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ZXUN USPP (V4.13.20) Universal Subscriber Profile Platform Hardware Installation Guide PDF
ZXUN USPP (V4.13.20) Universal Subscriber Profile Platform Hardware Installation Guide PDF
ZXUN USPP (V4.13.20) Universal Subscriber Profile Platform Hardware Installation Guide PDF
Version: V4.13.20
ZTE CORPORATION
No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
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Revision History
II
Intended Audience
This manual is intended for:
l Installation Supervision Engineers
l Equipment Installation Engineers
Chapter Summary
3, Installation of External Power Describes the power supply system and how to install power
Cables and Grounding Cables cables and grounding cables.
4, Assembly Installation in a Describes how to install boards and other assemblies in a cabinet.
Cabinet
5, Installation of Internal Power Describes the power supply system and how to install power
Cables and Grounding Cables cables and grounding cables for the devices in a cabinet.
6, Signal Cable Installation Describes cable installation requirements, and the procedures for
installing internal and external cables of a cabinet.
7, Cabinet Accessory Installation Describes how to install front, rear, and side doors for a cabinet.
8, Peripheral Device Installation Describes how to install terminal devices and an alarm box.
Conventions
This manual uses the following typographical conventions:
II
1-1
1-2
Note:
l Architectural conditions
Check the size, height, load-bearing capacity, and layout of the equipment room.
l Environmental conditions
Check illumination, air-conditioning, ventilation, antistatic measures, shockproof
measures, lightning protection measures, and fire-fighting devices of the equipment
room.
l Power supply conditions
Check AC power supply facilities, DC power supply facilities, and accumulator
batteries.
l Grounding conditions
The equipment room must have good grounding conditions. Ground resistance must
meet local technical requirements. In general, ground resistance cannot be greater
than 1 Ω.
l Auxiliary devices
Check Digital Distribution Frames (DDF), cable trays, and cable distribution frames.
l Other facilities
Check workbenches, power outlets, alarm boxes, and other peripheral devices.
1-3
Note:
Instruments and meters are subject to local standards. The pictures in the table are for
reference only.
The meters cannot be used unless strictly calibrated and proven qualified.
1-4
1-5
1-6
1-7
Prerequisite
A flathead screwdriver, a claw hammer, diagonal pliers, a paper knife, antistatic gloves (or
an ESD wrist strap) are ready.
Steps
1. Check the total number of equipment in accordance with the Packing List, and then
verify that the outer packing is complete.
2. Remove the outer packing of the wooden case.
a. Move the wooden case with a fork truck to the cabinet installation site in the
equipment room.
b. Open all tongue pieces with a flathead screwdriver, remove the upper cover of the
case, and then remove the sideboards, see Figure 1-2.
c. Take out the equipment list, technical documents, and tools for equipment
installation from Package 1.
d. Make the bottom of the cabinet downwards.
e. Remove foam corner protectors, foam edge protectors, and plastic package.
1-8
c. For the board that is not installed immediately, put it back in its original package,
and then seal the package.
1-9
5. Check to ensure that the equipment is in good condition and the quantity is correct
before equipment hand-over and storage.
– End of Steps –
1-10
Note:
The front door and the rear door can be removed in the same way. Removing the front
door is used as an example in this procedure.
Prerequisite
A cross head screwdriver is ready.
Steps
1. Open the door lock, and then open the cabinet door, see Figure 2-1.
2-1
2. Disconnect the end of the grounding cable on the cabinet by using a cross head
screwdriver (it is recommended that only the end connected to the cabinet is
disconnected), see Figure 2-2.
d. Lift the door upwards, and then move the door outwards.
2-2
Note:
Put the cabinet at a safe place.
Ensure that the lock of the cabinet door is opened, which prevents the lock rod on the
lower part of the door from being distorted because of pressure.
– End of Steps –
2-3
The equipment room Install the cabinet on an adjustable base, Refer to 2.3 Installing a Cabinet
has static conductive see Figure 2-4. on an Adjustable Base.
floor.
The equipment Install the cabinet on the floor, see Refer to 2.4 Installing a Cabinet
room has no static Figure 2-5. on the Floor.
conductive floor.
2-4
2-5
Prerequisite
l The related design documents are ready.
l The drilling template (provided with the cabinet) is ready.
l AN01 Socket bolts are ready.
l Instruments such as tape measure, square, powder marker, marker pen, vacuum
cleaner, and claw hammer are ready.
Context
For the installation position of the cabinet in the equipment room, see Figure 2-7.
2-6
Caution!
The mounting position of the adjustable base should not conflict with the framework of
the static conductive floor. If a collision is unavoidable, remove the floor framework at the
colliding position.
Steps
1. Remove the static conductive floor and its braces at the place where the cabinet is to
be installed.
2. Draw lines by using measurement tools and line-drawing tools to mark the installation
holes for the adjustable base.
l For the position of holes for installing a single cabinet, see Figure 2-8.
2-7
Figure 2-8 Marking Holes for Installing a Single Cabinet (Unit: mm)
l For the installation holes of socket bolts for the adjustable bases to install multiple
cabinets, see Figure 2-9.
Figure 2-9 Marking Holes for Installing Multiple Cabinets (Unit: mm)
3. Put the drilling template on the marked positions. If the holes on the template match
the installation holes marked in step 2. , mark all installation holes for the base by
using a marker pen, see Figure 2-10.
If the holes do not match, adjust the holes so that the lines drawn in step 2. are correct.
2-8
4. In accordance with the position of the socket bolt marked on the floor, make an
indentation at the hole location first by using a punch to help locate the drill bit, see
Figure 2-11.
5. Adjust the scale that determines the depth of the hole, and then press the percussion
drill downward vertically to drill holes. Use the vacuum cleaner to remove the dust
inside and outside the holes, see Figure 2-12.
6. Remove the bolt, spring washer, insulating washer, and gasket of the AN01 socket
bolt.
