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SERVICE MANUAL

LCD TV

Model No. HL19K2

Service No. HL19K2a

Chassis MTK5305

WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair
the product or products dealt with in this service information by anyone else could result in serious injury or death.

©2010 Qingdao Haier Electronics Co., Ltd.


All rights reserved. Unauthorized copying and distribution is a violation of law.

Haier Group
CONTENTS
Chapter 1: General Information
1-1. Document Information ........................................................................... 3
1-2. General Guidelines ................................................................................ 3
1-3. Important Notice ..................................................................................... 3
1-3-1. Follow the regulations and warnings ..................................................... 3
1-3-2. Be careful to the electrical shock ........................................................... 3
1-3-3. Electro static discharge (ESD) ............................................................... 3
1-3-4. About lead free solder (PbF) .................................................................. 4
1-3-5. Use the genewing parts (specified parts) .............................................. 4
1-3-6 Safety check after repairment ................................................................. 4
1-3-7. Ordering Spare Parts ............................................................................. 6
1-3-8. Photo used in this manual ..................................................................... 6
1-4. How to Read this Service Manual ...................................................... 6
1-4-1. Using icons: ........................................................................................... 6
Chapter 2: Specification
2-1. Specification list ...................................................................................... 8
2-2 External pictures (four faces) .............................................................. 9
Chapter 3. Disassemble and Assemble
3-1 Remove the Pedestal.............................................................................11
3-2. Remove the Front Cover And Remove the LCD Panel...............11
3-3. Remove the Main Board......................................................................11
3-4. Remove the Speaker.............................................................................12
3-5. Remove the Keypad Assembly ..........................................................12
3-6. Remove the Remote Control Board..................................................12

Chapter 4. Location of Controls and Component s


4-1. Board Location ...................................................................................... 13
4-2. Main Board ..............................................................................................13
4-2-1 Function Description: ............................................................................ 14
4-2-2 Connector definition .............................................................................. 14
4-3. LED Driver Board ............................................................................ 16
4-3-1. Function description:............................................................................ 16
4-3-2. Connector definition: ............................................................................ 16
4-4. LCD Panel .............................................................................................. 16

Chapter 5. Installation Instructions..........................................18


Chapter 6. Operation Instructions.......................................... 23

6-1. Front Panel Controls............................................................................ 23


6-2. Back Panel Controls............................................................................. 23
6-3. Setting Up Your Remote Control........................................................ 23
Chapter 7. Electrical Parts
7-1. Block Diagram ....................................................................................... 25
7-2 .Wiring Connection Diagram ............................................................... 26
7-3. Circuit Diagram ......................................................................................27
Chapter 8. Measurements and Adjustments
8-1. Service Mode ....................................................................................... 40
8-1-1.How to enter into Service Mode............................................................ 40
8-1-2.How to exit ............................................................................................ 40
8-2. Measurements and Adjustments ...................................................... 40
8-2-1. Version, S/N, Panel Resoution ............................................................ 40
8-2-2. Video.................................................................................................... 41
8-2-3. Audio .................................................................................................... 42
8-2-4. Channel ............................................................................................... 42
8-2-5. Gamma ................................................................................................ 44
8-2-6. Backlight .............................................................................................. 44
8-2-7. Function ............................................................................................... 45
Chapter 9. Trouble shooting
9-1. Simple check ......................................................................................... 47
9-2. Power Supply Board Failure Check................................................. 48
9-3. Mainboard Failure Check .................................................................. 49
9-4. Pannel Failure ....................................................................................... 50
Service Manual
Model No.: HL19k2

Chapter 1: General Information

1-1. Document Information


Document format: Adobe PDF
Author: WangHaiyan
Compiler: Bao Qinghong

1-2. General Guidelines

When servicing, observe the original lead dress. If a short circuit is found, replace all parts which
have been overheated or damaged by the short circuit.

After servicing, see to it that all the protective devices such as insulation barriers, insulation papers
shields are properly installed.

After servicing, make the following leakage current checks to prevent the customer from being
exposed to shock hazards.
1) Leakage Current Cold Check
2) Leakage Current Hot Check
3) Prevention of Electro Static Discharge (ESD) to Electrostatically Sensitive

1-3. Important Notice

1-3-1. Follow the regulations and warnings

Most important thing is to list up the potential hazard or risk for the service personnel to open
the units and disassemble the units. For example, we need to describe properly how to avoid the
possibility to get electrical shock from the live power supply or charged electrical parts (even the
power is off).

This symbol indicates that high voltage is present inside.It is dangerous to make any
king of contact with any inside part of this product.

This symbol indicates that there are important operating and maintenance instructions
in the literture accompanying the appliance.

