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T400 Controller General Handbook: Issue: Change Ref.: Date: Approved by
T400 Controller General Handbook: Issue: Change Ref.: Date: Approved by
T400 Controller General Handbook: Issue: Change Ref.: Date: Approved by
T400 CONTROLLER
GENERAL HANDBOOK
Signature : Signature :
The information contained herein is the property of Siemens plc. and is supplied
without liability for errors or omissions. No part may be reproduced or used except
as authorized by contract or other written permission. The copyright and the
foregoing restriction on reproduction and use extend to all media in which the
information may be embodied.
SAFETY WARNING
In the interests of health and safety, when using or servicing this equipment the
following instructions must be noted and adhered to:
(i) Only skilled or instructed personnel with relevant technical knowledge and
experience, who are also familiar with the safety procedures required when
dealing with modern electrical/electronic equipment are to be allowed to use
and/or work on the equipment. All work shall be performed in accordance with
the Electricity at Work Regulations 1989.
(ii) Such personnel must take heed of all relevant notes, cautions and warnings in
this handbook, the Maintenance Handbook (667/HA/20200/000) and any other
document or handbook associated with the equipment including, but not
restricted to, the following:
(iii) In the event of any person working elsewhere on the junction, the mains
supply to the controller should be switched off and the master switch locked in
the OFF position using the master switch lock facility (667/1/21386/000).
Warning:- Removal of the electricity board fuse or switching off the controller
switch or manual panel signals ON/OFF switch does not guarantee
isolation of the equipment.
ISSUE STATE
Current
Pages Issue Type Part ID
i to ix 10 8 667/HB/20200/000
1-1 to 1-17 10 8 667/HB/20200/000
2-1 to 2-19 10 8 667/HB/20200/000
3-1 to 3-17 10 8 667/HB/20200/000
4-1 to 4-15 10 8 667/HB/20200/000
5-1 to 5-6 10 8 667/HB/20200/000
6-1 to 6-32 10 8 667/HB/20200/000
7-1 to 7-16 10 8 667/HB/20200/000
8-1 10 8 667/HB/20200/000
A-1 10 8 667/HB/20200/000
B-1 10 8 667/HB/20200/000
C-1 to 3 10 8 667/HB/20200/000
D-1 to 7 10 8 667/HB/20200/000
E-1 10 8 667/HB/20200/000
CONTENTS
1. INTRODUCTION .................................................................................................1-1
1.1 GENERAL ......................................................................................................1-1
1.1.1 FACILITIES ............................................................................................1-3
1.1.2 SIGNALS................................................................................................1-3
1.2 GLOSSARY OF TERMS ................................................................................1-4
1.2.1 Associated Documentation ....................................................................1-5
1.2.2 Kindred Documents................................................................................1-8
1.3 BASIC SYSTEM OVERVIEW .........................................................................1-8
1.3.1 HARDWARE OVERVIEW ......................................................................1-8
1.3.2 Customisation ........................................................................................1-9
1.4 CONSTRUCTION.........................................................................................1-10
1.4.1 Small Outercase...................................................................................1-10
1.4.2 Large Outercase ..................................................................................1-10
1.5 SAFETY........................................................................................................1-12
1.5.1 Controller System Checks....................................................................1-12
1.5.2 Power up Checks .................................................................................1-13
1.5.3 Green Correspondence Tests..............................................................1-14
1.5.4 System Background Test .....................................................................1-15
1.5.5 Operation of the Safety System ...........................................................1-16
1.5.6 Red Lamp Monitoring...........................................................................1-17
2. SPECIFICATION .................................................................................................2-1
2.1 MAINS SUPPLY .............................................................................................2-1
2.1.1 Electrical Noise ......................................................................................2-2
2.2 DETERMINATION OF LOADING, SELECTION OF DIMMING
TRANSFORMER & LAMP FUSE .........................................................................2-3
2.2.1 Controller Load ......................................................................................2-3
2.2.2 Lamp Drive Capability............................................................................2-3
2.2.3 Selection of Dimming Transformer.........................................................2-4
2.2.4 Calculating The Lamp Supply Fuse Required .......................................2-5
2.2.5 Calculation Of An Intersection’s Power Requirements For Running Costs
Estimate ..........................................................................................................2-7
2.2.6 Regulated Logic Supplies ....................................................................2-10
2.2.7 Regulated Interface & Detector Supplies.............................................2-10
2.2.8 Audible Supplies ..................................................................................2-11
2.3 FUSE RATINGS ...........................................................................................2-12
2.4 PHASES .......................................................................................................2-13
2.5 STAGES .......................................................................................................2-13
2.6 TIMINGS.......................................................................................................2-13
2.7 MASTER TIME CLOCK & CABLELESS LINK FACILITY SUMMARY ..........2-17
2.8 MODES OF OPERATION ............................................................................2-17
2.9 OUTERCASE ...............................................................................................2-17
2.10 ENVIRONMENTAL.....................................................................................2-18
2.10.1 Temperature.......................................................................................2-18
2.10.2 Atmospheric .......................................................................................2-18
2.10.3 Humidity .............................................................................................2-18
2.11 HANDSET INTERFACE (RS232 PORT) ....................................................2-18
3. TRAFFIC FACILITIES.........................................................................................3-1
3.1 STAGES .........................................................................................................3-1
3.1.1 Stage Facilities.......................................................................................3-1
3.1.2 Allocation Of Phases..............................................................................3-1
3.1.3 Stage Active ...........................................................................................3-1
3.1.4 Stage Terminating..................................................................................3-1
3.1.5 Inter Stage Period ..................................................................................3-1
3.1.6 Stage Movement Restrictions ................................................................3-1
3.1.7 Prevent Stages/Phases..........................................................................3-2
3.2 PHASES .........................................................................................................3-2
3.2.1 Types Of Phases....................................................................................3-2
3.2.2 Conflicting Phases .................................................................................3-2
3.2.3 Opposing Phases...................................................................................3-2
3.2.4 Phase Delays .........................................................................................3-3
3.2.5 Timing Periods .......................................................................................3-3
3.2.6 Limiting Values.......................................................................................3-3
3.2.7 Conditions Of Appearance For Phases..................................................3-3
3.2.8 Fixed Phase ...........................................................................................3-3
3.2.9 Non Fixed Phases..................................................................................3-4
3.2.10 Conditions Of Termination For Phases................................................3-4
3.2.11 Early Termination Of Phases ...............................................................3-4
3.3 DEMANDS AND EXTENSIONS .....................................................................3-4
3.3.1 Types Of Demands ................................................................................3-4
3.3.2 Origins Of Demands And Extensions.....................................................3-4
3.3.3 Repeat Pulses........................................................................................3-4
3.3.4 SDE/SA ..................................................................................................3-5
3.3.5 Handset..................................................................................................3-5
3.3.6 Operation Of Demands And Extensions During Certain Modes ............3-5
3.4 HIGH SPEED VEHICLE DETECTION............................................................3-7
3.4.1 Speed Discrimination Equipment (SDE) ................................................3-7
3.4.2 Speed Assessment (SA) ........................................................................3-7
3.4.3 Assessors Available ...............................................................................3-7
3.4.4 Extra Clearance Periods ........................................................................3-7
3.4.5 SDE/SA on Green Arrows ......................................................................3-8
3.4.6 Other Manufacturers Loops ...................................................................3-8
3.5 MODES ..........................................................................................................3-9
3.5.1 Start-Up Mode........................................................................................3-9
3.5.2 Part-Time Mode .....................................................................................3-9
3.5.3 Urban Traffic Control..............................................................................3-9
3.5.4 Priority Mode ..........................................................................................3-9
3.5.5 Hurry Call Mode .....................................................................................3-9
3.5.6 Selected Manual Control........................................................................3-9
3.5.7 Selected Fixed Time or V.A. or CLF. .....................................................3-9
3.5.8 Normal Mode........................................................................................3-10
3.5.9 Cableless Link Facility (CLF) Mode .....................................................3-10
3.5.10 Vehicle Actuated Mode ......................................................................3-10
3.5.11 Fixed Time Mode ...............................................................................3-10
3.6 MASTER TIME CLOCK................................................................................3-10
3.7 LINKING .......................................................................................................3-10
3.8 ALTERNATIVE SIGNAL SEQUENCES........................................................3-11
LIST OF ILLUSTRATIONS
PREFACE
It is intended that this preface should guide the reader as to the use of this
handbook, thus assisting the reader in selecting the best section to read in order to
obtain the information required.
1. INTRODUCTION
1.1 GENERAL
The software is written in a powerful high level language. This has allowed
the implementation of the T400 Controller’s extensive facilities. The
Controller offers up to 16 stages and 16 phases controlled using solid state
switching.
MCE 0105 - Fixed Time Traffic Signal Controller (Solid State) for use in
Area Traffic Control Systems.
MCE 0106 - Vehicle Actuated Signal Controllers (Solid State) for use in
Area Traffic Control.
MCE 0124 - Cableless Linking Unit for use with Traffic Signal
Controllers.
MCE 0126 - Traffic Signal Controller for Isolated and Linked Vehicle
Actuated Installations.
TCD 316 - Area Traffic Signal Controller Modifications Specifications.
small outercase is ground mounted but is of reduced size and has an access
door at the front only.
Input/Outputs
May be expanded to a maximum of 96 input/outputs provided as:-
64 Inputs (50 buffered & 14 unbuffered)
32 Outputs(all buffered).
Detectors
These can be either Siemens, Microsense, Sarasota self tune units or other
external units (micro-wave, infra-red etc).
Ancillary Equipment
OTU - Outstation Transmission Unit.
OMU/OMCU - Outstation Monitoring (& Control) Unit.
LMU - Lamp Monitoring Unit.
The large T400 is housed in a ground mounted case of standard size (large
outercase) with access doors at the front and rear.
There is room to expand the basic system to cater for practically any
intersection.
Input/Outputs
May be expanded to a maximum of 96 input/outputs provided as:-
64 Inputs (50 buffered & 14 unbuffered)
32 Outputs (all buffered).
Detectors
These can be either Siemens, Microsense, Sarasota self tune units or other
external units (micro-wave, infra-red etc).
