Crane Tech Eval AR 05-13 Rev 2 02-05-15

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Item cheked : INLET LIFTING

Designation

Design codes and standards


Service
Quantity
Make / Model
Crane type
Runway
Installation

Electric area classification

Lifting height (m)


Travel length (m)
Working load limit
Classification Group
Hook approches (m)
Lifting mechanism type

Lifting speeds

Trolley type

Trolley Traveling speeds

Control system

Crane rails

Max sound pressure level


Test
Certificate
MOTOR

Type

Insulation class
Area clasification
Execution and degree of protection
Voltage
Frequency
Phases

Power

efficiency
Service factor
Motor protection
Electrical cable power supply
Control panel
Voltage supply
Phase
Frequency

IP Class

Area classification
Type of material enclosure
Cable glands for entry cable
Crane Control

Type

On / off push bottom


Emmergency stop
IP Class
Materials

Hoist

Chain

Hook

Trolley

Accessories

Over load protection system

Trolley
Spare parts for commissioning and start up
Spare parts for two - years operation

Lubricant
Fixed stop buffer
Stop end stroke
Anti derailment device
Festoon power cable with mounting accessories
Notes
1) The hoist motion shall be provided with a fail safe brake. All rotating
parts shall be provided with anti-friction-bearing type.

2) Hooks shall be suported in thrust bearing with full rotational freedom


(top hook) and be provided with a safety latch and lubrication point.

3) The hoist and auxiliaries shall be designed with facilities for easy
inspection and maintenance. All equipment shall be delivered ready filled
with oil and grease

4) Construction materials shall be suitable for its purpose and shall have a
chemical composition ensuring adequate strength, ductility and toughness
also after welding. The load chain shall be according to recognized standard.

5) Metal welding shall be based on a welding procedure and welders


qualification test in accordance to recognized standards. All enclosed welded
structures like boxes, tubes etc. shall be seal welded. Drilling of holes in such
structures will not be accepted.

6) Deleted
7) Equipment shall be visibly and permanent marked with at least:
Manufacturer name, working load limit, serial number and certification
unless otherwise specified in other supply document.
8) Cranes shall be painted with 2.0 mil DFT Primer & 2.5- 3.0 mil DFT
Safety Yellow Industrial Enamel.
9) Hoists shall be painted per the Hoist manufacturer’s standard coating.
Hooks shall not be painted.
10) Structural components shall be painted with 2.0 mil DFT Primer & 2.5-
3.0 mil DFT Gray Industrial Enamel
11) The crane shall be designed with brakes for all movements. Brakes shall
be of magnetic holding type
12) Scheduled Brakes:
Trolley: Magnetic ac Fail Safe
Hoist: Magnetic ac Fail Safe

13) Runway dimensions and installation details/drawings to be furnished by


Supplier after confirmation of purchase order. While the supplier is
required to propse as option in his offer runway fabrication.
14) Supplier is required to confirm taht the following are applicable for
monrail hoist:
-Overload protection on hoist
-Hoist up/down Rotary Limit switch (Independent of rope guide)
-Hoist secondary upper limit switch to cut off main contactor.
-Protection IP55, Insulation class F
-Low Control voltage 48 V for extra safety
-Electric connections using easy plug in connectors of industrial standards
-Motor circuit breakers for all drive groups
-Phase reversal protection
-All 2-step pole changing motors, for easy maintenance
-Motors with DC disc brakes and asbestos free brake linings
-Galvanized wire rope with minimum factor of safety 5
-Reeved bottom block with edge protection, for additional safety & extended
life of wire rope
-Push button pendant height adjustable
-Hoist & trolley unit with control panel.
-Push button pendant control system hanging from the hoist.
-Festoon cable power supply system.
-One set of owner’s manual in English.

15) The following shall be excluded


-Load population recorder to calculate the real service life of the hoist
-Operation hours counter

16) All internal wiring from control panel to hoist and pendant station shall
be part of the supplier's scope (offer), EPPM will provide only the power
supply 400V, 60Hz, 3Ph+PE via power cable ( section 3x4mm² + 4mm PE).
Item cheked : INLET LIFTING PUMPS MONORAIL CRANE CR 01
Supplier DEMAG
Specification required EPPM
Supplier Technical confirmations Compliant

By Supplier DIN 15018 X


Handling ok X
1 1 X
By supplier Demag
Electric monorail crane monorail X
H/I Beam not included X
Outdoor without shelter Indoor X

SAFE safe X

10 m (Refer to updated daata sheet) up to 8 meter X


7,85 m (Refer to updated daata sheet) 8 meter X
1T 2.5 t X
CMAA Class-A FEM: 3m / ISO: M6 X
10 m 10m X
Electric electric X

Two speeds dual speed X

Electric electric X

Two speeds dual speed X

pendant station pendant control X

referring to note 13, recommended beam


size base on flang size ranfe is required.
(Note 13) ACC
Usually we provide this details and note 13
got complied.