1-3-2. Be careful to the electrical shock

To prevent damage which might result in electric shock or fire, do not expose this TV set to rain
or excessive moisture. This TV must not be exposed to dripping or splashing water, and objects
filled with liquid, such as vases, must not be placed on top of or above the TV.

1-3-3. Electro static discharge (ESD)

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such

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Service Manual
Model No.: HL19K2

components commonly are called Electrostatically Sensitive (ES) Devices. The following
techniques should be used to help reduce the incidence of component damage caused by
electros static discharge (ESD).

Electrostatically Sensitive (ES) Devices


Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such
components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical
ES devices are integrated circuits and some field-effect transistors and semiconductor "chip"
components. The following techniques should be used to help reduce the ncidence of component
damage caused by static by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped


assembly, drain off any electrostatic charge on your body by touching a known earth ground.
Alternatively, obtain and wear a commercially available discharging wrist strap device, which
should be removed to prevent potential shock reasons prior to applying power to the unit under
test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a
conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of
the assembly.

1-3-4. About lead free solder (PbF)

This product is manufactured using lead-free solder as a part of a movement within the
consumer products industry at large to be environmentally responsible. Lead-free solder must be
used in the servicing and repairing of this product.

1-3-5. Use the genewing parts (specified parts)

Special parts which have purposes of fire retardant (resistors), high-quality sound (capacitors),
low noise (resistors), etc. are used.

When replacing any of components, be sure to use only manufacture's specified parts shown in
the parts list.

Safety Component
● Components identified by mark have special characteristics important for safety.

1-3-6 Safety check after repairment

Confirm that the screws, parts and wiring which were removed in order to service are put in the
original positions, or whether there are the positions which are deteriorated around the serviced
places serviced or not. Check the insulation between the antenna terminal or external metal and
the AC cord plug blades. And be sure the safety of that.

General Servicing Precautions

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Service Manual
Model No.: HL19K2

1. Always unplug the receiver AC power cord from the AC power source before:
a. Removing or reinstalling any component, circuit board module or any other receiver
assembly.
b. Disconnecting or reconnecting any receiver electrical plug or other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic capacitor in the receiver.

CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors


may result in an explosion hazard.

2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage
measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe.

Do not test high voltage by "drawing an arc".

3. Do not spray chemicals on or near this receiver or any of its assemblies.

4. Unless specified otherwise in this service manual, clean electrical contacts only by applying
the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-
abrasive applicator; 10% (by volume) Acetone and 90% (by volume) isopropyl alcohol (90%-99%
strength).

CAUTION: This is a flammable mixture.


Unless specified otherwise in this service manual, lubrication of contacts is not required.
Capacitors may result in an explosion hazard.

5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this
service manual might be equipped.

6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all
solid-state device heat sinks are correctly installed.

7. Always connect the test receiver ground lead to the receiver chassis ground before connecting
the test receiver positive lead.

Always remove the test receiver ground lead last. Capacitors may result in an explosion
hazard.

8. Use with this receiver only the test fixtures specified in this service manual.

CAUTION: Do not connect the test fixture ground strap to any heat sink in this receiver.

9. Remove the antenna terminal on TV and turn on the TV.

10. Insulation resistance between the cord plug terminals and the eternal exposure metal should
be more than Mohm by using the 500V insulation resistance meter.

11. If the insulation resistance is less than M ohm, the inspection repair should be required.
If you have not the 500V insulation resistance meter, use a Tester. External exposure metal:
Antenna terminal Headphone jack.

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Service Manual
Model No.: HL19K2

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static type solder removal device. Some solder removal devices not
classified as "anti-static" can generate electrical charges sufficient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to
damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before
you are ready to install it.
(Most replacement ES devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES
device, touch the protective material to the chassis or circuit assembly into which the device will
be installed.

CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety
precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise


harmless motion such as the brushing together of your clothes fabric or the lifting of your foot
from a carpeted floor can generate static electricity sufficient to damage an ES device.)

1-3-7. Ordering Spare Parts

Please include the following informations when you order parts. (Particularly the Version letter)

1. Model number, serial number and software version


The model number and serial number can be found on the back cover of each product. Software
version can be found in the Spare Parts List.

2. Spare part No. and description


Spare part No. and description can be found in the Spare Parts List.

1-3-8. Photo used in this manual

The illustration and photos used in this Service Manual may not base on the final design of
products, which may differ from your products in some way.

1-4. How to Read this Service Manual

1-4-1. Using icons:


Icons are used to attract the attention of the reader to specific information. The meaning of each
icon is described in the table below:

Note:
A “note” provides information that is not indispensable, but may nevertheless be
valuable to the reader, such as tips and tricks.

