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Service Manual HL19K2 PDF
Service Manual HL19K2 PDF
LCD TV
Chassis MTK5305
WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair
the product or products dealt with in this service information by anyone else could result in serious injury or death.
Haier Group
CONTENTS
Chapter 1: General Information
1-1. Document Information ........................................................................... 3
1-2. General Guidelines ................................................................................ 3
1-3. Important Notice ..................................................................................... 3
1-3-1. Follow the regulations and warnings ..................................................... 3
1-3-2. Be careful to the electrical shock ........................................................... 3
1-3-3. Electro static discharge (ESD) ............................................................... 3
1-3-4. About lead free solder (PbF) .................................................................. 4
1-3-5. Use the genewing parts (specified parts) .............................................. 4
1-3-6 Safety check after repairment ................................................................. 4
1-3-7. Ordering Spare Parts ............................................................................. 6
1-3-8. Photo used in this manual ..................................................................... 6
1-4. How to Read this Service Manual ...................................................... 6
1-4-1. Using icons: ........................................................................................... 6
Chapter 2: Specification
2-1. Specification list ...................................................................................... 8
2-2 External pictures (four faces) .............................................................. 9
Chapter 3. Disassemble and Assemble
3-1 Remove the Pedestal.............................................................................11
3-2. Remove the Front Cover And Remove the LCD Panel...............11
3-3. Remove the Main Board......................................................................11
3-4. Remove the Speaker.............................................................................12
3-5. Remove the Keypad Assembly ..........................................................12
3-6. Remove the Remote Control Board..................................................12
When servicing, observe the original lead dress. If a short circuit is found, replace all parts which
have been overheated or damaged by the short circuit.
After servicing, see to it that all the protective devices such as insulation barriers, insulation papers
shields are properly installed.
After servicing, make the following leakage current checks to prevent the customer from being
exposed to shock hazards.
1) Leakage Current Cold Check
2) Leakage Current Hot Check
3) Prevention of Electro Static Discharge (ESD) to Electrostatically Sensitive
Most important thing is to list up the potential hazard or risk for the service personnel to open
the units and disassemble the units. For example, we need to describe properly how to avoid the
possibility to get electrical shock from the live power supply or charged electrical parts (even the
power is off).
This symbol indicates that high voltage is present inside.It is dangerous to make any
king of contact with any inside part of this product.
This symbol indicates that there are important operating and maintenance instructions
in the literture accompanying the appliance.
To prevent damage which might result in electric shock or fire, do not expose this TV set to rain
or excessive moisture. This TV must not be exposed to dripping or splashing water, and objects
filled with liquid, such as vases, must not be placed on top of or above the TV.
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such
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Service Manual
Model No.: HL19K2
components commonly are called Electrostatically Sensitive (ES) Devices. The following
techniques should be used to help reduce the incidence of component damage caused by
electros static discharge (ESD).
2. After removing an electrical assembly equipped with ES devices, place the assembly on a
conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of
the assembly.
This product is manufactured using lead-free solder as a part of a movement within the
consumer products industry at large to be environmentally responsible. Lead-free solder must be
used in the servicing and repairing of this product.
Special parts which have purposes of fire retardant (resistors), high-quality sound (capacitors),
low noise (resistors), etc. are used.
When replacing any of components, be sure to use only manufacture's specified parts shown in
the parts list.
Safety Component
● Components identified by mark have special characteristics important for safety.
Confirm that the screws, parts and wiring which were removed in order to service are put in the
original positions, or whether there are the positions which are deteriorated around the serviced
places serviced or not. Check the insulation between the antenna terminal or external metal and
the AC cord plug blades. And be sure the safety of that.
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Model No.: HL19K2
1. Always unplug the receiver AC power cord from the AC power source before:
a. Removing or reinstalling any component, circuit board module or any other receiver
assembly.
b. Disconnecting or reconnecting any receiver electrical plug or other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic capacitor in the receiver.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage
measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe.
4. Unless specified otherwise in this service manual, clean electrical contacts only by applying
the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-
abrasive applicator; 10% (by volume) Acetone and 90% (by volume) isopropyl alcohol (90%-99%
strength).
