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1  Polyethylene Terephthalate: Blends,

Composites, and Nanocomposites – State


of Art, New Challenges, and Opportunities

Visakh P.M.
Department of Ecology and Basic Safety, Tomsk Polytechnic University, Tomsk, Russia

O U T L I N E

1.1 Modification of Polyethylene Terephthalate 1


1.2 Reinforcement of Polyethylene Terephthalate via Addition of Carbon-Based Materials 2
1.3 Polyethylene Terephthalate-Based Blends: Thermoplastic and Thermoset 3
1.4 Polyethylene Terephthalate-Based Blends: Natural Rubber and Synthetic Rubber 4
1.5 Characterization of Polyethylene Terephthalate-Based Composites and Nanocomposites 4
1.6 Polyethylene Terephthalate: Copolyesters, Composites, and Renewable Alternatives 5
1.7 Molecular Weight Determination of Polyethylene Terephthalate 6
1.8 Degradation Kinetic Parameter Determination of Blends Containing Polyethylene
Terephthalate and Other Polymers with Nanomaterials 6
1.9 Modification of Polymer Composites by Polyethylene Terephthalate Waste 7
1.10 Highly Functionalized Polyethylene Terephthalate for Food Packaging 7
References 8

1.1  Modification of Polyethylene of biomolecules. Plasma modification of PET has


Terephthalate been studied by some workers, and changes in the
physical behavior and surface morphology have
Polymer films need additional surface treatments been reported [10–12].
to modify the surface properties, for better wettabil- PET has a variable density of zones: a density
ity and adhesion activities [1–5]. There are different characteristic of amorphous areas and the crystalline
methods to modify the surface properties of the poly- areas. The crystalline region variations in density are
mer films such as chemical or plasma treatments, ul- attributed to crystal defects caused by the crystalliza-
traviolet (UV) or laser irradiation. tion conditions and the amorphous density variations
Polyethylene terephthalate (PET) was selected from conformational restrictions. The orientation of
for study on the basis of the reactivity of its es- the macromolecules of PET is identified in the litera-
ter group. This polymer was studied in order that ture to be due to trans conformer transformation in
good protein adsorption could be achieved onto the gauche conformer.
the polymer surface [6–9] by utilizing the methods The interfacial tension from the PET surface is
discussed hereinafter. PET has excellent mechani- reduced just after plasma treatment due to the rapid
cal strength, good stability against body fluids, migration of the polar segments towards the bulk
and high radiation resistance for sterilization, but of the polymer. A fraction of the functional groups
its surface is not favorable for the immobilization is transformed into stable structures at the surface
Poly(Ethylene Terephthalate) Based Blends, Composites and Nanocomposites. http://dx.doi.org/10.1016/B978-0-323-31306-3.00001-4
Copyright © 2015 Elsevier Inc. All rights reserved. 1
2 Poly(Ethylene Terephthalate) Based Blends, Composites and Nanocomposites

itself, diminishing the surface hydrophilicity. Some 1.2  Reinforcement of Polyethylene