85 dB @ 1m of distance ok X
Load test/Not witnessed ok X
Confirmity certificate ok X

Induction Motor pole changing induction motor - 3Ph X

class F class F X
safe area safe - weak acid level X
min IP 55 IP 55 X
400 V 400V X
60 Hz 60Hz X
3 Ph 3Ph X
4.1/0.66 Kw for hoisting/ 0.11/0.41 for
By supplier
trolley
X

By supplier 90% X
by supplier 1.3 X
by supplier IP 55 X
faestoon cable Festoon Syst. X

400 V 400V X
3 + PE 3Ph + Pe X
60 Hz 60Hz X
Comply with IP 55- Chain Hoist control
IP 65 X
panel cannot be modified
safe area safe X
by supplier die-cast aluminium housing X
required Included X

Demag Line Control (DLC) with DSE,


pendant push button station festoon system with independent mobile X
pendant across the crane span.

required included X
required ok X
IP65 IP65 X

robust and weight-saving die-cast


By supplier X
aluminium housing

By supplier Ni-Mo special chain steel X

By supplier composition of elements as attached X

high-strength and wear-resistant


By supplier X
Polyamide

Required mech. Overload device x


Electric electrical x
Required NA ACC
Required unit is maintenance free for up to 10 years ACC
Required GP00H-30REN.SO-GFB grease for chain x
Required ok x
Required ok x
Required ok x
Required ok x

All these notes shall be confirmed by the


comply
supplier
All these notes shall be confirmed by the
supplier comply
REV 1
Not Supplier Reply
Observation
compliant
DIN 15018
Handling
1
Demag
monorail
not included
Indoor

safe

up to 8 meter
8 meter
2.5 t
FEM: 3m / ISO: M6
10m
electric
dual speed 7,2/1.8
m/min
electric
dual speed 3,5/14,0
m/min
pendant control

referring to note 13,


recommended beam size
base on flang size ranfe
is required. Usually we
provide this details and
note 13 got complied.

ok
ok
ok

pole changing
induction motor - 3Ph

class F

safe - weak acid level


IP 55
400V
60Hz
3Ph

4.1/0.66 Kw for hoisting/


0.11/0.41 for trolley

90%
1.3
IP 55
Festoon Syst.

400V
3Ph + Pe
60Hz
(*) Comply with IP 55
safe

Included

Pushbuttom pendant

ok
IP65

robust and weight-


saving die-cast
aluminium housing

Ni-Mo special chain steel

composition of
elements as attached

high-strength and
wear-resistant
Polyamide

mech. Overload device

electrical
ok
ok
ok
ok

Accepted
Accepted
Item cheked : INLET

Designation

Design codes and standards


Service
Quantity

Make / Model

Crane type

Runway

Installation

Electric area classification

Lifting height (m)


Travel length (m)
Longitudinal length (m)
Working load limit

Classification Group

Hook approche height (m)

Hook approche transversal (m)

Hook approche longitudinal (m)

Lifting mechanism type

Lifting speeds

Trolley type

Trolley Traveling speeds

Longitudinal displacement mechanism type

Longitudinal displacement speeds

Control system
Crane girder
Max sound pressure level
Test
Certificate
MOTOR
Type
Insulation class
Area clasification
Execution and degree of protection
Voltage
Frequency
Phases

Power

efficiency
Service factor

Motor protection

Electrical cable power supply

Control panel
Voltage supply
Phase
Frequency

IP Class

Area classification
Type of material enclosure
Cable glands for entry cable
Crane Control

Type

On / off push bottom


Emmergency stop
IP Class
Materials

Hoist

Chain
Hook

Trolley

Girder
Runway heads
Accessories

Over load protection system

Spare parts for commissioning and start up

Spare parts for two - years operation

Lubricant
Fixed stop buffer

Stop end stroke

Anti derailment device

Festoon power cable with mounting accessories

Notes
1) The hoist motion shall be provided with a fail safe brake. All rotating
parts shall be provided with anti-friction-bearing type.

2) Hooks shall be suported in thrust bearing with full rotational freedom


(top hook) and be provided with a safety latch and lubrication point.

3) The hoist and auxiliaries shall be designed with facilities for easy
inspection and maintenance. All equipment shall be delivered ready filled
with oil and grease
4) Construction materials shall be suitable for its purpose and shall have a
chemical composition ensuring adequate strength, ductility and toughness
also after welding. The load chain shall be according to recognized standard.

