating medium
-3M1 -1X3 -1X10 . 7/PE 7/PE 1.5 - collective cable -1X10
-3M9 -1X3 -90-9-003 . 4/PE 4/PE 1.5 - LSH level switch
-4M1 -1X4 -*8-7-002 . 3/PE 3/PE 1.5 - feed valve
-4M6 -1X4 -98-7-002 . 3/PE 3/PE 1.5 - valve pneumatic sludge pump
-5M1 -1X5 -*0-9-010 . 3/PE 3/PE 1.5 - TAH separator motor temperature
-5M2 -1X5 -*0-9-006 : 4+SC 4+SC 1.5 - double PT 100
-6M1 -1X6 -Customer . 5/PE 5/PE 1.5 - collective cable to customer
-6M2 -1X6 -Customer . 3/PE 3/PE 1.5 - water seal broken alarm to customer
-6M3 -1X6 -Customer . 3/PE 3/PE 1.5 - TAH temperature max. to customer
-6M4 -1X6 -Heater . 3/PE 3/PE 1.5 - heater release
-10M1 -1X10 -*1-9-002 :: 2 2 1.5 - PSL transmitter
-10M2 -1X10 -*0-9-014 :: 2 2 1.5 - SMS/PSH transmitter
-10M3 -1X10 -*0-9-013 :: 3 3 1.5 - water monitoring system
-10M4 -1X10 -*_-_-___ ... 2 2 1.5 - speed monitoring device
-10M5 -1X10 -*0-7-010 . 3/PE 3/PE 1.5 - circulation valve
-10M6 -1X10 -*0-7-011 . 3/PE 3/PE 1.5 - water discharge valve
-10M7 -1X10 -*9-7-005 . 3/PE 3/PE 1.5 - displacement a. filling water
-10M8 -1X10 -*9-7-004 . 3/PE 3/PE 1.5 - operating water
-11M1 -1X11 -*1-9-012 FD-CP 8+SC 8+SC 0.25 - vibro
-3M10 -1X3 -90-9-004 . 4/PE 4/PE 1.5 - LSL level switch
=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
Kabelliste
list of cables
WSM_S_11 02.10.02
(3/PE=3 incl.PE)


=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
Steuerschrank
control cabinet
1X3 1X4
3 4 6 16 1 2 6 7 3 5 4
PE-Schiene
PE-rail
3M1 4M2
7x1,5mmý Cu 7x1,5mmý Cu
PE-Schiene
PE-rail
Klemmenkasten -1X10
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
terminal box -1X10
PE-Schiene 10M1 10M2 10M3 10M4 10M5

10M6 10M7 10M8
2x1,5mmýCu 2x1,5mmýCu 3x1,5mmýCu 2x1,5mmýCu 3x1,5mmýCu
3x1,5mmýCu 3x1,5mmýCu 3x1,5mmýCu
PE-rail
schwarz
schwarz
schwarz
braun
brown
black
black
braun
brown
black
braun
brown
blau
blue
2 1 1 2 A/Q + - 1 2
PE PE PE PE
I I - + - +
+ - + -
P P
SMS sludge space monitoring (only 0136/0196)
SMS Schlammraumueberwachung (nur 0136/0196)
water discharge valve (only 0136/0196)

(optional)
(only 0136/0196)
Wasserabfuhrventil (nur 0136/0196)

PSL clean oil discharge pressure
(nur 0136/0196)
(Option)
PSH water discharge (only 91)
Wasserabfuhr (nur 0136/0196)
Verdraengungs-u. Fuellwasser
displacem. a. filling water
PSH Wasserablauf (nur 91)
PSL Reinoel Ablaufdruck

circulation valve
Kreislaufventil
operating water
Steuerwasser
*1-9-002
*0-9-014
*0-9-013
*0-7-010
*0-7-011
*9-7-005
*9-7-004
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Anschluss Klemmenkasten -1X10 deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde connection terminal box -1X10 Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
L1 /22.1
L2 /22.1
L3 /22.1
L1.1 /21.1
L2.1 /21.1
L3.1 /21.1
-Q1 1 3 5
13 21
24-32A
In:29A
Hauptschalter 14 22
main switch
33.2
2 4 6
2 4
-230F1
C 6A 1 3
230W3 /20.0
230W3K /21.3
230W2 /20.0
230W2K /23.0
PE-Bus -1X2 1 2 PE-Bus -1X2 3 4 5 6
PE PE
Customer
L1 L2 L3 PE 1 2 PE
3Ph/PE/380-420V/50Hz 1Ph/PE/230V/50/60Hz
3Ph/PE/440-480V/60Hz
Einspeisung Betriebsspannung Einspeisung Steuerspannung 230VAC Steuerspannung 230VAC

incoming operation voltage incoming control voltage 230VAC control voltage 230VAC
U / f / P 380-420V/50Hz/max. 10kW
440-480V/60Hz/max. 11kW
Icn 380-420VAC: 20kA