authors [13–16] have reported similar observations Terephthalate via Addition of
for the plasma-treated PET films, and have correlated Carbon-Based Materials
them with the reorganization of the surface, as well
as surface contamination during storage. Carbon-based materials including carbon nano-
UV treatment requires a light source that directs tubes (CNTs), carbon fiber, and graphene have ex-
UV or visible light onto the formulated product. traordinary thermal conductivity and mechanical and
The substrates absorb the UV energy from the light electrical properties, thus finding applications as ad-
source, starting a chemical reaction that quickly ditives to various structural and functional materials.
converts them onto a solid functionalized surface, When they are incorporated into a PET polymer matrix,
forming monomers and oligomers. Monomers are the resulting composites have significantly different
low molecular weight materials that can be mono- or electrical, mechanical, and physical–chemical prop-
multifunctional molecules, depending on the num- erties than the original.
ber of reactive groups they possess. Because reactive When CNTs, multiwalled or single walled, are in-
functional groups of the substrates appear during ex- corporated into a PET polymer matrix, the resulting
posure to UV light, certain new properties are present nanocomposites can have electrical properties that
on the surface of the polymer. differ from pristine PET [21,22].
Some authors reported studies on different poly- PET reinforced by graphene has been prepared by
mers: polypropylene, polystyrene, polycarbonate, a combination of solution and melt processing and
styrene acrylonitrile copolymer, and poly(methyl has improved mechanical properties [23]. This rein-
methacrylate) UV irradiated for various times [17]. forcement has been predominantly attributed to the
The photodegradation related to the extinction co- dispersion quality resulting from the solvent exfolia-
efficient in the UV region generated the accumu- tion of both nanotubes and graphene. PET/graphene
lated layer of the degraded species. The individual nanocomposites were prepared by melt compound-
and combined effects of UV light combined with ing and have enhanced the electrical conductivity
ozone have been studied for many different sur- of PET, resulting in a sharp transition from electri-
faces, including polypropylene, polyethylene, PET, cal insulator to semiconductor with a low percola-
poly(ether ether ketone), and polystyrene. The tion threshold of 0.47 vol% [24]. PET is beginning
surface energy of the polymers increases through to show promise in industrial applications [25–27].
the breaking of the polymer chain by insertion of Although promising, the disadvantages, like insuf-
oxygen-containing functional groups due to the ul- ficient mechanical properties and thermal stability
traviolet treatment. Studies of PET treatment and and other functional requirements in new fields, have
UV light treatment with excimer UV laser irradia- restricted PET’s practical application in industry. In
tion [18] show a partial surface destruction, caused this regard, research has been extensively performed
by thermal effects due to the extremely high pulse- to find high performance PET [28–30].
energy density. As CNTs have excellent electrical, thermal, and
Collagen is the foundation of the extracellular ma- mechanical properties, a number of efforts have
trix in a variety of connective tissues including bone, been made to incorporate CNTs into PET to develop
dentin, cartilage, tendons, dermis, and cornea, and high performance nanocomposite polymers, in fields
the major structural protein in animals, comprising ranging from basic science to industrial applications
up to 30% of total protein weight [19,20]. The most [31]. Thus, CNTs can greatly make up for the dis-
attractive feature of plasma and UV processing is that advantage of PET. PET/CNT composites are pre-
by exerting proper control over the exposure condi- pared by melt compounding metallized polyethylene
tions, a tailored surface with desired chemical func- terephthalate/nanotubes (M-PET/NTs). M-PET was
tionality and morphology may be produced. There also processed with the same procedure of melt com-
are specific biological and chemical criteria that must pounding as reference [32].
be taken into consideration when modifying surfaces The PET nanocomposites containing isocya-
for biomaterial applications. nate groups showed improved mechanical proper-
In the case of plasma treatment, while the surface ties, including tensile strength and tensile modulus,
roughness is not expected to change with time, the compared with those with pristine and acid-treated
hydrophilicity of plasma-treated PET was found to nanotubes [33]. Various matrix polymers such as
decrease with time by contact angle measurements. polyethylene, polystyrene [34,35], and PET [36]
1:  Polyethylene Terephthalate 3