5) Metal welding shall be based on a welding procedure and welders


qualification test in accordance to recognized standards. All enclosed welded
structures like boxes, tubes etc. shall be seal welded. Drilling of holes in such
structures will not be accepted.

6) Deleted
7) Equipment shall be visibly and permanent marked with at least:
Manufacturer name, working load limit, serial number and certification
unless otherwise specified in other supply document.
8) Cranes shall be painted with 2.0 mil DFT Primer & 2.5- 3.0 mil DFT
Safety Yellow Industrial Enamel.
9) Hoists shall be painted per the Hoist manufacturer’s standard coating.
Hooks shall not be painted.
10) Structural components shall be painted with 2.0 mil DFT Primer & 2.5-
3.0 mil DFT Gray Industrial Enamel
11) The crane shall be designed with brakes for all movements. Brakes shall
be of magnetic holding type
12) Scheduled Brakes:
Trolley: Magnetic ac Fail Safe
Hoist: Magnetic ac Fail Safe
End truck (Longitudinal): Magnetic ac Fail Safe

13) Supplier is required that all mentioned protections are available for all
motors (lifting, longitudinal, transversal): Thermal motor protection,
Protection against over temperature by means of integrated micro-switch, -
Condensate drain opening closed with screwed plug
- Anti-condensation heating for the winding by heating strip
- Special insulation against tropical climate
Item cheked : INLET BELT SCREEN BRIDGE CRANE CR 02
Supplier DEMAG
Specification required EPPM
Supplier Technical confirmations Compliant

By Supplier DIN 15018 X


Handling Handling X
1 1 X

By supplier EU34 DC-Pro 16-2500 2/1 H8 V6/1,5

Electric Over head travelling Crane Single Girder Crane X

Flat Rails for 11.0 m Bay (Supply Only)


Rail Size 50 mm x 30 mm. Total rail length 2 x X
11.0 m = 22.0 m

Outdoor under shelter Indoor operation X

SAFE Normal indoor eviroment X

7,15 m up to 8 meter X
11,5 m 11 meter X
11 m 10,5 meter X
2,5 T 2,5 T X

DIN 15018, hoisting classification H2, stress


CMAA Class-A X
group B3, FEM: 3m / ISO: M6

Min 7,15 m Selected Hoist model with 8m X

By Supplier 9155mmm X

By Supplier End truck length 2,456 m X

Electric electric X

Two speeds dual speed 7,2/1.8 m/min X

Electric electric X

Two speeds dual speed 3,5/14,0 m/min X

Electric electric X

Two speeds dual spee 12,0/48,0 m/min X

pendant station pendant control X


To be provided by supplier IPBL 340 X
85 dB @ 1m of distance ok X
Load test/Not witnessed ok X
Confirmity certificate ok X
Induction Motor ok X
class F ok X
safe area ok X
min IP 55 ok X
400 V ok X
60 Hz ok X
3 Ph ok X

Hoist: 4.4/1.1 kW
By supplier Trolley: 0,04/0,15 kW X
Bridge: 2x0,06/0,25 kW

By supplier 90% X
by supplier 1.3 X

Thermal motor protection


Protection against over temperature by
means of integrated micro-switch, -
Condensate drain opening closed with X
by supplier screwed plug
- Anti-condensation heating for the winding
by heating strip
- Special insulation against tropical climate

Festoon Cable for the trolley and DCL


festoon cable X
for the crane bridge

400 V 400V X
3 + PE 3Ph + Pe X
60 Hz 60Hz X
Comply with IP 55- Chain Hoist control
IP 65 X
panel cannot be modified
safe area safe X
by supplier die-cast aluminium housing X
required Included X

Demag Line Control (DLC) with DSE,


pendant push button station festoon system with independent mobile X
pendant across the crane span.

required included X
required included X
IP65 IP65 X

By supplier robust and weight-saving die-cast X


aluminium housing

By supplier Ni-Mo special chain steel X


By supplier composition of elements as attached X

By supplier high-strength and wear-resistant X


Polyamide
By supplier S235JRG2 X
By supplier NA X

Required ok X

Required NA ACC
Required unit is maintenance free for up to 10 years ACC
Required GP00H-30REN.SO-GFB grease for chain ACC
Required ok X

Cross travel limit switch


Two-stage limit to prevent crab colliding
with the end stops, Long travel limit switch
Required ACC
Two stage cut-off to avoid fast and slow
speed collision with the crane with end-
stops

Required included X

1 Conductor System DCL-Pro GS 4-10 mm² -


11.0 m
Power Supply has a length of 11.0 m,
inclusive:
Required X
1 End feed
2 Current collector
7 Support brackets weldable for crane
gantry girder