420-480VAC: 10kA
Vollaststrom max. 29A

full load current max. 29A
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Einspeisung deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde incoming Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
19.9/ 230W3 230W3 /21.3

19.9/ 230W2 230W2 /21.3
L1 N
-1U1
170-264VAC + GND -
24VDC
5A L+ PE M
PE PE
24W11 /24.0
24W11K /27.0
24W10 /24.0
24W10K /25.0
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Steuerspannung 24VDC deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde control voltage 24VDC Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
230W3 230W3 /23.0
L1.1 /19.9
L2.1 /19.9
L3.1 /19.9
20.9/
19.9/ 230W3K 230W3K /23.0
230W3.1 /22.4
-1X2 7 8
-S01
21
NotAus
extern PE
(Option) 22
emergency stop
external
(optional)
1 3 5 -1X2 9 PE-Bus
-1K1
.8 PE
2 4 6 95
*0-9-010 -1F01
PTC .4
96
1 /25.0 -1X2 10
P1 S1 PE 12 14
-1T1 -1K12
50/1A 32.1
P2 S2 11
2 /25.0
-S02
Schlammablauf
Klappe (Option) PE 21
sludge discharge -1S1
flap (optional) .8
-1X5 1 2 PE-Bus 22
13
PE -1S1
13
-1X2 11 PE-Bus .8
14 -1K1
.8
14
PE
A1
T1
PE
T2 A1
A2 -1K1 -1Z1
A2
-1F01
-1X1 PE-Bus
20.9/ 230W2 230W2 /22.4

-1X1 1 U1 PE
-1X1 2 V1
M *0-1-001/M1
.8
95
97
96
98
.1
1
3
2
4
3 27.2 .1
-1X1 3 W1
~
PTC
380-420V/50Hz/7,5kW
440-480V/60Hz/8,6kW .1
5 6
13 14
In:13,1-14,7A .8
21 22
33 34
27.1
43 44
33.3
Motordrehrichtung links
motor rotation left
Separator TAH Separator Separator

separator Motortemperatur Betrieb
TAH separator separator
motor temperature operation
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Separator deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde separator Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
21.9/ 230W3.1
L1 /19.9
L2 /19.9
L3 /19.9
17
-3Q1
.1
18
LUB12
1L1
3L2
5L3
12A
A1 13 21 17 97
-3Q1
.5 A2 14 22 18 98
28.2
.6
. . . . .
21 12 14
-3S1 -1K13
control unit LUCA 05 FU
.5 32.2
1,25-5A 22 11
In:...A . . .
LU9BN11 LUA1C20
12 14 13 12 14
-3K2 -3S1 -1K11
2T1
4T2
6T3
.5 .5 31.8
11 14 11
PE
-1X1 4 5 6 PE-Bus
A1 A1 A1
U1 V1 W1 -3Q1
-3K2 -K01
.1
M
A2 A2 A2
*0-3-001
3
0,55-2,2kW ~
In:1,32-4,8A
PE 21.9/ 230W2 230W2 /23.0
14 14
.4 30.8
12 11 12 11
.4 30.8
Zulaufpumpe 24
28.1
22 21
feed pump 28.1
Achtung!
attention!
Vor dem Einschalten der Zulaufpumpe den Leistungsschalter auf
Nennstrom des Motors einstellen (s. Typenschild des Motors)
Before switch-on feed pump, adjust the circuit breaker

to nominal current of the motor (look at motor label) Zulaufpumpe Not-aus
feed pump emergency stop
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Zulaufpumpe deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde feed pump Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
21.9/ 230W3
21.9/230W3K
22.9/ 230W2
13 13. 13 13.
-1K18 -1K19
32.7 32.8
14 14. 14 14.
open close
-1X2 14 15 16
Klemme 16 wird nur bei "Spring-loaded" Stellventil angeschlossen