have been tested and various mechanical properties 1.3  Polyethylene Terephthalate-
such as tensile and bending strengths and moduli, Based Blends: Thermoplastic
yield stress, fracture toughness, fatigue, and friction and Thermoset
have been investigated. It has been proved that con-
ductive polymer composites with high electrical con- PET blends can be typically prepared by five tech-
ductivity and modified mechanical properties at low niques: graft copolymerization, melt solution, latex
CNT loadings can be obtained by preparing in situ blending, partial block, and synthesis of interpene-
microfiber-reinforced PET/CNT composites through trating networks. Melt blending is a simple mechani-
extrusion and hot stretching. cal process of creating a homogeneous mixture of
From the literature the effect of CNTs on the rate two or more polymers. The major advantage of melt
of PET crystallization has been investigated through blending is the absence of any solvents that might be
differential scanning calorimetry in transient and required in other methods of polymer blending [52].
isothermal modes, carried out on nanocomposite PET possesses hydroxyl and carboxyl functional
samples of PET, melted with single walled carbon groups at chain ends; in situ or reactive compati-
nanotubes at concentrations of 0–3 wt%. bilization is an effective approach for developing
The various kinds of fillers dispersed in PET can engineering thermoplastic blends from these materi-
increase the mechanical properties of polymers such als. Sometimes, a reactive coupler, such as epoxide
as tensile strength, modulus, and fracture toughness. moiety, maleic anhydride, glycidyl methacrylate, etc.,
Among the fillers, CNTs have a large aspect ratio is used to compatibilize thermoplastic PET blends.
[37,38]. By using the properties of CNTs, many The combination of PET with polyolefins represents
excellent properties of composite materials can be yet another important group of PET blends. The use
produced. For example, the plastics reinforced with of recycled scrap from PET and polyolefins for eco-
CNTs have excellent mechanical properties, good logical reasons, especially from soft drinks bottles,
conductivity, corrosion resistance, and can shield ra- etc., is the main reason for developing blends of PET
dio waves. with polyolefins. High-density polyethylene (HDPE)
Usually, the carbon fibers have been blended into and PET contain a major portion of postconsumer
PET matrices using conventional mixing methods, waste and are recycled to reduce waste, especially
for example a twin-screw extruder [39–41], a high from packaging. Blending of these polymers is an al-
shear mixer [42,43], as well as a two-roll mill [44]. ternative method to reduce waste. However, HDPE
G. Morales et al. [45] prepared CNF/PET composites and PET are immiscible [53]. Through a proper
by compounding methods included ball milling, high compatibilization strategy, the blends can combine
shear mixing in the melt, as well as extrusion using the stiffness (dimensional stability) of PET with the
a twin-screw extruder. G. Morales et al. [46] studied good impact strength of HDPE.
PET/short carbon fiber composites by melt extrusion Akkapeddi and Van Buskirk [54] studied the com-
processing. Carbon fiber-reinforced polybutylene patibilization of postconsumer PET/HDPE blends.
terephthalate (PBT) composites have shown superi- The melt blends were prepared in a single-screw
ority due to their outstanding mechanical properties extruder and a corotating twin-screw extruder. Ini-
as well as their light-weight characteristics [47]. guez et al. [55] studied the morphological stability
J. Martinsson et al. [48] studied the recycled car- of postconsumer PET/HDPE blends at different com-
bon fiber-reinforced PBT. The mechanical properties, positions (10–90% by volume of PET in HDPE) with
heat distortion temperature, and thermal stability of and without a compatibilizer. Kim et al. [56] studied
PBT could be significantly improved by incorpo- the compatibilization of PET/HDPE blends. High-
rating this surface-treated carbon fiber. Carbon- density polyethylene grafted with the blocked iso-
reinforced PET materials have extensive application cyanate group was used as a reactive compatibilizer
in the area of health monitoring for the employment for an immiscible PET/HDPE blend.
of neural networks [49]. Murff et al. [57] prepared a melt blend of polycar-
PET fibers are most extensively used in tex- bonate and PET by continuous extrusion and injec-
tiles and can be produced with Young’s modulus, tion molded it into bars to study their thermal and
strength, and tensile toughness up to ∼10 GPa, mechanical behavior. Huang [58] studied and dis-
∼1 GPa, and 200 MJ/m3, respectively [50]. However, cussed the mechanism, morphology, and mechani-
one merit of PET fibers is that they can be melt-spun, cal properties of PET/PA-6 (polyamide-6) blends
cheaply and in large quantities [51]. with low molecular weight bisphenol-A epoxy resin
4 Poly(Ethylene Terephthalate) Based Blends, Composites and Nanocomposites