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Service Manual
Model No.: HL19K2

Caution:
A “caution” is used when there is danger that the reader, through incorrect
manipulation, may damage equipment, loose data, get an unexpected result or has to
restart(part of) a procedure.

Warning:
A “warning” is used when there is danger of personal injury.

Reference:

A “reference” guides the reader to other places in this binder or in this manual, where
he/she will find additional information on a specific topic.

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Service Manual
Model No.: HL19K2

Chapter 2: Specification
2-1. Specification list

Model HL19K2
Screen Size 18.5 inch
Aspect Ratio 16:9
Resolution 1366x768
5 (GRAY TO
Response Time (ms)
GRAY)
Angel of View H:170/V:60
Color Display 16777216
No. of Preset Channels 181
OSD Language English/French/Spanish

Color System NTSC


Audio System M, BG, I, L, L'
Audio Output Power
3W×2
(Built-in) (W)
Audio Output Power
No
(outer) (W)
Total Power Input (W) 40W
Voltage Range (V) AC100V~240V
Power Frequency (Hz) 60Hz
Time of Sleep Timer
120Min
(MINS)
Net Weight (KG) 4
Gross Weight (KG) 4.7
Net Dimension (MM) 530x176x430
Packaged Dimension
532x165x435
532x165 435
(MM)

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Model No.: HL19SLW2

2-2 External pictures (four faces)

Front Side

Left Side

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Model No.: HL19SLW2

Right Side

Back Side

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Service Manual
Model No.: HL19K2

1.1 Remove the Pedestal Remover the eight screw indicated with U
Turn to front cover upwards 
 Then remove the front cover from the unit
1  3Remove the LCD panel

 Lay down the unit so that rear cover


downward 
 Remove the two screw from the
pedestal indicated with U
 Then remove the pedestal U

Remover the six screw indicated with U


Remover the pin indicated with U
1  2Remove the Front Cover Then remove the panel U

 1   Remove the Main Board

Remover the two screw indicated with U


Remover the four screw indicated with U
Then remove the Main Board U

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Service Manual
Model No.: HL19K2

1   Remove the Power Board 1   Remove the Keypad


Assembly

Remover the two screw indicated with 


Then remove the Keypad Assembly U
Remover the four screw indicated with U
Then remove the Power Board U 1   Remove the Remote
Control Board
1   Remove the Speaker

Remover the four screw indicated with U


Remover 6 S R Q J H S L H F H Remover the one screw indicated with
Then remove the Speaker  Then remove the Remote Control Board U


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Service Manual
Model No.: HL19k2

3-4. Remove the Speaker

①Remover the four screw indicated with ○.


②Then remove the Speaker .

3-5. Remove the Keypad Assembly

① remove the Keypad Assembly.

3-6. Remove the Remote Control Board

①Remover the one screw indicated with ○.


②Then remove the Remote Control Board .

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Service Manual
Model No.: HL19K2

Chapter 4. Location of Controls and Components

4-1. Board Location

No. Parts number Description

A Board DC1470E0200M Main Board(0090724618)

B Board 094001233A Power Board

4-2. Main Board

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Model No.: HL19K2

4-2-1 Function Description:

Main Board
Process signal which incept from exterior equipment then translate into signal that panel can display.

4-2-2 Connector definition

Main board connector


Power connectors (CN3)

CN3

Pin number Signal name

1 +12V
2 +12V
3 BL
4 DIM
5 GND
6 GND
7 SW

Notes:
CN1-Pin 3: Backlight on/off:
The system can turn on or turn off the backlight of TFT LCD Panel through the power supply
unit path.

System board will use this pin to control system power.


CN1-Pin 4: Control the luminance of backlight
The system can generate the PWN signal to control the strength of TFT LCD Panel’s
backlight through this connector

Keypad and remote connector (CN1)


CN1
Pin number Signal name Pin number Signal name
1 IR 6~12 K6~~K0
2 5VSB
3 LED_G
4 GND
5 LED_R
Speaker Connector (CN2)

Pin number Signal name


1 L+
2 L-
3 R-
4 R+
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Model No.: HL19K2

LVDS Connector (CN4)