Ancillary Equipment
OTU - Outstation Transmission Unit.
OMU/OMCU - Outstation Monitoring (& Control) Unit.
1.1.1 FACILITIES
Operational:-
Vehicle actuated
- SDE/SA is an addition to V.A.
- Fixed Time
- Computer control in U.T.C system
- C.L.F Timetable selected plans
- Master time clock
This is a real time clock used for the introduction/deletion
of selected events or C.L.F plans.
- Hurry call
- Manual
- Priority
- Part time (Both OFF/ON or Normal operation/Flashing)
- Parallel stage streaming
1.1.2 SIGNALS
- Normal traffic phases
- Pedestrian phases (with WAIT indicators)
- Pelican vehicle phases
- Pelican pedestrian phases
(with WAIT indicators & audible signal)
- Green arrow (filter and indicative)
- Switched signs
- LRT phase
(it has the signal sequence of a pedestrian phase with
flashing green instead of blackout.)
AC Alternating Current
ACT Advanced CMOS compatible with TTL
CLF Cableless Linking Facility
CLU Cableless Linking Unit
CMOS Complementary Metal Oxide Silicon
CPU Central Processing Unit
CRC Cyclic Redundancy Code
DC Direct Current
DFM Detector Fault Monitor
ELCB Earth Leakage Circuit Breaker
EPROM Erasable Programmable Read Only Memory
GP General Purpose
I/O Input/Output
LCD Liquid Crystal Display
LED Light Emitting Diode
LSTTL Low Power Schottky Transistor Transistor Logic
MC Manual Control
OMCU Outstation Monitor and Control Unit
OMU Outstation Monitor Unit
OTU Outstation Transmission Unit
PCB Printed Circuit Board
PPM Parts Per Million
PROM Programmable Read Only Memory
RAM Random Access Memory
RCD Residual Current Device
RMS Root Mean Square
ROW Right Of Way
RTC Real Time Clock
SA Speed Assessment
SCOOT Split Cycle Offset Optimisation Technique
SDE Speed Discrimination Equipment
ST Self Tuning
SWG Standard Wire Gauge
TTL Transistor Transistor Logic
UTC Urban Transport Control
VA Vehicle Actuated
This handbook details the uses of, and how to specify (using customer spec.
sheets) the requirements for the following facilities:
Stages
Phases
Demands and Extensions
Call/Cancel
High Speed Vehicle Detection
All Red Displays
Phase Delays
Modes:- Start Up
Part Time
Urban Traffic Control (UTC)
Emergency Vehicle
Priority
Hurry Call
Selected Manual Stage Control
Manual Stage Control
Manual Step On
Selected Fixed Time/Vehicle Actuated
Cableless Linking Facility (CLF)
Vehicle Actuated
Fixed Time
Stage Movement Restrictions
The Master Time Clock System
Event Time Table
Linking
Alternative Signal Sequences and Flashing Signals
Inputs and Outputs
Manual Panel
Equipment Options
The controller data which can be accessed via the handset and the handset
commands necessary to access the items.
(b) How to use the configuring system to enter data from the completed
customer specification sheets into the computer and produce the
programmed EPROMs required to configure the T400 controller. This
includes the writing of special conditioning and details on error
messages which may be produced during the processing of data
entered.
Safety procedures when working on the T400 traffic controller and its
ancillary equipment.
The last section of the handbook contains a basic overview of the controller
hardware at module level with a block diagram representation of the
hardware.
This contains items lists for the hardware assemblies which together make up
the traffic controller. These hardware assemblies may be used as spares. If
any components not listed in this document are used then the controller
approval is null and void.
This handbook provides basic details of the T400 mounted in a U.K. user
outercases as specified by the Traffic Signals User Group (TSUG).
The operations of the T400 are controlled by the Main Processor Board.
This board contains a microprocessor based on the Intel 80188
microprocessor. It also contains a Real Time Clock, an RS232C interface for
communications with a handset, the Configuration, Conflict and Firmware
Proms, I/O for interfacing with the Phase Driver Boards, Manual Panel and
general inputs and outputs e.g. detectors, control signals etc.
This board contains the triacs which are used to switch the mains on to the
traffic signals, up to four Phases can be controlled by one board. It also
contains a solar cell monitor, a lamp supply Monitor and a mains zero voltage
crossover monitor.
A maximum of four boards can be fitted in the large controller and two in the
small controller.
This board is similar to the 4 Phase Driver Board except that only two Phases
are controlled and it has a Red Lamp Monitor which is for use with Pelican
(and certain pedestrian crossings).
This board adds sixteen buffered inputs and sixteen buffered outputs to the
controller.
1.3.2 Customisation
The software for the T400 consists of an operating system which is identical
in every controller, plus data to configure the operation of the controller for
the specific application.
1.4 CONSTRUCTION
A panel on the right hand side holds the Master switch, Master fuse,
Maintenance socket, R.C.D. and Maintenance socket fuse.
A sub chassis on the left hand side holds the power input and circuit breakers
at the bottom, the power supply and filtering, with the main processor and
phase driver boards at the top. The printed circuit boards are vertically
mounted in a small rack module.
A manual panel can be fitted behind a lockable cover on the right hand side
of the cabinet.
A panel on the right hand side holds the Master switch, Master fuse,
Maintenance socket, R.C.D. and Maintenance socket fuse.
A panel in the base houses the circuit breakers, filter and power supply.
Terminal blocks are mounted at the rear of this panel, with an optional panel
being available for expansion should this be required. Castellated rails are
provided for termination of armoured cables.
Above is one or more PCB Rack modules logic rack which accommodate the
main processor board and phase driver board(s) together with boards
providing additional operating facilities.
A manual panel can be fitted behind a lockable cover on the right hand side
of the cabinet.
The remaining space above the rack module is available for the
accommodation of ancillary equipment (Detectors, OTU, OMU etc.)
1.5 SAFETY
During these checks the microprocessor and/or system hardware will switch
the signals off if any fundamental test fails. The processor will also inhibit the
re-triggering of the hardware watchdog timer which, when it expires, will
reinforce the signals-off state. An entry will also be made in the Fault Log and
the System Error LED will be illuminated.
There are some failures of a non-catastrophic nature which may occur (i.e.
battery supported data corrupted), in which case the microprocessor will re-
load the old data from configuration PROM, indicate the failure with the
system error LED and fault log, and continue to function.
The system PROM is checked against its respective CRC digits to ensure
that the program data is still intact. If the test fails the fault is logged, the
watchdog is not re-triggered, and the signals will not be switched on.
The configuration PROM is checked against its own individual CRC digit to
ensure data validity. If the test fails the fault is logged, the watchdog is not re-
triggered, and the signals will not be switched on.
The battery supported timings are checked using the CRC digits for each
area protected. If that test fails then the error is logged, old timing reloaded
from configuration PROM, and a comparison made between battery memory
of configuration PROM. If still faulty, the watchdog is not re-triggered and
signals are not switched on.
The Real-time Clock (i.e. duration of power failure) is checked to ensure that
it has not exceeded the limit value specified in the configuration. If the test
fails the error is logged and the master time clock system is disabled (i.e. CLF
and timeswitch facilities will not be available).
The configured number of I/O Expansion boards is tested to ensure that they
are present.
The Phase Driver cards are tested to ensure there is the correct number
present and that they are in the correct position.
The controller employs two independent green monitor systems, one based in
Software and the other based in Hardware.
1.5.3.1 Software
The microprocessor updates the signal lamps status information every 20mS
and during this time it also reads the state of the green signals as seen by the
green monitor circuit. If there is a mismatch between the state of the greens
output and the state read back, the processor will perform a number of re-
tests, and if the error is persistent it will be logged, indicating which green(s)
was at fault, and the signal will be switched off.
Also during this time a number of tests are performed on the Independent
Hardware Monitor system to ensure that the data stored in the conflict
EPROM matches that stored in the configuration EPROM, and that the green
comparator circuit and signal lamp supply relay driver is still functioning
properly.
ii) Green conflict monitor PROM which stores all the permitted and non-
permitted signal combinations. Should a conflict occur, the output of
the PROM monitor, which is also monitored by the software, is passed
through a delay network and then removes the drive to the signal lamp
supply relays. Under normal circumstances, the software will remove
power from the signal lamps before the hardware does, thus providing
a duplicate system.
Should the hardware system detect an error and switch the signals off, a
signal is returned to the microprocessor which also reinforces the signals off
condition.
During any spare time the microprocessor continuously tests the following
areas:
i) CRC check of system firmware (program errors)
ii) CRC check of configuration PROMs
iii) CRC check of battery supported timings
iv) Software watchdogs for both the main system, the SDE/SA and the
integral OTU/LMU processors.
The check of the battery support of timing data is divided into two areas:
A failure of a test in the i) area will be logged, the original timing information
will be copied from the configuration EPROM into the RAM, and a
comparison made. If the memory is still faulty, the watchdog will not be re-
triggered, and the signal will be retriggered and the controller will work to the
original configured timings.
A failure of a test in the second area will be logged, the old timing information
will be restored and checked as above, but if an error still occurs, the master
time clock system will be disabled, otherwise the master time clock system
and CLF functions will work to the original configured data.
On a pelican controller if either of the above checks fail then it will be logged
and all lamps are switched off. Manual intervention (i.e. RFL=1) and power
OFF/ON is required to restore normal operation (i.e. to restore the lamps to
ON)
- The microprocessor monitors the state of the green signal feeds via the
green monitor circuit, and non correspondence is detected between
these and the green states that the microprocessor has previously
requested.
The green conflict monitor system monitors the mains voltage feeds that
supply the green signals. The monitor consists of two independent channels,
one channel monitors the positive mains half cycles of the green feeds and
the other monitors the negative half cycles of the same feeds.