5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this
service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all
solid-state device heat sinks are correctly installed.
7. Always connect the test receiver ground lead to the receiver chassis ground before connecting
the test receiver positive lead.
Always remove the test receiver ground lead last. Capacitors may result in an explosion
hazard.
8. Use with this receiver only the test fixtures specified in this service manual.
CAUTION: Do not connect the test fixture ground strap to any heat sink in this receiver.
10. Insulation resistance between the cord plug terminals and the eternal exposure metal should
be more than Mohm by using the 500V insulation resistance meter.
11. If the insulation resistance is less than M ohm, the inspection repair should be required.
If you have not the 500V insulation resistance meter, use a Tester. External exposure metal:
Antenna terminal Headphone jack.
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Service Manual
Model No.: HL19K2
4. Use only an anti-static type solder removal device. Some solder removal devices not
classified as "anti-static" can generate electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to
damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before
you are ready to install it.
(Most replacement ES devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES
device, touch the protective material to the chassis or circuit assembly into which the device will
be installed.
CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety
precautions.
Please include the following informations when you order parts. (Particularly the Version letter)
The illustration and photos used in this Service Manual may not base on the final design of
products, which may differ from your products in some way.
Note:
A “note” provides information that is not indispensable, but may nevertheless be
valuable to the reader, such as tips and tricks.
6
Service Manual
Model No.: HL19K2
Caution:
A “caution” is used when there is danger that the reader, through incorrect
manipulation, may damage equipment, loose data, get an unexpected result or has to
restart(part of) a procedure.
Warning:
A “warning” is used when there is danger of personal injury.
Reference:
A “reference” guides the reader to other places in this binder or in this manual, where
he/she will find additional information on a specific topic.
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Model No.: HL19K2
Chapter 2: Specification
2-1. Specification list
Model HL19K2
Screen Size 18.5 inch
Aspect Ratio 16:9
Resolution 1366x768
5 (GRAY TO
Response Time (ms)
GRAY)
Angel of View H:170/V:60
Color Display 16777216
No. of Preset Channels 181
OSD Language English/French/Spanish
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Model No.: HL19SLW2
Front Side
Left Side
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Model No.: HL19SLW2
Right Side
Back Side
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Model No.: HL19K2
1.1 Remove the Pedestal Remover the eight screw indicated with U
Turn to front cover upwards
Then remove the front cover from the unit
1 3Remove the LCD panel
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Service Manual
Model No.: HL19k2
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Model No.: HL19K2
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Model No.: HL19K2
Main Board
Process signal which incept from exterior equipment then translate into signal that panel can display.
CN3
1 +12V
2 +12V
3 BL
4 DIM
5 GND
6 GND
7 SW
Notes:
CN1-Pin 3: Backlight on/off:
The system can turn on or turn off the backlight of TFT LCD Panel through the power supply
unit path.
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Model No.: HL19K2
Other Connector
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Model No.: HL19K2
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Model No.: HL19K2
Antenna Connection
Over-the-air TV reception quality will depend on your antenna type, antenna location and antenna positioning.
Multi-family Dwellings/Apartments
(Connect to wall antenna socket)
ANT IN
Wall Antenna
Socket
Bronze Wire
RF Coaxial Wire (75 ohm)
Bronze Wire
Single-family Dwellings /Houses
(Connect to wall jack for outdoor antenna) Be careful not to bend the bronze wire
Outdoor Antenna when connecting the antenna.
Note
❏ All cables shown are not included with the TV.
Connecting a VCR
To avoid picture noise (interference), leave an adequate VIDEO L -AUDIO- R L R
AUDIO OUT
ANT IN
AV IN
VCR
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Service Manual
Model No.: HL19K2
Connection Option 2
COMPONENT
Y Pb Pr L -AUDIO- R
IN
A Connect the audio and video cables from the VCR’s
output jacks to the TV input jacks, as shown in the
figure. When connecting the TV to VCR, match the
jack colors (Video = yellow, Audio Left = white, and
Audio Right = red). If you connect a S-VIDEO output
from VCR to the S-VIDEO input, the picture quality is
improved; compared to connecting a regular VCR to
the Video input.