2-9
7. Install the socket bolt vertically into the hole. Hammer the socket bolt by using the
claw hammer until the expansion tube enters the hole completely, see Figure 2-14.
– End of Steps –
This procedure describes how to adjust the base height and mount the base to make its
surface in level with the static conductive floor.
2-10
Prerequisite
l An adjustable base, spacer shims, insulating gaskets, M12×90 bolts (an M12×90 bolt
contains a spring washer, a gasket, and an insulating washer) are ready. For how to
remove an M12×90 bolt from a socket bolt, refer to 2.3.1 Positioning an Adjustable
Base.
l A tape measure, a wrench, a torque wrench, a spirit level, and a multimeter are ready.
Context
Adjustable bases fall into three types. For types of the adjustable base, refer to Table 2-2.
The three types of adjustable bases have the same structure. For the overview of an
adjustable base of type A, see Figure 2-15.
Steps
1. Measure the height between the concrete floor and the surface of the static conductive
floor by using a tape measure.
2. Adjust the adjustable base to make the scale indication on the base equal to the height
of the static conductive floor, see Figure 2-16.
The tightening torque of a height-locking bolt should reach 40 N·m.
2-11
Note:
2-12
4. Remove M12×35 bolts from the adjustable base by using an adjustable wrench.
Remove spring washers and gaskets from the bolts, see Figure 2-18.
To... Do...
2-13
7. Mount adjustable bases side by side. Measure the level of the adjustable bases by
using the spirit level, see Figure 2-20.
8. Use the multimeter to measure the resistance between the adjustable base and the
concrete floor, see Figure 2-21.
Note:
The resistance value must be greater than 5 MΩ.
– End of Steps –
2-14
Prerequisite
l A cabinet and M12×35 bolts (a M12×35 bolt contains a spring washer and a gasket)
are ready. For how to remove M12×35 bolts from an adjustable base, refer to 2.3.2
Mounting an Adjustable Base.
l A cross head screwdriver, a spirit level, a torque wrench, a socket wrench, and a
ladder are ready.
Steps
1. Lift the cabinet onto the adjustable base.
2. Align the installation holes at the bottom of the cabinet with the installation holes on
the surface of the cabinet.
3. Secure the cabinet with bolts, see Figure 2-22.
4. Measure the level and the verticality of the cabinet with the spirit level.
The horizontal and vertical deviations should be less than 3 mm. If the cabinet is not
level, adjust the fine adjustment screw by using the socket wrench, see Figure 2-23.
2-15
To... Do...
2-16
8. Verify that the horizontal and vertical deviations of cabinets in a row are in an
acceptable range.
The deviation should be less than 3 mm. If it does not meet the requirement, adjust
cabinets.
2-17
l For the shockproof assembly installation diagram when the vertical connection
plates are not close to the cable ladder, see Figure 2-27.
2-18
10. Restore the static conductive floor. Adjust the support kit for the static conductive floor
again. Install the static conductive floor.
Note:
– End of Steps –
For the flow of installing the cabinet directly on the floor, see Figure 2-28.
2-19
Prerequisite
l The related design documents are ready.
l The drilling template (provided with the cabinet) is ready.
l AN01 socket bolts are ready.
l Tools such as tape measure, square, powder marker, marker pen, vacuum cleaner,
and claw hammer are ready.
Context
For the installation position of the cabinet in the equipment room, see Figure 2-29.
2-20
Steps
1. Mark the installation holes for socket bolts by using measurement tools and line
drawing tools.
l For the installation holes of socket bolts to install a single cabinet, see Figure
2-30.
Figure 2-30 Marking Holes for Installing a Single Cabinet (Unit: mm)
l For the installation holes of socket bolts to install multiple cabinets, see Figure
2-31.
2-21
Figure 2-31 Marking Holes for Installing Multiple Cabinets (Unit: mm)
2. Put the drilling template on the marks. If the holes on the template match the
installation holes marked in step 1. , mark all installation holes for socket bolts by
using the marker pen, see Figure 2-32.
If the holes do not match, adjust the holes so that the lines drawn in step 1. are correct.
3. In accordance with the position of the socket bolt marked on the floor, make an
indentation at the hole location first by using a punch to help locate the drill bit, see
Figure 2-33.
2-22
4. Adjust the locating rod that determines the depth of the hole, and then press the
percussion drill downward vertically to drill holes. Use the vacuum cleaner to remove
the dust inside and outside the holes, see Figure 2-34.
5. Remove the bolt, spring washer, insulating washer, and gasket of the AN01 socket
bolt.
For the overview of AN01 socket bolt, see Figure 2-35.
2-23
6. Install the socket bolt vertically into the hole. Hammer the socket bolt by using the
claw hammer until the expansion tube enters the hole completely, see Figure 2-36.
– End of Steps –
Prerequisite
l Spacer shims, insulating gaskets, M12×90 bolts (an M12×90 bolt contains a spring
washer, a gasket, and an insulating washer) are ready. For how to remove an M12×90
bolt from a socket bolt, refer to 2.4.1 Positioning the Cabinet.
2-24
l A cross head screwdriver, a spirit level, a torque wrench, a socket wrench, a ladder,
and a multimeter are ready.
Steps
1. Install a cabinet on the concrete floor, see Figure 2-37.
a. Place the cabinet at the planned position to align the installation holes at the bottom
of the cabinet with the corresponding socket bolts.
b. Lift one side of the cabinet, and then place two insulating gaskets under the
cabinet.
c. Secure the cabinet with M12×90 bolts by increasing the tightening torque of the
bolts to 75 N m.
2. Measure the level and the verticality of the cabinet with the spirit level.
The horizontal and vertical deviations should be less than 3 mm. If the cabinet is not
level, adjust the fine adjustment screw by using the socket wrench, see Figure 2-38.
