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S800 I/O
Modules and Termination Units
User’s Guide
S800 I/O
Modules and Termination Units
User’s Guide
3BSE 020 924R301
NOTICE
The information in this document is subject to change without notice and should not be construed as a commitment by
ABB Automation Products AB. ABB Automation Products AB assumes no responsibility for any errors that may appear
in this document.
In no event shall ABB Automation Products AB be liable for direct, indirect, special, incidental, or consequential damages
of any nature or kind arising from the use of this document, nor shall ABB Automation Products AB be liable for
incidental or consequential damages arising from use of any software or hardware described in this document.
This document and parts thereof must not be reproduced or copied without ABB Automation Products AB’s written
permission, and the contents thereof must not be imparted to a third party nor be used for any unauthorized purpose.
The software described in this document is furnished under a license and may be used, copied, or disclosed only in
accordance with the terms of such license.
CE MARKING
This product meets the requirements specified in EMC Directive 89/336/EEC and in Low Voltage Directive 73/23/EEC.
TRADEMARKS
ABB Master, MasterFieldbus, and MasterBus are registered trademarks of ABB Ltd., Switzerland
Advant is a registered trademark of ABB Ltd., Switzerland.
Advant Controller is a trademark of ABB Ltd., Switzerland.
ControlIT is a trademark of ABB Ltd., Switzerland
Phoenix Contact is a registered trademark of Phoenix Contact GmbH, Germany
PROFIBUS and PROFIBUS-DP are registered trademarks of Profibus International (P.I.).
HART is a registered trademark of HART Communication Foundation.
Copyright © ABB Automation Products AB 2001.
3BSE 020 924R301

Modules and Termination Units User’s Guide
Table of Contents
TABLE OF CONTENTS
Chapter 1 - Introduction
1.1 About This Book ................................................................................................ 1-1
1.2 Product Overview............................................................................................... 1-3
1.2.1 Product Scope.................................................................................... 1-4
1.2.1.1 Module Termination Units ......................................... 1-4
1.2.1.2 S800 I/O Modules....................................................... 1-9
1.2.1.3 S800L I/O Modules .................................................. 1-14
1.3 Prerequisites and Requirements ....................................................................... 1-17
1.4 Related Documentation .................................................................................... 1-17
1.5 Terminology ..................................................................................................... 1-18
Chapter 2 - Installation
Chapter 3 - Configuration
3.1 Before You Start ............................................................................................... 3-23
3.1.1 Module Termination Units (MTU).................................................. 3-23
3.1.2 I/O Modules .................................................................................... 3-25
Chapter 4 - Operation
Chapter 5 - Maintenance
5.1 Preventive Maintenance ................................................................................... 5-29
5.2 Hardware Indicators ......................................................................................... 5-29
5.2.1 S800 I/O Module LEDs .................................................................. 5-29
5.2.2 S800L I/O Module LED.................................................................. 5-31
5.3 Error Messages................................................................................................. 5-34
5.4 Fault Finding and User Repair ......................................................................... 5-34
5.4.1 S800 I/O Module Replacement ....................................................... 5-34
5.4.2 S800L I/O Module Replacement .................................................... 5-38
3BSE 020 924R301 i

Table of Contents
CONTENTS (continued)
Appendix A - Specifications
A.1 AI801 Analog Input Module, 0...20 mA..........................................................A-41
A.2 AI810 Analog Input Module, 0...20 mA, 0...10 V...........................................A-47
A.3 AI820 Differential Analog Input Module,
+/- 20 mA, +/- 10 V , +/- 5 V...........................................................................A-59
A.4 AI830 RTD Input Module................................................................................A-67
A.5 AI835 Thermocouple/mV Input Module.........................................................A-76
A.6 AO801 Analog Output Module, 0...20 mA .....................................................A-86
A.7 AO810 Analog Output Module, 0...20 mA .....................................................A-92
A.8 AO820 Bipolar Analog Output Module,
-20 mA...+20 mA, -10 V ...+10 V..................................................................A-101
A.9 DI801 Digital Input Module, 24 V , Current Sinking....................................A-110
A.10 DI802 Digital Input Module, 120 V a.c./d.c, Current Sinking .....................A-116
A.11 DI803 Digital Input Module, 230 V a.c./d.c, Current Sinking .....................A-122
A.14 DI814 Digital Input Module, 24 V , Current Sourcing..................................A-148
A.15 DI820 Digital Input Module, 120 V a.c./d.c .................................................A-158
A.16 DI821 Digital Input Module, 230 V a.c./d.c. ................................................A-165
A.17 DI830 Digital Input Module, 24 V d.c. with SOE,
Current Sinking..............................................................................................A-172
Current Sinking..............................................................................................A-183
A.19 DI885 Digital Input Module, 24 V /48 V d.c. with SOE,
Current Sink ...................................................................................................A-194
A.20 DO801 Digital Output Module 24 V , 0.5 A, Current Sourcing....................A-203
A.21 DO802 Digital Output Module, 24-250 V , Relay Normally Open ..............A-209
A.22 DO810 Digital Output Module 24 V , 0.5 A Current Sourcing.....................A-215
A.23 DO814 Digital Output Module 24 V , 0.5 A, Current Sinking......................A-224
A.24 DO815 Digital Output Module 24 V , 2 A, Current Sourcing.......................A-233
A.25 DO820 Digital Output Module, Relay Normally Open.................................A-242
ii 3BSE 020 924R301

Table of Contents
CONTENTS (continued)
A.26 DO821 Digital Output Module, Relay Normally Closed.............................. A-252
A.27 DP820 Incremental Pulse Counter Module................................................... A-262
A.28 TU810 Compact MTU .................................................................................. A-282
A.29 TU811 Compact MTU .................................................................................. A-287
A.30 TU812 Compact MTU .................................................................................. A-291
A.31 TU814 Compact MTU .................................................................................. A-296
A.32 TU830 Extended MTU ................................................................................. A-301
3BSE 020 924R301 iii

Table of Contents
iv 3BSE 020 924R301

Section 1.1 About This Book
Chapter 1 Introduction
The S800 I/O is distributed modular I/O which communicates with numerous
controllers over a Advant Fieldbus 100 (AF100), PROFIBUS-DP or directly.
The S800 I/O provides easy installation of the I/O modules and process cabling.
It is highly modularized and flexible so that I/O modules can be combined to suit
many applications. The S800 I/O can be mounted in many configurations to fit most
requirements.
Figure 1-1. S800 I/O Fieldbus Communication Interface with an I/O Module on
Compact and Extended MTUs and an S800L Module
1.1 About This Book

This book provides a description of S800 I/O modules and termination units.
It provides instructions for site planning and installation, start-up and shutdown
procedures, and information regarding capacity and performance. This book is not
intended to be the sole source of instruction for the S800 I/O system.
3BSE 020 924R301 1

This chapter provides introductory and background information including

guidelines how to find information in the manual related documentation and a
product and functional overview.
Chapter 2 guides in installation
Chapter 3 will give you the information needed to obtain the desired function.
The main information is structured as follow:
• Design considerations and guidelines are given.
• Capacity and performance.
Chapter 4 discusses the different start modes and operating modes
Chapter 5 focus is on fault finding supported by built in diagnostics and use of
system status displays in operator station and LEDs on I/O modules.
In Appendix A, Specifications you will find data sheets of all components of
S800 I/O. They are listed in alphabetical order.
In general, the data sheet contains the following information:
• Features
• Description
• Front view
• Technical data
• Process connections.
Index will offer you an easy way of finding information.
Those people involved in system engineering should attend the applicable system
engineering or maintenance courses offered by ABB Automation University.
2 3BSE 020 924R301

Section 1.2 Product Overview
Use of Warning, Caution, Information, and Tip Symbols

This publication includes Warning, Caution, and Information symbols where
appropriate to draw the readers attention to safety-related or other important
information. It also includes a symbol for Tip to provide useful hints to the reader.
The symbols should be interpreted as follows:
Warning indicates the presence of a hazard which could result in personal injury.
Caution indicates the presence of a hazard which could result in equipment or

property damage.
Information alerts the reader to pertinent facts and conditions.
Tip indicates advice on, for example, how to design your project or how to use a
certain function.
Although Warning hazards are related to personal injury, and Caution hazards are
associated with equipment or property damage, it should be understood that
operation of damaged equipment could, under certain operational conditions, result
in degraded process performance leading to personal injury or death. Therefore, it is
important to comply fully with all Warning and Caution notices.
1.2 Product Overview

The S800 I/O provides easy installation of the I/O modules and process cabling. It is
highly modularized and flexible so that the I/O modules can be combined to suit
many applications. The S800 I/O modules and a Fieldbus Communication Interface
(FCI) are combined to form an I/O Station.
For more overview information please see the S800 I/O General Information and
Installation User’s Guide.
3BSE 020 924R301 3

1.2.1 Product Scope

Module Termination Units (MTU) and two types of I/O modules; S800 I/O and
S800L I/O modules.
S800 I/O modules are designed to be used together with a Module Termination
Unit.
S800L I/O modules are designed to be directly mounted on a standard DIN rail. The
module also contains terminals for connections.
1.2.1.1 Module Termination Units