X
X

comply Accepted
tentatively
Accepted
tentatively
Accepted
tentatively

X
REV 1
Not Supplier Reply
Observation
compliant
DIN 15018
Handling
1
EU34 DC-Pro 16-2500
2/1 H8 V6/1,5
Single Girder Crane

Flat Rails for 11.0 m Bay


(Supply Only)
Size 50 mm x 30 mm.
Total rail length 2 x 11.0
m = 22.0 m

Indoor operation

Normal indoor
eviroment

up to 8 meter
11 meter
10,5 meter
2,5 T
DIN 15018, hoisting
classification H2, stress
group B3, FEM: 3m / ISO:
M6

Selected Hoist model


with 8m
9155mmm

End truck length 2,456 m

electric
dual speed 7,2/1.8
m/min
electric
dual speed 3,5/14,0
m/min
electric
dual spee 12,0/48,0
m/min
pendant control
IPBL 340
ok
ok
ok
Electric Motor
ok
ok
ok
400V
60Hz
3Ph

Hoist: 4.4/1.1 kW
Trolley: 0,04/0,15 kW
Bridge: 2x0,06/0,25 kW

90%
1.3

(*) (Note
13)

Festoon Cable for the


trolley and DCL for the
crane bridge

400V
3Ph + Pe
60Hz
Comply with IP 55
safe

Included

included
included
IP65

robust and weight-


saving die-cast
aluminium housing
Ni-Mo special chain
steel
composition of
elements as attached
high-strength and
wear-resistant
Polyamide
S235JRG2
NA

Overload device
Type MGS electro-
mechanical unit protects
the hoist from overload

Mechanical end stopper


under customer scope

1 Conductor System
DCL-Pro GS 4-10 mm² -
11.0 m
Power Supply has a
length of 11.0 m,
inclusive:
1 End feed
2 Current collector
7 Support brackets
weldable for crane
gantry girder

comply

comply

comply
comply

comply

comply

Supplier standard

Supplier standard

Supplier standard

comply

comply
Item cheked : MICRO SCR

Designation

Design codes and standards


Service
Quantity
Make / Model
Crane type

Runway
Installation
Electric area classification
Lifting height (m)
Travel length (m)
Working load limit
Classification Group
Hook approches (m)
Lifting mechanism type
Lifting speeds
Trolley type

Trolley Traveling speeds

Control system

Crane rails

Max sound pressure level


Test
Certificate
MOTOR

Type

Insulation class
Area clasification
Execution and degree of protection
Voltage
Frequency
Phases
Power

efficiency
Power factor
Motor protection
Electrical cable power supply
Control panel
Voltage supply
Phase
Frequency

IP Class

Area classification
Type of material enclosure
Cable glands for entry cable
Crane Control

Type

On / off push bottom


Emmergency stop
IP Class
Materials

Hoist

Chain

Hook

Trolley

Accessories

Over load protection system

Trolley
Spare parts for commissioning and start up

Spare parts for two - years operation

Lubricant
Fixed stop buffer
Stop end stroke
Anti derailment device
Festoon power cable with mounting accessories
Notes
1) The hoist motion shall be provided with a fail safe brake.
All rotating parts shall be
provided with anti-friction-bearing type.
2) Hooks shall be suported in thrust bearing with full rotational freedom
(top hook) and be provided with a safety latch and lubrication point.
3) The hoist and auxiliaries shall be designed with facilities for easy
inspection and maintenance.All equipment shall be delivered ready filled
with oil and grease

4) Construction materials shall be suitable for its purpose and shall have a
chemical composition ensuring adequate strength, ductility and toughness
also after welding. The load chain shall be according to recognized standard.

5) Metal welding shall be based on a welding procedure and welders


qualification test in accordance to recognized standards. All enclosed welded
structures like boxes, tubes etc. shall be seal welded.
Drilling of holes in such structures will not be accepted.
6) Deleted
7) Equipment shall be visibly and permanent marked with at least:
Manufacturer name, working load limit, serial number and certification
unless otherwise specified in other supply document.
8) Cranes shall be painted with 2.0 mil DFT Primer & 2.5- 3.0 mil DFT
Safety Yellow Industrial Enamel.
9) Hoists shall be painted per the Hoist manufacturer’s standard coating.
Hooks shall not be painted.
10) Structural components shall be painted with 2.0 mil DFT Primer & 2.5-
3.0 mil DFT Gray Industrial Enamel
11) The crane shall be designed with brakes for all movements. Brakes shall
be of magnetic holding type
12) Scheduled Brakes:
Trolley: Magnetic ac Fail Safe
Hoist: Magnetic ac Fail Safe
13) Runway dimensions and installation details/drawings to be furnished by
Supplier after confirmation of purchase order. While the supplier is
required to propse as option in his offer runway fabrication.
14) Supplier is required to confirm taht the following are applicable for
monrail hoist:
-Overload protection on hoist
-Hoist up/down Rotary Limit switch (Independent of rope guide)
-Hoist secondary upper limit switch to cut off main contactor.
-Protection IP55, Insulation class F
-Low Control voltage 48 V for extra safety
-Electric connections using easy plug in connectors of industrial standards
-Motor circuit breakers for all drive groups
-Phase reversal protection
-All 2-step pole changing motors, for easy maintenance
-Motors with DC disc brakes and asbestos free brake linings
-Galvanized wire rope with minimum factor of safety 5
-Reeved bottom block with edge protection, for additional safety & extended
life of wire rope
-Push button pendant height adjustable
-Hoist & trolley unit with control panel.
-Push button pendant control system hanging from the hoist.
-Festoon cable power supply system.
-One set of owner’s manual in English.

