WMSRA

PROJECT NAME: M/S AARUSH LOGISTICS PARK PRIVATE LIMITED REPORT NO:- 01
COMPANY NAME: METEC DESIGN AND CONSTRUCTION ENGINEERS INDIA PRIVATE LIMITED
ACTIVITY/TRADE: FABRICATION, ERECTION & INSTALLATION OF PIPES AND SUPPORT, INSTALLATION OF VALVES, SPRINKLER, HYDRO TESTING, FLUSHING,
PAINTING.
ADDRESS: VALLAM, SRIPERUMBUDUR (T.K), KANCHEPURAM (DIST)
SUPERVISOR NAME: U.KIRUBASANKAR CONTACT NO: 9677407010

Person
Procedure (in steps) Possible Hazards Risk Control Measures who will
Rating (Describe what action or procedure will be taken to eliminate or ensure this
(Break the job down into steps. (Identify the hazards associated with each (See minimise the risk of injury or damage. Use the Hierarchy of happens
Each step should accomplish some step. Examine each to find possibilities below) Controls below as a guide
major task and be in logical that could lead to an accident or potential 1. Eliminate the Hazard
sequence.) harm arising.) 2. Substitute the material or equipment
3. Isolate the hazard
4. Implement Engineering control
5. Implement Administrative control
6. PPE

E - Extreme Risk: The hazard has the potential to kill or permanently disable a person H - High Risk: The hazard has the potential to cause a LTI ≥ 7 days
M - Medium Risk: The hazard has the potential to cause a LTI < 7 days L - Low Risk: The hazard has the potential to cause a minor injury that will not disable a person (i.e.: Nil LTI)
Document Name: WORK METHOD STATEMENT & RISK ASSESSMENT Version Correct as at: Page No.
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Person
Procedure (in steps) Possible Hazards Risk Control Measures who will
Rating (Describe what action or procedure will be taken to eliminate or ensure this
(Break the job down into steps. (Identify the hazards associated with each (See minimise the risk of injury or damage. Use the Hierarchy of happens
Each step should accomplish some step. Examine each to find possibilities below) Controls below as a guide
major task and be in logical that could lead to an accident or potential 1. Eliminate the Hazard
sequence.) harm arising.) 2. Substitute the material or equipment
3. Isolate the hazard
4. Implement Engineering control
5. Implement Administrative control
6. PPE
1. Vehicle movement and 1. Can be hit by passing traffic H 1. Valid permit must be obtained prior to start of any SITE
parking 2. Can be hit be vehicle on uneven, activity. ENGINEE
soft ground M 2. Workplace routes should be safe for both vehicles and RS/SITE
3. Vehicle topple M pedestrians at the workplace. EHS
3. Workplace routes should be well maintained and free
from obstructions, greases, or slippery substances and
from damage to surface.
4. Ensure clean or clear following substance spills or items
falling from vehicles.
5. Keeping reversing alarms in good working order and
loud enough to be heard above other noises at the
workplace.
6. Choose a firm, level area.
7. Comply with all road traffic rules (20 km/h) for driver
and passengers at all times.
8. Comply with site mandatory Personal Protective
Equipment’s.