The Module Termination Units (MTU) are passive base units used to house the I/O
modules. They contain the process wiring terminals and a section of the
ModuleBus.
The Module Termination Units (MTU) distributes the ModuleBus to the I/O module
and to the next MTU. It also generates the correct address to the I/O module by
shifting the outgoing position signals to the next MTU.
Two mechanical keys are used to configure the MTU for different types of I/O
modules. This is only a mechanical configuration and it does not affect the
functionality of the MTU or the I/O module. Each key has six positions, which gives
a total number of 36 different configurations. The configuration can be changed
with a screwdriver.
The MTU can be mounted on a standard DIN rail. It has a mechanical latch that
locks the MTU to the DIN rail. The latch can be released with a screwdriver.
The MTU has a mechanical locking mechanism that locks the module in its
position. This mechanism also gives the signal BLOCK to the I/O module that
keeps the module in its init state until it is locked in its position.
The top part of the MTU can be removed to replace the termination board even with
the system running. Such a need can be caused by a damaged terminal screw.
4 3BSE 020 924R301

Section 1.2.1 Product Scope
The MTUs are available in two versions (Compact and Extended). The Compact
MTU version typically provides for a compact installation of the I/O modules using
1 wire connections. The Extended MTU version provides for a more complete
installation on the MTU, including 3 wire connection, fuses and field circuit power
distribution. See Figure 1-2 and Figure 1-3 for an illustration of the MTUs together
with the I/O modules.
See Table 3-1 for information about the combination between MTU and I/O
modules and to specifications in Appendix A, Specifications for more information.
122 mm
7 mm (4.8”)
(.27”)
F
67.5 mm
R
(2.66”)
W
1
2
3
4
5
6
7
8
162 mm
(6.37”)
9
E
F
10 D
A
11
C
B
12
13
E
99.5 mm
F
D
14
(3.92”)
A
C
15
B
16
DI810
24V
7 mm
(.27”) 5 mm 31.5 mm (1.24")
(0.2”)
58.5 mm
(2.3”)
40 mm
(1.57”)
Figure 1-2. Typical Compact MTU with I/O Module
3BSE 020 924R301 5

7 mm (.27”) 122 mm
(4.8”)
A
A
F F
B B
67.5 mm
E E
C C
(2.66”)
(1.77”)
45 mm
D
DI810
24V
109 mm
(4.3”)
10
12
13
14
15
16
11
W
R
F
1
2
3
4
5
6
7
8
46.5 mm
(1.85”)
5 mm
31.5 mm (1.24")
(0.2”)
7 mm
(.27”) 120.5 mm
(4.74”)
80 mm
(3.15”)
Figure 1-3. Typical Extended MTU with I/O Module
TU810 Compact MTU for 50 Volt Applications

The TU810 is a 16 channel compact module termination unit. The TU810 has three
rows of terminals for field signals and process power connections.

The TU811 is an 8 channel compact module termination unit. The TU811 has three
rows of terminals for field signals and process power connection.
TU812 Compact MTU for 50 Volt Applications and 25 pin D-sub for Process
Connections
The TU812 is a 16 channel compact module termination unit. The TU812 has a 25
pin D-Sub connector for signals and process power connections.
6 3BSE 020 924R301


The TU814 is a 16 channel compact module termination unit. The TU814 has three
rows of crimp snap-in connectors for field signals and process power connections.
TU830 Extended MTU for 50 Volt Applications

The TU830 is a 16 channel extended module termination unit. The TU830 has three
rows of terminals for field signals and process power connection.
TU831 Extended MTU for 250 Volt Applications

The TU831 is an 8 channel extended module termination unit. TU831 has two rows
of terminals for field signals and process power connection.
TU835 Extended MTU, Individually Fused per Channel for 50 Volt Applications
The TU835 is an 8 channel extended module termination unit. The TU835 has two
rows of terminals for process power connection and a single row of process signal
connections. Each channel has one fused (3 A max.) transmitter power terminal and
one signal connection. Process voltage can be connected to 2 individually isolated
groups.
TU836 Extended MTU, Individually Fused per Channel for 250 Volt
Applications
rows of terminals for field signals and process power connection. Each channel has
one fused (3 A max.) power outlet terminal and one signal return connection.
Process voltage can be connected to 2 individually isolated groups.
The standard fuse holder that comes with the TU836 can be changed to an
indicating fuse holder. This indicating fuse holder can be ordered from Phoenix
Contact:
15-30 VDC type, order 3118119
110-250 VAC type, order 3118106.
3BSE 020 924R301 7

Standard Optional fuse holder with

fuse holder fuse status indication for
15-30 VDC or 110-250 VAC
Figure 1-4. Exchange of Standard Fuse Holder for Indication Type
TU837 Extended MTU, Individually Fused per Channel for 250 Volt
Applications
rows of terminals for field signals and process power connection. Each channel has
one fused (3 A max.) power outlet terminal and one process power connection.
Process voltage return can be connected to 2 individually isolated groups.
TU838 Extended MTU, Individually Fused per Channel for 50 Volt Applications
rows of terminals for process power connection. Each channel has one fused (3 A
max.) transmitter power terminal and one signal connection. Process voltage can be
connected to 2 individually isolated groups.
8 3BSE 020 924R301

1.2.1.2 S800 I/O Modules

The I/O modules have open ventilated plastic enclosures. On the front of each I/O
module there are three LEDs (FAULT, RUN and WARNING) indicating the module
status and digital I/O modules have one or two status LED for each channel. One
additional LED (OSP) is included on analog output and digital output modules.
Refer to Section 5.2, Hardware Indicators for the status indication of the LEDs.
I/O modules may be replaced in a fully operational I/O station. Mechanical keying
on modules and MTUs protect I/O modules from being inserted in positions where
they could be damaged by excessive voltage or current. An electronic type
designation ID in each module keeps the I/O module from being taken into
operation by the FCI, if a module’s ID doesn’t match the configured module type
definition.
Please refer to specifications in Appendix A, Specifications for more information.
AI810 Analog Input Module, 0...20 mA, 0...10 V

The AI810 Analog Input Module has 8 current and voltage inputs. The inputs are
independent for each channel, in that either voltage or current can be measured.
The current input is able to handle a short circuit to the transmitter supply without
damage. The current input is compatible with HART protocol.
Nominal input ranges are: 0(4)... +20 mA, 0(2)... +10 V.
AI820 Differential Analog Input Module, +/- 20 mA, +/- 10 V, +/- 5 V

The AI820 Differential Analog Input Module has 4 differential, bipolar
current/voltage inputs. This module is suitable for applications requiring high
common mode rejection ratings, and/or bipolar voltage or current inputs. Nominal
input ranges are: -20...+20 mA, 0(4)...+20 mA, -10...+10 V, 0(2)...+10 V,
-5...+5 V and 0(1)...+5 V.
damage. The current input is also compatible with HART protocol. Nominal input
ranges are: 0(4)... +20 mA, 0(2)... 0 V.
3BSE 020 924R301 9

AI830 RTD Input Module

The AI830 Analog Input, RTD Module has 8 RTD (Pt100, Cu10, Ni100 and Ni120
and resistor) inputs. The inputs allow 3-wire connection to RTDs. Inputs are
monitored for open-circuit, short-circuit. Reference channel and internal supply are
also monitored.
AI835 Thermocouple/mV Input Module

The AI835 Analog Input, Thermocouple/mV Module has 8 differential inputs for
TC/mV measurements. One channel (channel 8) can be configured for “Cold
Junction” (ambient) temperature measurement, thus serving as the CJ-channel for
the other channels on the module. All 8 channels can be used if no CJ-temperature
measurement is needed. The inputs can be connected to a variety of thermocouples
with the following characteristics: B, C, E, J, K, N, R, S and T.
A0810 Analog Output Module, 0...20 mA

The AO810 Analog Output Module has 8 current outputs. State of outputs can be
set to a predetermined (OSP) value if a communications error is detected. Nominal
output range is: 0(4)... 20 mA.
AO820 Bipolar Analog Output Module, -20 mA...+20 mA, -10 V...+10 V
The AO820 Bipolar Analog Output Module has 4 bipolar current or voltage outputs.
The choice of either current or voltage output is configurable per channel. Outputs
are individually galvanically isolated. State of outputs can be set to a predetermined
(OSP) value if a communications error is detected. Nominal output range are:
-20... +20 mA, 0(4)... +20 mA, -10... +10 V, 0(2)... +10 V.
DI810 Digital Input Module, 24 V, Current Sinking

The DI810 Digital Input Module has 16 channels for 24 volt d.c. digital inputs.
The inputs are divided into two isolated groups of eight channels with a voltage
supervision input for each group. Each input channel provides current limiting,
EMC protection, input state LED indicator and optical isolation from the
ModuleBus.
10 3BSE 020 924R301


The DI811 Digital Input Module has 16 channels for 48 volt d.c. digital inputs.
The inputs are divided into two isolated groups of eight channels with a voltage
supervision input for each group. Each input channel provides current limiting,
EMC protection, input state LED indicator and optical isolation from the
ModuleBus.
DI814 Digital Input Module, 24 V, Current Sourcing

The DI814 Digital Input Module has 16 channels for 24 volt d.c. current source
digital inputs. The inputs are divided into two isolated groups of eight channels with
a voltage supervision input for each group. Each input channel provides current
limiting, EMC protection, input state LED indicator and optical isolation from the
ModuleBus.
DI820 Digital Input Module, 120 V a.c./d.c.