2-25
3. Use the multimeter to measure the resistance between the cabinet and the ground,
see Figure 2-39.
Note:
The resistance value must be greater than 5 MΩ.
2-26
To... Do...
Note:
The insulation test (refer to step 3. ) must be implemented immediately after a cabinet
is installed.
2-27
7. Verify that the horizontal and vertical deviations of cabinets in a row are in an
acceptable range.
The deviation should be less than 3 mm. If it does not meet the requirement, adjust
cabinets.
2-28
l For the shockproof assembly installation when the vertical connection plates are
not close to the cable ladder, see Figure 2-43.
2-29
– End of Steps –
2-30
3-1
Unified PDU
The unified PDU distributes power in the cabinet. It supports two areas of triple, dual, and
single input, and two areas of decuple output, see Figure 3-2.
For the relationship between input terminals and output terminals of the unified PDU, refer
to Table 3-1.
3-2
–48 VRTN (1) –48 VRTN(A) 1–2 –48 VRTN(B) 1–2 –48 VRTN (1)
–48 VRTN (2) –48 VRTN(A) 3–4 –48 VRTN(B) 3–4 –48 VRTN (2)
–48 VRTN (3) –48 VRTN(A) –48 VRTN(B) 5–10 –48 VRTN (3)
5–10
- The maximum Output terminal 1–4: The maximum The maximum input
input current on output current on one way is 60 A. current on each
each way is 100 A. Output terminal 5–10: The maximum way is 100 A.
output current on one way is 60 A
(Breakers of other rated currents can
also be configured as needed).
3-3
l If a cable is not long enough, use a longer cable. Do not connect or solder two or
more short cables to make a long one.
l Cut off any surplus parts of cables instead of coiling them.
l If two O-type terminals are installed, the terminals should be cross-connected (see A
of Figure 3-4), or one O-type terminal is bent at an angle of 45 degrees or 90 degrees
(see B of Figure 3-4).
O-type terminals must not be overlaid (see C of Figure 3-4). The larger O-type terminal
cannot be placed on the smaller one (see D of Figure 3-4).
l The horizontal distance between power cables (or grounding cables) and other cables
should be greater than 300 mm, see Figure 3-5.
3-4
l Cable bends should have the same radius, which should be between 50 mm and 100
mm (the radius requirement varies with different cross-sectional sizes).
l Cables should be routed in a flat and straight manner, without any crossover or cable
coiling.
Binding Principles
l Power cables and grounding cables should be bundled separately from other cables.
l The distance between two neighboring ties should be 200 mm.
l Avoid cables from being squeezed or stretched by rotatable parts such as a door. Do
not bind the cables at the bends, see Figure 3-6.
3-5
l Cable ties should face the same direction. The surplus part of cable ties should be
trimmed.
3-6
Prerequisite
l The related design documents are ready.
l The power distribution switch is set to OFF.
l A cross head screwdriver, a wrench, a multimeter, and a ladder are ready.
3-7
Steps
1. Determine how to route the power cables and the grounding cable.
For the principles of the top and bottom routing principles, refer to 3.2 Cabling
Requirements.
2. Determine the connection terminals used at both ends of cables and the accurate
length of each cable.
3. Make power cables and a grounding cable for the cabinet. For more details, refer to
A Making Power Cable and Grounding Cable.
4. Install the power cables and the grounding cable at the cabinet side, see Figure 3-7
and Figure 3-8.
5. Install the power cables and the grounding cable at the DC power distribution box.
c. Connect the black RTN power cable to the RTN connection terminal of the DC
power distribution box.
6. Use the multimeter to measure the resistance between the –48 V/–60 V input terminal
and the RTN input terminal of the unified PDU.
Note:
If the multimeter does not give out any sound, no short circuit exists.
– End of Steps –
3-8
Note:
You should maintain balance of the shelf to prevent it from falling or inclining.
Caution!
Do not move or install a shelf containing boards.
Do not apply force on vulnerable parts such as extractors on a power module, cable tray,
or vents when moving or installing a shelf. Failure to comply can result in damage or
distortion.
At least two persons are required to install the shelf. Failure to comply can result in personal
injury or equipment damage.
Prerequisite
l Brackets and floating nuts have been installed in place.
l Anti-static gloves and a cross head screwdriver are ready.
l An E4140 shelf and M6×20 combination screws are ready.
l The installation position and the shelf number are known.
4-1
Steps
1. Wear anti-static gloves.
2. Lift the shelf and place it on the brackets in the cabinet.
3. Push the shelf into position, and then secure it. For installing an E4140 shelf, see
Figure 4-1.
4. Set the jumpers for the New Chassis Data Module (NCDM).
Figure 4-2 shows the jumpers of the NCDM board. For the function of each jumper,
refer to Table 4-1.
4-2
7 Diagnostic mode
Every bit indicates a one-bit binary number. If the jumper block is used, the value is 0.
If the jumper block is removed, the value is 1.
The total number of jumper blocks on eight bits can only be an odd number, for
example:
l If the rack No. is 2, and the shelf No. is 2, the positions where jumper blocks are
needed are 1, 3, 4, 5, and 8.
l If the rack No. is 3, and the shelf No. is 1, the positions where jumper blocks are
needed are 3, 4, and 6.
Note:
If there are two NCDM boards in a shelf, the two boards must have the same jumper
settings, and must be configured with the same rack and shelf information.
– End of Steps –
The E4140 shelf provides 14 physical slots, where slots 1 to 6 and slots 9 to 14 are
available for processing boards, and slots 7 and 8 are available for switching boards. For
the relationship between active and standby slots, see Figure 4-3.
4-3
Blank panels are installed on the board slots before delivery to protect the components in
the shelf. This procedure describes how to remove a blank panel.
A shelf can be pre-installed with blank panels with or without extractors. The following
describes how to remove a blank panel with extractors.
Prerequisite
l An ESD wrist strap (or anti-static gloves) and a cross head screwdriver are ready.
l The position of the blank panel to be removed is known.