(E-44) as a reactive compatibilizer. Imashiro et al. PET/NR blends possess excellent properties, such
[59] have described adding a carbodiimide compound as reduced permanent set, improved mechanical
to recycled PET such that the intrinsic viscosity properties, greater resistance to attack by fluids, im-
and strength of the polyester resin during processing proved high temperature utility, etc. [69], and there-
are retained. fore provide very useful and attractive applications in
different fields, for example automotive parts, build-
ing materials and construction equipment, wire and
1.4  Polyethylene Terephthalate- cable insulation, etc. [70]. PET/NR blends are gener-
Based Blends: Natural Rubber ally used for making automobile parts where opera-
and Synthetic Rubber tions such as abrasion, flexing, and tear are prominent
factors leading to the fracture of the products [71].
PET is a very important engineering thermoplas- PET is an engineering plastic and is widely used
tic polyester because of its excellent chemical resis- as an engineering thermoplastic often in packaging,
tance, good mechanical and thermal properties, as electronics, and other applications [72]. PET online
well as its excellent optical and barrier properties, viscosity presents a substantial decrease, due to ther-
which make PET an ideal candidate for use as bever- momechanical degradation at the processing condi-
age bottle applications. tions [73]. It is important to note that the viscosity
The effect of compatibilization between rubber variation with shear rate, in the physical blends, is
and a PET matrix has been observed to play an im- such that the viscosity curves lie above the PET curve.
portant role in the resulting blend’s behavior [60–62]. The rubber particles infuse an increasing resistance
Rubber modification gives an effective method for to flow, as observed in polymer-filler systems [74].
enhancing the impact behavior of notch-sensitive Lashgari et al. [75] reported that PET/ABS
PET [63,64]. The main role of the dispersed rubber (poly(acrylonitrile-co-butadiene-co-styrene)) blends
particles is to induce a global deformation mecha- with more ABS content have higher impact resis-
nism, rather than a localized type. tance, thus attesting to the good impact property of
Based on theories of rubber toughening [65], ABS. On the other hand, the impact strength of the
blend morphologies and characteristics, such as av- blends increases with MAH content, a finding that
erage rubber particle size and concentration of the suggests that using grafted ABS, instead of neat
dispersed phase, will have distinct influences on ABS, enhances the impact strength through the com-
the final mechanical properties. The PET/NR (natu- patibilizing process, because of the bond formation
ral rubber) blends are normally prepared in the labo- between functional groups of PET and ABS-g-MAH.
ratory via mixing in a Banbury mixer or Brabender
Plasti-Corder attached to a mixer or a twin-screw
compounder. The dried PET is first melted in the 1.5  Characterization of
mixer and then masticated NR is added [66]. Addi- Polyethylene Terephthalate-Based
tives, such as compatibilizers or stabilizers are added Composites and Nanocomposites
before the addition of the NR [67].
An unstable morphology and poor interfacial ad- PET is a plastic resin and is the most common
hesion will result in a blend with poor mechanical type of polyester used commercially. It is also one of
properties. To viably develop a PET/NR blend with a the most recycled plastics in the market. Microstruc-
desired fine phase morphology, the use of a reactive ture and mechanical properties of PET can be signifi-
compatibilization strategy plays an important role, cantly controlled by tailoring crystallization rate and
when two polymers are immiscible. Blends of PET degree of crystallinity with use of additives [76–79].
and NR were prepared by Phinyocheep et al. [68] in The role that nanoparticles play in the crystallization
different ratios by the twin-screw extruder technique. behavior of PET nanocomposites is widely reported
PET is dried in an air oven at 120°C for 10 h in order in the literature [80,81]. Ou et al. [82,83] in their re-
to avoid excessive moisture-induced degradation re- port have suggested that half-life of crystallization
actions, before processing in a corotating twin-screw can be lowered on clay intercalation in PET.
extruder. The notch sensitivity of PET becomes Investigations by Barber et al. [84] have shown that
quite apparent from the very low notched Izod im- the incorporation of organically modified montmoril-
pact strength (6.0 J/m) that was obtained by passing lonite (MMT) clays, such as Cloisite® 30A, via solution
the PET in the twin-screw extruder before injection blending can significantly increase the crystallization
molding into test specimens. temperature while lowering the crystallization half-time.
1:  Polyethylene Terephthalate 5