The DI820 Digital Input Module has 8 channels for 120 volt a.c./d.c. digital inputs.
The inputs are individually isolated. Channel 1 can be used as voltage supervisor for
channels 2 - 4, and channel 8 can be used for channels 5 - 7. If voltage supervision is
disabled, channels 1 and 8 can be used as normal inputs. Each input channel
provides current limiting, EMC protection, input state LED indicator, noise filter
and optical isolation from the ModuleBus.
DI821 Digital Input Module, 230 V a.c./d.c.

The inputs are individually isolated. Channel 1 can be used as voltage supervisor for
channels 2 - 4, and channel 8 can be used for channels 5 - 7. If voltage supervision is
disabled, channels 1 and 8 can be used as normal inputs. Each input channel
provides current limiting, EMC protection, input state LED indicator, noise filter
and optical isolation from the ModuleBus.
3BSE 020 924R301 11

DI830 Digital Input Module, 24 V d.c. with SOE, Current Sinking

The DI830 Digital Input Module has 16 channels for 24 volt d.c. digital inputs and
sequence of events (SOE) handling capabilities. The sequence of events time stamp
has a resolution of 0.4 ms for each input channel. The inputs are divided into two
isolated groups of eight channels with a voltage supervision input for each group.
Each input channel provides current limiting, EMC protection, input state LED
indicator and optical isolation from the ModuleBus.
DI831 Digital Input Module, 48 V d.c. with SOE, Current Sinking

The DI831 Digital Input Module has 16 channels for 48 volt d.c. digital inputs and
sequence of events (SOE) handling capabilities. The sequence of events time stamp
has a resolution of 0.4 ms for each input channel. The inputs are divided into two
isolated groups of eight channels with a voltage supervision input for each group.
Each input channel provides current limiting, EMC protection, input state LED
indicator and optical isolation from the ModuleBus.
DI885 Digital Input Module, 24 V/48 V d.c. with SOE, Current Sinking
The DI855 Digital Input Module has 8 channels for 48 volt d.c. digital inputs with
or without open-circuit monitoring (wire break supervision), or 24 volt d.c.
electronic inputs without open-circuit monitoring; and sequence of events (SOE)
handling capabilities. The sequence of events time stamp has a resolution of 1 ms
for each input channel. The inputs are arranged in one group of 8 channels. Each
input channel provides current limiting, EMC protection, input state LED indicator
and optical isolation from the ModuleBus. The DI885 also has the capability to
monitor an internal or external sensor power supply (60 V d.c. max.).
DO810 Digital Output Module, 24 V, 0.5 A, Current Sourcing

The DO810 Digital Output Module has 16 channels for 24 volt d.c., 0.5 A, digital
outputs. The outputs are divided into two isolated groups of eight channels with a
voltage supervision input for each group. Each output channel provides protection
against short circuits to ground, over-voltage, over-temperature, EMC protection,
output state LED indicator and optical isolation from the ModuleBus. State of
outputs can be set to a predetermined (OSP) value if a communications lost error is
detected.
12 3BSE 020 924R301

DO814 Digital Output Module, 24B, 0.5 A

The DO814 Digital Output Module has 16 channels for 24 volt d.c., 0.5 A, current
sinking digital outputs. The outputs are divided into two isolated groups of eight
channels with a voltage supervision input for each group. Each output channel
provides protection against short circuits to power supply, over-temperature, EMC
protection, output state LED indicator and optical isolation from the ModuleBus.
State of outputs can be set to a predetermined (OSP) value if a communications lost
error is detected.
DO815 Digital Output Module, 24 V, 2 A, Current Sourcing

The DO815 Digital Output Module has 8 channels, 24 volt d.c., 2 A, digital outputs.
The outputs are divided into two isolated groups of four channels with a voltage
supervision input for each group. Each output channel provides protection against
short circuits to ground, over-temperature, EMC protection, output state LED
indicator and optical isolation from the ModuleBus. State of outputs can be set to a
predetermined (OSP) value if a communications lost error is detected.
DO820 Digital Output Module, Relay Normally Open

The DO820 Digital Output Module has 8 channels for 230 volt a.c./d.c. relay
outputs. The outputs are individually isolated. Each output channel provides a relay
contact (NO - Normal Open), EMC protection, output state LED indicator and
optical isolation from the ModuleBus. State of outputs can be set to a predetermined
(OSP) value if a communications lost error is detected. Internal voltage is
supervised.
DO821 Digital Output Module, Relay Normally Closed

The DO821 Digital Output Module has 8 channels for 230 volt a.c./d.c. relay
outputs. The outputs are individually isolated. Each output channel provides a relay
contact (NC - Normal Closed), EMC protection, output state LED indicator and
(OSP) value if a communications lost error is detected. Internal voltage is
supervised.
3BSE 020 924R301 13

DP820 Incremental Pulse Counter Module

DP820 is an two-channel pulse counting module for incremental pulse transmitters
up to 1.5 MHz. Each channel contains counters and registers for position/length and
speed/frequency measurement. Each channel provides three balanced inputs for
connection of a pulse transmitter, one digital input and one digital output.
Pulse transmitters with RS422, +5 V, +12 V, +24 V and 13 mA interfaces can be
connected to DP820.
1.2.1.3 S800L I/O Modules

The I/O modules have open ventilated plastic enclosures and a bottom of sheet
metal. On the front of each I/O module there is one LED (STATUS) indicating the
module status and digital I/O modules have one status LED for each channel. Refer
to Section 5.2, Hardware Indicators for the status indication of the LEDs.
An electronic type designation ID in each module keeps the I/O module from being
taken into operation by the FCI, if a module’s ID doesn’t match the configured
module type definition.
Please refer to specifications in Appendix A, Specifications for more information.
The module can be mounted on a standard DIN rail. The module is locked to the
DIN rail by using the locking screw.
The I/O module distributes the ModuleBus to the next module. It also generate the
correct address to the next module by shifting the outgoing position signals.
14 3BSE 020 924R301

86.1 mm (3.4”) 58.45 mm (2.3”)
110 mm (4.3”)
67.5 mm
(2.66”) 136 mm
(5.35”)
Center of
DIN rail DO801
46.5 mm
(1.83”)
5 mm
(0.2”)
57.2 mm
(2.25”)
Figure 1-5. Dimensions for S800L Modules
AI801 Analog Input Module, 0...20 mA

The AI801 Analog Input Module has 8 current inputs.
damage. The current input is compatible with HART protocol.
Nominal input ranges are: 0(4)... +20 mA.
AO801 Analog Output Module, 0...20 mA

The AO801 Analog Output Module has 8 current outputs. State of outputs can be
set to a predetermined (OSP) value if a communications error is detected. Nominal
output range is: 0(4)... 20 mA.
3BSE 020 924R301 15


The DI801 Digital Input Module has 16 channels for 24 volt d.c. digital inputs. One
input channel can be used for sensor voltage supervision. Each input channel
provides current limiting, EMC protection, input state LED indicator and optical
isolation from the ModuleBus.
DI802 Digital Input Module, 120 V a.c./d.c., Current Sinking

Channel 8 can be used for sensor voltage supervision. Each input channel provides
current limiting, EMC protection, input state LED indicator and optical isolation
from the ModuleBus.
DI803 Digital Input Module, 230 V a.c./d.c., Current Sinking

Channel 8 can be used for sensor voltage supervision. Each input channel provides
current limiting, EMC protection, input state LED indicator and optical isolation
from the ModuleBus.
DO801 Digital Output Module, 24 V, 0.5 V, Current Sinking

The DO801 Digital Output Module has 16 channels for 24 volt d.c., 0.5 A, digital
outputs. Each output channel provides protection against short circuits to ground,
over-voltage, over-temperature, EMC protection, output state LED indicator and
(OSP) value if a communications lost error is detected.
DO802 Digital Output Module, 24-250 V, Relay Normally Open

The DO802 Digital Output Module has 8 channels for 24-250 volt d.c., digital
outputs. Each output channel provides protection against short circuits to ground,
over-voltage, over-temperature, EMC protection, output state LED indicator and
(OSP) value if a communications lost error is detected.
16 3BSE 020 924R301

Section 1.3 Prerequisites and Requirements
1.3 Prerequisites and Requirements

When the S800 I/O is used with controllers as part of their I/O system, the
controllers need to have an interface to the fieldbus network. The fieldbus network
will connect to a Fieldbus Communications Interface (FCI) with S800 I/O installed.
1.4 Related Documentation

