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Crane Tech Eval AR 05-13 Rev 2 02-05-15
Crane Tech Eval AR 05-13 Rev 2 02-05-15
Crane Tech Eval AR 05-13 Rev 2 02-05-15
Designation
Lifting speeds
Trolley type
Control system
Crane rails
Type
Insulation class
Area clasification
Execution and degree of protection
Voltage
Frequency
Phases
Power
efficiency
Service factor
Motor protection
Electrical cable power supply
Control panel
Voltage supply
Phase
Frequency
IP Class
Area classification
Type of material enclosure
Cable glands for entry cable
Crane Control
Type
Hoist
Chain
Hook
Trolley
Accessories
Trolley
Spare parts for commissioning and start up
Spare parts for two - years operation
Lubricant
Fixed stop buffer
Stop end stroke
Anti derailment device
Festoon power cable with mounting accessories
Notes
1) The hoist motion shall be provided with a fail safe brake. All rotating
parts shall be provided with anti-friction-bearing type.
3) The hoist and auxiliaries shall be designed with facilities for easy
inspection and maintenance. All equipment shall be delivered ready filled
with oil and grease
4) Construction materials shall be suitable for its purpose and shall have a
chemical composition ensuring adequate strength, ductility and toughness
also after welding. The load chain shall be according to recognized standard.
6) Deleted
7) Equipment shall be visibly and permanent marked with at least:
Manufacturer name, working load limit, serial number and certification
unless otherwise specified in other supply document.
8) Cranes shall be painted with 2.0 mil DFT Primer & 2.5- 3.0 mil DFT
Safety Yellow Industrial Enamel.
9) Hoists shall be painted per the Hoist manufacturer’s standard coating.
Hooks shall not be painted.
10) Structural components shall be painted with 2.0 mil DFT Primer & 2.5-
3.0 mil DFT Gray Industrial Enamel
11) The crane shall be designed with brakes for all movements. Brakes shall
be of magnetic holding type
12) Scheduled Brakes:
Trolley: Magnetic ac Fail Safe
Hoist: Magnetic ac Fail Safe
16) All internal wiring from control panel to hoist and pendant station shall
be part of the supplier's scope (offer), EPPM will provide only the power
supply 400V, 60Hz, 3Ph+PE via power cable ( section 3x4mm² + 4mm PE).
Item cheked : INLET LIFTING PUMPS MONORAIL CRANE CR 01
Supplier DEMAG
Specification required EPPM
Supplier Technical confirmations Compliant
SAFE safe X
Electric electric X
85 dB @ 1m of distance ok X
Load test/Not witnessed ok X
Confirmity certificate ok X
class F class F X
safe area safe - weak acid level X
min IP 55 IP 55 X
400 V 400V X
60 Hz 60Hz X
3 Ph 3Ph X
4.1/0.66 Kw for hoisting/ 0.11/0.41 for
By supplier
trolley
X
By supplier 90% X
by supplier 1.3 X
by supplier IP 55 X
faestoon cable Festoon Syst. X
400 V 400V X
3 + PE 3Ph + Pe X
60 Hz 60Hz X
Comply with IP 55- Chain Hoist control
IP 65 X
panel cannot be modified
safe area safe X
by supplier die-cast aluminium housing X
required Included X
required included X
required ok X
IP65 IP65 X
safe
up to 8 meter
8 meter
2.5 t
FEM: 3m / ISO: M6
10m
electric
dual speed 7,2/1.8
m/min
electric
dual speed 3,5/14,0
m/min
pendant control
ok
ok
ok
pole changing
induction motor - 3Ph
class F
90%
1.3
IP 55
Festoon Syst.