Clamp 16 is attached only with "Spring-loaded" control valve
*6-7-002
close
open
40
14 11
Motor valve
PE
M
1~
1 PE L N PE
-M3
M
1
19VA
~
-1X2 12 13 PE-Bus
PE
19.9/ 230W2K
Stellventil - Heizmedium Schrankluefter

control valve - heating medium cabinet fan
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Allgemein deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde general Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
20.9/ 24W10 24W10 /25.0
-*_-_-___
-1X10 9 10 PE-Bus
-1X3 1 2 PE-Bus
PE
-1U6
1+ 2-
5+
6-
3 /27.3
20.9/ 24W11 24W11 /31.0
(Option)
(optional)
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Drehzahlueberwachung deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde speed monitoring device Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
24.9/ 24W10 24W10 /28.0
*1-9-002 *0-9-014
4-20mA 4-20mA *0-9-006
PSL/H SMS/PSH PT 100
P P
I I
2 1 1 2
-1X10 1 2 3 4 -1X5 3 4 5 6 SC
4 /27.5
-1U3
*0-9-011 SC
0-1A
2 7+
21.2/ 1
3 5 4
-1U5
4-20mA
-1X3 3 4 5 6
PT100
3 9-
21.2/ 2
4-20mA 4-20mA
2 1
SC
20.9/ 24W10K 24W10K /27.0
-1A1 -1A1 -1A1 -1A1 -1A1
X13_2 X13_3 X13_5 X13_6 X13_8 X13_9 X13_11 X13_12 X13_15 X13_16
AI0-I AI0-C AI1-I AI1-C AI2-I AI2-C AI3-I AI3-C AIR-P AIR-N
24W11K1 /34.0
4-20mA = 0-50A 4-20mA = 0-120øC 0-120øC
PSL/H Reinoel Ablaufdruck Produkt Temperaturregelung

PSL/H clean oil discharge pressure product temperature control
IAL Separator SMS Schlammraumueberwachung (nur 0136-0196) min/max-Temperaturueberwachung

Motorstrom PSH Wasserablauf (nur 91) min/max-temperature monitoring
IAL separator SMS sludge space monitoring (only 0136-0196)
motor current PSH water discharge (only 91)
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Analog Eingaenge deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde analog inputs Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
-1A1 -1A1
AO0-I MANA AO1-I MANA.

X14_2 X14_3 X14_5 X14_6
Reserve Reserve
spare spare
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Analog Ausgaenge deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde analog outputs Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
25.9/ 24W10K 24W10K /29.0
-1X3 7 9 11 13 15 17 19
90-9-001 3
25.5/ 4
FTL 260
-1X10 6
Niveauschalter 1 PE
level switch 1
2 1
*0-9-013 +
WMS
33 97 -1X3 20 21 PE-Bus
-1K1 -1F01
21.4 A/Q -
21.8
34 98 -1X3 23 PE
90-9-002 3
FTL 260
Niveauschalter 2 PE
-1X10 5 7 level switch 2
2 1
24.3/ 3 5 /31.5
-1X3 8 10 12 14 16 18 24 22 PE-Bus
PE
X11_1 X11_2 X11_3 X11_4 X11_5 X11_6 X11_7 X11_8

E 0.0 E 0.1 E 0.2 E 0.3 E 0.4 E 0.5 E 0.6 E 0.7
-1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1

Separator Separator Reserve Drehzahlueberwachung Reserve Wasserabfuhr Reserve LSHH Schlammtank
Betrieb Stoerung spare Separator spare (nur 0136/0196) spare (Option)
separator separator (Option) water monitoring system LSHH sludge tank
operation failure speed monitoring device (only 0136/0196) (optional)
separator
(optional)
(0-11500 r.p.m.)
20.9/ 24W11K 24W11K /29.0
=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
25.9/ 24W10 24W10 /30.0
22 24 97
-3K2 -3Q1
22.5 22.1
21 98
X11_9 X11_10 X11_11 X11_12