Table 1-1 lists all documentation related to the S800 I/O system.
Table 1-1. Related Documentation
Title Description
S800 I/O General Information and Describes the general installation and
Installation configuration information for the S800
User’s Guide I/O system
S800 I/O Modules and Termination Units Describes I/O modules and termination
with Intrinsic Safety Interface units with I.S. interface in the S800 I/O
User’s Guide system
S800 I/O Fieldbus Communication Describes the AF100 FCI in the S800
Interface for AF100 I/O system
User’s Guide
S800 I/O Fieldbus Communication Describes the PROFIBUS-DP FCI in the
Interface for PROFIBUS-DP S800 I/O system
User’s Guide
S800 I/O PROFIBUS-DP Fieldbus Describes the memory mapping on
Communication Interface PROFIBUS for the S800 I/O system
Reference Manual
3BSE 020 924R301 17

Table 1-1. Related Documentation (Continued)
Title Description
Interference-free Electronics Describes the rule for the installation of
equipment to ensure the correct
operation of equipment in environments
where disturbance are present
ABB Master Environmental Immunity Contains a philosophy, theory, design
and application of EMC on equipment
and systems. This manual is valid of all
ABB control systems and contains a
summary of the ABB Master
environmental factors
1.5 Terminology
The following is a list of terms associated with S800 I/O that you should be familiar
with.
Term Description
FCI The Fieldbus Communication Interface (FCI) device
contains the interface to the fieldbus (for example
AF100), ModuleBus interface and power regulators. The
FCI module can manage 24 I/O devices (up to 12
directly and to the others in 1 to 7 I/O clusters).
I/O device A complete I/O device consists of one MTU and one I/O
module.
I/O module Is an active, electronic and signal conditioning unit. Can
be a part of an I/O device or a S800L I/O module..
I/O station An I/O station consists of one or two FCI(s), 1-7 I/O
clusters and up to 24 I/O devices.
ModuleBus Is an incremental, electrical or optical, bus for
interconnection of I/O devices.
18 3BSE 020 924R301

Section 1.5 Terminology
Term Description
MTU The Module Termination Unit is a passive base unit
containing process terminals and a part of the
ModuleBus.
OSP Outputs Set as Predetermined. A user configurable
action on an output module when communications is lost
to the FCI or Controller
RTD Resistance Temperature Detector
SOE Sequence of events. Time stamping of status changes
for digital inputs.
TC Thermocouple
3BSE 020 924R301 19

20 3BSE 020 924R301

Section
Chapter 2 Installation
Please see the S800 I/O General Information and Installation User’s Guide.
3BSE 020 924R301 21

Chapter 2 Installation
22 3BSE 020 924R301

Section 3.1 Before You Start
Chapter 3 Configuration
3.1 Before You Start
3.1.1 Module Termination Units (MTU)

Each MTU is used with certain types of I/O Modules. Refer to Table 3-1 for a cross-
reference between MTU and I/O Modules. Each MTU has two mechanical keys that
have to be set for the type of I/O module that will be installed on it.
Table 3-1. MTU Usage and Key Settings
TU810 Mech. Key Setting

TU836
Module TU812 TU811 TU830 TU831 TU835 TU838
TU837
Type TU814 Compact Extended Extended Extended Extended
Key 1 Key 2
Extended
Compact
AI810 X - X - X - X A E
AI820 X - X - - - - B B
AI830 X - X - - - - A F
AI835 X - X - - - - B A
AO810 X - X - - - - A E
AO820 X - X - - - - B C
DI810 X - X - - - X A A
DI811 X - X - - - X B D
DI814 X - X - - - X B E
DI820 - X - X - - - A B
DI821 - X - X - - - A C
DI830 X - X - - - X A A
DI831 X - X - - - X B D
3BSE 020 924R301 23

Table 3-1. MTU Usage and Key Settings (Continued)
TU810 Mech. Key Setting

TU836
Module TU812 TU811 TU830 TU831 TU835 TU838
TU837
Type TU814 Compact Extended Extended Extended Extended
Key 1 Key 2
Extended
Compact
DI885 X - X - - - - B F
DO810 X - X - - - - A A
DO814 X - X - - - - B E
(1)
DO815 X - X - - - - A A
DO820 - X - X - X - A D
DO821 - X - X - X - C A
DP820 X - X - - - - C B
(1) TU812 not recommended.
Connecting an MTU to the FCI or to another MTU automatically sets-up the

address selection of that MTU. There are no jumpers or switches that need to be set
before installing an I/O module.
MTUs are placed on the DIN rails and then connected to the preceding MTU or
FCI. Once connected, the MTU is locked in place by the bottom latch which also
bonds it to the chassis ground.
24 3BSE 020 924R301

Section 3.1.2 I/O Modules
3.1.2 I/O Modules
S800 I/O Modules

Each I/O module is installed onto an MTU. See Table 3-1 for which MTU to use
with each I/O module type. I/O modules do not have any jumpers or switches that
need to be set before installing on an MTU. Refer to Appendix A, Specifications for
more information.
I/O modules are installed by aligning the connectors of the MTU and I/O module
and then pushing the units together. After connected to the MTU, the I/O module is
then locked in place by the I/O Module Lock/Switch which also activates a switch
to enable power to the I/O module.
S800L I/O Modules

The I/O modules are installed directly on the DIN rail and locked with the locking
screw. The process signal are connected to a pluggable connector on the module.
There are no jumpers or switches that need to be set.
The I/O module automatically set up the address for the next I/O module.
3BSE 020 924R301 25

26 3BSE 020 924R301

Section
Chapter 4 Operation
See the relevant controller manuals for information.
3BSE 020 924R301 27

Chapter 4 Operation
28 3BSE 020 924R301

Section 5.1 Preventive Maintenance
Chapter 5 Maintenance
5.1 Preventive Maintenance

Please see the S800 I/O General Information and Installation User’s Guide.
5.2 Hardware Indicators
5.2.1 S800 I/O Module LEDs

Figure 5-1 shows examples of front panels for different types of I/O modules.
On the front of each I/O module there are three LEDs (FAULT, RUN and
WARNING) indicating the module status. One additional LED (OSP) is included on
output modules. See Table 5-1 and Table 5-2 for information on the meaning and
indications for these modules. For modules with special LED indications see
respectively module in Appendix A, Specifications.
The FAULT LED shall indicate when the I/O module detect a fatal error or before
first access after power up. The RUN LED shall indicate when the I/O module is
operational. The WARNING LED shall indicate when a non-fatal error is detected
and the module continues to run. The OSP LED shall indicate when the I/O module
is in OSP state, that is, when the module is commanded to OSP or when
automatically set to OSP state due to communication error.
3BSE 020 924R301 29

Each digital channel has one LED indicating current state (on/off).
Table 5-1. Standard LEDs on I/O Modules
Marking Color Description

F (Fault) Red Fault in the module (1)
R (Run) Green Operational state
W (Warning) Yellow External fault or minor fault in the module,
that is, low process voltage
O (OSP) Yellow OSP state (Outputs Set as Predetermined)
Digital I/O on state Yellow Digital I/O signal on-state
(1) Modules without self test function, for example DI/DO modules: The F-LED will switch on at power
up or restart of the module and switch off after the first successful access to the module.
Modules with self test function for example, AI/AO modules: The F-LED will switch on at power up,
restart of the module or when the module goes to Error state. If the module has not gone to Error
state it will switch off the F-LED after the first successful access to the module.
Table 5-2. I/O Module LED Indications in Different States
Module State Run Fault Warning OSP Signal status

(1)
Init Off On Off Off DI On/Off ,
DO Off
Not Configured Off On/Off On/Off Off DI On/Off (1),
(2)
DO Off
Ready Off Off On/Off Off DI On/Off, DO Off
Operational On Off On/Off Off On/Off
OSP On Off On/Off On On/Off
Error Off On Off Off DI On/Off, DO Off
(1) The DI signal status for module DI830, DI831, DI885, DP820 is only OFF.
(2) Will be switched off after the first successful access to the module.
30 3BSE 020 924R301

Section 5.2.2 S800L I/O Module LED
Normally when an I/O module has been removed from the configuration, the FCI
will do a restart of the module. The module will end up in the NOT CONFIGURED
state.
F F F F F
R R R R R
W W W W W
O O O
1 1 PX1
2 2 UP1
3 3 ST1
4 4 DI1
5 5 SY1
6 6 DO1
7 7 TP1
8 8 UL1
9 9 PX2
10 10 UP2
11 11 ST2
12 12 DI2
13 13 SY2
14 14 DO2
15 15 TP2
16 16
UL2
DO810 DI810 AO810 AI810 DP820
Figure 5-1. Examples of S800 I/O Module LED Locations
5.2.2 S800L I/O Module LED

Figure 5-2 shows examples of front panels for different types of I/O modules.
On the front of each I/O module there is one LED indicating the module status. See
Table 5-3 and Table 5-4 for information on the meaning and indications for these
modules. For modules with special LED indications see respectively module in
Appendix A, Specifications.
The LED shall indicate red when the I/O module detect a fatal error or before first
access after power up. The LED shall indicate green when the I/O module is
operational.
3BSE 020 924R301 31

Each digital channel has one LED indicating current state (on/off).
Table 5-3. Standard LED on I/O Modules
Marking Color Description