How to use
B Insert a video tape into the VCR and press PLAY on
the VCR. (Refer to the VCR owner’s manual.)
A Turn on the DVD player, insert a DVD disc.
white, and Audio Right = red). B Use the TV’s VGA or DVI (Digital Visual Interface)
Audio IN port for audio connections, depending on
VIDEO L -AUDIO- R L R your computer connector.
AUDIO OUT
AV IN
Component Setup
How to connect
A Connect the DVD video outputs (COMPONENT) to
the Y Pb Pr jacks on the TV and connect the DVD
audio outputs to the YPbPr Audio IN jacks on the TV,
as shown in the figure.
B If your DVD only has an S-VIDEO output jack, connect
this to the S-VIDEO input on the TV, as shown in the
figure.
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Service Manual
Model No.: HL19K2
AUDIO OUT
ANT IN
AV IN
A Turn on the computer and the TV.
B Use INPUT on the remote control to select VGA or
HDMI source.
C Check the image on your TV. There may be noise
associated with the resolution, vertical pattern,
contrast or brightness in VGA mode. If noise
is present, change the VGA mode to another
resolution, change the refresh rate to another rate
or adjust the brightness and contrast on the menu
Connection Option 2
until the picture is clear. If the refresh rate of the VGA
graphic card can not be changed, change the VGA A Connect the audio and video cables from the Cable
graphic card or consult the manufacturer of the VGA Box's output jacks to the TV input jacks, as shown in the
graphic card. figure.When connecting the TV to a Cable Box, match
the jack colors (Video = yellow, Audio Left = white, and
Note Audio Right = red).
❏ Use a DVI cable. B Select the input source by using the INPUT button
❏ Avoid keeping a fixed image on the TV’s screen on the remote control or on the TV.
for a long period of time. The fixed image may C Select your desired channel with the remote control
become permanently imprinted on the screen.
for cable box.
❏ The synchronization input form for Horizontal and
Vertical frequencies is separate.
HDMI input
❖ Resolution
Frame
Mode Resolution frequency How To Connect
(Hz)
Connect the cables from the external equipment's
VGA 640s480 60Hz
output jacks to the TV input jacks, as shown in the figure.
60Hz
SVGA 800s600
75Hz
How To Use
60Hz
XGA 1024s768
75Hz
A Select the input source by using INPUT button on
the remote control or on the TV.
B Operate the corresponding external equipment.
Cable TV Setup Refer to external equipment operating guide.
Connection Option 1
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Service Manual
Model No.: HL19K2
How To Use
If the source device supports Auto HDMI function, the output resolution of the source device will be
automatically
set to 1280x720p.
If the source device does not support Auto HDMI, you need to set the output resolution
appropriately.
To get the best picture quality, adjust the output resolution of the source device to 1280x720p.
Select HDMI input source in input source option of Select Main source menu.
When the source device(DVD player or Set Top Box) supports DVI
How To Connect
1. Connect the source device to HDMI port of this TV with a HDMI-to-DVI cable(not supplied with
this product).
2. A separated audio connection is necessary.
3. If the source device has an analog audio output connector, connect the source device audio
output to DVI Audio
In port located on the
left side of HDMI port.
How To Use
If the source device supports Auto DVI function, the output resolution of the source device will be
automatically
set to 1280x720p.
If the source device does not support Auto DVI, you need to set the output resolution appropriately.
To get the best picture quality, adjust the output resolution of the source device to 1280x720p.
Press the INPUT button to select HDMI input source in input source option of Select Main source
menu.
Installation
Cable sample
HDMI Cable
(not supplied with the product)
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Service Manual
Model No.: HL19K2
Connecting Headphones
You can connect a set of headphones to your set if you wish to watch a
TV programmer without disturbing the other people in the room.
Note˖
L R
Power source
TO USE AC POWER SOURCE
AC Outlet Use the AC polarized line cord provided for operation on AC.
Wider Hole
and Blade Insert the AC cord plug into a standard polarized AC outlet.
NOTES:
Ƶ Never connect the AC line cord plug to other than the specified voltage.
Use the attached power cord only.