E - Extreme Risk: The hazard has the potential to kill or permanently disable a person H - High Risk: The hazard has the potential to cause a LTI ≥ 7 days
M - Medium Risk: The hazard has the potential to cause a LTI < 7 days L - Low Risk: The hazard has the potential to cause a minor injury that will not disable a person (i.e.: Nil LTI)
Document Name: WORK METHOD STATEMENT & RISK ASSESSMENT Version Correct as at: Page No.
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Procedure (in steps) Possible Hazards Risk
Rating
(Break the job down into steps. (Identify the hazards associated with each (See
Each step should accomplish some step. Examine each to find possibilities below)
major task and be in logical that could lead to an accident or potential
sequence.) harm arising.)
1. Work Related Upper Limb
disorder.
2. Loading and unloading 2. Muskuoskleton disorder.
Pipes /Containers 3. Hit to men and material topple
of crane
4. Cut the sling
5. Physical injury due to hitting
the body part while unloading
6. Strain or injury due to heavy
load Or improper movement.
E - Extreme Risk: The hazard has the potential to kill or permanently disable a person
M - Medium Risk: The hazard has the potential to cause a LTI < 7 days
Document Name: WORK METHOD STATEMENT & RISK ASSESSMENT
WMSRA
Person
Control Measures who will
(Describe what action or procedure will be taken to eliminate or ensure this
minimise the risk of injury or damage. Use the Hierarchy of happens
Controls below as a guide
1. Eliminate the Hazard
2. Substitute the material or equipment
3. Isolate the hazard
4. Implement Engineering control
5. Implement Administrative control
6. PPE
M 1. Valid Permit to Work system must be complied SITE
2. Comply with manual handling procedure. ENGINEE
M 3. Road access to be checked before allowing the crane / RS/SITE
vehicle to proceed to lifting location. EHS
L 4. Safety induction & proper Personal Protective
Equipment’s will be provide for all manpower involving
L in the unloading.
5. The place where the materials to be unloaded will be
M leveled for proper placement.
6. The unloaded materials will be segregated and placed
over wooden sleepers in such way that which will not
fall down from the arrangement.
7. Ensure two tag line ,while unloading the material
8. Only third party tested sling shall be used.
H - High Risk: The hazard has the potential to cause a LTI ≥ 7 days
L - Low Risk: The hazard has the potential to cause a minor injury that will not disable a person (i.e.: Nil LTI)
Version Correct as at: Page No.
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Person
Procedure (in steps) Possible Hazards Risk Control Measures who will
Rating (Describe what action or procedure will be taken to eliminate or ensure this
(Break the job down into steps. (Identify the hazards associated with each (See minimise the risk of injury or damage. Use the Hierarchy of happens
Each step should accomplish some step. Examine each to find possibilities below) Controls below as a guide
major task and be in logical that could lead to an accident or potential 1. Eliminate the Hazard
sequence.) harm arising.) 2. Substitute the material or equipment
3. Isolate the hazard
4. Implement Engineering control
5. Implement Administrative control
6. PPE
1) Falling objects M 1. Ensure the proper support to pipe while grooving work. SITE
3. Grooving 2) Electrical hazards H 2. Other person should not allowed in work area. ENGINEE
3) Pinch point M 3. Machine is inspected and color coded. RS/SITE
4) Entrapment M 4. To ensure extension cable are routed above 2 meter EHS
5) Entanglement M from ground.
5. Workers to ensure when handling tools according to
manufactures instruction. All user must be briefed
before use the electrical tools.
6. To check on physical condition of cable to ensure it is
free from defect before use.
7. Ensure all electrical tools equipped with a dead man
switch.
8. Always use ELCB of 30mA when connect to main power
supply.
9. Ensure that all plugs and sockets used are of the
approved industrial type
10. Loose cloth must be avoided to prevent entrapment &
entanglement.
11. Comply with site mandatory & task related Personal
Protective Equipment’s.

E - Extreme Risk: The hazard has the potential to kill or permanently disable a person H - High Risk: The hazard has the potential to cause a LTI ≥ 7 days
M - Medium Risk: The hazard has the potential to cause a LTI < 7 days L - Low Risk: The hazard has the potential to cause a minor injury that will not disable a person (i.e.: Nil LTI)
Document Name: WORK METHOD STATEMENT & RISK ASSESSMENT Version Correct as at: Page No.
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Person
Procedure (in steps) Possible Hazards Risk Control Measures who will
Rating (Describe what action or procedure will be taken to eliminate or ensure this
(Break the job down into steps. (Identify the hazards associated with each (See minimise the risk of injury or damage. Use the Hierarchy of happens
Each step should accomplish some step. Examine each to find possibilities below) Controls below as a guide
major task and be in logical that could lead to an accident or potential 1. Eliminate the Hazard
sequence.) harm arising.) 2. Substitute the material or equipment
3. Isolate the hazard
4. Implement Engineering control
5. Implement Administrative control
6. PPE
1. Dropping and falling of L 1. Ensure valid Permit to Work in place. SITE
4. Gas cutting ( Structural cylinders 2. Competent person must carry out the activity. ENGINEE
Material ) 2. Physical hazard. (Eye injury, burn 3. Ensure suitable trolleys shall be used for shifting the RS/SITE
and inhalation of toxic fumes.) L cylinders. EHS
3. Fire hazard 4. Ensure cylinders shall be chained and valves are closed.
4. Back fire M 5. Ensure workers shall be worn appropriate PPE’s (leather
5. Leakage of gas M gloves, sleeves, filter glasses.).
M 6. Task related PPE’s is provided and use.
7. Ensure work area shall be well ventilated.
8. Ensure hot object shall be marked properly.
9. Ensure clothing shall be free from oil, grease or other
flammable substances.
10. Cutting should be performed in areas free from flammable
materials.
11. Ensure hoses shall be checked before starting the work.
12. Appropriate industrial lighter shall be used for igniting the
flame.
13. Suitable fire extinguishers shall be provided at working area.
14. Ensure never put the hoses on sharp objects and hot metals.
15. Ensure sufficient safety equipment in place, such as fire
blanket, fire extinguisher, flash back arrester, pressure gauge.
16. Ensure Fire Watcher is available in work place throughout
the activity