15) The following shall be excluded


-Load population recorder to calculate the real service life of the hoist
-Operation hours counter

16) All internal wiring from control panel to hoist and pendant station shall
be part of the supplier's scope (offer), EPPM will provide only the power
supply 400V, 60Hz, 3Ph+PE via power cable ( section 3x6mm² + 6mm PE).
Item cheked : MICRO SCREENS MONORAIL CRANE CR 03
Supplier DEMAG
Specification required EPPM
Supplier Technical confirmations Compliant

By Supplier DIN 15018 X


Handling OK X
1 1 X
By supplier Demag
Electric monorail crane electric monorail X

H/I Beam Not included - contractor scope X

Indoor ok X
SAFE safe X
7m up to 10 meter X
18,5 m 19 m X
2T 2T X
CMAA Class-A FEM/ISO 4m/M7 X
7m ok X
Electric electrical motor X
Two speed dual speed X
Electric electrical motor X

Two speeds dual speed X

pendant station ok X

referring to note 13, recommended beam


size base on flang size ranfe is required.
(Note 13) ACC
Usually we provide this details and note 13
got complied.

85 dB @ 1m of distance OK X
Load test/Not witnessed OK X
Confirmity certificate OK X

Induction Motor pole changing induction motor - 3Ph X

class F class F X
safe area safe area X
min IP 55 IP55 X
400 V 400V X
60 Hz 60Hz X
3 Ph 3 Ph X
4.1/0.66 Kw for hoisting/ 0.11/0.41 for
By supplier
trolley
X

By supplier 90% X
by supplier 1.3 X
by supplier IP55 X
faestoon cable festoon X

400 V 400V X
3 + PE 3Ph + Pe X
60 Hz 60Hz X
Comply with IP 55- Chain Hoist control
IP 65 X
panel cannot be modified
safe area safe X
by supplier die-cast aluminium housing X
required included X

Demag Line Control (DLC) with DSE,


pendant push button station festoon system with independent mobile X
pendant across the crane span.

required included X
required included X
IP65 IP65 X

robust and weight-saving die-cast


By supplier X
aluminium housing

By supplier Ni-Mo special chain steel X

By supplier composition of elements as attached X

high-strength and wear-resistant


By supplier X
Polyamide

Required mech. Overload device x


Electric electrical motor x
Required NA ACC
Required unit is maintenance free for up to 10 years ACC
Required GP00H-30REN.SO-GFB grease for chain x
Required OK x
Required OK x
Required OK x
Required OK x

All these notes shall be confirmed by the


complay
supplier
All these notes shall be confirmed by the
complay
supplier
REV 1
Not Supplier Reply
Observation
compliant
DIN 15018
Handling
1
Demag
electric monorail
Not included - contractor
scope
ok
safe
up to 10 meter
19 m
2T
FEM/ISO 4m/M7
ok
electrical motor
dual speed
electrical motor

dual speed

ok

referring to note 13,


recommended beam size
base on flang size ranfe
is required. Usually we
provide this details and
note 13 got complied.

OK
OK
OK

pole changing
induction motor - 3Ph

class F
safe area
IP55
400V
60Hz
3 Ph
4.1/0.66 Kw for hoisting/
0.11/0.41 for trolley

90%
1.3
IP55
festoon

400V
3Ph + Pe
60Hz
(*) Comply with IP 55

safe

included

pushbutton pendant

included
IP65

robust and weight-


saving die-cast
aluminium housing

Ni-Mo special chain steel

composition of
elements as attached

high-strength and
wear-resistant
Polyamide

mech. Overload device

electrical motor

OK
OK
OK
OK

Accepted
Accepted
Item cheked : EFFLUENT DIS

Designation

Design codes and standards

Service

Quantity
Make / Model
Crane type
Runway
Installation
Electric area classification
Lifting height (m)
Travel length (m)
Working load limit
Classification Group
Hook approches (m)
Lifting mechanism type
Lifting speeds
Trolley type