Ƶ If the polarized AC cord does not fit into a non-polarized AC outlet,
do not attempt to file or cut the blade. It is the user`s responsibility to have an
electrician replace the obsolete outlet.
Ƶ If you cause a static discharge when touching the unit and the unit fails to
function, simply unplug the unit from the AC outlet and plug it back in. The unit
should return to normal operation.
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Model No.: HL19K2
6. Operation Instructions
6-1 Front panel controls
DIGITAL OUT
DC IN USB (COAXIAL) HDMI IN
COMPONENT
VIDEO L -AUDIO- R L R
AUDIO OUT
ANT IN
AV IN
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Service Manual
Model No.: HL19K2
Battery loading
1. Slide open the cover of the battery compartment on
the back of the remote controller.
2. Load two 7# (AAA) alkaline batteries in the
compartment, (plus and minus poles to respective mark)
3. Replace the cover of the battery compartment.
Precautions
As strong light may interfere the signals, change your Make sure that two AAA alkaline batteries are loaded.
position to operate the remote controller if the television The batteries must be of the same type. The batteries
cannot be turned on or off as you expect. must be located properly. The batteries are not
rechargeable.
Keep the remote controller away from heat source
or humid area to ensure effective performance of the Make sure that there is no obstacle between the remote
remote controller. controller and television set.
Remote control
The remote control cannot be operated unless the batteries are properly loaded.
When using the remote control, aim it at the remote sensor on the TV.
PICTURE AUDIO
14 1 PICTURE Press repeatedly to cycle through the available picture modes
1 15 2 ARC Select the aspect ratio
3
ARC CCD MTS/SAP SLEEP
2 16 CCD (closed caption) Select a closed caption option
3 17 4 INPUT Show the input source
5 MENU Press to open the on-screen menu
Thumbstick (Up/Down/ Volume/Channel Selection, Allows you to navigate the on-screen
6
18
Left/Right) menus and adjust the system settings to your preference.
Clears all on-screen displays and returns to TV viewing from any
7 EXIT
menu
4
INPUT 19
8 USB Press to switch input source to USB in
MENU MUTE
9 USB PLAY/PAUSE
5 20
CH+
0 USB fast reverse
6 A USB fast forward
21
VOL- ENTER VOL+
B DISPLAY Press to display the TV status information on the top of the TV screen
CH-
C GUIDE Display the guide when you are watching analog or digital channels
EXIT RECALL
D Power Press to turn on and off the TV
7 22
USB PLAY/PAUSE STOP REPEAT
E AUDIO Press to cycle through different sound settings
8 23
9 REV PREV NEXT 24 F SLEEP button Press to display the sleep timer option
10
11 DISPLAY GUIDE FAVORITE CH.LIST
25 G MTS/SAP Select MONO, STEREO, SAP in NTSC system
26
12 27 H Number buttons Press to change a channel
13 28 Press to select digital channels. For example, to enter “54-3”,
I tCVUUPO
QSFTTiw
itwBOEiw
J MUTE Switches the sound on or off
K ENTER Accesses the highlighted item in the on-screen menu
(For TV without DVD) L RECALL Press to jump back and forth between two channels
Color buttons M USB REPEAT
Red Green Yellow Blue
N USB STOP
UP DOWN LEFT RIGHT O USB Next Chapter
When functions are attached to the P USB Previous Chapter
color buttons, the color buttons are Q CH.LIST Open the channel list in TV
shown on screen. R FAVORITE Open the favourite channel list in TV
24
Service Manual
Model No.: HL19K2
HDMI1 USB
VGA MT5305
Main IC TDA1517
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DDR
N
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YPbPr DDR L
Composite
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L/R
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VGA(P11)L/R
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Service Manual
39
Service Manual
Model No.: HL19K2
8-1-2.How to exit
If you want to exit this factory menu, please press the button ”Exit” on the remote.
Version info: The first item is the Model Name and the second one is current software version.
(See picture on the next page.)
40
Service Manual
Model No.: HL19K2
8-2-2. Video
Auto Color
The option could only be used in the VGA and Component model. When we found the color in
the two models was abnormal. Then we can use the function to adjust it automatically.