E - Extreme Risk: The hazard has the potential to kill or permanently disable a person H - High Risk: The hazard has the potential to cause a LTI ≥ 7 days
M - Medium Risk: The hazard has the potential to cause a LTI < 7 days L - Low Risk: The hazard has the potential to cause a minor injury that will not disable a person (i.e.: Nil LTI)
Document Name: WORK METHOD STATEMENT & RISK ASSESSMENT Version Correct as at: Page No.
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Person who
Procedure (in steps) Possible Hazards Risk Control Measures will ensure
Rating (Describe what action or procedure will be taken to eliminate this happens
(Break the job down into steps. (Identify the hazards associated with each (See or minimise the risk of injury or damage. Use the Hierarchy of
Each step should accomplish some step. Examine each to find possibilities below) Controls below as a guide
major task and be in logical that could lead to an accident or potential 7. Eliminate the Hazard
sequence.) harm arising.) 8. Substitute the material or equipment
9. Isolate the hazard
10. Implement Engineering control
11. Implement Administrative control
12. PPE
5. Cutting with abrasive 1. Failure of cutting wheel H 1) Valid permit should be obtained prior to start of the SITE
wheel cutter 2. Electrical hazard activity. ENGINEERS
3. Flying particle M 2) Machine should be inspected with checklist before /SITE EHS
4. Fire hazard starting the activity.
5. Noise 3) Wheel will be checked before going to use.
M 4) Ensure it free from damage
5) Wheel guard will be in position and fixed properly.
M 6) Double insulted cable will be used.
7) Ensure cable will be damage free.
M 8) Cable will be routed overhead.
9) Work will be carried out dry place.
10) Only experienced / trained / authorized persons will
be carried out the work.
11) Power supply for machine shall be through 30mELCB.
12) Person working nearby area will be protected from
flying particles by shields.
13) Ensure site mandatory & task related Personal
Protective Equipment’s must be wired.
14) Area will be barricaded and unauthorized entry will be
restricted.
15) Ensure only EN/ANSI/OR other relevant STD.Ensured
abrasive wheel shall be used.
16) Flash screen shall be provided to arrest the flashes.
E - Extreme Risk: The hazard has the potential to kill or permanently disable a person H - High Risk: The hazard has the potential to cause a LTI ≥ 7 days
M - Medium Risk: The hazard has the potential to cause a LTI < 7 days L - Low Risk: The hazard has the potential to cause a minor injury that will not disable a person (i.e.: Nil LTI)
Document Name: WORK METHOD STATEMENT & RISK ASSESSMENT Version Correct as at: Page No.
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Person who
Procedure (in steps) Possible Hazards Risk Control Measures will ensure
Rating (Describe what action or procedure will be taken to eliminate this happens
(Break the job down into steps. (Identify the hazards associated with each (See or minimise the risk of injury or damage. Use the Hierarchy of
Each step should accomplish some step. Examine each to find possibilities below) Controls below as a guide
major task and be in logical that could lead to an accident or potential 13. Eliminate the Hazard
sequence.) harm arising.) 14. Substitute the material or equipment
15. Isolate the hazard
16. Implement Engineering control
17. Implement Administrative control
18. PPE
6. Threading 1) Slip, trip & fall hazard H 1. Keep your work area clean and well lit. SITE
2) Pinch point 2. Keep floors dry and free of slippery materials such as ENGINEERS
3) Work Related Neck Upper and M oils, etc. /SITE EHS
Limb Disorder 3. Do not expose electrical tools to rain or wet condition.
4) Flying particles leads to eye 4. Do not wear loose clothing or jewelry and keep your
injury M hair, clothing and gloves away from moving parts.
5) Sharp edges may result with 5. Keep handles dry and clean free from oil and grease
puncture. M which allows for better control of the equipment.
6) Skin or eye injury from the 6. Secondary containment must be used to control of oil
cutting oil in the reservoir M spillage
7) Fall of material lead to body 7. Do not modify this machine in any way.
injury. 8. Ensure that the threading machines properly secured
8) Electrical hazard. to a work bench or a manufacturer approved stand
9) Skin burn injury due to hot before use.
burned out treading metal 9. Comply with manual handling system.
chips. 10. Comply with site mandatory & task related Personal
Protective Equipment’s.
11. Ensure safe provision of collection &disposal of
treading chips.

E - Extreme Risk: The hazard has the potential to kill or permanently disable a person H - High Risk: The hazard has the potential to cause a LTI ≥ 7 days
M - Medium Risk: The hazard has the potential to cause a LTI < 7 days L - Low Risk: The hazard has the potential to cause a minor injury that will not disable a person (i.e.: Nil LTI)
Document Name: WORK METHOD STATEMENT & RISK ASSESSMENT Version Correct as at: Page No.
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Person who
Procedure (in steps) Possible Hazards Risk Control Measures will ensure
Rating (Describe what action or procedure will be taken to eliminate this happens
(Break the job down into steps. (Identify the hazards associated with each (See or minimise the risk of injury or damage. Use the Hierarchy of
Each step should accomplish some step. Examine each to find possibilities below) Controls below as a guide
major task and be in logical that could lead to an accident or potential 19. Eliminate the Hazard
sequence.) harm arising.) 20. Substitute the material or equipment
21. Isolate the hazard
22. Implement Engineering control
23. Implement Administrative control
24. PPE
7. Grinding 1) Electrocution H SITE
2) Cuts and other injuries from 1. Comply with valid Permit to Work. ENGINEERS
blade, cutting wheel M 2. Inspected power tools must be used. /SITE EHS
3) Slip, trip, sprains and strains M 3. All electrical leads should be intact with no damage to
4) Noise M insulation.
5) Dust inhalation or in eyes M 4. Comply with cable management system.
falling off-cuts. 5. All combustible materials must be removed from work
6) Fire hazard. place, within 15m work area.
6. PPE’s required eye wear, safety shoes, hearing
protection, gloves.
7. Ensure safety devices and equipment in place, in
particular fire blanket, fire extinguisher, guard and
handle are attached with grinding machine.
8. Ensure blade has stopped before resting the grinder.
9. Switch off powered tool, when not in use.
10. Provide flash screen provide suitable fire extinguisher
within 2m work area.