Steps
1. Wear the ESD wrist strap (or anti-static gloves), and then connect the grounding
terminal of the strap into the Electro-Static Discharge (ESD) jack on the shelf. For
how to wear the ESD wrist strap, see Figure 4-4.
Figure 4-5 shows the procedure for removing a rear blank panel from the shelf. Figure
4-6 shows the procedure for removing a front blank panel from the shelf.
4-4
6. Store the blank panels in the warehouse or other moisture-proof and dust-proof places.
– End of Steps –
4-5
Note:
The procedure for installing a rear board is the same as that for installing a front board.
For an E4140 shelf, rear boards must be installed before front boards are installed.
Prerequisite
l An ESD wrist strap (or anti-static gloves) and a cross head screwdriver are ready.
l The position where the board is installed in the shelf is known.
Steps
1. Wear the ESD wrist strap (or anti-static gloves), and then connect the grounding
terminal of the strap into the ESD jack on the shelf, see Figure 4-4.
2. Take out the board from the anti-static package, verify that the board memory is
properly installed and the extractors are locked in position. Figure 4-7 shows a
memory properly installed.
Caution!
Do not directly contact the components in the board. Failure to comply can result in
damage to the board.
Do not hold the board by only catching the extractors. Failure to comply can result in
damage to the extractors.
4-6
If the memory bar is not in position, perform the following steps to reinstall it.
a. Move aside the extractors on two sides of the memory bar and remove the memory
bar from the slot, see Figure 4-8.
b. Press the bar on two ends with equal strength to install the bar into the slot. Verify
that the extractors on two ends of the memory slot closely lock the memory bar,
see Figure 4-9.
4-7
Caution!
Do not press on any board element to avoid any element falling down.
3. Pull up the latches, and open the upper and lower extractors completely, see Figure
4-10.
4-8
1. Latch 2. Extractor
4. In accordance with the hardware configuration plan, determine the cabinet, the shelf,
and the slot where the board is installed.
5. Install the board into the shelf and secure it in the shelf, see Figure 4-11.
a. Hold the lower edge of the board with one hand, and seize one extractor of the
board with the other hand. Push the board slowly along the slot rails into the shelf.
b. Close the upper and lower extractors at the same time until the latches lock the
extractors completely.
c. Tighten the captive screws.
4-9
6. Verify that there is no vacant slot in the back/front part of the shelf. If there is, install a
blank panel for the vacant slot.
Note: The procedure for installing a blank panel is the same as that for installing
a board.
– End of Steps –
4-10
l Output terminals A1-A6 and B1-B6 are connected with the power cables of an E4140
shelf.
l Output terminals A7-A10 and B7-B10 are connected with the power cables of other
assemblies, such as, disk array, switch, firewall, and four-in-one assembly.
Figure 5-1 shows the cabling in a cabinet fully configured with three E4140 shelves. For
the relationships between each shelf and the control switches of the unified PDU, refer to
Table 5-1.
5-1
Table 5-1 Relationships Between Internal Assemblies and Control Switches of the
Unified PDU
5-2
Note:
If the configuration is determined, the power cables connected at the unified PDU side has
been installed completely before delivery.
Prerequisite
l The control switches of the unified PDU in the top part of the cabinet are set to OFF
positions.
l Anti-static gloves, a cross head screwdriver, and M6×12 combination screws are
ready.
Steps
1. Wear anti-static gloves.
2. Install the grounding cables for the E4140 shelf. For installing grounding cables for
the E4140 shelf, see Figure 5-2.
Note:
The grounding cables cannot block the path for extracting the NCDM board at either
side of the shelf.
a. Remove the combination screw by using the cross head screwdriver at the
grounding point of the shelf. Secure one end of the grounding cable to the
grounding point.
b. Connect the other end of the grounding cable to the nearest vertical cable tray,
and secure the cable with a M6×12 combination screw.
5-3
3. Install the power cables for the E4140 shelf. For installing the power cables for the
E4140 shelf, see Figure 5-3.
Note:
The power cables that are output from Area A of the unified PDU (see Figure 3-2) are
routed along the right vertical cable tray of the cabinet. The power cables that are
output from Area B are routed along the left vertical cable tray of the cabinet.
a. Remove the screws of the protective cover from each New Power Entry Module
(NPEM) by using the cross head screwdriver. Take down the cover.
b. Remove the screw of each NPEM connection terminal by using the cross head
screwdriver.
c. In accordance with the label on each power cable, connect each end of the four
pairs of power cables to the corresponding connection terminal of the NPEM
modules. Tighten the screws.
5-4
d. Install the protective cover for each NPEM module, and tighten the screws.
4. Bind power cables that are routed along the horizontal cable tray, vertical cable tray,
and cable trays.
– End of Steps –
5-5
5-6
Binding Principles
l Cables should be bound with appropriate force and tightened properly. Cable ties
should be arranged in the same direction.
l The surplus part of the cable tie should be cut off from the root without any jagged
edge.
l Take protective measures when attaching a signal cable to a sharp structural
component.
l Optical fibers should be bound with the optical fiber ties for protection.
6-1
Bending Principles
l Cable bends should be identically even and smooth. The bending radius of optical
fiber should be larger than 30 mm.
l The turning points of cables cannot be bound with cable ties. A surplus length should
be reserved for all signal cables. For how to bind the cables, see Figure 6-1.
6-2
1. Anti-rodent screen
The height of the signal cable bundles cannot exceed two thirds of the floor height to avoid
negative effects on ventilation and heat dissipation.
6-3
1. Anti-rodent screen
Prerequisite
l The location of the unified PDU is known.
l An ESD wrist strap (or anti-static gloves), a cross head screwdriver, diagonal pliers,
cable ties, and a ladder are ready.