E 1.0 E 1.1 E 1.2 E 1.3
-1A1 -1A1 -1A1 -1A1

Zulaufpumpe Betrieb Zulaufpumpe Stoerung Reserve Reserve
feed pump operation feed pump failure spare spare
=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
27.9/ 24W10K 24W10K /34.0
PE
-1X3 25 26 31 32 34 36 PE-Bus
-1X11 4 6 1 8 PE-Bus
GN
WH
PK
RD
90-9-003 2 90-9-004 2 *1-9-012
4,5mm/s
A1 D2
=22,5%
FTL 260 FTL 260 Vibro PCH 1240
7mm/s
=35%
PE PE +24V Test
A1. D2.
3 1 3 1 0V 4-20mA
YE
BN
BU
GY
-1X11 5 7 2 3
-1X3 27 28 PE-Bus 30 29 PE-Bus 33 35 37 38
PE PE
X11_13 X11_14 X11_15 X11_16

E 1.4 E 1.5 E 1.6 E 1.7
-1A1 -1A1 -1A1 -1A1

LSH Schlammtank LSL Schlammtank Separator Separator
(Option) (Option) Vibro Stufe 1 Vibro Stufe 2
LSH sludge tank LSL sludge tank (Option) (Option)
(optional) (optional) separator separator
vibro stage 1 vibro stage 2
(optional) (optional)
27.9/ 24W11K 24W11K /31.0
Vibro
Spannungsversorgung
(Option)
vibro
power supply
(optional)
=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
28.9/ 24W10
12 14
-K01
22.8
11
X10_1 X10_2 X10_3 X10_4 X10_5 X10_6 X10_7 X10_8

E 2.0 E 2.1 E 2.2 E 2.3 E 2.4 E 2.5 E 2.6 E 2.7
-1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1

Reserve Reserve Reserve Reserve Reserve Reserve Reserve Not-aus (Option)
spare spare spare spare spare spare spare emergency-off (optional)
=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
-1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1
A 0.0 A 0.1 A 0.2 A 0.3 A 0.4 A 0.5 A 0.6 A 0.7

X12_1 X12_2 X12_3 X12_4 X12_5 X12_6 X12_7 X12_8
PE PE
-1X4 1 PE-Bus 3 4 6 7 PE-Bus
PE PE PE
-1X10 15 PE-Bus 18 PE-Bus -1X10 11 PE-Bus 14 PE-Bus
+ + + + +
*8-7 *9-7 *9-7 *0-7 *0-7
-002 -
-005 -
-004 -
-010 -
-011 -
-1X10 16 17 -1X10 12 13
27.6/ 5
A1 A1
-1X4 2 5 -1K7 -1K11

A2 A2
29.9/ 24W11K 24W11K /32.0

24.9/ 24W11 24W11 /32.0
14 14
33.7 22.6
12 11 12 11
33.7 22.6
24
33.1
22 21
33.1
Separator Verdraengungs-u. Steuerwasser Erhitzerfreigabe Kreislaufventil Wasserabfuhrventil Reserve Sammelalarm

Zulaufventil Fuellwasser operating water heater release (nur 0136/0196) (nur 0136/0196) spare common alarm
separator displacem. a. circulation valve water discharge valve
feed valve filling water (only 0136/0196) (only 0136/0196)
=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
-1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1
A 1.0 A 1.1 A 1.2 A 1.3 A 1.4 A 1.5 A 1.6 A 1.7

X12_9 X12_10 X12_11 X12_12 X12_13 X12_14 X12_15 X12_16
PE
-1X4 8 PE-Bus
+
98-7
-002 -
A1 A1 A1 A1 A1 A1
-1K12 -1K13 -1K15 -1K16 -1K18 -1K19

A2 A2 -1X4 9 A2 A2 A2 A2
31.9/ 24W11
31.9/ 24W11K 24W11K /34.0
14 14 14 14 13 14 13 14
21.8 22.7 33.4 33.6 23.1 23.2
12 11 12 11 12 11 12 11
21.8 22.6 33.4 33.5
Separator Ein/Aus Zulaufpumpe Ein/Aus Ventil Wasserschlossalarm TAH Reserve Stellventil Auf Stellventil Zu
separator on/off feed pump on/off pneumatische water seal broken alarm Temperaturalarm max spare control valve open control valve close
Schlammpumpe (Option) TAH
valve temperature alarm max
pneumatic
sludge pump (optional)
=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
22 24 22 43 12 14 12 14 12 14
-1K11 -Q1 -1K1 -1K15 -1K16 -1K7
31.8 19.2 21.8 32.4 32.5 31.4
21 21 44 11 11 11
PE PE PE PE
-1X6 1 2 3 4 PE-Bus -1X6 5 6 PE-Bus -1X6 7 8 PE-Bus -1X6 9 10 PE-Bus
Customer Heater
PE PE PE PE
Sammelalarm Separator Betrieb Wasserschlossalarm TAH Erhitzerfreigabe

common alarm separator operation water seal broken alarm Temperatur max. heater release
TAH
temperature max.
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter Potentialfreie Kontakte deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde voltage free contacts Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
Steuereinheit D10
control unit D10
F1 F2 F3 F4
M
1 2 3 4 5
SF
STOP START LAMPTEST 1 2