E - Extreme Risk: The hazard has the potential to kill or permanently disable a person H - High Risk: The hazard has the potential to cause a LTI ≥ 7 days
M - Medium Risk: The hazard has the potential to cause a LTI < 7 days L - Low Risk: The hazard has the potential to cause a minor injury that will not disable a person (i.e.: Nil LTI)
Document Name: WORK METHOD STATEMENT & RISK ASSESSMENT Version Correct as at: Page No.
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 WMSRA

Person who
Procedure (in steps) Possible Hazards Risk Control Measures will ensure
Rating (Describe what action or procedure will be taken to eliminate or this
(Break the job down into steps. (Identify the hazards associated with each (See minimise the risk of injury or damage. Use the Hierarchy of happens
Each step should accomplish some step. Examine each to find possibilities below) Controls below as a guide
major task and be in logical that could lead to an accident or potential 25. Eliminate the Hazard
sequence.) harm arising.) 26. Substitute the material or equipment
27. Isolate the hazard
28. Implement Engineering control
29. Implement Administrative control
30. PPE
8. Welding 1) Health hazard (Inhalation of H 1. Comply with Permit to Work system. SITE
welding fumes),Burn, Eye 2. Adequate ventilation will be ensured. ENGINEER
injury 3. Fire blanket and fire extinguisher must be in place. S/SITE EHS
2) Slip, trip, fall hazard M 4. Area barricaded, unauthorized entry will be restricted.
3) Electric hazard M 5. Task related Personal Protective Equipment’s will be
4) Fire hazard M used (safety shoes, helmet, goggles, leather gloves, face
shield, apron, leg sleeves, hand sleeves etc.)
6. Inspected welding must be used to carry out the
activity.
7. Will be barricaded, unauthorized entry will be
restricted with signage’s.
8. Face shield with helmet will be provided for welders.
9. Filter glass will be worn by all helpers.
10. Welded frames will be stacked properly.
11. Unwanted materials will be removed from the area.
12. Double insulted cable will be used.
13. Ensure cable will be damage free.
14. Ensure suitable fire extinguisher within 2m work area.
15. Ensure welding machine route through 30Amps ELCB&
Properly earth.

E - Extreme Risk: The hazard has the potential to kill or permanently disable a person H - High Risk: The hazard has the potential to cause a LTI ≥ 7 days
M - Medium Risk: The hazard has the potential to cause a LTI < 7 days L - Low Risk: The hazard has the potential to cause a minor injury that will not disable a person (i.e.: Nil LTI)
Document Name: WORK METHOD STATEMENT & RISK ASSESSMENT Version Correct as at: Page No.
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Person who
Procedure (in steps) Possible Hazards Risk Control Measures will ensure
Rating (Describe what action or procedure will be taken to eliminate or this
(Break the job down into steps. (Identify the hazards associated with each (See minimise the risk of injury or damage. Use the Hierarchy of happens
Each step should accomplish some step. Examine each to find possibilities below) Controls below as a guide
major task and be in logical that could lead to an accident or potential 25. Eliminate the Hazard
sequence.) harm arising.) 26. Substitute the material or equipment
27. Isolate the hazard
28. Implement Engineering control
29. Implement Administrative control
30. PPE
H 1. Test certificate shall be available of chains / wire ropes. SITE
1. Fall of material. M 2. Competent person must carry out the activity ENGINEER
9. Lifting pipe with chain 2. Pinch points. M 3. Load shall be anchored vertically on hook angle lifting S/SITE EHS
pulley 3. Crush injury. L shall not be allowed.
4. Material damage. L 4. Safety latch shall be closed after hooking the load.
5. Work Related Upper Limb M 5. Free hand movement for chain pulley shall be checked
Disorder. and provided for the user.
6. musculoskeletal disorders 6. No person shall be allowed to stand bellow the load.
7. After fixing pipes shall be unhooked from the pulley.
8. Work place must barricaded with signage.
9. Comply with site mandatory & task related Personal
Protective Equipment’s.
10. Removal and shifting of 1) Fall of pulley H 1. Scaffold or boom lift shall be used for removal of chain SITE
chain pulley 2) Fall of person pulley. ENGINEER
3) Bodily injury M 2. None of the material shall keep on scaffold after S/SITE EHS
4) Property damage removal.
3. Scaffold shall be locked and shall not be moved when
person are mounted over it.