Context
If a unified PDU in the Operation & Maintenance Processor (OMP) is required, you need to
configure the 485 jumper and the DIP switch for the unified PDU. Through the 485 jumper
and the DIP switch, you can set the power system type of the unified PDU and the cabinet
in which the unified PDU is installed.
The PDUM board of the unified PDU provides the DIP switch and the RS485 jumper, see
Figure 6-4.
6-4
1. RS485 jumper 2. DIP switch for cabinet ID 3. DIP switch for power type
l The RS485 jumper is used to set the operating method for the RS485 bus. By default,
it is set to 485OUT, see Figure 6-5.
l The DIP switch for cabinet ID is used to set the ID of the cabinet in which the unified
PDU is installed. For the setting rules of the DIP switch, refer to Table 6-1.
Cabinet ID Binary 1 2 3 4
1 0000 ON ON ON ON
2 0001 OFF ON ON ON
3 0010 ON OFF ON ON
5 0100 ON ON OFF ON
9 1000 ON ON ON OFF
6-5
Cabinet ID Binary 1 2 3 4
l The DIP switch for power type selection is used to set the power system for the unified
PDU. By default, it is set to -48 V DC power system.
à When the DIP switch is set to 1010, the unified PDU power system is -60 V DC.
à When the DIP switch is set to other values, the unified PDU power system is -48
V DC.
Steps
1. Wear an ESD wrist strap (or anti-static gloves), and then install the grounding terminal
of the strap into the ESD jack on the cabinet.
2. Use the cross head screwdriver to loosen the captive screws on the panel of the PDUM
board. Hold the handle on the panel and horizontally pull out the PDUM board, see
Figure 6-6.
Note:
The PDUM board of the unified PDU supports hot swapping. Users do not need to
power off the PDUM board before removing the board.
6-6
3. Poke the DIP switch using an object with a sharp end (for example, a pen point) to set
the power type and the cabinet ID in which the unified PDU is installed. Use a jumper
cap to connect the RS486 jumper.
For the settings of the RS485 jumper and the cabinet ID DIP switch, see Figure 6-7.
6-7
4. Install the PDUM board into the unified PDU and push it in place. Use the cross head
screwdriver to tighten the captive screws clockwise, see Figure 6-8.
– End of Steps –
Prerequisite
l Anti-static gloves, cutters, cable ties, and ladders are ready.
l Cabling connections are known.
Steps
1. Wear anti-static gloves.
2. Confirm the installation positions of both ends and length of each cable in accordance
with the cable connection table.
3. (Optional) Construct a cable. For how to construct a network cable, refer to “B Making
Network Cable”.
4. Attach labels on both ends of each cable to identify where the cable should be routed
from and connected to.
6-8
Note:
Point a (a1 and a2) and point b identify both ends of the RS485 communication cable
and connecting network cable respectively.
6. Verify that cables are correctly connected, and then bind the cables.
– End of Steps –
6-9
Prerequisite
l Anti-static gloves, cutters, cable ties, and ladders are ready.
l Cable connections are known.
Steps
1. Wear anti-static gloves.
2. Confirm the installation positions of both ends and length of each cable in accordance
with the cable connection table.
3. (Optional) Make a cable. For how to make a network cable, refer to B Making Network
Cable.
4. Attach labels on both ends of each cable to identify where the cable should be routed
from and connected to.
5. Connect one end of the cable into the corresponding port. Take the other end of the
cable out of the cabinet, and then plug it into the corresponding port.
Figure 6-10 shows the connections of network cables and RS485 cables.
6-10
Note:
Point a (a1 and a2) and point b identify both ends of the RS485 communication cable
and RS485 cascade communication cable respectively.
6. Verify that cables are correctly connected, and then bind the cables.
– End of Steps –
6-11
6-12
Note:
When two or more cabinets are installed side by side, only the left-most and right-most
side doors need to be installed.
Prerequisite
l A cross head screwdriver, grounding cable of the side door, and M5×12 combination
screws are ready.
l All assemblies and cables in the cabinet are installed.
Steps
1. Remove the grounding screw of the side door.
2. Connect one end of the grounding cable to the grounding point of the side door, and
tighten the screw, see Figure 7-1.
7-1
1. Side door
2. M5×12 combination
screws
– End of Steps –
7-2
Note:
The front door and rear door are installed in the same way.
Prerequisite
l A multimeter and a cross head screwdriver are ready.
l All assemblies and cables in the cabinet are installed.
Steps
1. Install the front door.
a. Align the spring-pin side of the door with the front doorpost of the cabinet, and plug
the lower shaft pin into the shaft pin holder on the doorpost.
b. Pull down the spring pins on the middle of the door and on the top of the door (for
locations of spring pins, see Figure 2-3) to plug the spring pins into the pin holes
in the cabinet.
2. Repeat substeps a. and b. to install the rear door.
3. Install the grounding cable of the door.
a. Use the cross head screwdriver to remove the screw of the grounding point on the
cabinet.
b. Connect the other end of the grounding cable of the door and the side door to the
grounding point of the cabinet, see Figure 7-3.
7-3
c. Use the multimeter to measure the resistance of the grounding cable and verify
that the grounding cable is connected properly, see Figure 7-4.
4. Verify that the front and rear doors can be opened and closed properly.
For how to open the door of the cabinet, refer to 2.1 Removing Cabinet Doors.
– End of Steps –
This procedure describes how to install the top panels and top-side panels on the cabinet
top.
Note:
For multiple cabinets installed in a row, only the left-most and right-most top-side panels
are required, and top panels are secured by junction plates.
Prerequisite
l All assemblies and cables in the cabinet are installed.
l A cross head screwdriver, a ladder, installation parts, and M4×10 combination screws
are ready.
Steps
1. Use the cross head screwdriver to install top panels on the cabinet top, see Figure 7-5.
7-5
2. Use junction plates to connect adjacent top panels, and use combination screws to
connect top panels and top-side panels, see Figure 7-6.