400V
3Ph + Pe
60Hz
(*) Comply with IP 55
safe
Included
Pushbuttom pendant
ok
IP65
composition of
elements as attached
high-strength and
wear-resistant
Polyamide
electrical
ok
ok
ok
ok
Accepted
Accepted
Item cheked : INLET
Designation
Make / Model
Crane type
Runway
Installation
Classification Group
Lifting speeds
Trolley type
Control system
Crane girder
Max sound pressure level
Test
Certificate
MOTOR
Type
Insulation class
Area clasification
Execution and degree of protection
Voltage
Frequency
Phases
Power
efficiency
Service factor
Motor protection
Control panel
Voltage supply
Phase
Frequency
IP Class
Area classification
Type of material enclosure
Cable glands for entry cable
Crane Control
Type
Hoist
Chain
Hook
Trolley
Girder
Runway heads
Accessories
Lubricant
Fixed stop buffer
Notes
1) The hoist motion shall be provided with a fail safe brake. All rotating
parts shall be provided with anti-friction-bearing type.
3) The hoist and auxiliaries shall be designed with facilities for easy
inspection and maintenance. All equipment shall be delivered ready filled
with oil and grease
4) Construction materials shall be suitable for its purpose and shall have a
chemical composition ensuring adequate strength, ductility and toughness
also after welding. The load chain shall be according to recognized standard.
6) Deleted
7) Equipment shall be visibly and permanent marked with at least:
Manufacturer name, working load limit, serial number and certification
unless otherwise specified in other supply document.
8) Cranes shall be painted with 2.0 mil DFT Primer & 2.5- 3.0 mil DFT
Safety Yellow Industrial Enamel.
9) Hoists shall be painted per the Hoist manufacturer’s standard coating.
Hooks shall not be painted.
10) Structural components shall be painted with 2.0 mil DFT Primer & 2.5-
3.0 mil DFT Gray Industrial Enamel
11) The crane shall be designed with brakes for all movements. Brakes shall
be of magnetic holding type
12) Scheduled Brakes:
Trolley: Magnetic ac Fail Safe
Hoist: Magnetic ac Fail Safe
End truck (Longitudinal): Magnetic ac Fail Safe
13) Supplier is required that all mentioned protections are available for all
motors (lifting, longitudinal, transversal): Thermal motor protection,
Protection against over temperature by means of integrated micro-switch, -
Condensate drain opening closed with screwed plug
- Anti-condensation heating for the winding by heating strip
- Special insulation against tropical climate
Item cheked : INLET BELT SCREEN BRIDGE CRANE CR 02
Supplier DEMAG
Specification required EPPM
Supplier Technical confirmations Compliant
7,15 m up to 8 meter X
11,5 m 11 meter X
11 m 10,5 meter X
2,5 T 2,5 T X
By Supplier 9155mmm X
Electric electric X
Electric electric X
Electric electric X
Hoist: 4.4/1.1 kW
By supplier Trolley: 0,04/0,15 kW X
Bridge: 2x0,06/0,25 kW
By supplier 90% X
by supplier 1.3 X
400 V 400V X
3 + PE 3Ph + Pe X
60 Hz 60Hz X
Comply with IP 55- Chain Hoist control
IP 65 X
panel cannot be modified
safe area safe X
by supplier die-cast aluminium housing X
required Included X
required included X
required included X
IP65 IP65 X
Required ok X
Required NA ACC
Required unit is maintenance free for up to 10 years ACC
Required GP00H-30REN.SO-GFB grease for chain ACC
Required ok X
Required included X
X
X
comply Accepted
tentatively
Accepted
tentatively
Accepted
tentatively
X
REV 1
Not Supplier Reply
Observation
compliant
DIN 15018
Handling
1
EU34 DC-Pro 16-2500
2/1 H8 V6/1,5
Single Girder Crane
Indoor operation
Normal indoor
eviroment
up to 8 meter
11 meter
10,5 meter
2,5 T
DIN 15018, hoisting
classification H2, stress
group B3, FEM: 3m / ISO:
M6
electric
dual speed 7,2/1.8
m/min
electric
dual speed 3,5/14,0
m/min
electric
dual spee 12,0/48,0
m/min
pendant control
IPBL 340
ok
ok
ok
Electric Motor
ok
ok
ok
400V
60Hz
3Ph
Hoist: 4.4/1.1 kW
Trolley: 0,04/0,15 kW
Bridge: 2x0,06/0,25 kW
90%
1.3
(*) (Note
13)
400V
3Ph + Pe
60Hz
Comply with IP 55
safe
Included
included
included
IP65
Overload device
Type MGS electro-
mechanical unit protects
the hoist from overload
1 Conductor System
DCL-Pro GS 4-10 mm² -
11.0 m
Power Supply has a