E - Extreme Risk: The hazard has the potential to kill or permanently disable a person H - High Risk: The hazard has the potential to cause a LTI ≥ 7 days
M - Medium Risk: The hazard has the potential to cause a LTI < 7 days L - Low Risk: The hazard has the potential to cause a minor injury that will not disable a person (i.e.: Nil LTI)
Document Name: WORK METHOD STATEMENT & RISK ASSESSMENT Version Correct as at: Page No.
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Person who
Procedure (in steps) Possible Hazards Risk Control Measures will ensure
Rating (Describe what action or procedure will be taken to eliminate or this
(Break the job down into steps. (Identify the hazards associated with each (See minimise the risk of injury or damage. Use the Hierarchy of happens
Each step should accomplish some step. Examine each to find possibilities below) Controls below as a guide
major task and be in logical that could lead to an accident or potential 25. Eliminate the Hazard
sequence.) harm arising.) 26. Substitute the material or equipment
27. Isolate the hazard
28. Implement Engineering control
29. Implement Administrative control
30. PPE
SITE
1. All machineries shall be of adequate capacity and of a ENGINEER
11. Internal pipe design suitable for work. S/SITE EHS
1. Falls, slips
erection(Crane) 2. Failure of equipment 2. Machine should have valid tag.
3. Topple of vehicle 3. Machineries shall be fitted with available reverse alarm,
4. Hit on man and others controlled & sighted by a banks man and should be
approved by the safety.
4. All personnel have received manual handling training and
lifting training in accordance with current regulations.
5. All lifting equipment must be check with checklist for faults
and if in doubt should not be used.
6. Do not store any materials in access or emergency routes.
7. All personnel have received work at heights training.
Never stand under a lifted load and should be barricaded with
signage.
8. Loose pipes on pipe rack should be secured after erection
and barricaded

E - Extreme Risk: The hazard has the potential to kill or permanently disable a person H - High Risk: The hazard has the potential to cause a LTI ≥ 7 days
M - Medium Risk: The hazard has the potential to cause a LTI < 7 days L - Low Risk: The hazard has the potential to cause a minor injury that will not disable a person (i.e.: Nil LTI)
Document Name: WORK METHOD STATEMENT & RISK ASSESSMENT Version Correct as at: Page No.
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Person who
Procedure (in steps) Possible Hazards Risk Control Measures will ensure
Rating (Describe what action or procedure will be taken to eliminate or this
(Break the job down into steps. (Identify the hazards associated with each (See minimise the risk of injury or damage. Use the Hierarchy of happens
Each step should accomplish some step. Examine each to find possibilities below) Controls below as a guide
major task and be in logical that could lead to an accident or potential 25. Eliminate the Hazard
sequence.) harm arising.) 26. Substitute the material or equipment
27. Isolate the hazard
28. Implement Engineering control
29. Implement Administrative control
30. PPE
12. Painting of pipes 1. Fire hazard. H 1. Store in well ventilated, dry place away from sources of SITE
2. Health heat and direct sun light. ENGINEER
hazard, injury to eyes due to M 2. Always use containers of closing lids and store in S/SITE EHS
splash of paint, dust, rust etc. original container.
3. Slip injury 3. Fire extinguisher must be in the storage area.
due to paint spillage. M 4. Display & refer the MSDS storage and handling.
4. Allergy. 5. Other flammable materials should be removed.
M 6. Maintain correct posture, while carrying out the job
7. Use task related Personal Protective Equipment’s with
M warning signage’s.
8. Clean the spilled paint immediately
9. Barricade the painting work area.
10. Ensure proper housekeeping in the area.
11. Store painting material at appropriate place, and to be
tied up if the work is at height.
Covering the hot surface

E - Extreme Risk: The hazard has the potential to kill or permanently disable a person H - High Risk: The hazard has the potential to cause a LTI ≥ 7 days
M - Medium Risk: The hazard has the potential to cause a LTI < 7 days L - Low Risk: The hazard has the potential to cause a minor injury that will not disable a person (i.e.: Nil LTI)
Document Name: WORK METHOD STATEMENT & RISK ASSESSMENT Version Correct as at: Page No.
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 WMSRA