Pin number Signal name Description


1 NC NC
2 NC NC
3 NC NC
4 NC NC
5 LVDS_D0E_N LVDS EVEN 0 - Signal
6 LVDS_D0E_P LVDS EVEN 0 + Signal
7 GND Ground
8 LVDS_D1E_N LVDS EVEN 1 - Signal
9 LVDS_D1E_P LVDS EVEN 1 + Signal
10 GND Ground
11 LVDS_D2E_N LVDS EVEN 2 - Signal
12 LVDS_D2E_P LVDS EVEN 2 + Signal
13 GND Ground
14 LVDS_CE_N LVDS EVEN Clock - Signal
15 LVDS_CE_P LVDS EVEN Clock + Signal
16 GND Ground
17 LVDS_D3E_N LVDS EVEN 3 - Signal
18 LVDS_D3E_P LVDS EVEN 3 + Signal
19 GND Ground
20 NC NC
21 NC NC
22 NC NC
23 GND Ground
24 GND Ground
25 GND Ground
26 Panel_power Power for panel
27 Panel_power Power for panel
28 Panel_power Power for panel
29 Panel_power Power for panel
30 Panel_power Power for panel

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Model No.: HL19K2

4-3. Power Board

4-3-1. Function description:

To supply power for Panel and Main Board.

4-3-2. Connector definition:

INPUT CONNECTOR (CN10)

Power supply and Inverter Connector˄CN10˅


Pin
number Signal name Description
 1& 
 *1' Ground
 *1' Ground
 %/$'-867 ,19(57(5/LJKWQHVV$GMXVW
 %/212)) ,19(57(56ZLWFK&RQWURO
 9 9 Power
 9 9 Power

Other Connector

Power supply for panel (CNC2)

4-4. LCD Panel

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Model No.: HL19K2

Panle LVDS Connector (CNC4)

PIN # SIGNAL NAME DESCRIPTION


1 NC No contact (For AUO internal use)
2 NC No contact (For AUO internal use)
3 NC No contact (For AUO internal use)
4 GND Power Ground
5 RXIN0- Negative LVDS differential data input (0)
6 RXIN0+ Positive LVDS differential data input (0)
7 GND Power Ground
8 RXIN1- Negative LVDS differential data input (1)
9 RXIN1+ Positive LVDS differential data input (1)
10 GND Power Ground
11 RXIN2- Negative LVDS differential data input (2)
12 RXIN2+ Positive LVDS differential data input (2)
13 GND Power Ground
14 RXCLKIN- Negative LVDS differential clock input (clock)
15 RXCLKIN+ Positive LVDS differential data input (clock)
16 GND Power Ground
17 RXIN3- Negative LVDS differential data input (3)
18 RXIN3+ Positive LVDS differential data input (3)
19 GND Power Ground
20 NC No contact (For AUO internal use)
21 NC No contact (For AUO internal use)
22 NC No contact (For AUO internal use)
23 GND Power Ground
24 GND Power Ground
25 GND Power Ground
26 VCC +5V power supply
27 VCC +5V power supply
28 VCC +5V power supply
29 VCC +5V power supply
30 VCC +5V power supply

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Service Manual
Model No.: HL19K2

Chapter 5. Installation Instructions


Accessories

Antenna Connection
Over-the-air TV reception quality will depend on your antenna type, antenna location and antenna positioning.

Multi-family Dwellings/Apartments
(Connect to wall antenna socket)

ANT IN
Wall Antenna
Socket
Bronze Wire
RF Coaxial Wire (75 ohm)

VHF Antenna Turn clockwise to tighten


UHF Antenna

Bronze Wire
Single-family Dwellings /Houses
(Connect to wall jack for outdoor antenna) Be careful not to bend the bronze wire
Outdoor Antenna when connecting the antenna.

 To improve the picture quality in a poor signal


area, please purchase a signal amplifier and install
properly.
 If the antenna needs to be split for two TV’s, install a
“2-Way Signal Splitter” in the connections.
ANT IN

 To install the antenna properly please contact a


professional in your area.

Note
❏ All cables shown are not included with the TV.

Connecting a VCR
To avoid picture noise (interference), leave an adequate VIDEO L -AUDIO- R L R
AUDIO OUT

ANT IN
AV IN

distance between the VCR and TV.

VCR

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Service Manual
Model No.: HL19K2

Connection Option 1 Note


Set VCR output switch to channel 3 or 4 and then tune ❏ If your DVD player does not have
the TV to the same channel number. component video output, use S-Video.

Connection Option 2

COMPONENT
Y Pb Pr L -AUDIO- R

IN
A Connect the audio and video cables from the VCR’s
output jacks to the TV input jacks, as shown in the
figure. When connecting the TV to VCR, match the
jack colors (Video = yellow, Audio Left = white, and
Audio Right = red). If you connect a S-VIDEO output
from VCR to the S-VIDEO input, the picture quality is
improved; compared to connecting a regular VCR to
the Video input.
How to use
B Insert a video tape into the VCR and press PLAY on
the VCR. (Refer to the VCR owner’s manual.)
A Turn on the DVD player, insert a DVD disc.

C Select the input source with using the INPUT button


B Use INPUT button on the remote control to select
on the remote control, and then press 
/ button
proper input.
to select the source, press ENTER button to confirm.