For top panels and top-side panels that are installed on multiple cabinets, see Figure
7-7.
7-6
– End of Steps –
7-7
7-8
Prerequisite
Cable ties, cutters, and antistatic gloves are ready.
Steps
1. Install antistatic computer workbenches at the specified location in the monitoring and
maintenance room.
Note:
The workbenches should be arranged with their edges in line. The workbenches
should be close to each other and all workbench surfaces should be on the same
level.
8-1
6. Attach labels to the cables, and then arrange and bind the cables.
Note:
A surplus length should be reserved for all the cables.
– End of Steps –
The alarm box is installed in the control room or in the office to give alarms of different
severities. The alarm box should be placed in a prominent location. The following aspects
should be taken into consideration before alarm box installation:
l Actual situation of the project site
l Length of the power cable
l Location of the AC adaptor
l Location of any other alarm box
Prerequisite
l A hammer, expansion tubes, 4×M5 countersunk head wood screws, and a pencil are
ready.
l The installation location of the alarm box is determined.
l The mounting plate is removed from the back of the alarm box.
Steps
1. Use the mounting plate as a drill template to mark the installation holes on the wall.
Alternatively, you can draw lines properly, see Figure 8-1.
2. Drill four 40 mm-deep Φ8 holes at the marked positions.
3. Hammer lightly the plastic expansion tubes into the holes until the expansion tubes
are completely seated in the holes.
4. Secure the mounting plate on the wall with four M5 countersunk head wood screws,
see Figure 8-1.
8-2
5. Align the hooks on the side edge of the mounting plate with the holes in the alarm box
to hang the alarm box onto the mounting plate, see Figure 8-2.
1. Hole 2. Hook
8-3
When the alarm box uses an AC power supply, an AC adaptor should be used and an AC
socket should be near the alarm box.
Note:
The AC adaptor is delivered with a 2-meter-long DC power cable and a 2-meter-long AC
power cable. The alarm box must be installed within the reach of the AC power cable.
The AC power cable and network cable should be covered by trunking and secured on the
wall. Cable bends should be smooth.
Caution!
Do not strain the cables because this can result in damage.
This procedure describes how to connect the AC power cable and the network cable to
the alarm box.
Prerequisite
l The power cable and a straight-through network cable (RJ-45 connector) are
connected and routed properly.
l A screwdriver and cable ties are ready.
l Ensure that the AC socket is switched off.
Steps
1. Connect one end of the network cable to the network interface of the alarm box, and
then connect the other end to the port of the hub or to the layer-2 switch that resides
in the same LAN with the alarm server.
2. Connect the three-pole plug of the AC power cable to the AC socket, and then connect
the other end to the AC adaptor. For the AC adapter and the AC power cable, see
Figure 8-3 and Figure 8-4 respectively.
8-4
Figure 8-3 Top View (Left) and Side View (Right) of the AC Adaptor
Note:
The three-pole plug in Figure 8-4 is for reference only and may vary in different
countries.
3. Perform the following procedures to connect the DC power cable to the power supply
terminal on the bottom right of the alarm box.
a. Connect the exposed wire marked with GND to the –48 V RTN terminal of the
power supply.
Option Description
Top routing Mount the PVC cable trunking along the wall to the cable ladder so that the
cables can be routed along the cable ladder and then into the cabinet.
Bottom routing Mount the PVC cable trunking along the wall to the floor so that the cables
can be routed along the cable tray under the floor and then into the cabinet.
5. Route the power cable and the network cable into the PVC cable trunking, and then
install the cover plate of the cable trunking.
8-5
Note:
The AC adapter should be placed in a safe place.
– End of Steps –
When the alarm box uses a DC power supply, you can use the 3-meter-long DC power
cable delivered with the alarm box, or select another equivalent cable. For DC power cable
parameter descriptions, refer to Table 8-1.
Note:
The DC power cable and network cable should be covered by trunking and secured on the
wall. Cable bends should be smooth.
Caution!
Do not strain the cables because this can damage the cables.
This procedure describes how to connect the DC power cable and the network cable to
the alarm box.
8-6
Prerequisite
l The power cable and a straight-through network cable (RJ-45 connector) are
connected and routed properly.
l A screwdriver and cable ties are ready.
l Ensure that the DC power is switched off.
Steps
1. Connect one end of the network cable to the network interface of the alarm box, and
then connect the other end to the port of the hub or to the layer-2 switch that resides
in the same LAN with the alarm server.
2. Perform the following procedures to connect the DC power cable to the power supply
terminal of the alarm box.
a. Connect the black wire to the –48 V RTN terminal of the power supply.
b. Connect the blue wire to the –48 V terminal.
c. Tighten the wires with the in-built screws.
Note:
Both wires must be respectively connected to the terminal of the same type at both
ends.
3. Select either of the following cable routing methods to install the PVC cable trunking
on the wall in accordance with the installation place of the alarm box.
Option Description
Top routing Mount the PVC cable trunking along the wall to the cable ladder so that the
cables can be routed along the cable ladder and then into the cabinet.
Bottom routing Mount the PVC cable trunking along the wall to the floor so that the cables
can be routed along the cable tray under the floor and then into the cabinet.
4. Route the power cable and the network cable into the PVC cable trunking, and then
install the cover plate of the cable trunking.
– End of Steps –
8-7
8-8
Prerequisite
l A spirit level, a multimeter, and a cross head screwdriver are ready.
l The Core Network Product Hardware Installation Quality Standard is ready.
Steps
1. Verify that the cabinets are installed in a proper position in accordance with the design
requirements.
2. Verify that the cabinet installation meets the shockproof requirements.
3. Verify that the horizontal and vertical deviations of the cabinets are less than 3 mm,
and that cabinet fronts installed in a row are aligned, with a deviation less than 5 mm.
4. Use the multimeter to measure the resistance between the cabinets and ground, and
verify that the resistance is larger than 5 MΩ.
