Air Filtration System For Gas Turbines

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TCE CONSULTING ENGINEERS LIMITED SECTION: TITLE

TCE.M12-ME-CL-512-070 SHEET i OF iii

CHECKLIST FOR PROCUREMENT OF


AIR FILTRATION SYSTEM FOR GAS TURBINES

FLOPPY NO. :-
FILE NAME : M12MECL070R2. DOC

REV. NO. R0 R1 R2 ISSUE

INITIALS SIGN. INITIALS SIGN. INITIALS SIGN INITIALS SIGN

PPD. BY LSS Sd/- CSR Sd/- RR

CHD. BY OKM Sd/- AB Sd/- DSM R2

APD. BY MSK/KG Sd/-/Sd/- MLN/RL Sd/-/Sd/- DVL/RL

DATE 30.04.1994 25.02.2000 24.02.2003

TCE FORM NO. 120 R1


TCE CONSULTING ENGINEERS LIMITED SECTION: CONTENTS
TCE.M12-ME-CL-512-070
CHECKLIST FOR PROCUREMENT OF SHEET ii OF iii
AIR FILTRATION SYSTEM FOR GAS TURBINES

CONTENTS
SL NO TITLE SHEET NO.
1.0 Scope 1
2.0 Reference documents 1
3.0 Enquiry specification 1
4.0 Bid analysis and purchase recommendation 5
5.0 Purchase order 6

ISSUE
R2

TCE FORM NO. 120 R1


TCE CONSULTING ENGINEERS LIMITED SECTION: REV_STATUS
TCE.M12-ME-CL-512-070
CHECKLIST FOR PROCUREMENT OF SHEET iii OF iii
AIR FILTRATION SYSTEM FOR GAS TURBINES

REVISION STATUS
REV NO. DATE DESCRIPTION
R0 30.04.1994 -----
R1 25.02.2000 GENERALLY REVISED
R2 24.02.2003 MINOR REVISIONS

ISSUE
R2

TCE FORM NO. 120 R1


TCE CONSULTING ENGINEERS LIMITED SECTION: WRITE-UP
TCE. M12-ME-CL-512-070 CHECKLIST FOR PROCUREMENT OF SHEET 1 OF 6
AIR FILTRATION SYSTEM FOR GAS TURBINES

1.0 SCOPE

This procurement checklist furnishes the guidelines for the following:


(a) Preparation of enquiry specification
(b) Bid analysis and purchase recommendation
(c) Preparation of purchase order

It is to be noted that this checklist only outlines certain specific items


and for other details, the same shall be as per the guide lines furnished
in the reference documents.

2.0 REFERENCE DOCUMENTS

2.1 General Procurement Guide for Mechanical Equipment, Systems and


site Works Contracts – TCE. M12-ME-000-901

2.2 General Checklist for Procurement of Mechanical Systems – TCE.


M12-ME-CL-500-091

2.3 Procurement Procedure for System / Equipment – TCE-M9-PCS-71

3.0 ENQUIRY SPECIFICATION

3.1 Check with GH if similar enquiry specification of a previous project is


available, which shall be used to the extent possible based on
guidelines issued by GH.

3.2 The following points shall be covered in Section C of the enquiry


specification.

3.2.1 If M4 standards are used, avoid repetition of same items in section C.

3.2.2 Check whether codes and standards to be followed are specified with
year of publication. Compliance of installation with local regulating
agencies such as:
(a) Inspectorate of factories

(b) Electrical inspectorate

3.2.3 Check the type of area where the filters will be located such as
industrial, residential, nearness to coast, topography of area (paved
roads or as agricultural), etc. The construction activity in the area is to
be particularly mentioned in the specification of the air filtration
system, for consideration of appropriate air quality in the design.
ISSUE
R2

TCE FORM NO. 120 R1


TCE CONSULTING ENGINEERS LIMITED SECTION: WRITE-UP
TCE. M12-ME-CL-512-070 CHECKLIST FOR PROCUREMENT OF SHEET 2 OF 6
AIR FILTRATION SYSTEM FOR GAS TURBINES

3.2.4 Check the Operation of the filtration system components with


fluctuation in power supply conditions.