A/V Source Setup


Connecting a computer
A Connect the audio and video cables from the
external equipment’s output jacks to the TV input How to connect
jacks, as shown in the figure.
A To get the best picture quality, adjust the VGA
B When connecting the TV to external equipment, graphics card to 1024s768.

white, and Audio Right = red). B Use the TV’s VGA or DVI (Digital Visual Interface)
Audio IN port for audio connections, depending on
VIDEO L -AUDIO- R L R your computer connector.
AUDIO OUT
AV IN

• If the graphic card on the computer does not


output analog and digital RGB simultaneously,
connect only one of either VGA IN or HDMI IN to
display the VGA on the TV.
• If the graphic card on the computer does output
analog and digital RGB simultaneously, set the TV
to either VGA or HDMI; (the other mode is set to
Plug and Play automatically by the TV.)
C Then, make the corresponding audio connection.
How to use If using a sound card, adjust the VGA sound as
required.
A Select the input source with using the INPUT
on the remote control. PC/DVI AUDIO IN PC IN

B Operate the corresponding external equipment.


Refer to external equipment operating guide. 9*$ ,1

Component Setup
How to connect
A Connect the DVD video outputs (COMPONENT) to
the Y Pb Pr jacks on the TV and connect the DVD
audio outputs to the YPbPr Audio IN jacks on the TV,
as shown in the figure.
B If your DVD only has an S-VIDEO output jack, connect
this to the S-VIDEO input on the TV, as shown in the
figure.

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Service Manual
Model No.: HL19K2

How to use VIDEO L -AUDIO- R L R

AUDIO OUT
ANT IN

AV IN
A Turn on the computer and the TV.
B Use INPUT on the remote control to select VGA or
HDMI source.
C Check the image on your TV. There may be noise
associated with the resolution, vertical pattern,
contrast or brightness in VGA mode. If noise
is present, change the VGA mode to another
resolution, change the refresh rate to another rate
or adjust the brightness and contrast on the menu
Connection Option 2
until the picture is clear. If the refresh rate of the VGA
graphic card can not be changed, change the VGA A Connect the audio and video cables from the Cable
graphic card or consult the manufacturer of the VGA Box's output jacks to the TV input jacks, as shown in the
graphic card. figure.When connecting the TV to a Cable Box, match
the jack colors (Video = yellow, Audio Left = white, and
Note Audio Right = red).
❏ Use a DVI cable. B Select the input source by using the INPUT button
❏ Avoid keeping a fixed image on the TV’s screen on the remote control or on the TV.
for a long period of time. The fixed image may C Select your desired channel with the remote control
become permanently imprinted on the screen.
for cable box.
❏ The synchronization input form for Horizontal and
Vertical frequencies is separate.
HDMI input
❖ Resolution
Frame
Mode Resolution frequency How To Connect
(Hz)
Connect the cables from the external equipment's
VGA 640s480 60Hz
output jacks to the TV input jacks, as shown in the figure.
60Hz
SVGA 800s600
75Hz
How To Use
60Hz
XGA 1024s768
75Hz
A Select the input source by using INPUT button on
the remote control or on the TV.
B Operate the corresponding external equipment.
Cable TV Setup Refer to external equipment operating guide.

After subscribing to a cable TV service from a local


provider you can watch cable TV programming. The TV
cannot display TV programming unless a TV tuner
device or cable TV converter box is connected to the TV.
For further information regarding cable TV service,
contact your local cable TV
service provider(s).

Connection Option 1

A Select 3 or 4 with channel switch on cable box.


B Tune the TV channel to the same selected output
channel on cable box.
C Select channels at the cable box or with the cable
box remote control.

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Service Manual
Model No.: HL19K2

How To Use
If the source device supports Auto HDMI function, the output resolution of the source device will be
automatically
set to 1280x720p.
If the source device does not support Auto HDMI, you need to set the output resolution
appropriately.
To get the best picture quality, adjust the output resolution of the source device to 1280x720p.
Select HDMI input source in input source option of Select Main source menu.
When the source device(DVD player or Set Top Box) supports DVI
How To Connect
1. Connect the source device to HDMI port of this TV with a HDMI-to-DVI cable(not supplied with
this product).
2. A separated audio connection is necessary.
3. If the source device has an analog audio output connector, connect the source device audio
output to DVI Audio
In port located on the
left side of HDMI port.
How To Use
If the source device supports Auto DVI function, the output resolution of the source device will be
automatically
set to 1280x720p.
If the source device does not support Auto DVI, you need to set the output resolution appropriately.
To get the best picture quality, adjust the output resolution of the source device to 1280x720p.
Press the INPUT button to select HDMI input source in input source option of Select Main source
menu.
Installation

Cable sample

HDMI Cable
(not supplied with the product)

HDMI to DVI Cable


( not supplied with the product)

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Service Manual
Model No.: HL19K2

Analog Audio Cable


(Stereo to RCA type)
(not supplied with the product)

Connecting Headphones
You can connect a set of headphones to your set if you wish to watch a
TV programmer without disturbing the other people in the room.