Color Temperature
The function could adjust the Color Temperature, used when debugging
41
Service Manual
Model No.: HL19K2
8-2-3. Audio
Dolby Banner: When turn it “ON”, the model will be in Dolby authentication state.
Compression: Compression style. RF atv line AV/S-Video/YPbPr/VGA
Compression Factor: Compression state.
Downmix: output model. MTS System: used when debugging. The parameters only used when
debugging, no need to be modified.
8-2-4. Channel
Range Scan: The function could make it to search the channels by differentiation the analog
and digital channels.
42
Service Manual
Model No.: HL19K2
Factory Scan:
According to ANTENNA-ANALOG---ANTENNA-DIGITAL---CABLE- ANALOG---CABLE- DIGITAL
to search channels, used only in project debugging.
Tuner Diagnostic: Project debugging setting, used to inspect the audio function.
43
Service Manual
Model No.: HL19K2
8-2-5. Gamma
Gamma:
Bright GAMMA0.8 Middle default settings in the program Dark GAMMA1.2
8-2-6. Backlight
44
Service Manual
Model No.: HL19K2
8-2-7. Function
Burning Mode:
Turn it “ON” to enter the aging model, This is for factory run-in testing. The screen would display
red, green, blue and black screen repeatedly. Each color screen could be exam at that time.
Clean Storage The function could make the model turn back to the factory default setting.
45
Service Manual
Model No.: HL19K2
Remark:
The date of the chart only is an example, please don’t adjust the factory mode base on it.
46
Service Manual
Model No.: HL19K2
Horizontal/ vertical bars or picture Check for local interference such as an electrical
shaking appliance or power tool.
47
Service Manual
Model No.: HL19K2
48
Service Manual
Model No.: HL19K2
Symptom: No Sound
No Sound
(All Mode)
Fail
Check the input
Change Source input
Source
Pass
Check the
Fail
Re-soldering or change
input/output IC U13
Pass
Pass
Fail
Check the Re-soldering or change
input/output IC U2
Pass
Fail
Check the Change the Speaker
Speaker
Pass
Check the
Sperker wire
49
50
Part Name Description Phenomena Failure cause
Block Defect :TCP cracking or cracking
Dim or L/D :TCP Sunken
V B/D Vertical bar
Failure Mode
Model No.: HL19K2
Horizontal line(light or
H L/D
dark forever)
Part Name Description Phenomena Failure Cause
Dot Defect Bright dot dark dot in pannel Incoming Inspection Standard
Panel or Polarlzer
51
52
Part Name Description Phenomena Failure Cause
B/L normal,
White Screen
only white screen display
Model No.: HL19K2
Service Manual
B/L normal,
Black Screen
only Black screen display
Circuit LCD
FIIcker Crosstalk
Vcom imbalance
Only Capacitance
Abnormal Color
color abormal improper bring crosstalk inside LCD pannel
1.Chip
lose action
Only
Abnormal Color 2.IC short or jointion bad
color abnormal
3.Pannel and vsc connect bad
Part Name Description Phenomena Failure cause
Mechanlcal When Caused
Nolse turn panel,appear cacophony by Mechanica noise of backlight unit
Causeed by
Ripple Connectric circle between
mechanism and pannel
*Connect
B/L off B/L lose action badness
between wire and electrode
*Connect
B/L brightness darker than
B/L dark badnessShort between wire and electrode
normal
Operation
B/L B/L
abnormal
wire damaged wire damaged
or systemic noise
Operation
B/L wire open Without backlight abnormal
or systemic noise
F/M
F/M inB/L ,white,balck Rotundity F/M in B/L unit
or wirelike
Model No.: HL19K2
Service Manual
53
54
Part Name Description Phenomena Failure Cause
Brightness
Model No.: HL19K2
Service Manual
Mechanlcal or B/L
Uniformity B/L brightness asymmetric Sheet in B/L unit is uneven
*Lack screw
Lack screw
Mount hole Screw damage
or screw damage
Sincere Forever
Haier Group
Haier Industrial Park, No.1, Haier Road
266101, Qingdao, China
http://www.haier.com
Printed in China