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PDFC 6hp19a Catalog PDF
PDFC 6hp19a Catalog PDF
6HP19A
Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after
installation in the vehicle, or 24 months after purchase from ZF Services.
Disclaimer
The specifications and information shown in this catalog have been compiled from accepted and reliable
sources and is believed to be accurate at the time of publication. While ZF Services believes this information is
correct, no guarantee or warranty is made as to the accuracy of the information and ZF Services cannot and
does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages.
Replacement parts should not be used when they do not appear to fit. ZF Services disclaims all liability and
responsibility for any harm resulting from any such modifications.
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
Table of Contents
6HP19A
Technical Information
Torque, Gear Ratio & Weight_______________________________________________
2
Oil Capacity____________________________________________________ 2
6HP19A Lubricants_______________________________________________ 2
6HP19A Technical Literature___________________________________________________
2
6HP19A General Transmission Oil Filling Procedure_______________________________________________
3-5
6HP19A Differential Transmission Oil Filling Procedure_____________________________________________
6-7
How To Use This Catalog___________________________________________________
8
Type Plate Information_______________________________________________ 9
Spare Parts
Gearbox Housing Group___________________________________________________
10
Torque Converter Group_______________________________________________
11
Oil Supply Group____________________________________________________
12
Front Planetary Group_______________________________________________
13
Rear Planetary Group___________________________________________________
14
Coupling A Group_______________________________________________15
Coupling B Group___________________________________________________16
Coupling C Group_______________________________________________17
Coupling D Group____________________________________________________
18
Coupling E Group_______________________________________________19
Front Axle Output Group___________________________________________________
20 - 21
Rear Axle Output Group_____________________________________________________________________
22
Distributor Group___________________________________________________
23
Front Axle Differential Group_______________________________________________
24 - 25
Filter Group___________________________________________________ 26
Mechatronic Group_______________________________________________ 27
Gear Shift System M-Shift Group___________________________________________________
28
Parking Lock Group_______________________________________________ 29
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
Technical Information
1 2 3 4 5 6 Rev Weight
Input Torque Drive
Gear Gear Gear Gear Gear Gear Gear (incl. oil)
258 ftlbs to
FWD
295 ftlbs 4.17 2.34 1.52 1.14 0.87 0.69 3.40 ~165 lbs.
AWD
(model specific)
Oil Capacity
6HP19A Lubricants
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
Select R and D by
Transmision contains too Wait until oil temperature
means of manual/winter
little oil reaches 40°C + 10°C
program as far as 3rd
gear
Hold each gear for 3 Increase oil level by Oil temperature must not
seconds and engage adding oil until it flows exceed 50°C in any
parking lock out circumstances
Open the filler plug on Wait until oil temperature Allow time to drip, then
the housing reaches 40°C + 10°C close the filler plug again
Oil emerges at an oil temperature below 35°C Oil temperature must not
exceed 50°C in any
NO YES
circumstances
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
Transfer case total filling (separate) 0.528 liter SAF - AG4 1016
0.022 liter STURACO FM 1992
WARNING:
The "STURACO FM 1992" additive is only needed after renewal (exchange) of the Torsen differential.
After assembly, pour the additive directly (axially) into the Torsen differential with the transfer case in a vertical
position.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
Table of Contents
Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only
transmission specification numbers for North American applications.
Technical Information
All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil
capacity information are only approximate and may vary by actual transmission specification. For any technical
inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of
technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit
us at www. zf.com/na.
Spare Parts
Each transmission is divide into groups (e.g. gearbox housing group). The position number (Position #) is used
to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part
or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your
preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents.
Contact ZF for the most updated part number (for example: 6HP19 1071 040 XXX). Please, have the position
number and model number prepared when you call. Thank you.
Use our toll free Service-Hotline: 1-800-451-2595.
The quantity (Quantity) is the amount of spare parts included in one transmission model for a certain position
number. The quantity may vary depending on the transmission specification and certain spare parts may be used
in multiple positions in the transmission.
The notes column (Notes) gives more information about the spare part (e.g. included in a kit).
Example
The kits content section shows all available kits for the transmission models that are referenced in this catalog,
including the content of each kit.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved For Reference Only ©2008 ZF Services - 8
ZF 6HP19A Automatic Transmission – Spare Parts Catalog
The type plate is located on the main housing of the transmission. Please refer to the ZF transmission
specification # when searching for spare parts and kits in this catalog.
Transmission Serial #
010 005 ZF Transmission Specification #
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
COUPLING A GROUP
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
COUPLING B GROUP
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
COUPLING C GROUP
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
COUPLING D GROUP
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
COUPLING E GROUP
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
DISTRIBUTOR GROUP
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
FILTER GROUP
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
MECHATRONIC GROUP
CAUTION!
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
Kits Content
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP19A Automatic Transmission – Spare Parts Catalog
Kits Content
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved For Reference Only ©2008 ZF Services - 38
ZF 6HP19A Automatic Transmission – Spare Parts Catalog
Kits Content
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved For Reference Only ©2008 ZF Services - 39