S (Status) Red Fault in the module (1)
Green Operational state
(1) Modules without self test function, for example, DI/DO modules: The S-LED will switch on to red at
power up or restart of the module and switch off after the first successful access to the module.
Modules with self test function for example, AI/AO modules: The S-LED will switch on to red at
power up, restart of the module or when the module goes to Error state. If the module has not gone
to Error state it will switch off the S-LED after the first successful access to the module.
Table 5-4. I/O Module LED Indications in Different States
Module state Status Signal Status

Init Red Off
Not Configured Red/off (1) Off
Ready Off DI On/Off, DO Off
Operational Green On/Off
OSP Green On/Off
Error Red DI On/Off, DO Off
(1) Will be switched off after the first successful access to the
module.
Normally when an I/O module has been removed from the configuration, the FCI
will do a restart of the module. The module will end up in the NOT CONFIGURED
state.
32 3BSE 020 924R301

Section 5.2.2 S800L I/O Module LED
S 1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16
S
STATUS
STATUS
AI801 DO801
0(4)...20 mA 24 V 0.5 A
L+ L- 24 V
L+ L- 24 V
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+ I + I + I + I + I + I + I + I
Figure 5-2. Examples of S800L I/O Module LED Locations
3BSE 020 924R301 33

5.3 Error Messages

Please see the relevant controller manuals.
5.4 Fault Finding and User Repair
5.4.1 S800 I/O Module Replacement
General
All I/O modules can be exchanged on-line and with the process power supply
connected, except for relay outputs with normally closed contacts. This is possible
because the module deactivates when the I/O module lock switch is turned to
unlock.
It is important to understand the consequences of a module exchange on-line and
how it affects the process. Replacement of an S800 I/O module affects all channels
on the module. It also sometimes indirectly affects the outputs via some application
function, on another module.
The system software in the FCI checks automatically that all I/O modules function
correctly. In the event of module fault, and module exchange, the module and
associated signals are marked as faulty.
The system software checks that the module is inserted and correct. If this is the
case, the Fault-indicator (LED) extinguishes and RUN LED is activated and the
module resumes its normal function.
The following headings include general instructions for replacement of modules and
aspects on the handling of individual modules are presented in Table 5-5.
34 3BSE 020 924R301

Section 5.4.1 S800 I/O Module Replacement
Practical Execution
Replace faulty or suspect I/O modules in the following way:
1. Read S800 I/O General Information and Installation User’s Guide.
2. Special restrictions apply to each module type. See descriptions in Table 5-5
for useful information on individual module types.
3. Check that the new module can replace the old.
4. Provide access to the module by loosening the module locking.
5. Grip the module firmly and extract the module.
6. Insert the new module carefully.
7. Store extracted modules in envelopes.
8. Ensure that the module contacts mate properly with the contacts in the MTU
and activate the locking mechanism in place.
9. Modules initialized automatically by the system and the fault indicating LED
extinguishes and RUN LED is activated.
10. Perform a function test on the new module.
Additional Aspects on Individual S800 I/O Modules

Table 5-5 lists S800 I/O modules. Descriptions of these types are referred
individually in the table below.
Table 5-5. Replacement Aspects of S800 I/O Modules
Module Type - Settings Comments

AI810, AI820 No settings Replacement with power applied is possible.
Analog Input Turning locking mechanism deactivates the
module.
AI830, AI835 No settings Replacement with power applied is possible.
Analog Input Turning locking mechanism deactivates the
module.
3BSE 020 924R301 35

Table 5-5. Replacement Aspects of S800 I/O Modules (Continued)

AO810,AO820 No settings Replacement with power applied is possible.
Analog Output It may be necessary to set the process device
manually to a safe state before the module is
extracted.
Turning locking mechanism deactivates the
module.
DI810, DI811, No settings Replacement with power applied is possible.
DI814 Turning locking mechanism deactivates the
Digital Input module.
DI820, DI821 No settings Replacement with power applied is possible.
Digital Input Turning locking mechanism deactivates the
module.
DI830, DI831 No settings Replacement with power applied is possible.
DI885 Turning locking mechanism deactivates the
Digital Input module.
with SOE
DO810, DO814 No settings Replacement with power applied is possible.
DO815 It may be necessary to set the process device
Digital Output manually to a safe state before the module is
extracted.
module.
DO820 No settings Replacement with power applied is possible.
Digital Output It may be necessary to set the process device
extracted.
module.
36 3BSE 020 924R301

Section 5.4.1 S800 I/O Module Replacement
Table 5-5. Replacement Aspects of S800 I/O Modules (Continued)

DO821 No settings Replacement with system power applied is
Digital Output possible.
Caution!
Since the module has normally closed relay

contacts the field power must be removed
before replacement.
It may be necessary to set the process device
extracted.
module, that is, relay contacts will close.
DP820 No settings Replacement with power applied is possible.
Pulse Counter It may be necessary to set the process device
extracted.
module.
TU810, TU811, No settings Cannot be replaced or repaired with power
TU812, TU814, applied.
TU830, TU831, Disconnecting an MTU breaks the
TU835, TU836, ModuleBus communications bus and
TU837 and removes power to the MTUs that follow.
TU838 MTUs
MTUs mounted in the middle (between the
FCI and the number 12 MTU) need to have
the preceding or following MTUs moved in
order to disconnect the ModuleBus
connector.
3BSE 020 924R301 37

5.4.2 S800L I/O Module Replacement
General
I/O modules can not be exchanged on-line. The power must be switched off to the
I/O station and the module before exchanging the I/O module.
It is important to understand the consequences of a power switch off to an I/O
station and how it affects the process. A power switch off to an I/O station affects all
modules and channels in the station. It also sometimes indirectly affects outputs in
other I/O stations via some application functions.
The system software checks that the module is inserted and correct. If this is the
case, the Fault indication extinguishes and after configuration and enter operation
mode the Run indication is activated and the module resumes its normal function.
The following headings include general instructions for replacement of modules and
aspects on the handling of individual modules are presented in Table 5-6.
Practical Execution
Replace faulty or suspect I/O modules in the following way:
1. Read S800 I/O General Information and Installation User’s Guide.
2. Special restrictions apply to each module type. See descriptions in Table 5-6
for useful information on individual module types.
3. Check that the new module can replace the old.
4. Switch off the power to the I/O station.
5. Remove the power supply connector from the I/O module.
6. Remove the process connector from the I/O module.
7. Provide access to the module by loosening the module locking.
8. Slide the module to the right and extract the module.
9. Insert the new module.
10. Store extracted modules in envelopes.
38 3BSE 020 924R301

Section 5.4.2 S800L I/O Module Replacement
11. Ensure that the module contacts properly mate with the module to the left and
lock the module with the locking screw.
12. Switch on the power to the I/O station.
13. Connect the power supply to the I/O module.
14. Connect the process connector to the I/O module.
15. Modules are automatically initialized by the system and the status indicating
LED extinguishes from red to off and to green when the module is in normal
operation.
16. Perform a function test on the new module.
Additional Aspects on Individual S800L I/O Modules

Table 5-6 lists S800L I/O modules. Descriptions of these types are referred
individually in the table below.
Table 5-6. Replacement Aspects of S800L I/O Modules

AI801, DI801, No settings Switch the power off before replacement.
DI802, DI803
AO801, DO801, No settings Switch the power off before replacement.
DO802 It may be necessary to set the process device
manually to a safe state before the the power
switch off.
3BSE 020 924R301 39

40 3BSE 020 924R301

Section A.1 AI801 Analog Input Module, 0...20 mA
Appendix A Specifications
A.1 AI801 Analog Input Module, 0...20 mA
Features
• 8 channels for 0...20 mA, 4...20 mA d.c., single
ended unipolar inputs
• 1 group of 8 channels isolated from ground S
• 12 Bit resolution STATUS

• Input shunt resistors protected to 30 V by PTC
resistor
• Analog inputs are short circuit secured to ZP or
+24 V
• EMC protection
• DIN rail mounting AI801
0(4)...20mA
• The input is HART compatible.
Description
The AI801 Analog Input Module has 8 channels
L+ L- 24V
for current input. 1 2 3 4 5 6 7 8
+ I + I + I + I + I + I + I + I
The current input is able to handle a short circuit to
the transmitter supply at least 30 V d.c without
damage. Current limiting is performed with a PTC
resistor. The input resistance of the current input is
250 ohm, PTC included.
The EMC protection is placed on the module.
3BSE 020 924R301 41