Person who
Procedure (in steps) Possible Hazards Risk Control Measures will ensure
Rating (Describe what action or procedure will be taken to eliminate or this
(Break the job down into steps. (Identify the hazards associated with each (See minimise the risk of injury or damage. Use the Hierarchy of happens
Each step should accomplish some step. Examine each to find possibilities below) Controls below as a guide
major task and be in logical that could lead to an accident or potential 25. Eliminate the Hazard
sequence.) harm arising.) 26. Substitute the material or equipment
27. Isolate the hazard
28. Implement Engineering control
29. Implement Administrative control
30. PPE
13. Hydro-testing (Testing 1. Exceeding maximum allowable H 1. Ensure the pressure relieving device is set at maximum SITE
Pressure – 13.5bar) pressure allowable pressure for weakest portion of the segment to be ENGINEER
2. Injury to workers M hydro-tested. S/SITE EHS
3. Damage to equipment / system 2. Hydro test equipment should be certified by JLL Safety team.
4. Un-attended pressurized tool / 3. Keep away from the pressurized segment of the system
equipment M being hydro-tested
5. Changing the duration of hydro- 4. Monitor the pressure gauge from a safe distance away from
test M the potential source of high pressure jetting (such as flange,
6. Pipeline Blasting joint, spade and coupling etc.).
M 5. Ensure the workers are wearing required Personal
Protective Equipment.
6. Never increase the hydro-test pressure more than the
13.5Bar pressure for the weakest portion in the segment or
pressure rating of the hose & coupling.
7. Do not leave the pressurized hose or pump unwanted when
the hydro-test is going on.
8. Isolate the equipment from all source of energy when not in
use.
9. Do not change (exceed / decrease) the duration of hydro-
test without permission from inspection engineer.
10. Ensure the safe depressurization of hydro-test fluid.
11. Ensure the pressure gauges shall be calibrated.

E - Extreme Risk: The hazard has the potential to kill or permanently disable a person H - High Risk: The hazard has the potential to cause a LTI ≥ 7 days
M - Medium Risk: The hazard has the potential to cause a LTI < 7 days L - Low Risk: The hazard has the potential to cause a minor injury that will not disable a person (i.e.: Nil LTI)
Document Name: WORK METHOD STATEMENT & RISK ASSESSMENT Version Correct as at: Page No.
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Person who
Procedure (in steps) Possible Hazards Risk Control Measures will ensure
Rating (Describe what action or procedure will be taken to eliminate or this
(Break the job down into steps. (Identify the hazards associated with each (See minimise the risk of injury or damage. Use the Hierarchy of happens
Each step should accomplish some step. Examine each to find possibilities below) Controls below as a guide
major task and be in logical that could lead to an accident or potential 25. Eliminate the Hazard
sequence.) harm arising.) 26. Substitute the material or equipment
27. Isolate the hazard
28. Implement Engineering control
29. Implement Administrative control
30. PPE
14. Flushing 1. Eyes / body injury Person
2. Unauthorized entry of Risk 1) Flushing of all lines shall be done before pressure who will
personnel Rating testing to clean all the dirt, debris or loose foreign ensure this
3. Failure of pressure gauge (See materials. happens
4. Hand injury by improper use of below) 2) Flushing should be done by water.
tools and material handling 3) By using pressure pump, the line / system shall be
5. Slip and fall pressurized by water at required pressure (based on
pump).
4) The flushing shall be continued for a sufficient time to
ensure full cleaning.
5) Minimum flow duration should calculate by following
way: the length of the pipe in meters expressed as
seconds will be the minimum flow duration (a 100m
pipe will require at least 100 seconds flushing
6) The water drained after flushing shall be directed to a
safe place.
7) The water shall be released by quick opening of a
valve, already in the line or installed temporarily for
this purpose
8) Signage of wet surface should be projected.

E - Extreme Risk: The hazard has the potential to kill or permanently disable a person H - High Risk: The hazard has the potential to cause a LTI ≥ 7 days
M - Medium Risk: The hazard has the potential to cause a LTI < 7 days L - Low Risk: The hazard has the potential to cause a minor injury that will not disable a person (i.e.: Nil LTI)
Document Name: WORK METHOD STATEMENT & RISK ASSESSMENT Version Correct as at: Page No.
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Procedure (in steps) Possible Hazards Risk
Rating
(Break the job down into steps. (Identify the hazards associated with each (See
Each step should accomplish some step. Examine each to find possibilities below)
major task and be in logical that could lead to an accident or potential
sequence.) harm arising.)
15. valve fixing: 1. Careless handling
2. Allowing dirt to enter the valve
1. Gate valve fixing work through the end ports
2. Butterfly valve fixing work 3. Lack of cleaning both the valves
and system before operation
4. Using excessive force during
bolting and hand-wheel
operation
5. Cause leakage
6. Attempting until the condition
is correct final assembly
7. Not suitable for operating
conditions and pressure /
temperature ratings
8. Not removed all deposits or
foreign material from the
equipment’s at conclusion of
installation and before
operating
E - Extreme Risk: The hazard has the potential to kill or permanently disable a person
M - Medium Risk: The hazard has the potential to cause a LTI < 7 days
Document Name: WORK METHOD STATEMENT & RISK ASSESSMENT
WMSRA
Person who
Control Measures will ensure
(Describe what action or procedure will be taken to eliminate or this
minimise the risk of injury or damage. Use the Hierarchy of happens
Controls below as a guide
25. Eliminate the Hazard
26. Substitute the material or equipment
27. Isolate the hazard
28. Implement Engineering control
29. Implement Administrative control
30. PPE
SITE
ENGINEER
H 1. Ensure all necessary tools and tackles are available for S/SITE EHS
the working area.
M 2. Ensure availability of enough manpower required for
the particular job.
3. Check the appearance and cleanliness of the gate valve
M flange faces and the gasket.
4. Leave a small gap between the gate valve flange and
M pipe flange being joined for gasket.
5. Ensure tighten the bolts in the required torque.
M 6. Ensure proper support will be fixing near to the valve.
L 7. Unloading and placing the valves at correct location
nearby the working area, which is not hindrances for
the area where labors are standing for flange
M positioning and fixing
H - High Risk: The hazard has the potential to cause a LTI ≥ 7 days
L - Low Risk: The hazard has the potential to cause a minor injury that will not disable a person (i.e.: Nil LTI)
Version Correct as at: Page No.
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 WMSRA