The opto isolated outputs from these two independent channels connect to
the green monitor circuit on the Main Processor Card. A hardware
comparator on this card compares the two channels which should be the
same. The output from this comparator, together with the negative half cycle
channel signals, are fed to the microprocessor. The microprocessor can
disconnect the negative half cycle channel input from the green voltage
detector circuit and apply its own signals instead. In this way it can test the
green conflict monitor system and test the hardware comparator. The
microprocessor can also monitor the state of the green signal feeds via the
opto isolated inputs.
The Main Processor card holds the conflict PROM which produces a non-
conflicting output only provided a non-conflicting pattern of greens is
indicated by the negative half cycle channel signals. The output of this PROM
together with the output from the hardware comparator are fed via a delay to
the contactor drive circuits. This controls the relays A and B which supply the
mains power to the phase drivers.
On a part-time intersection, all the vehicle red lamps are monitored by the
ancillary processor card. If two or more lamps fail on the same phase, then all
the controller lamps are switched off.
2. SPECIFICATION
The peak voltage levels shown in the above table have a half hour rating.
(* - The auto-transformer facility is required for these voltages.)
It is recommended that the signals are supplied at the nominal mains voltage
during bright. i.e. For a 200 volt nominal supply, use 200 volt
transformer/bulbs. (See Appendix D for details of Tuen Mun requirements).
The Type 400 controller solar cell enables the controller to identify the light
level and thus dim the signals when it is dark. The switch is set to operate at
55 lux and release at 110 lux. The voltage range for the device is 240v ±
20%.
The T400 can withstand the following transients on its supply as required in
MCE 0141.
The T400 Controller has been designed to create very little electrical
interference by the use of mains filters and solid state lamp switching control.
The mains filters protect the incoming mains supply from any T400 generated
signals. The lamp switches are switched at zero cross-over of the mains
supply to reduce any switching transients.
Extra logic supply filtering is provided by the switched mode power unit.
The PCBs have a gridded zero voltage track layout with extensive decoupling
of logic supplies. Unused inputs are connected to the logic supplies to ensure
their logic state.
The phase switching system has isolation provided by opto-SCR’s and zero
crossing switched triacs for the mains switching. The circuit includes a
snubber filter circuit which aids triac switch off when an inductive circuit is
connected.
This section describes the method used to determine that the controller can
supply the total lamp load required, how to select the correct dimming
transformer and lamp fuse and how to determine the overall power used for
estimation of site running costs.
- 75 watts
- Siemens St. or Microsense detectors require 6 watts per unit and the
Sarasota MTS36Z (2 channel) or MTS38Z (4 channel) detectors
require 3 watts per unit. (NB The power consumption is the same for
both 2 and 4 channel units.)
Note 3: The Lamp and Wattage columns are equivalents for the currents
shown, based on a 240 volts supply.
Note 4: If the lamp load is 13A up to 20A then a 45A Master Switch kit,
667/1/20246/000, must be used.
Calculate the Total average signal lamp power as follows and using the
figures in Table .
Total average signal Lamp Power is the sum of the signal lamp power plus
the sum of the Wait indicator power. For the theoretical junction (Figure 2.2)
this would be:-
Note: When selecting the dimming transformer the peak lamp power is not
used as the transformer can withstand the overload for the 2 second
Red / Amber period.
Note that the values given in the above table relate to the average lamp
power plus power losses involved in driving the lamp.
Now using Table choose which dimming transformer is required for the
dimming voltage required.
For the theoretical junction, using the figure obtained above (916W) and
160V dimming the transformer required would be the 1kVA version. (Note that
in this case the same transformer would be chosen regardless of the
Dimming voltage required.)
Max. Number
Dimming Max. Lamp Power @ 240v Dimming Of lamps
Voltage Transformer Illuminated
Continuously
load < 2830W 1.0 kVA 49
120v 2830W < load < 4090W 1.5 kVA 73
4090W < load < 4560W 2.0 kVA 98 Note 1
load < 2260W 1.0 kVA 40
140v 2260W < load < 3400W 1.5 kVA 59
3400W < load < 4560W 2.0 kVA 78 Note 1
load < 2000W 1.0 kVA 35
160v 2000W < load < 2800W 1.5 kVA 50
2800W < load < 3960W 2.0 kVA 66
Notes:-
1. The absolute maximum number of lamps supported in these cases is
limited by the Lamp fuse in Bright condition. This also applies to short
time illumination e.g. Red / Amber periods. See also section 2.2.2.
2. All lamps are assumed to be tungsten halogen (63W bright). See table
2.2.3(a) for ratings at dimmed voltages.
In order to calculate the lamp supply fuse required the worst case red/amber
is used, i.e. the red/amber during which the most signal heads are at
red/amber. For the theoretical junction (Figure 2.2) this is during the move 2
to 1 with 5 signal heads at red/amber.
The lamp power is then re-calculated using 126 Watts for every signal head
at red/amber (assuming 63W lamp power). This gives us the peak lamp
power e.g. for our theoretical junction Figure 2.2.
Then from the following table we derive our HRC fuse and hence the Master
switch fuse:-
For the theoretical junction this would lead to a choice of a 20ET HRC fuse
and a 30A fuse in the Master Switch.
Note 1 The Regulatory Signs do not have any impact on the selection of
the HRC fuse.
Note 3 The xxET type fuses are selected for their high current fast blowing
characteristic. This provides protection for the phase drive triacs.
Note 4 The numbers associated with ET fuses do not indicate the fuse
rating. e.g. A 20ET fuse is not for 20A loads.
The following worked example is based upon a 240 volts mains supply.
Firstly the Total average lamp power for the junction is calculated. Secondly
the Total average lamp power is added to the Total average controller power:
This gives the total average junction power which a local authority may use to
estimate running costs.
For every signal head, 1 lamp is illuminated at 63 watts, every WAIT indicator
is illuminated at 40 watts and every Regulatory sign is illuminated at 30W.
Therefore for our theoretical junction (Figure 2.2) the total average controller
power is:-
1 x Controller 75 Watts
1 x Siemens ST detector 6 Watts
Total average controller power 81 Watts
For the total average junction power to aid local authorities with running cost
estimates, the total average lamp power must be added to the controller
average power.
Total average Signal Power * (Dimmed Voltage / Nominal Mains voltage) plus
Total Regulatory signs power plus Total average Controller Power.
Note 1 The power used by the regulatory signs for estimation of running
costs is approximately 30W.
For fusing purposes the regulatory signs are rated at 76 VA due
to the inductive nature of the load they present to the supply.
Ensure that the 76VA figure is used when assessing whether to
use a 5A or 10A fuse.
C C
D D
A
E B
C NRT
E
A A B
D
A
E
B
(a) The logic PSU also provides a 24v supply to the power interface
circuits for the controller together with some spare capacity for
powering detector cards.
The spare capacity is between 1.1 and 1.7 Amps dependent on the
number of I/O and SDE cards fitted; see the T400 Facilities Manual
(667/EB/20200/000) for details.
This supply voltage has been specified to overcome the voltage drop
on feeders and to remove the need for supply regulation at remotely
situated detection equipment.
NOTE
Facilities exist for separately powering detectors. Refer to Above
Ground Detectors Handbook, 667/HE/20665/000).
Audible and tactile units used must operate correctly over the voltage
range 10 to 24 volts dc.
Audible units recommended and supplied by STCL which meet this
requirement are; Sonalert Malary SC628P, Highland Electronics type
SC628P and Roxborough type SPCI535A4
Audibles:- 667/4/04785/000
Highland Electronics type SC628P (was Sonalert Malary
SC628P), and Roxborough type SPCI535A4
Tactiles:- 667/7/17390/000
PELICAN currently Radix RS250 or RS252
667/7/17390/001
INTERSECTION currently Radix RS251 or RS252
2.4 PHASES
2.5 STAGES
2.6 TIMINGS
Following is a summary of some of the timings available within the Type 400
controller. It also shows their upper and lower limit values and where
applicable the configurable limits. All timings are in seconds unless otherwise
marked.
Tolerance
All timings, except CLF and Master Time Clock, are derived from the crystal
frequency which has a tolerance of 35 parts per million. An additional error,
due to random signals not being synchronised to the clock pulse, may add up
to 200mSec to the time.
If the result of the above timings is required to change the signal lamps, a
further error may occur, which may be up to a max. of 21 mSec.
The set-up accuracy of the real time clock and offsets calculated from it will
be 1 sec. The average long term drift will be 1 sec. per year or better, subject
to the quality of the mains supply.
*
Active DFM times are specified in minutes and inactive DFM times are specified in hours.
†
The value zero gives a one minute D.F.M. time for test purposes.
Pelican/Pedestrian Timings
Fixed Vehicle Period 20 60 1 1 value 1 value
Pelican all-red time 1 3 1 1 value 1 value
Vehicle Green Min. time 6 15 1 1 value 1 value
Vehicle Extension time 0 4 1 1 value 1 value
Vehicle Green Max. time 10 60 1 1 value 1 value
‡
Cycle length equals the sum of all group times in a plan.
§
These are timings not alterable by the handset and are fixed in the configuration PROM.
MCE0145Timings
Pedestrian Green time 3 15 1 1 value 1 value
Intergreen step 0 - red & blackout 5 15 1 1 value 1 value
Intergreen step 1 - red & red/man 1 8 1 1 value 1 value
2.9 OUTERCASE
SMALL LARGE
Height (above ground level) 1170mm 1400mm
Width 465mm 660mm
Depth 370mm 490mm
Weight of bare outercase 32Kg 42kg
Assembled controller only (Including Outercase) 71Kg 90Kg
Both cases are manufactured in aluminium and finished with grey epoxy or
acrylic paint.
In addition to the screwlocks, the main controller doors are fitted with one S18
lock per each. The key lock must not be operated unless the screw locks are
tight. ie. Unlock the door before undoing the screwlocks and only lock the
door after tightening the screw locks.
The lock used on the police manual panel is a small Yale lock with a 900
pattern barrel.
There is a facility to change the S18 lock to a Yale with an RKA27C pattern
barrel.
2.10 ENVIRONMENTAL
2.10.1 Temperature
2.10.2 Atmospheric
The controller is proofed against driving rain and sand, dust conditions and
industrial pollution.