HELP ESC
FRCE
RUN
6 7 8 9 0
STOP
PID
FEED SLUDGE
HOME EDIT ENTER
-1A1
2L+.
3L+.
AT2
AT1
2L+
3L+
1L+
L+
2M
3M
1M
PE
X10_10
X10_11
X10_12
X10_13
X10_14
X10_15
X10_16
X10_9
M
X1_1
X1_2
X1_3
X1_4
PE
29.9/ 24W10K
32.9/ 24W11K
25.9/ 24W11K1
=
Date 29.10.2007 Part no.: 8556-2000-020
Editor WOE Separator / Feed pump motor starter SPS-Uebersicht deutsch/englisch +
D 10 / OSD 18-91/-0136/-0196
Tested KA D-59302 Oelde PLC-overview Rev.0
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste
001 -. 0005-0058-500 Gehaeuse, lackiert AE1058.500 600x800x250mm

1 RIT.AE1058500 RAL 7035
002 -. 0005-1412-000 Tuerarretierung SZ2519.000 for cabinet AE
1 RIT.SZ2519000
003 -Q1 0005-1437-030 Motorschutzschalter GV2-P32 24-32A

1 GSD.GV2-P32
004 -Q1 0005-1517-000 Hilfsschalterblock GV-AE11 1NO + 1NC

1 GSD.GV-AE11
005 -Q1 0005-1437-200 Handgriff GV2-AP02 with axial extension

5/19.1 handle 150-290mm
006 -230F1 0005-1551-010 Sicherungsautomat EP62 C06 6A
1 AEG.566556
007 -1U1 0005-1407-020 Einphasennetzgeraet 6EP1333-2AA01 Prim.:120/230VAC

1 SIE.6EP1333-2AA01
008 -1T1 0005-0924-220 Stromwandler TAID/TAI233 50/1A

5/21.0 current transformer
1 IME.TAID/50/1
009 -1F01 0005-1100-070 Motorvollschutzrelais 3RN1010-1CM00 196-253V

5/21.4 motor protection relay 50/60Hz
1 SIE.3RN1010-1CM00 1NO/1NC
1 SIE.3SB3100-8AC21-A

1 SIE.3SB3922-0AY
012 -1K1 0005-4382-230 Leistungsschuetz 3RT1026-1AL20 196-253V 50/60Hz

5/21.8 contactor Size: S0
1 SIE.3RT1026-1AL20
013 -1K1 0005-4399-050 Hilfsschalterblock 3RH1921-1HA31 3NO/1NC

1 SIE.3RH1921-1HA31
014 -1Z1 0005-0915-130 RC-Glied 3RT19 26-1CD00 127-240VAC

5/21.8 RC-element
1 SIE.3RT1926-1CD00
=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste
015 -3Q1 0005-1730-000 Grundgeraet LUB12 12A with screw clamp

5/22.1 basic device
1 GSD.LUB12 <=440V/12A
016 -3Q1 0005-1730-120 Steuereinheit Standard LUCA05FU 1,25-5A, 110-240VAC/DC
5/22.1 control unit standard f.basic device 12A+32A,
1 GSD.LUCA05FU 400/415V - 1,5KW
017 -3Q1 0005-1730-310 Hilfsschalter LUA1C20 2S 17/18 97/98
5/22.2 auxiliary switch
1 GSD.LUA1C20

1 SIE.3SB3100-8AC21-A

1 SIE.3SB3922-0AY
020 -3K2 0005-4033-120 Koppelrelais PLC-RSC-230UC/21-21 230VAC/DC

1 PHO.PLC-RSC-230UC/21-21
021 -K01 0005-4033-110 Koppelrelais PLC-RSC-230UC/21 230VAC/DC

1 PHO.PLC-RSC-230UC/21
022 -M3 0005-1409-060 Filterluefter PF2000 190-253V 50/60Hz

5/23.8 filter fan 19VA / 43mü/h
1 PFA.PF2000 IP54
023 -M3 0005-1409-200 Austrittsfilter PFA 2000 150x150x24mm
5/23.8 discharge filter
1 PFA.PFA2000
024 -1U6 0005-4509-000 Sensor-Endstufenklemmen KCD 2-E2 24VDC