Entezam et al. [85] suggested that the localization of 1.6  Polyethylene Terephthalate:
nanoclay in the blend systems can be detected by ana- Copolyesters, Composites, and
lyzing changes in crystallization temperature and crys-
tallinity of polymer components of the blend systems. Renewable Alternatives
The tensile test studies revealed that tensile strength of
PET is used for a broad range of applications, es-
the blend systems was affected by localization of nano-
pecially bottles for soft drinks. It can also be used for
clay in the matrix phase only. Davis et al. [86] reported
flexible packaging and electronics, for solar panels, or
the preparation of PET-based nanocomposite via melt
as textile fibers and fabrics, among many other appli-
blending using a corotating mini twin-screw extruder
cations [95]. PET is resistant to microbial attack and
operated at 285°C. They used 1,2-dimethyl-3-N-alkyl
does not degrade under normal environmental condi-
imidazolium salt modified MMT (hexadecyl-MMT)
tions [96], requiring instead very severe chemical deg-
as the filler. Organoclays with various contents of hy-
radation approaches [97,98]. In this case, recycling
droxyl groups and absorbed ammonium were prepared
plays an important role and has been extensively pro-
and compounded with PET, forming PET/clay nano-
moted for PET, albeit the impossibility of recovering
composites via melt extrusion [87].
it indefinitely persists. Composite materials are pre-
Nanocomposites of PET with different types of
pared using vegetable substrates, for example, fibers
organoclays were prepared using the melt mixing
from sisal [99], rice husks [100], wood flour [101],
technique by Papageorgiou et al. [88]. Two types of
and sawdust [102].
commercial inorganic clays (Laponite-synthetic hec-
Some interesting publications in the field include
torite and Kunipia-montmorillonite) were studied after
the study of Corradini et al. [103] on composites of
cation exchange with hexadecyltrimethylammonium
recycled PET and sugarcane bagasse fiber, which ap-
bromide while two commercial organo-modified
pears to be a good alternative to obtain environmental-
MMT clays (Nanomer I.30E modified with primary
ly friendly products. According to the authors, the use
octadecylammonium ions and Cloisite 10A modified
of compatibilizing agents, namely ethylene/n-butyl
with quaternary dimethyl benzyl hydrogenated-tallow
acrylate/glycidyl methacrylate, and ethylene-methyl
ammonium ions) were also investigated. Pegoretti et al.
acrylate copolymers, increased the interfacial adhe-
[89] studied the dispersion of two different types of
sion of recycled PET and sugarcane bagasse fibers.
clay in recycled PET. Various amounts (1, 3, and
Dehghani et al. [104] manufactured recycled PET/date
5 wt%) of a nonmodified natural MMT clay (Cloisite
palm leaf fiber composite materials using a twin-screw
Na+) or of an ion-exchanged clay modified with qua-
extruder followed by injection molding. The ensuing
ternary ammonium salt (Cloisite 25A) were dispersed
composites showed lower thermal stability, higher
in recycled PET by a melt intercalation process.
crystallinity, and superior mechanical properties. Fot-
Zheng and Wu [90] in their study have shown that
so Talla et al. [105] prepared PET/hemp fiber compos-
nanosilica does not behave as a nucleating agent but
ites by melt processing for engineering applications
rather retards the appearance of the microcrystalline
and investigated the effects of fiber concentration
phase that enhances spinnability. Liu and coworkers
(1, 5, 10, 15, and 20 wt%) and the use of additives,
[91–93] have carried out extensive research on silica/
namely poly(ε-caprolactone) (PCL), PCL/glycidyl
PET nanocomposites. The effect of the nanoparticles
methacrylate, PCL/pyromellitic dianhydride, and
on the crystallization temperature and the melting
PCL/clay, on mechanical and structural properties.
point of the polymer, and also on the mechanical
According to the results, the elastic modulus and max-
behavior of PET, are extensively reported by them.
imum strength of the composites increased with fiber
The PET/LDH_DBS (layered double hydroxide_ do-
concentration, while the strain at break decreased.
decyl benzene sulfonate) nanocomposite possesses
Kiziltas et al. [106,107] prepared composites
the highest thermal stability and the largest charred
using polyethylene terephthalate-co-trimethylene
residue. PET/graphene nanocomposites with uni-
terephthalate (PET-co-PTT) blends as matrix and mi-
form dispersion were prepared by melt compound-
crocrystalline cellulose as filler by melt compounding
ing by Zhang et al. [94]. Graphene nanosheets were
followed by compression molding. Ershad-Langroudi
prepared by complete oxidation of pristine graph-
et al. [108] reported the fabrication of polypropylene
ite followed by thermal exfoliation and reduction.
(PP)/recycled PET/chopped rice husk (CRH) com-
The incorporation of graphene greatly improved the
posites by melt mixing. The incorporation of recycled
electrical conductivity of PET, resulting in a sharp
PET improved the tensile modulus of the composites
transition from electrical insulator to semiconductor
and, at the same time, reduced its tensile strength. In
with a low percolation threshold of 0.47 vol%.
6 Poly(Ethylene Terephthalate) Based Blends, Composites and Nanocomposites