2.10.3 Humidity
Type
Method of Connection
Pin Allocation
Bit Format
Baud Rate
1200 Bd
Mode
Full duplex
Character Set
3. TRAFFIC FACILITIES
The following list of controller functions and facilities is a brief overview of the
capabilities of the T400 Controller.
3.1 STAGES
16 stages (0-15)
Stage 0 - all red
Stage 1 - Normally start up stage (which cannot be deleted)
The interstage period is the time between one stage terminating and another
stage becoming active.
Prohibited moves:- The controller can be configured such that it will never
make certain stage to stage moves.
Care must be taken when deciding to use prohibited moves, to ensure that a
“lock up” situation cannot occur.
Permitted moves:- All stage to stage moves not configured as any of above
types.
Stages and phases can be prevented from appearing provided all safety
requirements and controller cycle requirements are met. The facility can be
introduced when user defined conditions are satisfied, for example by using
special conditioning and/or master time clock.
3.2 PHASES
Traffic phase
Pedestrian phase
Pelican vehicle phase
Pelican pedestrian phase
Green arrow phase:- Filter green arrows or indicative green arrows.
Dummy phase
Switched sign phase
LRT phase - Uses a pedestrian phase with different aspect display.
Real phases which cannot appear together for safety reasons are considered
to be conflicting and as such must have intergreen times between them.
If two phases oppose each other then a demand for one will start the max
green timer of the other phase if it is at green.
This is a value which can be defined during configuration for certain timings,
which then ensures that the appropriate times can not be set above or below
the limit value, by use of the handset.
(See section 2.6).
Note: Prom held values can be set lower than the limit value. These are
transferred to the RAM at initialisation an the controller works to
these values. The handset may only alter the times within the
limits specified. If they have been altered, they cannot be set
back down to the original value without the complete set of
timings being loaded from prom by re-initialising the controller.
Type 0:- Always runs if the stage to which it is allocated becomes active.
Type 1:- Will only appear whenever its associated stage becomes active, if
a demand is inserted before the start of the preceding interstage.
Type 2:- Will only appear whenever its associated stage becomes active, if
a demand is inserted. No limitations on when demand is inserted.
Type 3:- This is as type 2, however once a stage associated with a type 3
phase becomes active, a window timer can be started. During this
window time, a demand for the phase will cause it to appear. After
the expiry of the window timer, demands for the phase will be
stored but not actioned. The window timer will start when its
associated stage is active and there is an opposing demand,
however, if the controller is in UTC mode the window timer will
start as soon as its associated stage becomes active.
Type 1:- Phase terminates when an associated phase gains right of way.
Type 2:- Phase terminates when an associated phase loses right of way.
(e) Demands and/or extensions can be inserted when set conditions arise
(special conditioning).
3.3.4 SDE/SA
3.3.5 Handset
Demands and extensions can be inserted for phases via the handset.
Demands and extensions are normally disregarded during fixed time mode.
The controller cycles using fixed time periods for each stage. As an
alternative, the fixed time facility can be configured to run to the current
maximums. Using this latter facility demands are used, thus allowing demand
dependence of some phases in fixed time. (Note: the controller mode will
show VA mode.)
Demands are inserted for all phases during start-up unless otherwise
specified.
3.3.6.2 U.T.C
3. Demand dependent force bits and for each force bit which demands are
to be considered.
3.3.6.4 Call/Cancel
The input to a unit must be active for a “call period” before the output
changes to active and similarly the input must be inactive for a “cancel
period” before the output changes to inactive.
Where call/cancel is used to control an early cut off, there are 3 control
techniques:-
(i) Normal system D detectors are used to call and extend the main stage
and the call cancel loop is used to call and extend the turn stage.
(ii) If a turn call exists then the system D detectors providing extensions for
the main stage from the approach with the turn will be inhibited. Then
during the turn stage the above system D detectors will also extend the
turning stage.
(iii) System D detectors for the main stage on the approach with the turn
will extend both the main stage and the turn stage.
The choice of which of the above methods of control to use depends on the
relative amounts of traffic for each movement. See the facilities handbook for
a fuller description.
- As double SDE except with 2 assessment points (2x2 loops) per approach
lane.
- The threshold speed for the inner assessment point will be different from
that of the outer assessment point.
Fixed extensions are given but the delay between a vehicle crossing an
assessor and the start of the extension, varies depending upon speed of
vehicle.
There are up to 16 assessors (0 to 15) available for use on SDE or SA. Each
assessor may be checked with a Soundmark test set by plugging into the
socket provided and selecting the assessor on the thumb wheel switch on the
SDE/SA PCB.
(a) An SDE or SA extension is active for the phase during its amber
leaving state.
(b) Any speed measurement detector does not detect a vehicle during the
associated phase green period.
The condition in (c) is normally disabled for individual phases at the time of
configuration. Speed extensions will still request extra clearance because of
the operation of condition (a).
An extra clearance period will be given under any mode of control, i.e.
manual, VA, fixed time, CLF, UTC, vehicle priority or hurry call. Its effect is to
increase all the inter-green timings for the phase which is being given the
extra clearance, and also to increase the phase change delay times for
gaining phases.
The programmed value may be changed via the handset using the SCT
command.
Where these are single aspect, the red and amber drives of the Phase Switch
PCB are not available to drive other green arrows, as they must be
programmed as 3-aspect to get the amber signal to meet the requirement of
6.4, even though only the green arrow is connected.
The SDE/SA facility can be configured to operate with loop spacings of 12ft
instead of 10ft.
3.5 MODES
The controller will start up in a set and controlled manner to ensure the safety
of the junction users.
The signals can be switched on or off at set times or under set conditions.
The T400 controller can be linked to a central computer for remote control via
an OTU etc.
The T400 can be equipped to give a rapid change to right of way for vehicles
fitted with special vehicle transponders.
The T400 can be configured such that on receipt of one of two special input
signals, it will rapidly change to a selected stage to give special junction
conditions.
Selecting this mode by operating a push button on the manual panel allows
the policeman to control the operation of the controller manually.
There are three pushbuttons on the manual panel which may be used to
select:-
Fixed Time.
VA
or CLF
A real time clock can be provided which can control all time dependent
functions, e.g.:-
Introduction of C.L.F plans
Switch to an alternative MAX set.
Switch an input active or inactive.
Switch an output active or inactive.
Switch a sign on or off.
Delete a Phase.
Delete a Stage.
Switch an audio indicator off.
Switch to part time mode.
Switch a flag readable in special conditioning.
Switched DFM
3.7 LINKING
Two variants of the main processor card exist. The I/O characteristics of each
are detailed below.
SDE/SA Card
Connections
The ports on the Expansion I/O, Main Processor and SDE/SA PCBs are
accessed by sockets on the rear. The Expansion I/O Board has 4 sockets,
the Main Processor has 2 and the SDE/SA PCB has 2.
This is only possible if the device to be connected to the controller input has
isolated (voltage free) reed relay contacts, or the Solid State equivalent, as
an output with the following impedance characteristics.
This will not operate within a standard solid state output as specified in
MCE0100.
Port Allocation
Where (a), (b), (c) and (d) are ports on the Expansion I/O Boards numbered
using the rotary switch on the front of each board:-
Note: The Tuen Mun contract requires a specific I/O allocation which is
detailed in Appendix D.
This is not DTp approved and is normally only used on export orders.
This is fitted inside the controller and access is limited to persons who have
controller door keys. It incorporates the following:-
• Eight stage selection push buttons
• Five mode selection pushbuttons and associated indicators
• Lamp test push button
• Prohibited move indicator
• Hurry call indicator
• Higher priority indicator
• 1 spare indicator
• Override Dim pushbutton and indicator
• Signals Flash
This panel would normally be used in conjunction with a Police Manual panel
which is fitted with a signals on/off switch.
A single pole 30 amp switch is fitted to the controller switch DIN rail to isolate
the signal supply.
A double pole 30 amp switch is fitted to the controller switch DIN rail. One
pole isolates the 24v detector supply. The second pole can be used to isolate
the 27½V detector supply if fitted in addition to the 24v supply.
This facility uses a type 400 failure signal to release a set of contactors which
switch between the T400 phase output drives and the mains drive from the
fail flasher board. The combination of fault log entries which cause the
contactors to switch is pre-programmed into the configuration. The speed or
frequency of the flashing is controlled by 2 link fields on the fail flasher board.
One link field governs the on time, the other controls the off time, both are
programmable from 0 to 1.260 seconds in 20mSec steps.
This facility can be disable (if facility is fitted) by removing the 20 amp fuse on
the flasher pcb.
The contactors can be wired to flash either the red, amber or green aspect of
any phase.
3.13 HANDSET
The handset available has alpha numeric displays and keyboards. When in
use the handsets plugs into the RS232 port socket, on the front of the C.P.U
board. Using a handset it is possible to view and/or change some of the data
held in the T400 battery supported R.A.M. e.g. timings etc. Handsets are sold
as separate items.
Note: Certain contracts use a subset of these, see Appendix 0 for Tuen Mun
specification sheets.
4. PELICAN/PEDESTRIAN CONTROLLER
4.1 GENERAL
One of these basic configurations is selected for the controller and it is further
altered via the handset i.e. timings may be altered within approved ranges, IO
lines on the controller may be set up to have different functions etc. Selection
of some facilities may require extra hardware, e.g. extra Expansion I/O card.
Timings and selections made via the handset are stored in battery backed
RAM which is continually validated by CRC checking.
In this mode the controller runs a set Vehicle Green period (ranging from 20
to 60 seconds in 1 second increments) after which it will service a pedestrian
demand if one exists. If no pedestrian demand is present it will rest on vehicle
green until there is a ped. demand which it will then service immediately.
If this mode is selected, the controller will start the max. vehicle green
timer as soon as vehicle green is gained, instead of waiting for an
opposing/pedestrian demand. If no pedestrian demand occurs before
the max timer expires the controller will rest in vehicle green until a
pedestrian demand is inserted which it will then service immediately by
completing a “max change” to pedestrian green, even if a vehicle is
inserting a continuous extension. If a pedestrian demand is inserted
before this max. timer has expired there can still be a gap change if
there are no vehicle extensions present.