6. Verify that no waste material, such as scrap of cable ties or cables, is left in the
cabinets, and that there is no dirt or handprint inside or outside the cabinets.
7. Verify that all inlets and outlets on the cabinets are covered with cover plates or
rodent-resistant bags.
9-1
8. Verify that the ESD wrist strap is connected to the ESD jack of the cabinet.
– End of Steps –
Prerequisite
l A cross head screwdriver is ready.
l The Core Network Product Hardware Installation Quality Standard is ready.
Steps
1. Verify that the assemblies in the cabinets are installed in a proper position in
accordance with the design requirements.
2. Verify that all fastening screws of the assemblies are tightened properly, and the board
extractors are locked in position.
3. Verify that the surfaces of the assemblies are free of dirt.
4. Verify that all labels are properly attached.
Prerequisite
l A cross head screwdriver is ready.
l The Core Network Product Hardware Installation Quality Standard is ready.
Steps
1. Verify that the power devices (such as power distribution boxes) are installed in a
proper position in accordance with the design requirements.
2. Verify that the power cables and grounding cables are properly installed.
9-2
3. Verify that the power cables and grounding cables used are free from joints or welding
points in between.
4. Verify that all power cables and grounding cables are connected reliably and correctly.
5. Verify that all exposed wires and O-type terminals are wrapped with insulation tape or
fitted with heat-shrink tubes.
6. Verify that the power cables and grounding cables are properly labeled at both ends.
– End of Steps –
Prerequisite
l A cross head screwdriver and a tape measure are ready.
l The Core Network Product Hardware Installation Quality Standard is ready.
Steps
1. Verify that cable routing meets the engineering design requirements.
2. Verify that each signal cable is connected correctly and reliably at both ends.
3. Verify that no cable is routed through ventilation holes.
4. Verify that all cables are routed along the horizontal and vertical cable trays in the
cabinet and bound properly with cable ties.
5. Verify that all cable bends are identically even and smooth, with a bending radius of
optical fiber larger than 30 mm.
6. Verify that all cables are properly labeled at both ends, and that the labels and cable
ties face the same direction. Verify that the labels are attached 20 mm away from the
connectors.
7. Verify that the surplus part of the cable ties is cut off without any jagged edge.
– End of Steps –
9-3
Prerequisite
The Core Network Product Hardware Installation Quality Standard is ready.
Steps
1. Verify that the terminal devices and the alarm box are installed in a proper position in
accordance with the design requirements.
2. Verify that the alarm box is installed in a prominent place, and that the power cable
and signal cable are routed in Polyvinyl Chloride (PVC) trunking.
3. Verify that there are sufficient AC power sockets for the terminal devices, and that
these sockets are within the reach of the power cables of the terminal devices.
4. Verify that no waste material, such as desiccant or scrap of cable ties or cables, is left
in the cable trunking, on the cable ladder, or around the cabinets.
5. Verify that the articles in the equipment room are kept in order.
– End of Steps –
9-4
Prerequisite
A multimeter is ready.
Steps
1. Perform the following procedures before powering on the cabinet.
a. Verify that the power switches of the unified PDU and the assemblies in the cabinet
are set to “OFF”.
b. Use the multimeter to check the positive and negative pole connections and
grounding connections of the PDU's power input and output. Verify that no short
circuit exists between –48 V/–60 V and RTN, or –48 V/–60 V and PGND, see
Figure 10-1.
10-1
– End of Steps –
Prerequisite
l You know the electrical control relationships between the unified PDU and each
assembly.
l A multimeter is ready.
Steps
1. Perform the following procedures before powering on an E4140 shelf.
a. Verify that DIP switches of the shelf have been set in the correct positions.
10-2
b. Verify that the switch of the New Power Entry Module (NPEM) in the shelf is set
to "OFF".
c. Verify that all boards are correctly installed into the shelf and the extractors on the
front boards are opened.
2. Power on the shelf.
a. Set the shelf switch in Area A of the unified PDU to "ON".
Note:
If the board cannot be powered on or the memory is decreased after power-on, verify
that the board memory bar is properly installed.
a. Close the handles of the switch boards in sequence to power on the boards.
The H/S indicator on the switch board flashes blue several times and goes off, and
then the OK indicator flashes green.
b. Close the handles of the general processing boards in sequence to power on the
boards.
10-3
The H/S indicator on the general processing board flashes blue several times and
goes off, and then the OK indicator flashes green.
– End of Steps –
10-4
11-1
11-2
Note:
Different power distribution boxes may provide different cable terminals. The single-hole
O-type terminal is used as an example.
Power cables and grounding cables are prepared in the same way. Power cable
preparation is used as an example.
Prerequisite
l The required length of the power cable is determined.
l Wire clippers, wire strippers, a crimping tool, a heat gun, and gloves are ready.
Steps
1. Use the wire clippers to cut out a cable that is slightly longer than the required length,
see Figure A-1.
A-1
Note:
The heat-shrink tube should have the same color as the cable.
3. Use the wire strippers to strip off a section of the insulation layer from one end of the
cable. Ensure that the length of the section is equal to the tube of the copper tubular
lug, see Figure A-3.
Caution!
Do not scratch the cores of the cable.
4. Plug the cores into the tube of the copper tubular lug until the cores are fully seated,
see Figure A-4.
Caution!
Ensure that no core is left exposed.
A-2
5. Crimp the tube tightly by using a hydraulic cable lug crimper, see Figure A-5. After the
tube is crimped, drag the terminal with full force. The terminal should be tightened.
Note:
The dies used in the hydraulic cable lug crimper must have the same diameter as the
cable.
1. Die
1. Heat-shrink tube
A-3
8. Check the entire cable to ensure that the tubular lug is free of oxidation and the cable
jacket is free of damage.