The module distributes the external transmitter supply to each channel. This adds a simple
connection to distribute the supply to 2-wire transmitters. There are no current limiting on the
transmitter power terminals. All eight channels are isolated from the ModuleBus in one group.
Power to the input stages is converted from the external 24 V.
One STATUS LED indicate module status. The STATUS LED can be Green, off or Red. The
STATUS LED Green indicates normal operation. The STATUS LED Red indicates that the module
is in Init state or Not configured state. In Not configured state the STATUS LED is turned off after
the first valid access to the module.
The reset circuitry gives a reset signal when the POWOK signal is active. The POWOK comes from
the FCI after power is applied.
Technical Data
Table A-1. AI801 Analog Input Module Specifications at 25°C
AI801
Feature
Analog Input Module
Number of channels 8
Type of input Unipolar single ended
Measurement range 0...20 mA, 4... 20 mA
Under/over range -0% / +15%
Input impedance (at current input) ≥230 Ω, ≤270 Ω
(including PTC)
Maximum field cable length 600 meters, (656 yd.)
Voltage input, maximum non-destructive 30 V d.c.
NMRR, 50 Hz, 60 Hz >40 dB
Intrinsic error (IEC51-1) Max. 0.1%
Resolution 12 bit
Temperature drift Typ. 50 ppm/°C
Max. 80 ppm/°C
42 3BSE 020 924R301

Table A-1. AI801 Analog Input Module Specifications at 25°C (Continued)
AI801
Feature
Analog Input Module
Update cycle time 1 ms
Current consumption 24 V external 30 mA
Current consumption 5 V 70 mA
Power dissipation 1.1 W
Input filter cut off frequency 3.5Hz
Second order filter
Isolation Groupwise isolated from
ground (RIV=50 V )
Safety classification Class I according to
IEC 536; (earth protected)
Protection rating IP20 according to
IEC 529, (IEC 144)
Rated insulation voltage 50 V
Dielectric test voltage 500 V a.c.
Width 86.1 mm (3.4”)
Depth 58.5 mm (2.3”)
Height 110 mm (4.33”)
Weight 0.24 kg (0.53 lbs.)
3BSE 020 924R301 43

Block Diagram AI801
STATUS
Pos
1+
1I LP
2+ Block
2I
LP
Mux MBI
#
5VS
5V
0V
7I Power_ok
LP
8+
8I LP
L+
L-
EM
44 3BSE 020 924R301

Process Connections
Table A-2. AI801 Process Connections
Process
Process Connection
Terminal
Ch1, L1+ 1+
Ch1, Current Input 1I
Ch 2, L1+ 2+
Ch 2, Current Input 2I
Ch 3, L1+ 3+
Ch 4, L1+ 4+
Ch 5, L2+ 5+
Ch 6, L2+ 6+
Ch 7, L2+ 7+
Ch 8, L2+ 8+
3BSE 020 924R301 45

Figure A-4 shows the process connections for the AI801.
Process AI801
L1+ 1+
0 - 20mA Ch1 1I
L1+ 2+
0 - 20mA Ch2 2I
L1+ 3+ Mux.
0 - 20mA Ch3 3I
L1+ 4+
0 - 20mA Ch4 4I
L2+ 5+
0 - 20mA Ch5 5I
L2+ 6+
0 - 20mA Ch6 6I
L2+ 7+
0 - 20mA Ch7 7I
8+
0 - 20mA Ch8 8I
+24v L+
0v L-
Chx I = Current Input EM
Figure A-1. AI801 Process Connections
46 3BSE 020 924R301

Section A.2 AI810 Analog Input Module, 0...20 mA, 0...10 V
A.2 AI810 Analog Input Module, 0...20 mA, 0...10 V
Features
• 8 channels for 0...20 mA, 4...20 mA, 0...10 V
or 2...10 V d.c., single ended unipolar inputs F
R
• 1 group of 8 channels isolated from ground W
• 12 Bit resolution
1
• Input shunt resistors protected to 30 V by PTC resistor
2
• Analog inputs are short circuit secured to ZP or +24 V
• EMC protection 3
• DIN rail mounting 4
• The input is HART compatible. 5
6
Description
The AI810 Analog Input Module has 8 channels. Each channel can be 7
either a voltage or current input.
8
The current input is able to handle a short circuit to the transmitter
supply at least 30 V d.c without damage. Current limiting is performed AI810
0..20 mA, 0..10 V
with a PTC resistor. The input resistance of the current input is
250 ohm, PTC included.
The voltage input is able to withstand an over or undervoltage of at
least 30 V d.c. Input resistance is 290k ohm. The EMC protection is
placed on the module.
Transmitter supply can be connected to L1+, L1- and/or L2+, L2-.
connection to distribute the supply to 2- or 3-wire transmitters. There are no current limiting on the
transmitter power terminals. Fused MTUs TU830, TU835 and TU838 provides groupwise and
channelwise fusing.
All eight channels are isolated from the ModuleBus in one group. Power to the input stages is
converted from the 24 V on the ModuleBus.
3BSE 020 924R301 47

Three LEDs indicate module status Fault (Red), Run (Green) and Warning (Yellow). The RUN LED
indicates normal operation and the WARNING LED indicates if any error input is active.
The FAULT LED indicates that the module is in Init state or Not configured state. In Not configured
state the FAULT LED is turned off after the first valid access to the module.
The reset circuitry gives a reset signal when the module is inserted until the BLOCK signal is
inactive and the POWOK signal is active. The BLOCK signal is deactivated when the module lock
mechanism is in the locked position. The POWOK comes from the FCI after power is applied.
Five different types of MTUs can be used. The TU830 Extended MTU enables three wire
connection to the devices without additional terminals. The TU810 (or TU814) Compact MTU has
terminals for 24 V process voltage inputs, but requires external terminals for distribution of 24 V
power supply to the field devices. The extended MTU, TU835, and TU838 provides a fuse
(3 A max.) per channel for process power out. The TU812 Compact MTU has a D-Sub 25 pin (male)
connector for connection to the process.
Technical Data
Table A-3. AI810 Analog Input Module Specifications at 25°C
AI810
Feature
Analog Input Module
Type of input Unipolar single ended
Measurement range 0...20 mA, 0...10 V ,
4... 20 mA(1), 2... 10 V (1)
Under/over range -5% / +15%

Input impedance (at voltage input) 290K Ω
Input impedance (at current input) ≥230 Ω, ≤275 Ω
(including PTC)
Voltage input, maximum non-destructive 30 V d.c.
48 3BSE 020 924R301

AI810
Feature
Analog Input Module
Resolution 12 bit
Temperature drift Current Typ. 50 ppm/°C
Max. 80 ppm/°C
Temperature drift Voltage Typ. 70 ppm/°C
Max. 100 ppm/°C
Update cycle time 5 ms
Voltage supervision Internal power supply
Fusing of transmitter supply on MTU
Input filter (rise time) 75 ms
ground (RIV=50 V )
Module termination units TU810, TU812, TU814,
TU830, TU835 or TU838
MTU keying code AE
IEC 529, (IEC 144)
3BSE 020 924R301 49

AI810
Feature
Analog Input Module
Width 45 mm (1.77”)
Depth 97 mm (3.8”), 106 mm
(4.2”) including connector
Height 119 mm (4.7”)
(1) Handled by the FCI or controller.
50 3BSE 020 924R301

Block Diagram AI810
FAULT
RUN
WARNING
L1+
ZP
L1+ Pos
I1U
I1I LP
ZP Block
L1+
I4U Mux FCI
I4I LP
ZP #
5 VS
5V
0V
L2+ Power_ok
I5U
I5I LP
ZP
+UPInt +24 V
ZP
L2+ -UPInt 0 V 24 V
I8U
I8I LP
ZP
L2+
ZP
EM
3BSE 020 924R301 51

Process Connections
TU810 TU812
TU830 TU835 TU838
Process Connection (or TU814) D-Sub 25 male
Terminal Terminal Terminal
Terminal Connector (1)
+24 V d.c. L1+ (2) 1, 14 L1+ (2) L1+ (2) L1+ (2)
0 V d.c. (ZP) L1- 2, 15 L1- (2) L1- (2) L1- (2)
Ch1, L1+ - - B1, B2 11 (F1) A1 (F1)
Ch1, Voltage Input C1 3 C1 - B1
Ch1, Current Input B1 16 C2 12 B2
Ch1, Return (ZP) A1 - A1, A2 - A2
Ch 2, L1+ - - B3, B4 21 (F2) A3 (F2)
Ch 2, Voltage Input C2 4 C3 - B3
Ch 2, Current Input B2 17 C4 22 B4
Ch 2, Return (ZP) A2 - A3, A4 - A4
Ch 3, L1+ - - B5, B6 31 (F3) A5 (F3)
Ch 4, L1+ - - B7, B8 41 (F4) A7 (F4)
Ch 5, L2+ - - B9, B10 51 (F5) A9 (F5)
52 3BSE 020 924R301

Table A-4. AI810 Process Connections (Continued)
TU810 TU812
TU830 TU835 TU838
Terminal Terminal Terminal
Ch 5, Return (ZP) A5 - A9, A10 - A10
Ch 6, L2+ - - B11, B12 61 (F6) A11 (F6)
Ch 6, Return (ZP) A6 - A11, A12 - A12
Ch 7, L2+ - - B13, B14 71 (F7) A13 (F7)
Ch 7, Return (ZP) A7 - A13, A14 - A14
Ch 8, L2+ - - B15, B16 81 (F8) A15 (F8)
Ch 8, Return (ZP) A8 - A15, A16 - A16
+24 V d.c. L2+ (2) 11, 24 L2+ (2) L2+ (2) L2+ (2)
0 V d.c. (ZP) L2- 12, 25 L2- (2) L2- (2) L2- (2)
(1) Pin 13 connected to connector body for EM.
3BSE 020 924R301 53