length of 11.0 m,
inclusive:
1 End feed
2 Current collector
7 Support brackets
weldable for crane
gantry girder
comply
comply
comply
comply
comply
comply
Supplier standard
Supplier standard
Supplier standard
comply
comply
Item cheked : MICRO SCR
Designation
Runway
Installation
Electric area classification
Lifting height (m)
Travel length (m)
Working load limit
Classification Group
Hook approches (m)
Lifting mechanism type
Lifting speeds
Trolley type
Control system
Crane rails
Type
Insulation class
Area clasification
Execution and degree of protection
Voltage
Frequency
Phases
Power
efficiency
Power factor
Motor protection
Electrical cable power supply
Control panel
Voltage supply
Phase
Frequency
IP Class
Area classification
Type of material enclosure
Cable glands for entry cable
Crane Control
Type
Hoist
Chain
Hook
Trolley
Accessories
Trolley
Spare parts for commissioning and start up
Lubricant
Fixed stop buffer
Stop end stroke
Anti derailment device
Festoon power cable with mounting accessories
Notes
1) The hoist motion shall be provided with a fail safe brake.
All rotating parts shall be
provided with anti-friction-bearing type.
2) Hooks shall be suported in thrust bearing with full rotational freedom
(top hook) and be provided with a safety latch and lubrication point.
3) The hoist and auxiliaries shall be designed with facilities for easy
inspection and maintenance.All equipment shall be delivered ready filled
with oil and grease
4) Construction materials shall be suitable for its purpose and shall have a
chemical composition ensuring adequate strength, ductility and toughness
also after welding. The load chain shall be according to recognized standard.
16) All internal wiring from control panel to hoist and pendant station shall
be part of the supplier's scope (offer), EPPM will provide only the power
supply 400V, 60Hz, 3Ph+PE via power cable ( section 3x6mm² + 6mm PE).
Item cheked : MICRO SCREENS MONORAIL CRANE CR 03
Supplier DEMAG
Specification required EPPM
Supplier Technical confirmations Compliant
Indoor ok X
SAFE safe X
7m up to 10 meter X
18,5 m 19 m X
2T 2T X
CMAA Class-A FEM/ISO 4m/M7 X
7m ok X
Electric electrical motor X
Two speed dual speed X
Electric electrical motor X
pendant station ok X
85 dB @ 1m of distance OK X
Load test/Not witnessed OK X
Confirmity certificate OK X
class F class F X
safe area safe area X
min IP 55 IP55 X
400 V 400V X
60 Hz 60Hz X
3 Ph 3 Ph X
4.1/0.66 Kw for hoisting/ 0.11/0.41 for
By supplier
trolley
X
By supplier 90% X
by supplier 1.3 X
by supplier IP55 X
faestoon cable festoon X
400 V 400V X
3 + PE 3Ph + Pe X
60 Hz 60Hz X
Comply with IP 55- Chain Hoist control
IP 65 X
panel cannot be modified
safe area safe X
by supplier die-cast aluminium housing X
required included X
required included X
required included X
IP65 IP65 X
dual speed
ok
OK
OK
OK
pole changing
induction motor - 3Ph
class F
safe area
IP55
400V
60Hz
3 Ph
4.1/0.66 Kw for hoisting/
0.11/0.41 for trolley
90%
1.3
IP55
festoon
400V
3Ph + Pe
60Hz
(*) Comply with IP 55
safe
included
pushbutton pendant
included
IP65
composition of
elements as attached
high-strength and
wear-resistant
Polyamide
electrical motor
OK
OK
OK
OK
Accepted
Accepted
Item cheked : EFFLUENT DIS
Designation
Service
Quantity
Make / Model
Crane type
Runway
Installation
Electric area classification
Lifting height (m)
Travel length (m)
Working load limit
Classification Group
Hook approches (m)
Lifting mechanism type
Lifting speeds
Trolley type
Control system
Crane rails
Type
Insulation class
Area clasification
Execution and degree of protection
Voltage
Frequency
Phases
Power
efficiency
Service factor
Motor protection
Electrical cable power supply
Control panel
Voltage supply
Phase
Frequency
IP Class
Area classification
Type of material enclosure
Cable glands for entry cable
Crane Control
Type
Hoist
Chain
Hook
Trolley
Accessories
Trolley
Spare parts for commissioning and start up
Lubricant
Fixed stop buffer
Stop end stroke
Anti derailment device
Festoon power cable with mounting accessories
Notes
1) The hoist motion shall be provided with a fail safe brake.