Trolley Traveling speeds

Control system

Crane rails

Max sound pressure level


Test
Certificate
MOTOR

Type

Insulation class
Area clasification
Execution and degree of protection
Voltage
Frequency
Phases

Power

efficiency
Service factor
Motor protection
Electrical cable power supply
Control panel
Voltage supply
Phase
Frequency

IP Class

Area classification
Type of material enclosure
Cable glands for entry cable
Crane Control

Type

On / off push bottom


Emmergency stop
IP Class
Materials

Hoist

Chain

Hook

Trolley

Accessories

Over load protection system

Trolley
Spare parts for commissioning and start up

Spare parts for two - years operation

Lubricant
Fixed stop buffer
Stop end stroke
Anti derailment device
Festoon power cable with mounting accessories
Notes
1) The hoist motion shall be provided with a fail safe brake.
All rotating parts shall be
provided with anti-friction-bearing type.
2) Hooks shall be suported in thrust bearing with full rotational freedom
(top hook) and be provided with a safety latch and lubrication point.
3) The hoist and auxiliaries shall be designed with facilities for easy
inspection and maintenance. All equipment shall
be delivered ready filled with oil and grease
4) Construction materials shall be suitable for its purpose and shall have a
chemical composition ensuring adequate strength, ductility and toughness
also after welding. The load chain shall be according to recognized standard.
5) Metal welding shall be based on a welding procedure and welders
qualification test in accordance to recognized standards. All enclosed welded
structures like boxes, tubes etc. shall be seal welded.
Drilling of holes in such structures will not be accepted.

6) Deleted

7) Equipment shall be visibly and permanent marked with at least:


Manufacturer name, working load limit, serial number and certification
unless otherwise specified in other supply document.
8) Cranes shall be painted with 2.0 mil DFT Primer & 2.5- 3.0 mil DFT
Safety Yellow Industrial Enamel.
9) Hoists shall be painted per the Hoist manufacturer’s standard coating.
Hooks shall not be painted.
10) Structural components shall be painted with 2.0 mil DFT Primer & 2.5-
3.0 mil DFT Gray Industrial Enamel
11) The crane shall be designed with brakes for all movements. Brakes shall
be of magnetic holding type
12) Scheduled Brakes:
Trolley: Magnetic ac Fail Safe
Hoist: Magnetic ac Fail Safe

13) Runway dimensions and installation details/drawings to be furnished by


Supplier after confirmation of purchase order. While the supplier is
required to propse as option in his offer runway fabrication.

14) Supplier is required to confirm taht the following are applicable for
monrail hoist:
-Overload protection on hoist
-Hoist up/down Rotary Limit switch (Independent of rope guide)
-Hoist secondary upper limit switch to cut off main contactor.
-Protection IP55, Insulation class F
-Low Control voltage 48 V for extra safety
-Electric connections using easy plug in connectors of industrial standards
-Motor circuit breakers for all drive groups
-Phase reversal protection
-All 2-step pole changing motors, for easy maintenance
-Motors with DC disc brakes and asbestos free brake linings
-Galvanized wire rope with minimum factor of safety 5
-Reeved bottom block with edge protection, for additional safety & extended
life of wire rope
-Push button pendant height adjustable
-Hoist & trolley unit with control panel.
-Push button pendant control system hanging from the hoist.
-Festoon cable power supply system.
-One set of owner’s manual in English.
15) The following shall be excluded
-Load population recorder to calculate the real service life of the hoist
-Operation hours counter

16) All internal wiring from control panel to hoist and pendant station shall
be part of the supplier's scope (offer), EPPM will provide only the power
supply 400V, 60Hz, 3Ph+PE via power cable ( section 3x6mm² + 6mm PE).
Item cheked : EFFLUENT DISCHARGE PUMPS MONORAIL CRANE CR 04
Supplier DEMAG
Specification required EPPM
Supplier Technical confirmations Compliant

By Supplier DIN 15018 X

Handling Handling and servicing X

1 1 X
By supplier Demag
Electric monorail crane Electrical Monirail X
H/I Beam not included X
Indoor indoor X
SAFE safe X
9m up to 12m X
10 m 10m X
1,5 T 1.5T X
CMAA Class-A FEM/ISO 2m/M5 X
9m 9m X
Electric electrical motor X
Two speed dual speed X
Electric electrical trolley X

Two speeds dual speed X

pendant station pendant X


referring to note 13, recommended beam
size base on flang size ranfe is required.
(Note 13) ACC
Usually we provide this details and note 13
got complied.
85 dB @ 1m of distance ok X
Load test/Not witnessed ok X
Confirmity certificate ok X