Person who
Procedure (in steps) Possible Hazards Risk Control Measures will ensure
Rating (Describe what action or procedure will be taken to eliminate or this
(Break the job down into steps. (Identify the hazards associated with each (See minimise the risk of injury or damage. Use the Hierarchy of happens
Each step should accomplish some step. Examine each to find possibilities below) Controls below as a guide
major task and be in logical that could lead to an accident or potential 25. Eliminate the Hazard
sequence.) harm arising.) 26. Substitute the material or equipment
27. Isolate the hazard
28. Implement Engineering control
29. Implement Administrative control
30. PPE
SITE
ENGINEER
1. Handling tools / tackles L 1. Ensure all necessary tools and tackles are available for S/SITE EHS
16. Upright / pendent careless the working area.
sprinkler fixing work: Max. 2. Using damaged and cracked L 2. Barricade work areas and display warning signage's
height 20Mtrs bulb during installation M 3. Ensure availability of enough man power required for
3. Leakage pipe or fittings the particular job.
4. Accidental fire brigade call or M 4. Ensure that all personnel working on the scissor lift
false alarm generated have attend training by approved training providers.
5. Falling from height M 5. Ensure safety Harness are tied off to specified
6. Falling Object rom height M anchorage point
6. Secure all Hand tools and use tool lanyards
7. Use tools box , bag for loose materials
8. Do not use work platform as material storage
9. Tighten the sprinkler into the sprinkler fitting using
only sprinkler wrenches recommended by
manufacturer. Do not use any spanner and rings.
10. Permit the technician who’s got trained for sprinkler
11. Do not install any bulb type sprinkler if the bulb is
cracked or there is a loss of liquid from the bulb

E - Extreme Risk: The hazard has the potential to kill or permanently disable a person H - High Risk: The hazard has the potential to cause a LTI ≥ 7 days
M - Medium Risk: The hazard has the potential to cause a LTI < 7 days L - Low Risk: The hazard has the potential to cause a minor injury that will not disable a person (i.e.: Nil LTI)
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 WMSRA

Person who
Procedure (in steps) Possible Hazards Risk Control Measures will ensure
Rating (Describe what action or procedure will be taken to eliminate or this
(Break the job down into steps. (Identify the hazards associated with each (See minimise the risk of injury or damage. Use the Hierarchy of happens
Each step should accomplish some step. Examine each to find possibilities below) Controls below as a guide
major task and be in logical that could lead to an accident or potential 25. Eliminate the Hazard
sequence.) harm arising.) 26. Substitute the material or equipment
27. Isolate the hazard
28. Implement Engineering control
29. Implement Administrative control
30. PPE
1. Work Related Neck Upper and H 1. All personnel have received manual handling training SITE
Limb Disorder in accordance with current regulations. ENGINEER
17. Manual handling: 2. Musculoskleton disorder M 2. All personnel will carry out a site risk assessment of S/SITE EHS
access routes and ensure area clear of obstructions.
3. Cuts and crushing injuries M 3. All personnel will wear foot and cut resistant / hand
when carrying, lifting and gloves.
installing materials M 4. Do not carry leads that will obscure vision.
4. Tools and equipment related to 5. Loads will be reduced to a minimum and moved in
the task in hand. stages.
6. Multi man lifts will be used wherever possible.
7. Manual handling will be reduced where possible by
using additional mechanical aids where possible
8. Ensure the weight lifting by individual shall be within
weight lifting limit specified by 25Kgs Act as per gender
&age

E - Extreme Risk: The hazard has the potential to kill or permanently disable a person H - High Risk: The hazard has the potential to cause a LTI ≥ 7 days
M - Medium Risk: The hazard has the potential to cause a LTI < 7 days L - Low Risk: The hazard has the potential to cause a minor injury that will not disable a person (i.e.: Nil LTI)
Document Name: WORK METHOD STATEMENT & RISK ASSESSMENT Version Correct as at: Page No.
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 WMSRA

Person who
Procedure (in steps) Possible Hazards Risk Control Measures will ensure
Rating (Describe what action or procedure will be taken to eliminate or this
(Break the job down into steps. (Identify the hazards associated with each (See minimise the risk of injury or damage. Use the Hierarchy of happens
Each step should accomplish some step. Examine each to find possibilities below) Controls below as a guide
major task and be in logical that could lead to an accident or potential 25. Eliminate the Hazard
sequence.) harm arising.) 26. Substitute the material or equipment
27. Isolate the hazard
28. Implement Engineering control
29. Implement Administrative control
30. PPE