All rotating parts shall be
provided with anti-friction-bearing type.
2) Hooks shall be suported in thrust bearing with full rotational freedom
(top hook) and be provided with a safety latch and lubrication point.
3) The hoist and auxiliaries shall be designed with facilities for easy
inspection and maintenance. All equipment shall
be delivered ready filled with oil and grease
4) Construction materials shall be suitable for its purpose and shall have a
chemical composition ensuring adequate strength, ductility and toughness
also after welding. The load chain shall be according to recognized standard.
5) Metal welding shall be based on a welding procedure and welders
qualification test in accordance to recognized standards. All enclosed welded
structures like boxes, tubes etc. shall be seal welded.
Drilling of holes in such structures will not be accepted.
6) Deleted
14) Supplier is required to confirm taht the following are applicable for
monrail hoist:
-Overload protection on hoist
-Hoist up/down Rotary Limit switch (Independent of rope guide)
-Hoist secondary upper limit switch to cut off main contactor.
-Protection IP55, Insulation class F
-Low Control voltage 48 V for extra safety
-Electric connections using easy plug in connectors of industrial standards
-Motor circuit breakers for all drive groups
-Phase reversal protection
-All 2-step pole changing motors, for easy maintenance
-Motors with DC disc brakes and asbestos free brake linings
-Galvanized wire rope with minimum factor of safety 5
-Reeved bottom block with edge protection, for additional safety & extended
life of wire rope
-Push button pendant height adjustable
-Hoist & trolley unit with control panel.
-Push button pendant control system hanging from the hoist.
-Festoon cable power supply system.
-One set of owner’s manual in English.
15) The following shall be excluded
-Load population recorder to calculate the real service life of the hoist
-Operation hours counter
16) All internal wiring from control panel to hoist and pendant station shall
be part of the supplier's scope (offer), EPPM will provide only the power
supply 400V, 60Hz, 3Ph+PE via power cable ( section 3x6mm² + 6mm PE).
Item cheked : EFFLUENT DISCHARGE PUMPS MONORAIL CRANE CR 04
Supplier DEMAG
Specification required EPPM
Supplier Technical confirmations Compliant
1 1 X
By supplier Demag
Electric monorail crane Electrical Monirail X
H/I Beam not included X
Indoor indoor X
SAFE safe X
9m up to 12m X
10 m 10m X
1,5 T 1.5T X
CMAA Class-A FEM/ISO 2m/M5 X
9m 9m X
Electric electrical motor X
Two speed dual speed X
Electric electrical trolley X
class F Class F X
safe area safe X
min IP 55 IP55 X
400 V 400V X
60 Hz 60Hz X
3 Ph 3Ph X
4.1/0.66 Kw for hoisting/ 0.11/0.41 for
By supplier
trolley
X
By supplier 90% X
by supplier 1.3 X
by supplier IP55 X
faestoon cable Festoon Syst X
400 V 400V X
3 + PE 3Ph + 1Pe X
60 Hz 60Hz X
Comply with IP 55- Chain Hoist control
IP 65 X
panel cannot be modified
safe area safe X
by supplier die-cast aluminium housing
required Included X
required Included X
required included X
IP65 IP65 X
1
Demag
Electrical Monirail
not included
indoor
safe
up to 12m
10m
1.5T
FEM/ISO 2m/M5
9m
electrical motor
dual speed
electrical trolley
dual speed
pendant
ok
ok
ok
pole changing
induction motor - 3Ph
Class F
safe
IP55
400V
60Hz
3Ph
90%
1.3
IP55
Festoon Syst