Induction Motor pole changing induction motor - 3Ph X

class F Class F X
safe area safe X
min IP 55 IP55 X
400 V 400V X
60 Hz 60Hz X
3 Ph 3Ph X
4.1/0.66 Kw for hoisting/ 0.11/0.41 for
By supplier
trolley
X

By supplier 90% X
by supplier 1.3 X
by supplier IP55 X
faestoon cable Festoon Syst X
400 V 400V X
3 + PE 3Ph + 1Pe X
60 Hz 60Hz X
Comply with IP 55- Chain Hoist control
IP 65 X
panel cannot be modified
safe area safe X
by supplier die-cast aluminium housing
required Included X

Demag Line Control (DLC) with DSE,


pendant push button station festoon system with independent mobile X
pendant across the crane span.

required Included X
required included X
IP65 IP65 X

robust and weight-saving die-cast


By supplier x
aluminium housing

By supplier Ni-Mo special chain steel X

By supplier composition of elements as attached X

high-strength and wear-resistant


By supplier X
Polyamide

Required mech. Overload device x


Electric electrical x
Required NA ACC
Required unit is maintenance free for up to 10 years ACC
Required GP00H-30REN.SO-GFB grease for chain x
Required included x
Required included x
Required included x
Required included x
All these notes shall be confirmed by the
complay
supplier
REV 1
Not Supplier Reply
Observation
compliant
DIN 15018

Handling and servicing

1
Demag
Electrical Monirail
not included
indoor
safe
up to 12m
10m
1.5T
FEM/ISO 2m/M5
9m
electrical motor
dual speed
electrical trolley

dual speed

pendant

ok
ok
ok

pole changing
induction motor - 3Ph

Class F
safe
IP55
400V
60Hz
3Ph

4.1/0.66 Kw for hoisting/


0.11/0.41 for trolley

90%
1.3
IP55
Festoon Syst
400V
3Ph + 1Pe
60Hz
(*) Comply with IP 55
safe

Included

pushbutton pendant

included
IP65

robust and weight-


saving die-cast
aluminium housing

Ni-Mo special chain steel

composition of
elements as attached

high-strength and
wear-resistant
Polyamide

mech. Overload device

electrical

included
included
included
included
Accepted
Item cheked : LIQUID CHLORIN

Designation

Design codes and standards

Service

Quantity
Make / Model
Crane type
Runway
Installation
Electric area classification
Lifting height (m)
Travel length (m)
Working load limit
Classification Group
Hook approches (m)
Lifting mechanism type
Lifting speeds
Trolley type

Trolley Traveling speeds

Control system

Crane rails

Max sound pressure level


Test
Certificate
MOTOR

Type

Insulation class
Area clasification
Execution and degree of protection
Voltage
Frequency
Phases
Power

efficiency
Service factor
Motor protection
Electrical cable power supply
Control panel
Voltage supply
Phase
Frequency

IP Class

Area classification
Type of material enclosure
Cable glands for entry cable
Crane Control

Type

On / off push bottom


Emmergency stop
IP Class
Materials

Hoist

Chain

Hook

Trolley

Accessories

Over load protection system

Trolley
Spare parts for commissioning and start up

Spare parts for two - years operation

Lubricant
Fixed stop buffer
Stop end stroke
Anti derailment device
Festoon power cable with mounting accessories
Notes
1) The hoist motion shall be provided with a fail safe brake.
All rotating parts shall be
provided with anti-friction-bearing type.
2) Hooks shall be suported in thrust bearing with full rotational freedom
(top hook) and be provided with a safety latch and lubrication point.

3) The hoist and auxiliaries shall be designed with facilities for easy
inspection and maintenance. All equipment shall
be delivered ready filled with oil and grease

4) Construction materials shall be suitable for its purpose and shall have a
chemical composition ensuring adequate strength, ductility and toughness
also after welding. The load chain shall be according to recognized standard.