The minimum green, maximum green and vehicle extension timings for a
pelican are alterable via the handset within ranges approved in MCE0125
and MCE0145. These are different to those for MCE0141 vehicle phases and
thus they are accessed by different handset commands.
There are other alterable timings for the all-red time from vehicle green to
ped. green in UTC and Local Link modes following the removal of PV and
PV1 respectively. If both of these signals occur simultaneously then the UTC
signal PV always overrides the Local Link signal.
If SDE/SA is selected (via the handset) and fitted on the controller then all of
the vehicle green to pedestrian green all-red times are fixed at three seconds.
If there has been a DFM failure on the controller then a maximum all-red time
is included in the change from vehicle green to pedestrian green for safety
reasons.
If the Vehicle Detector Checking facility has been enabled and there has
been no activity on one or more of the vehicle extension during the vehicle
green period, then a maximum all-red time is included in the change from
vehicle green to pedestrian green for safety reasons.
The Puffin operates in conjunction with Red lamp monitoring, SDE/SA, UTC,
CLF etc. in the same manner as the Pelican.
The clearance on the change from pedestrian green to vehicle green and is
composed of:-
• a configured minimum red period, followed by
• a variable red period (extendable by ‘on-crossing’ detectors up to a
configured maximum), followed by
• a clearance red period (this is the ‘long’ clearance period if the
variable red has been extended up to its maximum otherwise the
‘short’ clearance period is used).
A brief description of the full pedestrian manual facilities are described in the
following sections. For a ‘basic panel’ these facilities are available via the
controller handset (see section 5).
When this button is pushed, the associated LED is illuminated and the
vehicle extension timers are continually reset so that in VA mode the vehicle
phase always runs to a max. When this switch is released, the extension
timer running continues to time out and after it has expired, the pelican
stream reverts to normal operation.
This button is used to reset the DFM lamp and only has that effect if all faulty
detectors/pedestrian pushbuttons have changed state since the fault was
registered.
4.3.5 Auxiliary LEDs (AUX1, AUX2, AUX3) and Switches (SW1, SW2, SW3)
There are two functions available which may be assigned to any of these
three switches and LEDs. The requirements in terms of switches and LEDs
for these two functions are given below:
4.4 HANDSET
4.4.1 Timings
Use of the intersection timing commands (e.g. MIN, MAX, EXT, IGN, IGS etc.)
have no effect on the pelican timings.
Local linking times for link delay, link window, override and link fail times are
also alterable on the handset.
Input functions
UTC ped. inhibit PV
UTC ped. demand PX
UTC take over TO (enable SC, PV, PX)
UTC switch to FVP working
UTC switch to alternative timings
UTC Dim Override / remote dim control DO
UTC vehicle extensions inhibit SC
local link disable LL
local link ped. inhibit PV1
local link ped. demand LD
call/cancel ped. demand CC
3 vehicle extension detectors
4 push button ped. demand
2 Kerbside detectors (Puffin Only)
4 ‘On crossing’ detectors (Puffin Only)
Output functions
* UTC vehicle green confirm GX
* UTC wait indicator confirm WT
* UTC ped. green confirm PG
DFM fail confirm DF
UTC signals off confirm SO
local link disable confirm LL
UTC bright confirm
remote reconnect RR (active state = disconnect)
link out (vehicle green confirm)
link out (bright confirm)
Kerbside detector test signal (Puffin Only)
The first two bits of the CPU output port (port 11) are N/C contacts. The first
two bits of each output port on the I/O expansion board are defaulted to the
N/O state. However each of these output bits are connected to relays with
changeover contacts. Hence they may be wired to give N/C operation. All
other output bits operate in the N/O state.
In addition it is possible to :-
(a) enable/disable DFM on each input (DFS) and define the group (DGP)
(b) define the action taken when DFM detects a fault (DFA) as:-
- continue to use input as before
- override input state to active
- override input state to inactive
(c) invert the sense of particular inputs (IPS)
(d) define number of red lamp monitor channels used on each pelican
traffic phase (RLM)
This facility allows the user to select (via the handset using the WTI
command) whether the wait indicator is illuminated by any of the following
demands:
An output activates the audio unit during the ped steady green time. An input
monitors the drive voltage to the audio unit and a check is made that the
monitored state corresponds with the requested state. Repeated failure of the
check causes the lamps to be turned off within 500mS (from the point at
which the first occurrence of the fault was detected) and an entry made in the
fault log. Since the audio drive is derived from the ped green supply, turning
the signals off removes the audio drive.
The current through the vehicle red lamps is monitored to check that there is
at least one vehicle red lamp showing while there is a steady green signal
showing to pedestrians. If a fault occurs, the controller turns all the signals
and the audio indicators off. The lamps will remain off until manually reset
(RFL=1), using the handset, turning the power off and then restoring the
power.
This input signal forces the controller to ignore all vehicle extension
requests. To ensure safety of operation, the vehicle to ped. change
becomes a UTC. all-red change rather than a gap change. The UTC
all-red change time is alterable via the handset.
This input disables Pelican VA mode and thus forces the controller to
run in FVP mode. This signal only has an effect when the Pelican is
running VA mode. VA mode is active under the following conditions :
This input signal forces the Pelican to switch to the first alternative set
of timings.
One of these two types of remote dimming can be selected via the
handset for the pelican/pedestrian. The main difference between the
two types is:
a) the UTC input signal overrides any request for the controller to
be in the dim state provided by the solar cell output and thus
provides a “Bright Request” signal.
b) the Local Link Dim Request signal is required for a slave pelican
controller in a linked dimming situation and provides a “Dim
Request” signal. This means that a master controller which has a
solar cell controlling its dimming facility may be able to pass on
its dim/bright state to another (slave) controller without a solar
cell.
The effect of this input signal is to disable the Local Link Pedestrian
Inhibit facility (PV1) which is detailed in
This output signal indicates that the vehicle phase is showing green on
the street. This output signal must always be assigned to a Normally
Closed relay so that it fails to the inactive (closed contact) state.
This output signal indicates that the Wait indicator for the pedestrian
phase is illuminated on the street. This output signal must always be
assigned to a Normally Closed relay so that it fails to the inactive
(closed contact) state.
This output signal indicates when the DFM lamp has been illuminated.
This output signal should be assigned to a Normally Open relay so
that it fails to the active (open contact) state.
This output signal indicate that the local link facility on the controller
has been disabled, for whatever reason i.e. Local Link disable switch
on Manual Panel active, UTC local link disable control bit active,
timeswitch function etc.
This output signal indicates that the signals on the controller are in the
bright state, for whatever reason i.e. daytime operation, dim override
switch on Manual Panel active, UTC dim override control bit active etc.
This reply bit is generated when the Remote Reconnect Switch on the
Manual Panel when fitted/configured is activated (indicated by the
illumination of the associated LED). This switch indicates to the UTC
central office that the controller is ready to resume under UTC control.
If PV1 is active the Override timer will start to time if it has been set to
a non-zero value via the handset and normally at the start of the
vehicle phase green. This override timer can optionally be selected
(via the handset) to commence timing only if a pedestrian demand is
present while the vehicle phase is at green. This timer is reset when
the PV1 signal goes inactive. If it times out one of two actions may be
taken, depending on handset selection :
(i) it will ignore the PV1 signal and revert to normal unlinked
operation and only recognise the PV1 signal again if it is now
released and re-applied.
(ii) it can operate in self resetting mode i.e. once the override timer
expires it reloads itself, introduces the Link Delay and Link
Window times and commences re-timing when either the
Window time expires or the controller returns to vehicle green
as a result of serving a Pedestrian demand during the Window
period. If PV1 is released and reapplied normal linked operation
resumes.
The Override timer is usually used only for MCE0125 pelicans and its
use is determined by checking for a non-zero timing value. There is
another watchdog mechanism used for MCE0145 pedestrian
controllers which checks that the link is not permanently operated nor
permanently released. This mechanism will be used if there is a non-
zero timing value for the Link Failure Active/Inactive times (LKA/LKI).
Timeout of either of these signifies “link failure” which causes the
following actions:
This means that if the signal on this line is released for less than
300ms and then reapplied the only effect will be to reset the Link Fail
Active and Inactive timers. If the signal is released for more than
340ms and then reapplied, then the effect will be to reset the Link Fail
Active and Inactive timers and to start the Link Delay timer.
This input signal is treated in the same manner as UTC Dim Override
(DO) and is described in section 4.10.1.
NOTE that this does not take account of any race condition between
two controllers that are linked together and as such if the pushbuttons
of the two controllers are pressed simultaneously there is a possibility
that both pelicans could go to green at the same time and so true dual
pelican operation cannot be achieved in this manner. In order to
overcome this problem a T400 dual pelican must be used.
Each input from push button or kerbside detector is held active in the
controller for a configurable hold time (after the input has gone
inactive).
The pedestrian demand is cancelled and the wait indicator turned off
if all kerbside detectors indicate no pedestrians present for a
configured detector timeout period.
One test output is provided for each Puffin stream. This output should
be wired to connect +24V through the ‘normally open’ relay contacts to
the detector test input on surface mounted kerbside detectors.
The test output is driven with a 400mS pulse by the controller and a
check is made for a detector response pulse. A missing or late
response forces the detector active (within the controller) and an entry
is made in the fault log. A subsequent correct response from the
detector removes the force condition.
This facility allows the pelican ped. audio signal to be turned off on a
time of day basis.
There are four time sets available for each of the modes. I.e. Pelican
VA and FVP, which may be selected on a time of day basis. The
selection of these timesets is required to have a lower priority than the
UTC ‘Switch to Alternate Times’ signal (described in section 4.10.1).
As a result of this requirement the time switch settings will only be
effective if the UTC ‘Switch to Alternate Times’ signal is not active.
This facility disables Pelican VA mode and thus introduces FVP mode
on the pelican/pedestrian controller on a time of day basis.