3.2.5 The design air flow shall be the total gas turbine inlet air flow
(including cooling and pressuring air flow) at minimum ambient
temperature specified and considering a margin of 5% at 15 o C and 1
bar (a).

3.2.6 Efficiency of the filtration system including the size of particles in air
permitted shall be indicated based on the requirements of the gas
turbine manufacturer. Specify particulate as well as NaCl capture
efficiency.

3.2.7 Type of filter material such as paper cellulose media with resin coating
or synthetic material should be indicated. For offshore or onshore
installations near coast, water resistant media should be specified.

3.2.8 Check whether the source of compressed air for cleaning of filter is
from bleeding of the air from compressor of gas turbine or tap off from
station instrument air or the compressor air system or otherwise specify
source, parameters and indicate requirement of air dryer, cooler,
pressure regulator air receiver, etc. specified.

3.2.9 If compressed air system for pulse cleaning/air blowers for reverse air
system is included then specify the design features of the system such
as:
(a) Type and no. of compressor / blowers
(b) Design margin on capacity
(c) Air receiver capacity and number
(d) Requirement of silencer for air compressor /air blower inlet
(e) Type and no. of air dryer
(f) Type of after cooler for compressors including air/water cooled,
quality of water, tube material etc.
(g) Associated piping valves and fittings.
3.2.10 Specify the minimum differential pressure the filter elements have to
withstand as 380 mm WC.

3.2.11 Specify the maximum allowable pressure drop across filtration system
including filters, ducting silencers etc.

3.2.12 Specify the design pressure of the inlet air ducting and the filter
housing.

3.2.13 If air filter has to be carry additional loads such as due to stringing of
switchyard conductors etc., same shall be indicated.
ISSUE
R2

TCE FORM NO. 120 R1


TCE CONSULTING ENGINEERS LIMITED SECTION: WRITE-UP
TCE. M12-ME-CL-512-070 CHECKLIST FOR PROCUREMENT OF SHEET 3 OF 6
AIR FILTRATION SYSTEM FOR GAS TURBINES

3.2.14 Specify provision of trash screen for the filters with 25 mm square
mesh of minimum 6 gauge.

3.2.15 Specify the design features of the control system including the
following:

(a) All local instruments are to be provided with weatherproof


enclosure.

(b) The cleaning of filter should be initiated by timer in addition to


the differential pressure across filters. Filter sections shall be
cleaned sequentially such that with one filter section under
cleaning the remaining section should be able to filter the
required air without affecting the efficiency and pressure drop.

(c) Controls required for the compressed air system including that of
the dryer should be specified.

3.2.16 Specify the following parameters in line with ARAMCO specification,


for the filtration system.

(a) Design pressure shall be at least + 300 mm WC

(b) NaCl capture efficiency

(c) Velocity of air

(d) Initial and stabilised pressure drop

(e) Number of filter elements cleaned during cleaning cycle.

(f) Design pressure for pulse air system.

3.2.17 For installation in dust prone area, Bidders shall be given choice to
offer pre-filters as optional items. However economics of providing
pre-filters shall be established.

3.2.18 Bidders shall be given choice to offer vertical or horizontal filter


orientation.

3.2.19 The availability and reliability requirements shall be specified.

3.2.20 Space restriction, if any in the plant layout shall be specified.

ISSUE
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TCE FORM NO. 120 R1


TCE CONSULTING ENGINEERS LIMITED SECTION: WRITE-UP
TCE. M12-ME-CL-512-070 CHECKLIST FOR PROCUREMENT OF SHEET 4 OF 6
AIR FILTRATION SYSTEM FOR GAS TURBINES

3.2.21 The inlet air shall be drawn from a point not less than 3 m above grade
level

3.2.22 Indicate location proposed for the compressed air system such as
compressor dryer etc.

3.2.23 Ask the bidders to furnish the calculations for quantity of compressed
air required

3.2.24 Prepare the scope of supply and terminal points sections in


consultation with CE, PP & PJ groups along with EL and I&C
departments and specific attention shall be given to the following:

(a) Specify terminal points from compressed air system or from the
tap off from existing compressor air is sourced.
(b) Specify the parameters (pressure, temperature, and quality) at
terminal points for utilities such as compressed air and cooling
water.
(c) List of essential spares and maintenance tools & tackles.