400V
3Ph + 1Pe
60Hz
(*) Comply with IP 55
safe
Included
pushbutton pendant
included
IP65
composition of
elements as attached
high-strength and
wear-resistant
Polyamide
electrical
included
included
included
included
Accepted
Item cheked : LIQUID CHLORIN
Designation
Service
Quantity
Make / Model
Crane type
Runway
Installation
Electric area classification
Lifting height (m)
Travel length (m)
Working load limit
Classification Group
Hook approches (m)
Lifting mechanism type
Lifting speeds
Trolley type
Control system
Crane rails
Type
Insulation class
Area clasification
Execution and degree of protection
Voltage
Frequency
Phases
Power
efficiency
Service factor
Motor protection
Electrical cable power supply
Control panel
Voltage supply
Phase
Frequency
IP Class
Area classification
Type of material enclosure
Cable glands for entry cable
Crane Control
Type
Hoist
Chain
Hook
Trolley
Accessories
Trolley
Spare parts for commissioning and start up
Lubricant
Fixed stop buffer
Stop end stroke
Anti derailment device
Festoon power cable with mounting accessories
Notes
1) The hoist motion shall be provided with a fail safe brake.
All rotating parts shall be
provided with anti-friction-bearing type.
2) Hooks shall be suported in thrust bearing with full rotational freedom
(top hook) and be provided with a safety latch and lubrication point.
3) The hoist and auxiliaries shall be designed with facilities for easy
inspection and maintenance. All equipment shall
be delivered ready filled with oil and grease
4) Construction materials shall be suitable for its purpose and shall have a
chemical composition ensuring adequate strength, ductility and toughness
also after welding. The load chain shall be according to recognized standard.
16) All internal wiring from control panel to hoist and pendant station shall
be part of the supplier's scope (offer), EPPM will provide only the power
supply 400V, 60Hz, 3Ph+PE via power cable ( section 3x6mm² + 6mm PE).
Item cheked : LIQUID CHLORINE DRUMS MONORAIL CRANE CR 05
Supplier DEMAG
Specification required EPPM
Supplier Technical confirmations Compliant
1 1 X
By supplier Demag
Electric monorail crane electric monorail X
Beam not included X
Indoor indoor X
SAFE safe X
5m up to 6m X
39 m 39m X
3T 3T X
CMAA Class-B FEM/ISO 2m/M5 X
5m 5m X
Electric electrical motor X
Two speed dual speed X
Electric electrical motor X
class F class F X
safe area safe X
min IP 55 IP55 X
400 V 400V X
60 Hz 60Hz X
3 Ph 3Ph X
6,40 /0,96 KW for hoisting
By supplier
2x0,07/0,3 KW for trolley
X
By supplier 90% x
by supplier 1.3 x
by supplier IP55 X
faestoon cable DCL X
400 V 400V X
3 + PE 3Ph + 1Pe X
60 Hz 60Hz X
Comply with IP 55- Chain Hoist control
IP 65 X
panel cannot be modified
safe area safe X
by supplier die-cast aluminium housing X
required included X
required included X
required included X
IP65 IP65 X
1
Demag
electric monorail
not included
indoor
safe
up to 6m
39m
3T
FEM/ISO 2m/M5
5m
electrical motor
dual speed
electrical motor
dual speed
included
included
included
pole changing
induction motor - 3Ph
class F
safe
IP55
400V
60Hz
3Ph
6,40 /0,96 KW for
hoisting
2x0,07/0,3 KW for trolley
90%
1.3
IP55
DCL
400V
3Ph + 1Pe
60Hz
(*) Comply with IP 55
safe
included
pendant pushbutton
included
IP65
composition of
elements as attached
high-strength and
wear-resistant
Polyamide
electrical
ok
ok
ok
ok
Accepted
Accepted