5. HANDSET COMMANDS
* = Line numbers
# = Local site approval must be sought before the use of these facilities.
The mains supply is terminated by the electricity board cutout, for which a
mounting board is provided at the lower right hand side of the rear cabinet
wall.
The main processor and phase driver boards are located at the top left of the
cabinet in a small rack module.
The middle and upper central areas of the cabinet are available for mounting
ancillary equipment.
i.e. Detector racks
OTU
OMU/OMCU
LMU
Combination no. 1 2 3 4 5 6
Top of Cabinet 3U 3U 3U 5U# OMU 3U
3U 3U 3U 3U 3U 3U
3U 3U 5U* 3U 3U OMU
3U 5U* 3U 3U
Bottom of Cabinet 5U* 3U 3U
Not Preferred 8 8
Key: 3U = 11” Detector Rack
5U* = Siemens OTU
5U# = Siemens OTU or Ferranti OTU/OMU (short rack version)
OMU = Siemens OMU
Notes:
a) These are typical combinations for general use - see drawing
667/GA/20279/000 for other combinations.
d) Mounting studs for the Siemens LMU are provided on the ‘back-
wall’ of the controller cabinet.
PCB MODULE
(EXPANSION) MANUAL
PANEL
CONTROLLER
PANEL
ASSEMBLY
PCB MODULE
E
G
J
L
F
H
TERMINAL K
M
BLOCKS
ADDITIONAL
B TERMINATION
A
BLOCKS
N
D R
C
T
X
P
S
W
POWER Y
SUPPLY UNIT
MASTER
SWITCH AND
CONTROLLER FUSE RAIL
SWTICH AND
FUSE RAIL
The mains supply is terminated by the electricity board cutout for which a
mounting board is provided on the Master switch panel at the cabinet rear
right hand side.
Above this is located the Master switch and fusing together with a
maintenance socket protected by an RCD and fuse.
The front face of the distribution panel holds the remaining power
components:-
Controller switch and fuses mount on a DIN rail with expansion if required.
The lamp dimming transformer, mains filtering, solid state relay and logic
power supply.
The rear of the distribution panel accommodates terminal blocks for
connection to street cabling e.g. detectors, lamp feeds etc.
Optionally, a transparent cover (667/1/21493/000) may be fitted to the
controller in front of the distribution panel; an aperture allows access to the
fuses and switches.
A manual panel is fitted behind a lockable door on the right hand side of the
case. Several versions of manual panel are available (see section 6.3.5). The
cabinet alarm indicator on this panel is visible to outside observation through
a red coloured lens in the Manual panel door.
The upper area of the cabinet is available for mounting ancillary equipment.
i.e. Detector racks
OTU
OMU/OMCU
LMU
Combination no. 1 2 3 4 5
Top of Cabinet 3U 6U 5U 5U 3U
3U 3U 3U 6U 6U
Bottom of Cabinet 3U 3U 3U
Notes:
a) These are typical combinations for general use - see drawing
667/GA/20287/000 for other combinations.
Logic PSU
Fuse Rail
Dimming Transformer
MANUAL
PANEL
DD BB Z X T R N
EE CC AA Y W S P
MAINTENANCE
SOCKET
LOGIC
RACK
MASTER SWITCH
FUSES AND RCD
DISTRIBUTION PANEL
ELECTRICITY
L J G E C A BOARD CUT-OUT
MOUNTING BLOCK
M K H F D B
Logic PSU
Fuse Rail
Dimming Transformer
MANUAL
PANEL
G J L N R T X
12
1
H K M P S W Y
12
LOGIC RACK MAINTENANCE
SOCKET
MASTER SWITCH
FUSES AND RCD
E F D B
24 24 12 12
PED AUDIO
6.3.1 O.T.Us/O.M.Us
A number of different type OTUs and OMUs can be fitted into the T400
racking system. Their usual position being at the top of the controller.
Ferranti O.T.U
Ferranti O.M.U
Scoot O.T.U:- This is a Special Adaptation of the O.T.U which also sends
special loop detection information back to the central computer allowing the
computer to study traffic flow and optimise it.
O.M.U:- An Outstation Monitoring Unit again sends data to and receives data
from a central computer however, this unit monitors the controllers
performance and indicates any faults at the junction, which means faster and
more efficient maintenance.
(1) To demodulate the serial voice frequency data received from the
Instation Control.
(2) To identify messages intended for the address or addresses for which
the OTU is set, otherwise take no action.
(3) To output the data content of Control messages in parallel form to the
traffic controller.
(7) To convert the serial data to voice frequency signals and to transmit
these signals to the Instation in response to an appropriate Control
message.
A number of detectors and their associated racks can be fitted into the T400
racking system.
• Racks
• Back-Plane
• Detectors
The T400 can be equipped with various Manual panels to support different
controller configurations and customer needs. These panels are detailed
below:-
One of the above is fitted behind the small manual panel access door on the
side of the controller. When item (b) - Police manual panel - is fitted there is
an additional option to fit item (c) - the internal manual panel - inside the
controller. Access to the internal panel is via the main controller door.
The cabinet alarm LED is situated in the manual panel access door and lights
when the detector fault (DFM) system has detected an inoperative detector.
The LED is extinguished either by the DFM RESET push-button* (provided
the fault has been cleared) or when a defective detector is switched out of
use.
Note:- * Only if item (e) Optional Pelican Manual Panel fitted; on a standard
intersection or pelican controller the “RDF” handset command should
be used.
Hurry Call Indicator (AUX4) Lights when the Hurry Call mode is
ACTIVE. Alternatively, this indicator
may be used for other special
purposes.
Higher Priority mode indicator Lights (AUX5) when a mode with a
higher priority mode than manual mode
is active. Alternatively this indicator
may be used for other special
purposes.
SW1, SW2 and SW3 Indicators Provide special facilities e.g. Dim
Override, DFM Reset etc.
AUX1, AUX2 and AUX3 Indicators These may be configured to perform
user defined functions.
SIGNALS
CABINET OFF
ALARM
ON
BT TERMINAL ALL
RED 1 2 NORMAL
BOXES TYPE
14A & 35A CAN
BE FITTED HERE
3 4 5 MANUAL
6 7 AWAITING
COMMAND
FIXED
TIME
BT LINE
JACK UNIT
1A CAN BE HURRY CALL HIGHER PRIORITY PROHIBITED VEHICLE
(AUX 4) (AUX 5) MOVE ACTUATED
FITTED
HERE
AUX 1 AUX 2 AUX 3 CABLELESS
LINK
LAMP
SW 1 SW 2 SW 3 TEST
BT TERMINAL
BT LINE JACK BOXES TYPE
UNIT 1A CAN 14A & 35A CAN
BE FITTED HERE BE FITTED HERE
6.3.5.2 Functions of the Police Manual Panel (Export Only, Hong Kong.)
The functions of the controls on the Police manual panel are as follows:
DOOR MICROSWITCH
SIGNALS
OFF
CABINET
ON
ALARM
PLESSEY
MANUAL
CONTROL
ACTIVE
DISABLE STEP ON
Access to the internal manual panel is via the Controllers front door, see
Figure 6.3.5.3, and is usually limited to maintenance engineers. It allows a
limited control over the operation of the T400, as described below.
The functions of the controls and indicators on the internal manual panel are
as follows:
HURRY CALL
OVERRIDE (AUX 4)
ALL
DIM
6 3 RED
5 2
MODE SELECT
This is equipped with cabinet alarm lamp indicator and signals ON/OFF
switch.
CABINET SIGNALS
ALARM
OFF
ON
This is equipped with all facilities as specified in MCE 0125 and MCE 0145.
SIGNALS
CABINET OFF
ALARM
ON
CONT PED
DEMAND
CONT
VEHICLE
EXTEND
VA
SELECT
FIXED
VEHICLE
PERIOD
LAMP
SW 1 SW 2 SW 3 TEST
The PCBs are held within purpose built PCB modules. Figure 6.3.6 on the
following page shows how different combinations of boards are fitted into the
module. The small controller can be fitted with one or two PCB modules. The
large controller has space for up to four modules.
PCB
Modules
Phase Phase Phase CPU Phase SDE/SA CPU Exp. IO SDE/SA CPU
Driver Driver Driver Driver or or
Exp. IO Exp. IO
The incoming mains supply is terminated at the Electricity Board cutout then
feeds to the Master Switch and fuse which isolates everything in the cabinet.
A fused supply feed is taken to the Maintenance Socket via an RCD. The
controller switch and fuse follow in series with the RCD, thus allowing the
mains supply to the controller to be removed whilst leaving power at the
maintenance socket.
The controller switch supplies the logic power unit and any additional
detector power unit. The lamp supply passes through a 20amp filter, solid
state relay, the dimming transformer, the dim/bright relay, the two signals
ON/OFF relays and finally the phase drivers.
The dimming transformer is an auto transformer with input tappings 200, 210,
220, 230, 240 & 250 volts a.c and output tappings 120, 140 & 160 volts a.c.
to lower to the mains voltage, to the signal lamps at night.
The solid state relay, through which the mains supply voltage to the dimming
transformer is taken, provides a noise free method of disconnecting the mains
supply from this circuit, whilst the necessary contactors are switched in or
out, during power up or a dim-bright change.
The logic supplies are derived from a switched mode power unit operated
from the mains supply. This unit has high stability and is very tolerant of
mains fluctuations. The power unit provides rail voltages of +5V, +12V, -12V
and +24v.
The functions of the various indicators on the logic rack boards are as
follows:-
• Main Processor
• Phase Drives
6.3.9 Handsets
The majority of timing data held in the T400 is accessible and changeable
using one of the handsets described below plugged into the RS232 port on
the main Processor board.
If required by the customer a 300mA RCD can be fitted to the controller. This
kit is added in areas of poor earths and is fitted in the controller mains input.
This facility is fitted as standard on the controller for the Tuen Mun - Yuen
Long LRT system contract.
The following are descriptions of the facilities and functions found on each
PCB in the T400.