Plug a set of headphones into the 3.5mm


mini-jack socket on the rear panel of the set.

Note˖
L R

YPbPr Headphone S- VIDEO


Ƶ Prolonged use of headphones at a high volume
Audio In out

may damage your hearing.


Ƶ You will not receive sound from the speakers
when you connect headphones to the system.

Power source
TO USE AC POWER SOURCE
AC Outlet Use the AC polarized line cord provided for operation on AC.
Wider Hole
and Blade Insert the AC cord plug into a standard polarized AC outlet.
NOTES:
Ƶ Never connect the AC line cord plug to other than the specified voltage.
Use the attached power cord only.
Ƶ If the polarized AC cord does not fit into a non-polarized AC outlet,
do not attempt to file or cut the blade. It is the user`s responsibility to have an
electrician replace the obsolete outlet.
Ƶ If you cause a static discharge when touching the unit and the unit fails to
function, simply unplug the unit from the AC outlet and plug it back in. The unit
should return to normal operation.

Polarized AC Cord Plug

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Model No.: HL19K2

6. Operation Instructions
6-1 Front panel controls

INPUT MENU VOL- VOL+ CH- CH+ POWER

1 POWER Press to turn on and off the TV.


Press to access the input source mode. Press
repeatedly to change the source to the one
2 INPUT you want to watch. In the MENU screen, the Connect a USB flash drive to view JPEG images
INPUT button serves as the ENTER button. 5 CH+/- or listen to MP3 songs.
3 MENU
Menu display. Press to access the on-screen 6 Power indicator
menu display. Receivers IR signals from the remote control.
4 VOL +/-
Press to adjust the volume. In the MENU screen, 7 Remote Sensor Do not put anything near the sensor, which
these buttons serve as left/right buttons. may block the remote control signal.

6-2 Back panel connections

DIGITAL OUT
DC IN USB (COAXIAL) HDMI IN
COMPONENT

Y Pb Pr L -AUDIO- R PC/DVI AUDIO IN PC IN


IN

VIDEO L -AUDIO- R L R
AUDIO OUT

ANT IN
AV IN

1 DC IN Direct current input. Component


7 Connect a component video device to these jacks.
Headphone Input
2 Headphone audio output terminal.
jack Connect the audio L/R cables from the video signal
8 AUDIO In
Connect a USB flash drive to view JPEG images or source to these jacks.
3 USB input
listen to MP3 songs. Connect the audio L/R cables from the video signal
9 AUDIO In
Connect various types of digital audio source to these jacks.
4 Digital Out Connect the audio L/R cables from a computer to
equipment. 0 PC Audio In
this jack.
Connect a HDMI device to receive digital audio
5 HDMI In Connect the audio L/R cables to your audio
and uncompressed digital video. A AUDIO OUT
equipment.
Connect the video signal from a video device to
6 VIDEO In Connect a video cable from a computer to this
this jack. B PC Video In
jack.
Antenna Connect cable or antenna signals to the TV, either
C
Input directly or through your cable box.

6-3 Setting Up Your Remote Control

23
Service Manual
Model No.: HL19K2

Battery loading
1. Slide open the cover of the battery compartment on
the back of the remote controller.
2. Load two 7# (AAA) alkaline batteries in the
compartment, (plus and minus poles to respective mark)
3. Replace the cover of the battery compartment.

Precautions
As strong light may interfere the signals, change your Make sure that two AAA alkaline batteries are loaded.
position to operate the remote controller if the television The batteries must be of the same type. The batteries
cannot be turned on or off as you expect. must be located properly. The batteries are not
rechargeable.
Keep the remote controller away from heat source
or humid area to ensure effective performance of the Make sure that there is no obstacle between the remote
remote controller. controller and television set.

Remote control
The remote control cannot be operated unless the batteries are properly loaded.
When using the remote control, aim it at the remote sensor on the TV.