5/24.2 sensor-power amplifier terminals
1 PUF.KCD2-E2
025 -1U3 0005-3482-050 Messumformer WAS1LPCMA/852865 24VDC

5/25.1 measuring transducer 0-1A = 4-20mA
1 WEI.WAS1LPCMA/0-1A/4-20MA
026 -1U5 0005-3482-060 Messumformer MCZ PT100/3CLP/8483680000 24VDC

5/25.6 measuring transducer 0-120øC = 4-20mA
1 WEI.MCZ PT100/3CLP

028 -1K11 0005-4033-080 Koppelrelais PLC-RSC-24DC/21-21 24VDC

=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste






035 -1A1 0005-4050-430 Steuergeraet C7-613/D10 24VDC text display

5/34.1 timing unit 24xDI,16xDO,4+1AI,2AO
1 SIE.6ES7613-1SB02-0AC0

5/34.6 terminals
3 WEI.WDU10

5/34.6 terminals
3 WEI.WDU4

5/34.6 terminals
16 WEI.WDU2,5

5/34.6 terminals
38 WEI.WDU2,5

5/34.6 terminals
9 WEI.WDU2,5

5/34.6 terminals
7 WEI.WDU2,5

5/34.6 terminals
10 WEI.WDU2,5
=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste
043 -. 8556-9999-060 Kleinmaterial fuer Schaltschrank KLEINMATERIAL

5/34.9 incidentals for control cabinet
1 ***.KLEINMATERIAL
=
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste

050 =Glands 0005-4442-630 Blindstopfen 10.1615M/G M16x1,5
5/34.9 dummy plug IP65
3 JAB.M16X1,5/BLMG Brass nickeled
=Glands
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste
051 =Additions 8555-9001-000 Betriebsanleitung D10

1 WSM.BETRANLEITUNG_D10E
052 =Additions 0005-1554-000 Kabelbezeichnung PVC-Kabelschilder

=Additions
Date 29.10.2007 Part no.: 8556-2000-020
D 10 / OSD 18-91/-0136/-0196
Sheet

Westfalia Separator
Division
Commissioning Equipment
and Spare Parts List
LO
OSD 18-91-067/15
Quantity: Part No.: Description:
1 2059-9769-080 Set of commissioning equipment
1 2059-9902-210 Set of spare parts for bowl and
hood (1 year or 8000h)
1 2059-9902-230 Set of spare parts for drive
(1 year or 8000h)
NOTE: SUBJECT TO MODIFICATION 06.11.07

1
Material 2059-9769-080 / AUSF. 15 U. 18 60HZ

/ /
Description SET OF COMMISSIONING EQUIPMENT
Base Qty (ST ) 1,00
Reqd Qty (ST ) 1,00
0010 0007-1936-750 GASKET 2,00 PC 72NBR

0020 0007-1943-750 GASKET 1,00 PC 72NBR
0030 0007-2485-600 GASKET 1,00 PC 75NBR-FDA
0040 0007-1904-750 GASKET 2,00 PC 72NBR
0050 0007-1936-750 GASKET 1,00 PC 72NBR
0060 0007-1861-750 GASKET 2,00 PC 72NBR
0070 0007-2608-750 GASKET 1,00 PC 72NBR
0080 0007-2601-750 GASKET 1,00 PC 72NBR
0090 0015-0003-080 LUBRICATING OIL 1,00 PC
0110 0019-9045-400 THREADED PIN 2,00 PC 1.4571
1
Material 2059-9902-210 / 8000 STD

/ /
Description SET OF SPARE PARTS BOWL / HOOD
Base Qty (ST ) 1,00
Reqd Qty (ST ) 1,00
0060 0007-3349-840 GASKET 1,00 PC PA6G