The main processor board controls and monitors the functioning of traffic
controllers and pedestrian controllers. The processor is built around an
80188 (CMOS or NMOS) microprocessor, an enhanced version of the 8088
used in the Type 200 controller. This device incorporates the clock generator,
the interrupt controller, three timer/counters, various chip select outputs, and
a wait state generator, all housed in a 68 pin PLCC package.
The peripheral chip select signals generated by the 80C188 are used to
select the on-board peripheral devices. These peripherals are:- a RTC with
its own crystal and supported by the on-board battery during power down,
this provides all the time and date information required by the processor; a
phase driver interface capable of driving four phase driver boards, a total of
forty-eight outputs; local I/O interface with eight outputs and sixteen inputs, a
manual panel; the terminal port with RS232 output signal levels; a watchdog
timer facility; and the green/green conflict monitor.
The main processor board controls and monitors the many processes
required for correct operation of a T400 controller whether used as a traffic
controller or a pedestrian controller. The main processor board controls:
10.0mm
LEVEL 3 ACCESS BUTTON
E-H A-D
TO MANUAL
PANEL
TO PHASE (34 WAY IDC)
DRIVER BOARDS
(34 WAY IDC’S)
M-P I-L
16 INPUTS
(26 WAY IDC)
4 SIGNAL LAMP
RELAY OUTPUTS
AND
25 WAY 4 RELAY OUTPUTS POWER
D-TYPE (16 WAY IDC) (10 WAY)
HANDSET
SOCKET
10.0mm
FRONT REAR
The 4-Phase Driver Board acts as an interface between the Main Processor
Board and the Mains derived interfaces, all signals to and from the Main
Processor being electrically isolated from any Mains connections.
The earthed safety cover, on the component side of the Board, also acts as a
Heatsink for the Triacs.
The interface between the Main Processor Board and the Mains signals are
as follows:-
Twelve inputs from the Main Processor Board. These logic level signals
control the Mains supply to the Signal Lamps. i.e. Red, Amber and Green for
four Phases.
Eleven outputs from the Board, all to the Main Processor Board. These are:-
ZXO.
Lamp Supply Monitor.
Dim Request.
4 off +ve Green Monitors.
4 off -ve Green Monitors.
Electrical connections to the Processor Board are made via a 34 way IDC
connector. To ensure that, when more than one Phase Driver Board is fitted,
the IDC connectors are inserted only in the correct position on the Main
Processor Board, a Daisychain connection method is used.
The 2-Phase Driver Board with Red Lamp Monitor acts as an interface
between the Main Processor Board and the Mains derived interfaces, all
signals to and from the Main Processor being electrically isolated from any
Mains connections.
This Board is to be used with the T400 Pedestrian Controller since the
monitoring of the Vehicle Red Lamps of a Pedestrian Crossing is a
requirement in MCE0125 and MCE0145.
The Vehicle Phase Red Signal Lamps are fed from the Vehicle Red Driver,
via Resistors. The potential difference across each Resistor is monitored to
ascertain the state of the Lamps.
The Audible Signal from the Driver is controlled by the Main Processor. The
voltage fed to the Audible Signal Driver is checked against a threshold and
the result is output to the Main Processor.
The Lamp Drivers, Green Voltage Detect, ZXO, and Dim Request Monitors
are identical to those used on the T400 4-Phase Driver Board
667/1/20223/000.
The earthed safety cover, on the component side of the Board, also acts as a
Heatsink for the Triacs.
The interface between the Main Processor Board and the Mains signals are
as follows:-
Seven inputs from the Main Processor Board. Six of these logic level signals
control the Mains supply to the Signal Lamps. i.e. Red, Amber and Green for
two Phases, and the seventh controls the Audible Signal.
Eleven outputs from the Board, all to the Main Processor Board. These are:-
ZXO.
Lamp Supply Monitor.
Dim Request.
2 off +ve Green Monitors.
2 off -ve Green Monitors.
4 off Red Lamp Monitor Outputs.
1 off Audible Signal Monitor. (Multiplexed with R L Monitor 1).
Electrical connections to the Processor Board are made via a 34 way IDC
connector. To ensure that, when more than one Phase Driver Board is fitted,
the IDC connectors are inserted only in the correct position on the Main
Processor Board, a Daisychain connection method is used.
The Manual Panel consists of a custom membrane type keyboard with LED
indicators and a toggle action style signals on/off switch.
The Manual Panel interface to the Main Processor Board is a 34-way IDC
plug.
The LEDs are driven via series resistors from driver ICs on the Main
Processor board. The switch matrix is scanned in rows and columns to save
on the number of connections.
The Expansion I/O board provides the type 400 controller with an additional
sixteen buffered inputs, and sixteen relay isolated outputs. Up to three of
these boards may be used in a system so address decoding is provided to
identify each board by means of a BCD switch, and the setting of the switch is
visible on the front edge of the board, to guard against boards being set up
with the same address in a system.
The sixteen buffered inputs use comparators with protection against induced
voltages and direct application of mains voltages. The input to the buffer is
normally held high by a pull-up resistor.
The sixteen relay buffered outputs are clean contacts which are normally
open. Changeover relays are used to give some normally-closed outputs, and
provision is made for 22Ω contact protection resistors on some outputs in
addition to the normal 180Ω contact protection resistors.
Sixteen buffered inputs and sixteen relay buffered outputs are available.
Each of these signal lines can isolate an inadvertent application of mains
voltage from the rest of the system even if it results in damage to the circuit
associated with that particular signal line.
The inputs are capable of meeting the requirements of MCE 0141, MCE
0125, and MCE 0145, and can reject induced mains voltages caused by
capacitive coupling between signal cables and adjacent mains cables.
There are sixteen relay isolated outputs, which are normally open with 180Ω
contact protection resistors. Four of these outputs are configurable; the
standard output is a normally open relay contact using a 180Ω contact
protection resistor, the two required alternatives are:- a) a normally closed
contact using a 180Ω contact protection resistor, and b) a normally open
contact able to switch higher currents than the standard output and with a
22Ω contact protection resistor.
The Expansion I/O board provides the type 400 controller with an additional
sixteen buffered inputs, and sixteen relay isolated outputs. Up to three of
these boards may be used in a system so address decoding is provided to
identify each board by means of a BCD switch, and the setting of the switch is
visible on the front edge of the board, to guard against boards being set up
with the same address in a system.
The sixteen buffered inputs use comparators with protection against induced
voltages and direct application of mains voltages. The input to the buffer is
normally held high by a pull-up resistor.
The sixteen relay buffered outputs are clean contacts which are normally
open. Changeover relays in two positions of each group of eight outputs give
the option of selecting some normally-closed outputs. 68Ω contact protection
resistors are used on all outputs.
On power up and whenever the RESET or Watchdog flag lines are active all
the output relays go to the output state.
Sixteen buffered inputs and sixteen relay buffered outputs are available.
Each of these signal lines can isolate an inadvertent application of mains
voltage from the rest of the system even if it results in damage to the circuit
associated with that particular signal line.
The inputs are capable of meeting the requirements of MCE 0141, MCE
0125, and MCE 0145, and can reject induced mains voltages caused by
capacitive coupling between signal cables and adjacent mains cables.
There are sixteen relay isolated outputs, which are normally open with 68Ω
contact protection resistors. Four of these outputs must be configurable; the
standard output is a normally open relay contact, the required alternative is a
normally closed contact.
Power for the SDE/SA board is derived from the T400 main power supply.
The 5V DC supply comes on board via the Extended System Bus Cable while
the 24V DC supply is accessed via the detector input cable.
Soundmark type test facilities are provided by using an on board jack socket
and a thumbwheel switch to dial up any detector pair.
The board is able to run existing T400 SDE/SA software with a few slight
alterations reflecting hardware configuration changes.
Mechanical Construction - The PCB is located within the T400 PCB Module,
along side the other T400 Logic PCB’s. It interfaces to the T400 Main
Processor PCB via the Extended System Bus ribbon cable, in a similar way to
the existing SDE/SA PCB.
Status LED’s
PLA
LP2 - Carrier Detect 40-Way
LP3 - Transmit Confirm Extended
LP4 - Watchdog Fail System Bus
Connector
SK2 - Reply Line Jack Socket
SK3 - Control Line Jack Socket
ON
Push down this Lithium Battery Switch - S2
side for ‘open’
switch (i.e. ‘0’) S1 - 2/4 Wire Selector
Serial No.
600Ω
S4 - 600Ω / High Impedance Selector
Hi-Z
7.1 GENERAL
The various pages of the forms are numbered in Roman numerals. Only
those forms required for a particular installation need to be completed, the
sheets are then numbered as required.
Some customers are able to configure their own controller EPROM’s. In order
to assist in the understanding of the configuration procedure, reference
should be made to the Intersection Configurator 003 user’s handbook
(667/HD/15900/000).
This form should show the basic phase movements for each stage. If
Parallel Stage streaming is used then the stream No, should be
indicated. One form could show 2 streams as long as they were kept
apart i.e. 1st stream using Top 4 boxes and 2nd stream using Bottom 4
boxes, but they would have to be clearly identified. Otherwise use 1
form per stream. The stages in the streams should be numbered
consecutively.
This form should also be used to indicate which stages correspond to
start-up and to All Red.
The time entered must not include the Amber period leaving time (3
secs) of the phases that show RED in STAGE 1.
This form describes the basic stage structure of the controller and
comprises four sections.
The bottom line of this section (Max Revertive Demand Phase) should
be filled in if, a demand for a different phase is required if this Phase is
terminated with an extension timer active.
Note:- For parallel Stage Streaming each stream should have its own
all red stage, if the all red condition is required.
In CLF mode due care must be taken to ensure that controller does not
run stages for too long during plan changes particularly short filter
stages or pedestrian stages. Prohibited moves should not be
programmed. They should be changed to alternative moves. More than
one mode can apply to one sheet.
Normal Detector inputs close the Relay Contacts and are treated as
‘low’ inputs. If it is required to have Open Circuit Relay Contacts for
detection then a tick should be placed in the “Inverted” column on this
form. U/D refers to uni-directional detectors that will detect vehicles
moving in one direction only. The Call Delay Column refers to
Call/Cancel Units used for vehicles.