PICTURE AUDIO
14 1 PICTURE Press repeatedly to cycle through the available picture modes
1 15 2 ARC Select the aspect ratio
3
ARC CCD MTS/SAP SLEEP
2 16 CCD (closed caption) Select a closed caption option
3 17 4 INPUT Show the input source
   5 MENU Press to open the on-screen menu
Thumbstick (Up/Down/ Volume/Channel Selection, Allows you to navigate the on-screen
   6
18
Left/Right) menus and adjust the system settings to your preference.
   Clears all on-screen displays and returns to TV viewing from any
7 EXIT
menu
4
INPUT  19
8 USB Press to switch input source to USB in
MENU MUTE
9 USB PLAY/PAUSE
5 20
CH+
0 USB fast reverse
6 A USB fast forward
21
VOL- ENTER VOL+
B DISPLAY Press to display the TV status information on the top of the TV screen
CH-
C GUIDE Display the guide when you are watching analog or digital channels
EXIT RECALL
D Power Press to turn on and off the TV
7 22
USB PLAY/PAUSE STOP REPEAT
E AUDIO Press to cycle through different sound settings
8 23
9 REV PREV NEXT 24 F SLEEP button Press to display the sleep timer option
10
11 DISPLAY GUIDE FAVORITE CH.LIST
25 G MTS/SAP Select MONO, STEREO, SAP in NTSC system
26
12 27 H Number buttons Press to change a channel
13 28 Press to select digital channels. For example, to enter “54-3”,
I tCVUUPO
QSFTTiw itwBOEiw
J MUTE Switches the sound on or off
K ENTER Accesses the highlighted item in the on-screen menu
(For TV without DVD) L RECALL Press to jump back and forth between two channels
Color buttons M USB REPEAT
Red Green Yellow Blue
N USB STOP
UP DOWN LEFT RIGHT O USB Next Chapter
When functions are attached to the P USB Previous Chapter
color buttons, the color buttons are Q CH.LIST Open the channel list in TV
shown on screen. R FAVORITE Open the favourite channel list in TV

24
Service Manual
Model No.: HL19K2

Chapter 7. Electrical Parts

7-1. Block Diagram

HDMI1 USB

VGA MT5305
Main IC TDA1517
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tuner LVDS P
Composite A
DDR
N
E
YPbPr DDR L
Composite
I2C Bus

L/R
Flash
VGA(P11)L/R
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Model No.: HL19K2

  78 2
Service Manual

39
Service Manual
Model No.: HL19K2

Chapter 8. Measurements and Adjustments

8-1. Service Mode

8-1-1.How to enter into Service Mode

The way to the factory mode menu:


Step 1: Press Menu,
Step 2: Input 8893,
Step 3: Press “OK”
System will be into the factory mode menu when 3 steps above are done.

8-1-2.How to exit
If you want to exit this factory menu, please press the button ”Exit” on the remote.

8-2. Measurements and Adjustments

8-2-1. Version, S/N, Panel Resoution

Version info: The first item is the Model Name and the second one is current software version.
(See picture on the next page.)

40
Service Manual
Model No.: HL19K2

8-2-2. Video

Auto Color
The option could only be used in the VGA and Component model. When we found the color in
the two models was abnormal. Then we can use the function to adjust it automatically.
Color Temperature
The function could adjust the Color Temperature, used when debugging

41
Service Manual
Model No.: HL19K2

8-2-3. Audio

Dolby Banner: When turn it “ON”, the model will be in Dolby authentication state.
Compression: Compression style. RF atv line AV/S-Video/YPbPr/VGA
Compression Factor: Compression state.
Downmix: output model. MTS System: used when debugging. The parameters only used when
debugging, no need to be modified.

8-2-4. Channel

Range Scan: The function could make it to search the channels by differentiation the analog
and digital channels.

42
Service Manual
Model No.: HL19K2

Single RF Scan: Search channels in the frequency scope set in advance.

Factory Scan:
According to ANTENNA-ANALOG---ANTENNA-DIGITAL---CABLE- ANALOG---CABLE- DIGITAL
to search channels, used only in project debugging.

Tuner Diagnostic: Project debugging setting, used to inspect the audio function.

43
Service Manual
Model No.: HL19K2

8-2-5. Gamma

Gamma:
Bright GAMMA0.8 Middle default settings in the program Dark GAMMA1.2

8-2-6. Backlight

Backlight: adjust the backlight.

44
Service Manual
Model No.: HL19K2

8-2-7. Function

Burning Mode:
Turn it “ON” to enter the aging model, This is for factory run-in testing. The screen would display
red, green, blue and black screen repeatedly. Each color screen could be exam at that time.

Clean Storage The function could make the model turn back to the factory default setting.

45
Service Manual
Model No.: HL19K2

Remark:

The date of the chart only is an example, please don’t adjust the factory mode base on it.

46
Service Manual
Model No.: HL19K2

Chapter 9. Trouble shooting

9-1. Simple check

Verify if the television is properly plugged


Verify if the television is properly supplied power
No picture/ No sound
Verify if electricity is available.