Figure A-2 shows the process connections for the Analog Input Module AI810 when installed on a
TU830 Extended MTU.
Process TU830 AI810
6.3A
+24v L1+ L1+
Pwr. L1+
0v L1- Fuse L-
Source
L1-
L1+ B1,B2 L1+
C1 I1U
4 - 20mA Ch1 I C2 I1I
A1,A2 ZP
2 - Wire L1+
XMTRs L1+ B3,B4
C3 I2U
4 - 20mA Ch2 I C4 I2I
A3,A4 ZP
B5,B6 L1+ Mux.
0 - 10V Ch3 V C5 I3U
C6 I3I
ZP A5,A6 ZP
4 - Wire
XMTRs B7,B8 L1+
0 - 20mA Ch4 V C7 I4U
C8 I4I
ZP A7,A8 ZP
L2+ B9,B10 L2+
C9 I5U
0 - 20mA Ch5 I C10 I5I
ZP A9,A10 ZP
L2+ B11,B12 L2+
C11 I6U
4 - 20mA Ch6 I C12 I6I
ZP A11,A12 ZP
3 - Wire
XMTRs L2+ B13,B14 L2+
0 - 10V Ch7 V C13 I7U
C14 I7I
ZP A13,A14 ZP
L2+ B15,B16 L2+
0 - 10V Ch8 V C15 I8U
C16 I8I
ZP A15,A16 ZP
6.3A
+24v L2+ L2+
L2+ Fuse
Chx V = Voltage Input 0v L2- L-
Chx I = Current Input L2- EM
Figure A-2. AI810 with TU830 Extended MTU Process Connections
54 3BSE 020 924R301

Figure A-3 shows the process connections for the AI810 when installed on a TU810 or TU814
Compact MTU.
Process TU810 AI810

(or TU814)
+24V L1+ L1+

Pwr. L1+
Sup. 0V L1- ZP
L1+
C1 I1U
4 - 20mA Ch1 I B1 I1I
A1 ZP
L1+
C2 I2U
4 - 20mA Ch2 I B2 I2I
A2 ZP
L1+ Mux.
0 - 10V Ch3 V C3 I3U
B3 I3I
ZP A3 ZP
L1+
0 - 20mA Ch4 V C4 I4U
B4 I4I
ZP A4 ZP
L2+
C5 I5U
0 - 20mA Ch5 I B5 I5I
ZP A5 ZP
L2+
C6 I6U
4 - 20mA Ch6 I B6 I6I
ZP A6 ZP
L2+
0 - 10V Ch7 V C7 I7U
B7 I7I
ZP A7 ZP
L2+
0 - 10V Ch8 V C8 I8U
B8 I8I
ZP A8 ZP
L2+ L2+
Pwr. 24V L2+
Chx V = Voltage Input Sup. 0V L2- ZP
EM
Chx I = Current Input
Figure A-3. AI810 with TU810 or TU814 Compact MTU Process Connections
3BSE 020 924R301 55

Figure A-4 shows the process connections for the AI810 when installed on a TU835 Extended
MTU.
Process TU835 AI810

X11
Fn=100mA L1+
+24v L1+
L1+
0v L1- L-
L1-
X12 F1
L1+ 11 L1+
I1U
4 - 20mA Ch1 I 12 I1I
ZP
F2
L1+ 21 L1+
I2U
4 - 20mA Ch2 I 22 I2I
ZP
F3
L1+ 31 L1+ Mux.
I3U
4 - 20mA Ch3 I 32 I3I
ZP
F4
L1+ 41 L1+
I4U
4 - 20mA Ch4 I 42 I4I
ZP
F5
L2+ 51 L2+
I5U
4 - 20mA Ch5 I 52 I5I
ZP
F6
L2+ 61 L2+
I6U
4 - 20mA Ch6 I 62 I6I
ZP
F7
L2+ 71 L2+
I7U
4 - 20mA Ch7 I 72 I7I
F8 ZP
L2+ 81 L2+
I8U
4 - 20mA Ch8 I 82 I8I
ZP
X13
+24v L2+ L2+
L2+
0v L2- L-
56 3BSE 020 924R301

Figure A-5 shows the process connections for the AI810 when installed on a TU838 Extended
MTU.
Process TU838 AI810
+24v L1+ L1+

Pwr. L1+
Source 0v L1- L-
L1-
F1
L1+ A1 L1+
B1 I1U
4 - 20mA Ch1 I B2 I1I
A2 ZP
2 - Wire F2
L1+ A3 L1+
XMTRs B3 I2U
4 - 20mA Ch2 I B4 I2I
A4 ZP
F3
A5 L1+ Mux.
0 - 10V Ch3 V B5 I3U
B6 I3I
ZP A6 ZP
4 - Wire F4
XMTRs A7 L1+
0 - 20mA Ch4 V B7 I4U
B8 I4I
ZP A8 ZP
A9 F5
L2+ L2+
B9 I5U
0 - 20mA Ch5 I B10 I5I
ZP A10 ZP
A11 F6
L2+ L2+
B11 I6U
4 - 20mA Ch6 I B12 I6I
ZP A12 ZP
3 - Wire F7
XMTRs L2+ A13 L2+
0 - 10V Ch7 V B13 I7U
B14 I7I
ZP A14 ZP
A15 F8
L2+ L2+
0 - 10V Ch8 V B15 I8U
B16 I8I
ZP A16 ZP
+24v L2+ L2+
L2+
Chx V = Voltage Input 0v L2- L-
3BSE 020 924R301 57

Figure A-6 shows the process connections for the AI810 when installed on a TU812 Compact MTU.
TU812 AI810
1 1 UP1 +24V
L1+
14 14 UP1
L-
2 2 ZP1 0V
L1+
15 15 ZP1 I1U
I1I
3 3 S1 Ch1 V ZP
16 16 S2 Ch1 I L1+
I2U
4 4 S3 Ch2 V I2I
ZP
17 17 S4 Ch2 I
L1+ Mux.
5 5 S5 Ch3 V I3U
I3I
18 18 S6 Ch3 I ZP
Process 6 6 S7 Ch4 V L1+
Connection I4U
19 19 S8 Ch4 I I4I
ZP
7 7 S9 Ch5 V L2+
20 20 S10 Ch5 I I5U
I5I
8 8 S11 Ch6 V ZP
21 21 S12 Ch6 I L2+
I6U
9 9 S13 Ch7 V I6I
ZP
22 22 S14 Ch7 I
L2+
10 10 S15 Ch8 V I7U
I7I
23 23 S16 Ch8 I ZP
L2+
11 11 UP2 +24V I8U
24 24 UP2
I8I
ZP
12 12 ZP2 0V L2+
25 25 ZP2
L-
13 13 EM EM EM
Chx V = Voltage Input

Figure A-6. AI810 with TU812 Compact MTU Process Connections
58 3BSE 020 924R301

Section A.3 AI820 Differential Analog Input Module, +/- 20 mA, +/- 10 V , +/- 5 V
A.3 AI820 Differential Analog Input Module,

+/- 20 mA, +/- 10 V , +/- 5 V
Features
• 4 channels for -20...+20 mA, 0...20 mA, 4...20 mA,
-10...+10 V , 0...10 V , 2...10 V , -5...+5 V , 0...5 V , 1...5 V d.c. F
R
bipolar differential inputs W
• One group of 4 channels isolated from ground
1
• Configurable on a per channel basis
• 14 Bit resolution plus sign
• Input shunt resistors protected to 30 V d.c. 2
• EMC protection
• DIN rail mounting
3
• The input is HART compatible.
Description 4
The AI820 Analog Input Module has 4 differential, bipolar

current/voltage inputs. Each channel can be either a voltage or current
input.
AI820
The current inputs can withstand an accidental maximum normal mode ±20 mA, ±10 V Diff
30 V d.c. connection. To protect the current input circuit against

dangerous input levels, that is, by accidentally connecting a 24 V
source, the resistor rating of the 250Ω current sense resistors is about
5 Watts. This is intended only to temporarily protect one channel at a
time.
connection (with extended MTUs) to distribute the supply to external 2 wire transmitters. There is
no current limiting on the transmitter power terminals.
All 4 channels are isolated from the ModuleBus in one group. Power to the input stages is converted
from the 24 V on the ModuleBus.
3BSE 020 924R301 59

indicates normal operation and the WARNING LED indicates if any diagnostic condition is active.
The FAULT LED indicates that the module is in Init state or Not configured state. In Not Configured
state the FAULT LED is turned off after the first valid access to the module.
Four different types of MTUs can be used. The TU830 Extended MTU enables three wire
terminals for 24 V process voltage inputs, but requires external terminals for distribution of 24 V
power supply to the field devices. The TU812 Compact MTU has a D-Sub 25 pin (male) connector
for connection to the process.
Technical Data
Table A-5. AI820 Differential Analog Input Module Specifications at 25°C
AI820
Feature
Analog Input Module
Type of input Bipolar differential
Measurement ranges (nominal) -20...+20 mA, 0...20 mA,
4...20 mA (1), -10...+10 V ,
0...10 V , 2...10 V (1), -5...+5 V
, 0...5 V , 1...5 V (1) d.c.
Over/under range ± 15%
Input impedance (at voltage input) 200kΩ +/− 25% Common mode
800kΩ +/− 25% Normal mode
Input impedance (at current input) 250 Ω
Max. Differential d.c. input (Fault) 30 V
Common mode voltage input 50 V d.c.
CMRR, 50 Hz, 60 Hz 80 dB (>60 dB d.c.)
NMRR, 50 Hz, 60 Hz 33 dB
60 3BSE 020 924R301