5) Metal welding shall be based on a welding procedure and welders


qualification test in accordance to recognized standards. All enclosed welded
structures like boxes, tubes etc. shall be seal welded.
Drilling of holes in such structures will not be accepted.
6) Deleted
7) Equipment shall be visibly and permanent marked with at least:
Manufacturer name, working load limit, serial number and certification
unless otherwise specified in other supply document.
8) Cranes shall be painted with 2.0 mil DFT Primer & 2.5- 3.0 mil DFT
Safety Yellow Industrial Enamel.
9) Hoists shall be painted per the Hoist manufacturer’s standard coating.
Hooks shall not be painted.
10) Structural components shall be painted with 2.0 mil DFT Primer & 2.5-
3.0 mil DFT Gray Industrial Enamel
11) The crane shall be designed with brakes for all movements. Brakes shall
be of magnetic holding type
12) Scheduled Brakes:
Trolley: Magnetic ac Fail Safe
Hoist: Magnetic ac Fail Safe
13) Runway dimensions and installation details/drawings to be furnished by
Supplier after confirmation of purchase order. While the supplier is
required to propse as option in his offer runway fabrication.
14) Supplier is required to confirm taht the following are applicable for
monrail hoist:
-Overload protection on hoist
-Hoist up/down Rotary Limit switch (Independent of rope guide)
-Hoist secondary upper limit switch to cut off main contactor.
-Protection IP55, Insulation class F
-Low Control voltage 48 V for extra safety
-Electric connections using easy plug in connectors of industrial standards
-Motor circuit breakers for all drive groups
-Phase reversal protection
-All 2-step pole changing motors, for easy maintenance
-Motors with DC disc brakes and asbestos free brake linings
-Galvanized wire rope with minimum factor of safety 5
-Reeved bottom block with edge protection, for additional safety & extended
life of wire rope
-Push button pendant height adjustable
-Hoist & trolley unit with control panel.
-Push button pendant control system hanging from the hoist.
-Festoon cable power supply system.
-One set of owner’s manual in English.

15) The following shall be excluded


-Load population recorder to calculate the real service life of the hoist
-Operation hours counter

16) All internal wiring from control panel to hoist and pendant station shall
be part of the supplier's scope (offer), EPPM will provide only the power
supply 400V, 60Hz, 3Ph+PE via power cable ( section 3x6mm² + 6mm PE).
Item cheked : LIQUID CHLORINE DRUMS MONORAIL CRANE CR 05
Supplier DEMAG
Specification required EPPM
Supplier Technical confirmations Compliant

By Supplier DIN 15018 X

Handling handling and servicing X

1 1 X
By supplier Demag
Electric monorail crane electric monorail X
Beam not included X
Indoor indoor X
SAFE safe X
5m up to 6m X
39 m 39m X
3T 3T X
CMAA Class-B FEM/ISO 2m/M5 X
5m 5m X
Electric electrical motor X
Two speed dual speed X
Electric electrical motor X

Two speeds dual speed X

pendant station pushbutton pendant unit X

referring to note 13, recommended beam


size base on flang size ranfe is required.
(Note 13) Usually we provide this details and note 13 ACC
got complied.
85 dB @ 1m of distance included X
Load test/Not witnessed included X
Confirmity certificate included X

Induction Motor pole changing induction motor - 3Ph X

class F class F X
safe area safe X
min IP 55 IP55 X
400 V 400V X
60 Hz 60Hz X
3 Ph 3Ph X
6,40 /0,96 KW for hoisting
By supplier
2x0,07/0,3 KW for trolley
X

By supplier 90% x
by supplier 1.3 x
by supplier IP55 X
faestoon cable DCL X

400 V 400V X
3 + PE 3Ph + 1Pe X
60 Hz 60Hz X
Comply with IP 55- Chain Hoist control
IP 65 X
panel cannot be modified
safe area safe X
by supplier die-cast aluminium housing X
required included X

Demag Line Control (DLC) with DSE,


pendant push button station festoon system with independent mobile X
pendant across the crane span.

required included X
required included X
IP65 IP65 X

robust and weight-saving die-cast


By supplier X
aluminium housing

By supplier Ni-Mo special chain steel X

By supplier composition of elements as attached X

high-strength and wear-resistant


By supplier X
Polyamide

Required mech. Overload device x


Electric electrical x
Required NA ACC
Required unit is maintenance free for up to 10 years ACC
Required GP00H-30REN.SO-GFB grease for chain x
Required ok x
Required ok x
Required ok x
Required ok x

All these notes shall be confirmed by the


comply
supplier
All these notes shall be confirmed by the
comply
supplier
REV 1
Not Supplier Reply
Observation
compliant
DIN 15018

handling and servicing

1
Demag
electric monorail
not included
indoor
safe
up to 6m
39m
3T
FEM/ISO 2m/M5
5m
electrical motor
dual speed
electrical motor

dual speed

pushbutton pendant unit

included
included
included

pole changing
induction motor - 3Ph

class F
safe
IP55
400V
60Hz
3Ph
6,40 /0,96 KW for
hoisting
2x0,07/0,3 KW for trolley

90%
1.3
IP55
DCL

400V
3Ph + 1Pe
60Hz
(*) Comply with IP 55

safe

included

pendant pushbutton

included
IP65

robust and weight-


saving die-cast
aluminium housing

Ni-Mo special chain steel

composition of
elements as attached

high-strength and
wear-resistant
Polyamide

mech. Overload device

electrical

ok
ok
ok
ok

Accepted
Accepted

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