Verify if correct signals are input


Press INPUT button to change signal input to TV input
Blank screen
Restart the television of power supply is interrupted

Press Mute button and verify if Mute mode is set.


Switch to otger channel and verify if the same problem
happens.
No sound
Press VOL+ button to see of he problem can be
solved.

Verufy if sound system is correct .Refer to some


Poor sound
chapter for adjust.

Verify if correct channel is selected.


No picture in some channel Adjust the antenna.
Make adjustments by Fine Tune and MANUAL Scan.

Verify if the same problem exists in other channels.


No color for some channel check out of picture and sound system.
program (black and white) Refer to relative instructions in the Manual for color
adjust.

Verify if the antennal is correctly connected.


Spots with some or all pictures Verify if the antennal is in good condition.
Make fine adjustment of channel.

Horizontal/ vertical bars or picture Check for local interference such as an electrical
shaking appliance or power tool.

Disconnect the television from power supply and 10


seconds later, connect the television to the power
Television out of control
supply. If the problem still exists, contact authorized
after-sales service for technical assistance.

47
Service Manual
Model No.: HL19K2

9-2. Power Supply Board Failure Check.

48
Service Manual
Model No.: HL19K2

9-3. Mainboard Failure Check

Symptom: No Sound
No Sound
(All Mode)

Fail
Check the input
Change Source input
Source

Pass

Check the
Fail
Re-soldering or change
input/output IC U13

Pass

Check the Fail Re-soldering or change


input/output IC U55

Pass

Fail
Check the Re-soldering or change
input/output IC U2

Pass

Fail
Check the Change the Speaker
Speaker

Pass

Check the
Sperker wire

49
50
Part Name Description Phenomena Failure cause
Block Defect :TCP cracking or cracking
Dim or L/D :TCP Sunken
V B/D Vertical bar
Failure Mode
Model No.: HL19K2

:TCP lead cracking


Service Manual

:ACF bonding short


9-4. Pannel Failure

:Awful environment and


V Dim Vertal gray line something electric enter
into LCD
:Mis-align between TCP and
Panel
Vertical color line(light or
V L/D :Panel failure
dark forever)

TCP :TCP failure

H B/D Horizontal bar

H Dim Horizontal gary line

Horizontal line(light or
H L/D
dark forever)
Part Name Description Phenomena Failure Cause

Dot Defect Bright dot dark dot in pannel Incoming Inspection Standard

Bladder between Polarizer and


Polarizer Bubble Bladder in Polarizer
top glass

Panel or Polarlzer

Polarizer Scratch Polarizer Scratch Tine or rigidity arose

F/inside Polarizer Eyewinker inside Polarizer Eyewinker inside Polarizer

Abnormal Display Abnormal Display

1.Chip lose action


Circuit 2.IC ahort or jointiog bad
3.Pannel and vsc connect bad
Flashing Bright and dark display alternately
Model No.: HL19K2
Service Manual

51
52
Part Name Description Phenomena Failure Cause

B/L normal,
White Screen
only white screen display
Model No.: HL19K2
Service Manual

Maybe caused by surge current and EDS

B/L normal,
Black Screen
only Black screen display

Circuit LCD
FIIcker Crosstalk
Vcom imbalance

Only Capacitance
Abnormal Color
color abormal improper bring crosstalk inside LCD pannel

1.Chip
lose action
Only
Abnormal Color 2.IC short or jointion bad
color abnormal
3.Pannel and vsc connect bad
Part Name Description Phenomena Failure cause
Mechanlcal When Caused
Nolse turn panel,appear cacophony by Mechanica noise of backlight unit

Causeed by
Ripple Connectric circle between
mechanism and pannel

*Connect
B/L off B/L lose action badness
between wire and electrode

*Connect
B/L brightness darker than
B/L dark badnessShort between wire and electrode
normal

Operation
B/L B/L
abnormal
wire damaged wire damaged
or systemic noise
Operation
B/L wire open Without backlight abnormal
or systemic noise

Short bitween lamp housing and wire, Because


B/L shut down B/L shutdown in sometime
consume power too much

F/M
F/M inB/L ,white,balck Rotundity F/M in B/L unit
or wirelike
Model No.: HL19K2
Service Manual

53
54
Part Name Description Phenomena Failure Cause

Brightness
Model No.: HL19K2
Service Manual

Light leakage at bottom of LCM brighter B/L unit badness


than normal

Mechanlcal or B/L
Uniformity B/L brightness asymmetric Sheet in B/L unit is uneven

*Lack screw
Lack screw
Mount hole Screw damage
or screw damage
Sincere Forever

Haier Group
Haier Industrial Park, No.1, Haier Road
266101, Qingdao, China
http://www.haier.com

Printed in China

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