– End of Steps –
A-4
Note:
Shielded cables and unshielded cables are prepared in a similar way. The procedure
for preparing an unshielded cable is used as an example.
An unshielded cable consists of two unshielded RJ45 connectors and four pairs of
eight-core twisted pairs, see Figure B-1.
B-1
For a straight-through cable, the connections between the pins and the core wires at
one end are the same as those at the other end. The wire sequence conforms to the
EIA/TIA 568B standard. For the connection relationships at both ends, refer to Table
B-1.
Connector A Connector B
1 White-orange 1 White-orange
2 Orange 2 Orange
3 White-green 3 White-green
4 Blue 4 Blue
5 White-blue 5 White-blue
6 Green 6 Green
7 White-brown 7 White-brown
8 Brown 8 Brown
For a crossover cable, the connections between the pins and the core wires are
crossed at both ends. The wire sequence of End A conforms to the EIA/TIA 568B
standard, while the wire sequence of End B conforms to the EIA/TIA 568A standard.
For the connection relationships at both ends, refer to Table B-2.
Connector A Connector B
1 White-orange 1 White-green
2 Orange 2 Green
3 White-green 3 White-orange
4 Blue 4 Blue
5 White-blue 5 White-blue
6 Green 6 Orange
7 White-brown 7 White-brown
8 Brown 8 Brown
Prerequisite
Diagonal pliers, wire strippers, crimping pliers, a network cable tester, a multimeter, and
gloves are ready.
B-2
Steps
1. Strip off a section of 16 mm jacket (shielding layer) at one end of the twisted-pair cable,
and then cut out the woven nylon mesh in the jacket, see Figure B-3.
Caution!
Do not scratch the insulation layer of the core wires.
2. Arrange the exposed twisted core wires in order. Trim the core wires by using the
diagonal pliers, see Figure B-4.
For the core wire sequence of a straight-through cable, refer to Table B-1. For the core
wire sequence of a crossover cable, refer to Table B-2.
3. Plug the four pairs of twisted core wires into the pins of a connector until the core wires
are completely seated, see Figure B-5. Plug the "white-orange" wire into Pin 1.
4. Crimp the connector by using the crimping pliers, see Figure B-6.
B-3
1. Crimping pliers
5. Connect both connectors of the network cable to the two sockets of the network cable
tester, see Figure B-7.
B-4
Note:
The indicators on the tester are described as follows:
l For a straight-through cable, indicators 1 through 8 at the master end and remote
end of the tester are lit in turn at the same time.
l For a crossover cable, indicators 1 through G at the master end are lit in turn while
the indicators at the remote end are lit in the following order: 3-6-1-4-5-2-7-8-G.
You may set the switch of the tester to the "S" position to reduce the speed of the
indicators being lit for observing more accurately.
– End of Steps –
B-5
B-6
II
Figure 5-2 Installing Grounding Cables for the E4140 Shelf ...................................... 5-4
Figure 5-3 Installing Power Cables for the E4140 Shelf............................................. 5-5
Figure 6-1 Cable Binding .......................................................................................... 6-2
Figure 6-2 Cable Outlets on the Cabinet Top ............................................................ 6-3
Figure 6-3 Cable Outlets on Cabinet Bottom ............................................................. 6-4
Figure 6-4 DIP Switch and RS485 Jumper................................................................ 6-5
Figure 6-5 RS485 Jumper......................................................................................... 6-5
Figure 6-6 Removing the PDUM Board ..................................................................... 6-7
Figure 6-7 Settings of RS485 Jumper and Cabinet ID DIP Switch............................. 6-7
Figure 6-8 Installing the PDUM Board....................................................................... 6-8
Figure 6-9 Cabling Connections in the Cabinet ......................................................... 6-9
Figure 6-10 Cabling Connections Between Cabinets .............................................. 6-11
Figure 7-1 Installing the Grounding Cable of the Side Door....................................... 7-2
Figure 7-2 Installing the Side Door of the Cabinet ..................................................... 7-2
Figure 7-3 Installing the Grounding Cable of the Door............................................... 7-4
Figure 7-4 Measuring the Resistance of the Grounding Cable .................................. 7-4
Figure 7-5 Installing the Top Panels .......................................................................... 7-5
Figure 7-6 Installing the Top-Side Panels .................................................................. 7-6
Figure 7-7 Installed Top Panels and Top-Side Panels ............................................... 7-7
Figure 8-1 Installing a Mounting Plate ....................................................................... 8-3
Figure 8-2 Installing an Alarm Box ............................................................................ 8-3
Figure 8-3 Top View (Left) and Side View (Right) of the AC Adaptor ......................... 8-5
Figure 8-4 AC Power Cable ...................................................................................... 8-5
Figure 10-1 Measuring Resistances Between Poles ............................................... 10-1
Figure 10-2 Front Panel of the Unified PDU ............................................................ 10-2
Figure A-1 Cutting Out a Cable .................................................................................A-1
Figure A-2 Putting a Heat-Shrink Tube Onto the Cable .............................................A-2
Figure A-3 Stripping Off the Insulation Layer.............................................................A-2
Figure A-4 Plugging the Cores into the Tube.............................................................A-3
Figure A-5 Crimping the Tube ...................................................................................A-3
Figure A-6 Blowing the Heat-Shrink Tube .................................................................A-3
Figure B-1 Components of an Unshielded Cable ......................................................B-1
Figure B-2 Pin Numbers ...........................................................................................B-1
Figure B-3 Stripping Off the Cable Jacket .................................................................B-3
Figure B-4 Arranging the Core Wires ........................................................................B-3
III
IV
VI
NCDM
- New Chassis Data Module
NCMM
- New Chassis Management Module
NFCM
- New Fan Controller Module
NPEM
- New Power Entry Module
OMP
- Operation & Maintenance Processor
PDU
- Power Distribution Unit
PDUM
- PDU Monitor board
PVC
- Polyvinyl Chloride
RTN
- Return
VII