18. Working at scissor lift H 1) Do not use as a crane, do not overload the platform
1) Tip over, injury to people below M observe and do not exceed SWL, if scissor lift has an SITE
2) Fall from platform extension platform observe SWL (Display Load Chart) ENGINEER
2) Never use to pull or push other objects. S/SITE EHS
3) Vehicle Collapse H 3) Ensure all tools and materials are safely stored.
4) Setup exclusion zone around the base of scissor lift and
4) Improper Surface Level M appropriate signage to be in place where deemed
necessary.
5) Hydraulic Leakage M 5) Never enter or exit platform while elevated.
malfunctions 6) Never use ladders or other objects to gain additional
height.
6) Unauthorized Operator H 7) Keep within the confines of the work platform. Do not
lean out over sides of the platform

First aider/
19. In case of emergency 1) Ensure emergency preparedness before start of site EHS
1)Confusion
H activities

E - Extreme Risk: The hazard has the potential to kill or permanently disable a person H - High Risk: The hazard has the potential to cause a LTI ≥ 7 days
M - Medium Risk: The hazard has the potential to cause a LTI < 7 days L - Low Risk: The hazard has the potential to cause a minor injury that will not disable a person (i.e.: Nil LTI)
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Personnel Summary

SUPERVISOR’S DETAILS
Supervisors Name & Qualifications:
Supervisor’s Responsibilities:
Name: U.KIRUBASHANKAR
Experience:11 Years
Qualifications: Diploma Mechanical
In addition to the above, the supervisor is to provide training in the use of this WMS, issue PPE and provide training in the same,
supervise the work, ensure conformity with this WMS, amend the WMS when additional hazards are found (and if applicable,
ensure all workers receive a tool-box talk to discuss the control measures for the additional hazards).

DESCRIPTION OF TRAINING THAT HAS BEEN GIVEN TO PEOPLE INVOLVED WITH THE WORK

H&S GENERAL INDUCTION: All workers must have successfully completed industry induction training

WORK ACTIVITY TRAINING: All workers need to have been trained in the activities outlined in this safe work method statement.

SITE INDUCTION: All workers are to be site inducted by the Principal Contractor, prior to commencing work on site.9

OTHER: (List other training undertaken by workers): (eg: Confined Space, Manual Handling, Traffic Control etc)

TICKETS, PERMITS or LICENCES REQUIRED to undertake this work (i.e. Certificates of Competency, Confined Spaces etc):

N.B. - Copies of the above must be shown to the Principal Contractor during site induction.
LEGISLATION, CODES OF PRACTICE and GUIDELINES applicable to this work

All work to comply with the <insert location> H&S Acts and Regulations and amendments, Workplace Injury Management & Workers Compensation Acts

Additional Codes and Standards applicable to this trade:

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Equipment & Material Summary

PLANT and EQUIPMENT used and MAINTENANCE FREQUENCY:

Serial Plant/Equipment Contractor Government Plant Hazards Maintenance/service records and log books
Registration No. identified and sighted by Principle Contractor prior to
controlled within equipment being used on site?
(Where applicable)
WMS?
Yes No Sign Date
1 FARANA F-15
2 SCISSOR LIFT
3 BOOM LIFT

ELECTRICAL EQUIPMENT USED DURING THE WORKS (Attach Electrical Equipment Register if applicable):
Item Tag/Item Testers Name & Signature License Number Test Date Result Test Date Result
Number
____ /____ /____ ____ /____ /____
____ /____ /____ ____ /____ /____

HAZARDOUS SUBSTANCES or DANGEROUS GOODS USED IN THE WORKS and anticipated volumes (Attach MSDS if applicable):
MSDS
Date on Date Left Purpose Location & Volume Controls MSDS Attache
Product Name
Site Site (i.e. Application on site) Used on Site (& PPE to be worn) Date d
(Y/N)
/ / / / / /

/ / / / / /

/ / / / / /
N.B. - All workers must be trained in the safe use of all chemicals and provided with the PPE required when using and storing these chemicals. Disposal is to be as per the
waste disposal methods in the MSDS. Spillage and leaks are to be cleaned up as per the spill/leak procedures identified in the MSDS.
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 WMSRA

We agree that we have been consulted in the hazards and control measures and agree to complete the work in accordance with our Work Method Statement (WMS).
We have been provided with training in all tasks outlined in our WMS and in the Codes of Practice applicable to our work.

Employee / Worker Signature Date Employee / Worker Signature Date

1. / / 8. / /
2. / / 9. / /
3. / / 10. / /
4. / / 11. / /
5. / / 12. / /
6. / / 13. / /

Reviewed by: Signature: Date:

(Principal Contractor’s Representative)

Any changes, additions or deletions made to this WMS are to be covered with the above personnel and the Principal Contractor’s representative at a Toolbox meeting
(Record date and time of Toolbox meeting below):

Date: Time:
Comments:

A copy of the Toolbox Meeting must be attached to this WMS.

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