addition, the flexural modulus increased by 44% and weight of PET polymers significantly affects its degra-
the impact strength increased threefold compared dation and thereby its environmental fate [115].
to the PP/CRH matrix. These results pointed out the Gel permeation chromatography (GPC) is a size
ability of recycled PET to be used in the PP matrix as exclusion chromatography that separates analytes
reinforcing agent. Zou et al. [109] reported a unique basing on their molecular weight. It was first devel-
approach to reuse the waste PET/cotton blend fabrics oped in 1955 by Lathe and Ruthven. The term GPC
from the textile industry to develop composites for was coined by J.C. Moore of Dow Chemical Com-
various applications without the need of plasticizers, pany in 1964. GPC is accepted as a rapid and reliable
additional matrix, or reinforcing agents. According to technique compared to other techniques in determin-
this study, cotton acts as the reinforcing material and ing the molecular weights of polymers. GPC was a
PET, which melts during hot compression molding, practical method for the determination of molecular
acts as the matrix; hence, there is no need to separate weights of PET fibers even with 1 mg sample size.
cotton from PET. This method is reproducible and accurate for micro-
The work of Canetti and Bertini [110,111] de- gram analysis and can be used for comparison to de-
scribed PET/lignin composites compounded by a termine if two given PET fibers originate from the
single-screw extruder. The supermolecular structure same source. This practical method can be used for
and the thermal properties of the obtained composites the comparison of all kinds of polymers and plastics.
were assessed and the results revealed that the well- This method, although simple, may have significant
dispersed lignin particles in the PET matrix enhanced impact on the characterization of PET fibers.
the crystallization rate, crystallinity, and crystal di- PET is an unmanageable polymer for the determina-
mensions of PET by acting as a nucleating agent. tion of molecular weights by GPC. Initially, m-cresol
was used as the mobile phase for the elution of PET
using GPC; due to the viscous nature of this solvent,
1.7  Molecular Weight Determination a higher column temperature (125°C) must be used,
of Polyethylene Terephthalate which leads to polymer degradation. Other solvents
used in GPC for PET are a mixture of nitrobenzene and
PET is a semicrystalline polymer with excellent tetrachloroethane at room temperature; degradation of
chemical resistance, melt mobility, and spinnability PET was not observed for several months [116].
[112]. This polymer contains repeating units of tere- Sreenivasan and Nair determined the molecular
phthalic acid and ethylene glycol. Each unit of the weight distribution of PET by GPC using chloroform
polymer possesses a molecular weight of ∼200 Da. as a solvent. In their method, first, PET is dissolved
When prepared from the reaction of terephthalic acid in 1:1 (v/v) chloroform and phenol at 50°C, and then
and ethylene glycol, a water molecule is liberated 1 mL of this solution is diluted four times with chlo-
during the reaction, which must be removed under roform. The direct calibration method is employed
high temperature and vacuum. The distribution of for the determination of weight average molecular
molecular size depends on the synthesis of the poly- weights of the PET samples.
mer. The fundamental characteristics of a polymer
determine all the other properties of the polymer,
such as cohesive forces, packaging density, potential 1.8  Degradation Kinetic Parameter
crystallinity, and molecular mobility of the polymer;
this means the total behavior of the polymer depends Determination of Blends Containing
on the molecular weight distribution [113,114]. Polyethylene Terephthalate and
The molecular weights of PET polymers used for Other Polymers with Nanomaterials
various purposes are important and affect their me-
chanical and physical properties significantly. If mo- PET has been rigorously studied in the past from
lecular weight is too low, the transition temperatures a degradation standpoint where several authors have
and mechanical properties generally are also too low published a number of mechanisms concerning its
for the polymer material to have any useful commercial degradation, which can be found in open literature.
applications. A useful polymer must have transition Yet, the study of polymer blends under different heat-
temperatures above room temperature, and it should ing conditions has been neglected. This route can
have mechanical properties sufficient to bear design aid in a number of areas in engineering problems.
loads. Different grades of PET require different mo- Municipal solid waste feed to thermochemical treat-
lecular weight requirements. Moreover, the molecular ment units, and in particular pyrolysis reactors, is
1:  Polyethylene Terephthalate 7