0070 0007-2421-750 GASKET 1,00 PC 80NBR
0100 0007-3469-750 GASKET 1,00 PC 90NBR
0110 0007-2421-750 GASKET 1,00 PC 80NBR
0120 0007-3469-750 GASKET 1,00 PC 90NBR
0140 0007-3470-750 GASKET 1,00 PC 90NBR
0150 0007-2420-750 GASKET 2,00 PC 80NBR
0170 0007-2393-750 GASKET 2,00 PC 72NBR
0210 0007-2601-750 GASKET 2,00 PC 72NBR
0230 0007-3348-840 GASKET 1,00 PC PA6G
0240 0007-2572-750 GASKET 2,00 PC 72NBR
0280 0007-2608-750 GASKET 2,00 PC 72NBR
0290 0007-1861-750 GASKET 4,00 PC 72NBR
0330 0007-1860-750 GASKET 1,00 PC 72NBR
0350 0007-1936-750 GASKET 4,00 PC 72NBR
0360 0007-1936-750 GASKET 2,00 PC 72NBR
0370 0007-1904-750 GASKET 4,00 PC 72NBR
0380 0007-2485-600 GASKET 2,00 PC 75NBR-FDA
0390 0007-2925-750 GASKET 2,00 PC 72NBR
0400 0007-1997-750 GASKET 2,00 PC 72NBR
0410 0007-3414-750 GASKET 1,00 PC 72NBR
1
Material 2059-9902-230 / 8000STD/60HZ

/ /
Description SET OF SPARE PARTS FOR DRIVE
Base Qty (ST ) 1,00
Reqd Qty (ST ) 1,00
0010 0008-3533-000 RUBBER-METAL BUSH 1,00 PC ST/GUMMI

0020 0007-2581-750 GASKET 1,00 PC 72NBR
0030 0011-6207-000 GROOVED BALL BEARING 1,00 PC ST
0040 0011-7304-250 ANGULAR CONTACT BALL BEARING 2,00 PC
0050 0007-1958-750 GASKET 1,00 PC 72NBR
0060 0026-5841-170 SECURING RING 1,00 PC FEDERSTAHL

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Westfalia Separator

Mineraloil Systems GmbH

Working / Final Drawings

Hull / Project: JD1000TEU-5/-12

WS-Ordernumber: 402.653.414 / 402......

Mineral Oil Separator

1. Installation Instructions, Graphical Symbols

Copies of this documentation can be obtained from our local agencies.

© GEA Westfalia Separator

These guidelines specify the minimum specifications for designing and

Putting together and installing the installation components must be car-

We reserve the right to carry out technical modifications on the

Attention must be paid to the operating, maintenance and mounting in-

For your safety

• Use only genuine spare parts from Westfalia Separator.

1.1 Safety precautions ...................................................................................8

2.1 Space requirement for separators .........................................................22

3 Operating, filling and displacement water 43

3.1 Water quality..........................................................................................44

4.1 Compressed air quality ..........................................................................50

5.1 General ..................................................................................................54

6.1 Recommended criteria for solids tank ...................................................66

7.1 Control cabinet.......................................................................................76

7.7.4 Voltage equalization of the foundation frame ........................................87

1.1 Safety precautions ...................................................................................8

1.1 Safety precautions

Fig. 1 Installation example

1 Separator: 7 Solids tank venting

• The applicable regulations and standards of classification societies or other

Pay attention to the following points on storage and transport packaging.

• Handle fragile goods with care!

• Protect the goods against moisture and humidity.

• Protect the goods against heat!

• Pay attention when erecting the goods.

1.4.1 Installation of controls

• Select the installation site so that

• Connect thermostatically controlled cabinet heating to external voltage and

Voltage fluctuations +/- 10 % of the line voltage

The adjacent packing illustrates a

• After removing the side boards and

• If no forklift trucks are available,

• Attach ropes round the case and

1.5.1 Transporting the separator

• When transporting rope, make sure

Separator with gear drive

• Hang the ropes into the eye bolts

• Do not use the eye bolt of the mo-

For OSD 6 or 18 – separator with belt drive

• Screw double nipple 1 into the hole

• Attach the transport ropes

• Do not use the eye bolt of the mo-

For OSD 35 – separator with belt drive

• Screw two eye bolts 1 into the upper

• Attach the transport ropes

• Do not use the eye bolt of the mo-

For OSD 60 – separator with belt drive

• Attach the transport ropes

• Do not use the eye bolt of the mo-

1.6 Preservation measures on site

After installation until commissioning

2.1 Space requirement for separators .........................................................22

2.1 Space requirement for separators

2.1.1 Separators with gear drive