3.2.25 The items for performance guarantee, under penalty (along with its
factor) and under correction shall be identified. The specific items are
listed as under:

(a) Pressure drop across the air filtration system including ducting and
silencer. Under penalty if air filtration system is procured
separately and under correction if procured along with gas turbine
generator.

(b) Auxiliary power consumption of continuous running auxiliaries-


under penalty.

(c) Noise level at 1.0 m distance from surface-under correction

(d) Efficiency of filtration system (by measurement of air quality at air


outlet plenum) -under correction.

3.2.26 The items for tender evaluation shall be identified along with its
evaluation factor. The specific items are listed as under:

(a) Pressure drop across the filtration system if procured separately.

(b) Auxiliary power consumption of continuous running auxiliaries.

ISSUE
R2

TCE FORM NO. 120 R1


TCE CONSULTING ENGINEERS LIMITED SECTION: WRITE-UP
TCE. M12-ME-CL-512-070 CHECKLIST FOR PROCUREMENT OF SHEET 5 OF 6
AIR FILTRATION SYSTEM FOR GAS TURBINES

3.2.27 Indicate that no credit will be given for parameters better than those
specified.

3.3 Check and ensure that relevant data sheets-As are properly filled up,
checked and signed by authorised design developer and design verifier
and suitably grouped.

3.4 All the inspection requirements of the mechanical items, list of which
shall be furnished to Inspection department, shall be checked and
obtained from them. They shall check and include the following as
applicable:

(a) Shop inspection requirements as per TCE.M4-186 Series

(b) Minimum inspection requirements as per TCE.M4-185 Series

(c) Apart from the above, project-specific shop inspection


requirements, if any, shall be included in the enquiry specification.

(d) Major supplementary requirements of inspection, if any, for site


fabricated items list of which shall be furnished to Inspection
department.

(e) Indicate shop testing of control system and tests for filters as per
ARAMCO specification.

4.0 BID ANALYSIS AND PURCHASE RECOMMENDATION

4.1 Bid Analysis

4.1.1 Check with project engineer and obtain commercial loading if


commercial evaluation is also included in the scope.

4.1.2 Obtain clarification, if information furnished by the bidder in different


parts of the bid is contradictory.

4.1.3 Tabulate performance guarantee parameters furnished by the bidders.

4.2 Purchase Recommendation

4.2.1 Check whether the following points are covered in the tabulation of
Purchase Recommendation pertaining to the recommended Bidder(s):

ISSUE
R2

TCE FORM NO. 120 R1


TCE CONSULTING ENGINEERS LIMITED SECTION: WRITE-UP
TCE. M12-ME-CL-512-070 CHECKLIST FOR PROCUREMENT OF SHEET 6 OF 6
AIR FILTRATION SYSTEM FOR GAS TURBINES

(a) In case certain cost loading have been done for the items not
conforming to the specification or items not clarified, the same
is highlighted.
(b) All the points on which clarifications and confirmations are to
be obtained from the Bidder before placing order are listed.

5.0 PURCHASE ORDER (P.O)

Check the following:

(a) All necessary clarifications/confirmations asked for in the


purchase recommendation have been obtained.

(b) Data Sheets - A&B are updated incorporating changes made


during bid stage or after clarifications with the Bidder.

(c) Specification is corrected to incorporate all deviations accepted


and clauses are deleted which are not applicable. The modified
specification will form a part of the P.O.

(d) Copy of the minutes of meeting (if any), with the recommended
Bidder during bid clarifications stage is attached for reference.

(e) List of correspondence shall form part of the P.O

ISSUE
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TCE FORM NO. 120 R1

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