a commingled polymeric blend. Zohdy et al. [117] was presented Choi et al. [123]. Silva et al. [124] in-
studied the thermal degradation of PET in thermo- vestigated the behavior of waste PET fibers in the ma-
gravimetric analyses  using a 10°C/min heating rate terials based on Portland cement. These were mortar
and compared it with PET grafted with acrylonitrile, samples having a composition of cement:sand = 1:3,
styrene, and acrylamide. PET started decomposing at provided that the water:cement ratio = 0.61. A great
around 300°C and the value of the activation energy deal of information on recycling waste PET is provid-
(Ea) was estimated at 140 kJ/mol using the Anderson ed in the context of unsaturated polyester resin syn-
and Freeman method for zero-order kinetics. thesis [125–127], which can then be used, e.g., as a
Vassiliou et al. [118] evaluated the degradation binding material in resin concretes. Rebeiz [128,129]
kinetics of PET nanocomposites prepared by in situ showed that the concrete, the binder of which is the
polymerization with MMT modified with triphe- unsaturated polyester resin obtained from the PET
nylphosphine and fumed silica nanoparticles (SiO2). waste, has a higher strength compared with conven-
As previously indicated, studying the blends of poly- tional concretes.
meric materials considering their thermal degradation Ignacio et al. [130] investigated that the type of cur-
and stability is scant in the literature. PET/PMMA ing system also influences concrete strength based on
(polymethyl methacrylate) blends were investigated the unsaturated polyester resin obtained by the PET
in the past and the behavior under pyrolysis condi- waste synthesis. The application of methacrylic acid
tions was established. The PET polymer in the blend and maleic anhydride allows one to achieve higher
will start decomposing after the PMMA has started mechanical properties when compared to a conven-
degrading. This will affect both the PET and PMMA tionally used isophthalic acid. On the other hand,
degradation kinetics and vice versa. PET has a melt- sebacic acid and maleic anhydride were used as a
ing point of 260°C (≈530 K) and in pyrolysis condi- curative system. Additionally, apart from endurance
tions it starts decomposing at around 310–450°C. tests, chemical resistance tests of obtained concrete
Virgin PET and PMMA were studied by Holland samples under the influence of aggressive media
and Hay [119] for their kinetic parameters in noniso- were conducted by other authors [131]. The concretes
thermal conditions estimation using different methods, received by Tawfik and Eskander [132], the composi-
namely Ozawa, Coats and Redfern, and Friedman tion of which consisted of 12% by weight of unsatu-
methods at different heating rates (1–8°C/min). It rated polyester resins synthesized with PET waste and
was reported that the apparent Ea for PMMA was 88% by weight of sand and marble waste, showed
210 kJ/mol, while the apparent Ea for PET ranged good chemical resistance to 20% sodium carbonate
between 170 and 250 kJ/mol. Motaung et al. [120] (Na2CO3), 10% sodium hydroxide (NaOH), tap water,
reported the behavior of PMMA/zirconia nanocom- groundwater, and seawater. Some authors [133] decid-
posites, where the addition of nanoparticles reduces ed to investigate composites free of cement while us-
the activation energy at higher conversions. PMMA ing the waste material, which constitutes a significant
activation energy was also reported in the Lopez et al. environmental problem. Composites made of PET
[121] study in nonisothermal (dynamic) thermogra- received from waste beverage bottles and sand were
vimetry, ranging between 164 and 169 kJ/mol with tested. The bottles were crushed and converted into
heating rates reported between 2.5 and 20 K/min. fibers, which were then melted with sand at a tempera-
The determination of the kinetic parameters of blends ture of 180–200°C. The results of the study showed
represents a challenge in such cases, where models that the bending strength and compressive strength
available in the literature cannot represent the exact and flexibility of the composites were improved. An
behavior of the blend in pyrolysis conditions. additional advantage of the obtained composites was
their marginal water absorption.