This form details the upper and lower limits for certain timings which
limit any handset changes to these timings, see section 2.6 for details.
The defaults for all of these range limits are shown on the forms in
Appendix A. These can be changed if necessary within the ranges
given below :-
The form is also used to list any special extra requirements that have
not been specified anywhere else, (e.g. requirements for linking to
another controller, Part-Time mode should be configured for Flashing
Amber, Parallel Stage Stream influence and cross linking etc). Usually
these extra requirements will be ones that require special conditioning.
The equipment type (SDE or SA) should be specified together with the
number of assessors and their function.
The top left table to be filled in with any control and reply bits that
communicate via an OTU. Note any bits to an associated controller
should have a ‘*’ by the bit.
Demand bits (Dx, D1, D2 etc.) are numbered from 1 upwards and the
tables on the right determine their function. The top table determines
which phases, or stages, or combinations will be demanded by each
bit. Dx is made larger as up to 16 stages and or 16 phases could be
required.
Similarly in the second table on the right hand side, insert which
phases should be extended by each ‘D’ bit.
In the third table on the right hand side fill in the stage demands which
will cause a reply. (A reply will occur if that stage has a demand).
Alternatively specify the phase demands which are required to reply.
NOTE:-
TO AVOID CONFUSION IT IS ESSENTIAL THAT CONTROL AND
REPLY BITS ONLY USE THE NOTATIONS ON THIS SHEET.
Tick any square which requires the reply bits along the top to be active
during the conditions on the left hand side. If the ‘other’ column is
used, detail which reply bit this information should be sent on.
The controller fault bit is set if an entry is made in any Fault Log Flag
except for the flags associated with DFM failure, Priority DFM failure
and Lamp Supply failure. For a complete list of Fault Log Flags, refer
to the Handset Handbook 667/HH/20200/000.
First select the ‘Day Type’ (0 - 9) from the list provided, then enter the
time that the function is required to operate (use 24 hour clock
notation).
Last of all define the function that has to be performed, along with a
description of it.
For the left hand table indicate the Plan number and influence set
used, then allocate a Group time (in seconds) for each group used, (0
seconds if you want it to be skipped, a time may be added using the
handset at a later date, see Appendix A).
For the right hand table indicate the influence set number, and then
allocate a Group Influence and Related Stage for each group required.
One Influence set may be used for more than one plan.
There are three spare switches and three spare LEDs on the
Manual Panel. This form is used to specify if a function is to be
allocated to the switch or LED. The switches and LEDs may all
be used independently, but if a toggle action is specified then
the associated LED will operate in conjunction with the switch,
i.e. press once to turn the switch on and the associated LED
illuminates to indicate that the switch is on, press again and the
LED will go off to indicate that the switch is off.
Note:- The All Red Maximum time is measured from the point at which
the first phase in the new stage would normally start its Red to
Green transition period (usually Red Amber).
The extension time is measured from the point at which the loop
becomes unoccupied.
The parameters, (0-15) can then be filled out with any combination of
the switches, as required. e.g. select Max set B.
For each priority unit required its type, related phase and
monitoring/gap timings should be specified.
Note:-
Some ‘Enabled’ states are conditional on other facilities also
being enabled.
Note:-
Phase(s) specified in “ENFORCE DEMAND” must also appear
in ‘ALLOWED VA DEMANDS’.
In the boxes to the side of “Stream 0”, enter the stage numbers in
sequence from left to right, to specify the order in which the stages
should appear. If there is more than one stream, repeat this process
for the other streams. Stages that appear in the same columns of the
form will run together. The same stage may be specified more than
once within the Manual cycle if required. This may occur by either
double appearance or the same stage in one stream running with two
separate stages in another stream.
Movement from one stage to the next, or in the case of parallel stage
streaming from one pattern of stages to the next, occurs in one of two
ways. The first way is by operation of the Manual Step On button. In
this case a tick should be placed in the box at the bottom of the column
indicating that the Manual Step On button must be operated in order
that the controller moves from the stage pattern specified. The second
way is to move automatically after the time as defined in the box
(instead of entering a tick) onto the next stage, or pattern of stages.
Note :- This version of the T400 does not meet DTp specification MCE0141
in respect of dimming voltages and voltage sensing. This is inherent
in the 50-0-50 volt output. The 50-0-50 version of the controller does
meet the equivalent figures which are specified by (50+50)/240.
The 50-0-50 volt controller is a version of the standard so that the voltages
on the cables leaving the controller are 50 volts A.C. nominal with respect to
earth, rather than the standard 240 volts and are transformer isolated from
the incoming mains supply.
The current supplied to the controller is limited compared to the standard 240
volt T400 controllers detailed below. Figures assume 0.614A per lamp.
For a large outercase controller fitted with a 1.5 kVA dimming transformer.
For a small outercase controller fitted with a 1.0 kVA dimming transformer.
Note that the regulatory sign load, solar cell load and any other low voltage
ac loads such as pedestrian audio, wait box, etc, all form part of the controller
load.
*
These figures assume each lamp transformer (on load) takes 0.614 Amps (worst case).
Note : When the signals are switched off using the MCB, controller fault log
17 (Lamp supply fail detected) will be set. This should be reset using
handset command RFL=1 when the MCB is returned to the normal
position.
A 110 Volt version of the solar cell, derived from the 50-0-50 volt
supply, via a transformer mounted in the adjacent signal head.
The microwave vehicle detectors must be the type 110 volt version
which allows operation on the 50-0-50 volt supply using the regulatory
supply.
The solar cell facility on a 50-0-50 controller can be modified to enable two
solar cell outputs to be provided. These are connected to the controller via
two relays mounted within the controller. One of the solar cells acts as a
‘master’ causing the controller to change from ‘dim’ to ‘bright’ and ‘bright’ to
‘dim’ in the normal manner. This facility is not available on a 240 volt
controller.
The two solar cells are then monitored and when of the following two fault
conditions occur the signals will be set to the ‘bright’ state.
1. If both solar cells outputs are in different states for more than 16 hours.
This is adjustable with the range of 0 to 255 hours using handset
command PIR0. The value which is assigned to handset command
PIR0 will give required monitor time in hours, with the default setting
being 16.
2. If the solar cell outputs are in different states for more than 45 minutes.
This is adjustable with the range of 0 to 255 minutes using handset
command PIR1. The value which is assigned to handset command
PIR1 will give required monitor time in minutes, with the default setting
being 45.
When either of the above two faults occur the controller fault log 27 will be
set as shown below. The fault log will remain set until reset using the
handset. While the fault log is active the signals will be held in the non-
dimmed state.
FLF 27 = 1 If the solar cell outputs remain in the same state for more than
16 hours.
FLF 27 = 2 If the solar cell outputs are in different states for more than 45
minutes.
A gas plinth can be fitted below the controller to inhibit any gases from
entering the controller, the gas is allowed to escape via the vented plinth. All
cables entering the controller must pass through the gas plinth with cable
glands being used to seal the cables. There are a maximum number of cables
that can enter the controller when a gas plinth is used, as detailed below :-
N.B. The Lamp and Wattage columns are equivalents for the currents
shown, based on a 200 volts supply. Power Factor greater than 0.9
The following worked example is based upon a mains supply of 200 volts
rms.
Firstly the average lamp power for the junction is calculated, this allows the
selection of the dimming transformer. Secondly the average lamp power is
added to the average controller power to give the total average power which
a local authority may use to estimate running costs.
For every signal head, 1 lamp is illuminated at 63 watts, every wait indicator
is illuminated at 42 watts, every regulatory sign is illuminated at 63 watts.
To select the dimming transformer first select the tapping and then choose
appropriate power rating from following table.
A controller with dimming is 105 watts plus the number of detectors required
at 6 watts/board for every Siemens ST detector.
Therefore, for our theoretical junction Figure 2.2 the result is as follows:-
For the total average power to aid electricity authorities with the running cost
estimates, the lamp average power must be added to the controller average
power.
In order to calculate the lamp supply fuse required the worst case red/amber
is used, i.e. the red/amber during which the most signal heads are at
red/amber. For the theoretical junction Figure 2.2 this is during the move 2 to
1 with 5 signal heads at red/amber.
The lamp power is then re-calculated using 126 watts for every signal head at
red/amber. This gives us the peak lamp power, e.g. for our theoretical
junction Figure 2.2.
This is divided by 200 volts to give us the peak lamp current, e.g. 1302 ÷ 200
= 6.5 Amps.
Unless otherwise stated all controllers will be provided with default timings for
the limits as shown below:-
TUEN MUN
Form TMLRT3 Switching details for DIMMING, AUDIBLES & PED DFM
This form is used to specify the times of day that the following facilities are
required; Audibles ON, Audibles OFF, Switch to BRIGHT, Switch to DIM,
Pedestrian pushbutton DFM ON (active) and Pedestrian pushbutton DFM
OFF (inactive).
This form is used to indicate the high voltage signals passing through the
LRT Interface Unit. These signals will be the Mains voltages to drive the LRT
Signals aspects. The T200 terminals that they originate from should be left
for Siemens to complete, but the terminals that they are going to should be
indicated. (e.g. Post 1, Phase A).
Note:- If the partial interface unit is being used then the second terminal block
TBE is not fitted.
TBA/12 to 13 are for T200 fault Signals. The terminal that they are going to
should be indicated, (e.g. Interrogator/Decoder TB1).
Note:- If the partial interface unit is being used then there are a reduced
number of request signals.
This form is to be filled in with the issue, a description of the changes (if not
initial issue) the date and initials of author. This helps with the traceability of
changes.
This form is used to specify what actions are to be taken when a specific LRT
fault occurs and under which mode it is applicable.
Fault conditions:- Artificial requests being received, Priority DFM timed out,
Interrogator fault present.
Actions:- Insert maximum extend all red, Use specified max set, Insert
permanent demand and/or extension for a phase, Inhibit prevents.