1.9  Modification of Polymer


Composites by Polyethylene 1.10  Highly Functionalized
Terephthalate Waste Polyethylene Terephthalate
for Food Packaging
PET waste is among the most intensively studied
plastic waste capable of replacing natural aggregate The high gas-barrier properties for food packag-
in cement composites [122]. An interesting method ing can be added to plastic packaging materials either
of the concrete modification by means of PET waste by coating a thin dense layer onto the polymer or by
8 Poly(Ethylene Terephthalate) Based Blends, Composites and Nanocomposites

mixing the rigid filler materials into the polymer ma- could disperse the mechanical energy into the sur-
trix. Garbassi and Occhicllo [134] reported the SiOx rounding matrix. It was also found that MMT could
deposition from siloxane monomers such as hexa- act as a nucleating agent and help the crystallization
methyldisiloxane (HMDSO) and tetramethyldisilox- of the polymer matrix.
ane in the presence of O2 and/or CF4. The preliminary Ghasemi et al. [145] reported the effects of uniaxial
data showed that the barrier properties of the coat- drawing of MMT/PET composites on the mechanical
ing from HMDSO/O2/CF4 mixtures were similar to and gas-barrier properties of the composites. After
or better than those of the coating from HMDSO/O2. drawing up to 65% of strain, O2 permeability was
Bieder et al. [135] reported the water vapor per- decreased by 23% and the tensile modulus was in-
meability of SiOx films deposited on PET films by creased by about 20% as for the MMT/PET compos-
plasma-enhanced chemical vapor deposition with the ites with 3 wt% of MMT. However, at the same time,
mixture of HMDSO and O2. the clarity of the composite was decreased by about
Schmachtenberg et al. [136] reported the SiOx 15% due to the increase in the crystallinity caused by
deposition on PET films using the HMDSO/O2 plas- the existence of MMT.
ma excited by a microwave energy source, studied Yuan et al. [146] reported AT/PET composites, in
in contrast to the usual radio frequency excitation. which AT was modified by organic phosphonium for
Deilmann et al. [137] also reported the correlation the intercalation and by a silane coupling agent for the
between the O2 permeation and the layer composition decrease of AT aggregations. PET was then synthe-
along with the activation energy of the permeation. sized through in situ polycondensation in the presence
Furthermore, Deilmann et al. [138] also investi- of modified AT. Yoo et al. [147] also reported the MW-
gated the influence of the coating composition on CNT/PET composite with functionalized multiwalled
the permeation barrier properties of SiOx films and the carbon nanotube (MWCNT) with improved mechani-
mechanism of the residual permeation. Schneider cal properties. In their studies, COOH, benzyl, and phe-
et al. [139] reported the use of the electron cyclo- nyl groups were introduced to MWCNT by acid treat-
tron resonance (ECR) plasma source for SiOx barrier ment. The modulus of the MWCNT/PET composites
coatings on PET foils in order to improve the O2 bar- with the phenyl-CNT concentration of 3 wt% increased
rier properties. Sufficient gas-barrier improvement to 1200 MPa, while that of pure PET was 800 MPa.
could be achieved by a diamond-like carbon (DLC) Yesil and Bayram [148] reported the MWCNT/
film coated on PET bottles with a thickness of less PET composite with acid-functionalized MWCNT.
than 10 nm. A thinner DLC film could exhibit more Here, the surface of the MWCNT was functionalized
colorless clarity and higher transparency than the by treatment with a strong acid mixture of HNO3
rather thick current DLC film with a slightly brown and H2SO4. The MWCNT was then modified with
color, which has limited the applications of the cur- sodium dodecyl sulfate (SDS), polyethylene glycol
rent DLC only to some specific product categories by (PEG), and bisphenol A diglycidyl ether (DGEBA).
Yamamoto et al. [140]. Inorganic filler/PET compos- The number of carboxylic acid groups on the MW-
ites have attracted interest as a way to improve the CNT surface was decreased by the modification pro-
mechanical properties and gas-barrier properties of cesses, and thus it was assumed that the carboxylic
polymer matrix [141,142]. acid groups were actually reacted with PEG, DGE-
Among the various kinds of clays with layered BA, and SDS.
structures, MMT has been widely used in the PET/
clay composites for food packaging [143]. MMT
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