Table A-5. AI820 Differential Analog Input Module Specifications at 25°C (Continued)
AI820
Feature
Analog Input Module
Intrinsic error (IEC51-1) Max. 0,1%
Resolution 14 bit plus sign
Temperature drift, Current Max.50 ppm/°C
Temperature drift, Voltage Max.70 ppm/°C
Update cycle time (all four channels) <26 ms
Power dissipation 1.7W
Voltage supervision Internal process supply
Input filter (rise time) 40 ms
Fusing of transmitter supply on Extended MTU
ground (RIV=50 V )
Module termination units TU810, TU812, TU814 or
TU830
MTU keying code BB
Safety classification Class I according to IEC 536;
(earth protected)
Protection rating IP20 according to IEC 529,
(IEC 144)
Width 45 mm (1.77”)
Depth 97 mm (3.8”), 106 mm (4.2”)
including connector
3BSE 020 924R301 61

Block Diagram AI820
FAULT
RUN
WARNING
L1+
L1-
L1+
L1- Pos
I1U+
I1IB AMP
+ Block
I1I+
LPF
ModuleBus
I1- PGA CLK +/-
Mux
G=1/2 MBI-2
Data +/-
L1+ #
L1-
5 VS
I2U+ CPU 5V
I2IB AMP
+ 0V
I2I+
LPF
I2- Power_ok
I3U+ +24 V
+UPInt
I3IB AMP ZP
+ +0 V 24
I3I+ -UPInt
LPF
I3-
L2+
L2-
I4U+
I4IB AMP
I4I+ +
LPF
I4-
L2+
L2-
L2+
L2-
ZP
EM
62 3BSE 020 924R301

Process Connections
TU810 TU812
TU830
Terminal
Terminal Connector(1)
+24 V d.c. L1+ (2) 1, 14 L1+ (2)
0 V d.c. (ZP) L1- 2, 15 L1- (2)
Ch1, L1+ - - B1, B2
Ch1, Voltage Input + C1 3 C1
Ch1, Current Bridge B1 16 C2
Ch1, L1- A1 - A1, A2
Ch 1, L1+ - - B3, B4
Ch 1, Current Input + C2 4 C3
Ch 1, Return - B2 17 C4
Ch 1, L1- A2 - A3, A4
Ch 2, L1+ - - B5, B6
Ch 2, Voltage Input + C3 5 C5
Ch 2, Current Bridge B3 18 C6
Ch 2, L1- A3 - A5, A6
Ch 2, L1+ - - B7, B8
Ch 2, L1- A4 - A7, A8
Ch 3, L2+ - - B9, B10
3BSE 020 924R301 63

TU810 TU812
TU830
Terminal
Terminal Connector(1)
Ch 3, L2- A5 - A9, A10
Ch 3, L2+ - - B11, B12
Ch 3, L2- A6 - A11, A12
Ch 4, L2+ - - B13, B14
Ch 4, L2- A7 - A13, A14
Ch 4, L2+ - - B15, B16
Ch 4, L2- A8 - A15, A16
+24 V d.c. L2+ (2) 11, 24 L2+ (2)
0 V d.c. (ZP) L2- 12, 25 L2- (2)
64 3BSE 020 924R301

Figure A-7 shows the process connections for the Differential Analog Input Module AI820 when
installed on a TU830 Extended MTU.
Process TU830 AI820
Pwr.
Source 6.3A
+24v L1+ L1+
L1+ Fuse
0v L1- L1-
L1-
0 - 10V
B1,B2 L1+
Ch1 V C1 I1U+
C2 I1IB
A1,A2 L1-
250Ω Diff.
4 Wire Compensation Amp
250Ω
XTMR B3,B4 L1+ +
C3 I1I+
Ch1 - C4 I1- LPF
4 - 20mA A3,A4 L1-
2 Wire L1+ B5,B6 L1+

C5 I2U+
XTMR Bridge C6 I2IB
A5,A6 L1-
250Ω Diff.
Jumper Compensation Amp
250Ω
B7,B8 L1+ +
Ch2 I C7 I2I+
C8 I2- LPF
A7,A8 L1-
Pwr.
Source B9,B10 L2+
C9 I3U+
Bridge C10 I3IB Diff.
A9,A10 250Ω
Jumper L2- Compensation
0 - 20mA Amp
250Ω
B11,B12 L2+ +
Ch3 I C11 I3I+
C12 I3-
LPF
Ch3 -
A11,A12 L2-
4 Wire
XTMR B13,B14 L2+
CH4 V C13 I4U+
C14 I4IB
0 - 10V A13,A14 L2-
250Ω Diff.
Compensation Amp
250Ω
L2+ B15,B16 L2+ +

3 Wire C15 I4I+
XTMR C16 I4- LPF
L2- A15,A16 L2-
6.3A
+24v L2+ L2+ LPF = Low Pass Filter
L2+
Chx V = Voltage Input Fuse L2-
0v L2-
3BSE 020 924R301 65

Compact MTU.
Process +24V 0V TU810 AI820

(or TU814)
Pwr.
Source L1+ L1+
L1+
Local L1- L1-
0 - 10V Gnd.
L1+
Ch1 V C1 I1U+
B1 I1IB 250Ω Diff.
A1 L1-
4 Wire Compensation Amp
250Ω
XTMR L1+ +
C2 I1I+ LPF
Ch1 - B2 I1-
A2 L1-
4 - 20mA Bridge L1+
2 Wire Jumper C3 I2U+
XTMR B3 I2IB 250Ω Diff.
A3 L1- Compensation Amp
250Ω
L1+ +
Ch2 I C4 I2I+ LPF
Ch2 - B4 I2-
Pwr. L1- A4 L1-
Source L2+
C5 I3U+
Bridge B5 I3IB Diff.
A5 250Ω
Jumper L2- Compensation
0 - 20mA Amp
250Ω
L2+ +
Ch3 I C6 I3I+ LPF
Ch3 - B6 I3-
A6 L2-
4 Wire
XTMR L2+
CH4 V C7 I4U+
B7 I4IB Diff.
A7 250Ω
0 - 10V L2- Compensation Amp
250Ω
L2+ +
3 Wire C8 I4I+
Ch4 - B8 I4- LPF
XTMR
A8 L2-
L2+ L2+ LPF = Low Pass Filter

+24v L2+
Chx V = Voltage Input 0v L2- L2-
EM
66 3BSE 020 924R301

Section A.4 AI830 RTD Input Module
A.4 AI830 RTD Input Module
Features
• 8 channels for RTD (Pt100, Cu10, Ni100 and Ni120 and resistor)
inputs F
R
• 3-wire connection to RTDs W
• 14 Bit resolution
1
• Inputs are monitored for open-circuit, short-circuit and has a input
grounded sensor 2
• DIN rail mounting.

4
Description 5
The AI830 RTD Input Module has 8 channels for measurement of 6

temperature with resistive elements (RTDs). With 3-wire connections.
All the RTDs must be isolated from ground. 7
The AI830 can be used with Pt100, Cu10, Ni100, Ni120 or resistive 8
sensors. Linearization and conversion of the temperature to Centigrade
or Fahrenheit is performed on the module. Every channel can be AI830
RTD
individually configured.
The diagnostic is updated in a cyclic manner and can be read any time.
Diagnostics include: open circuit, short circuit, error in reference channels, signal over range, signal
under range and power supply low.
The MainsFreq parameter is used to set mains frequency filter cycle time. This will give a notch
filter at the frequency specified (50 Hz or 60 Hz).
The FAULT LED indicates that the module is in Init state, Error state or Not configured state.
In Not configured state the FAULT LED is turned off after the first valid access to the module.
3BSE 020 924R301 67

Four different types of MTUs can be used. The TU830 Extended MTU and the TU810 (or TU814)
Compact MTU enables three wire connection to the devices without additional terminals.
The TU812 Compact MTU has a D-Sub 25 pin (male) connector for connection to the process.
Technical Data
Table A-7. AI830 RTD Input Module Specifications at 25°C
AI830
Feature
RTD Input Module
Type of input 3-wire RTD:
Pt100, Cu10, Ni100, Ni120
and resistive potentiometer
Measurement range See Table A-8
Voltage input, maximum ± 30 V
CMRR, 50 Hz, 60 Hz >80 dB
Intrinsic error (IEC 51-1) See Table A-8
Resolution See Table A-8
Temperature drift See Table A-8
Update cycle time See Table A-8
68 3BSE 020 924R301

Table A-7. AI830 RTD Input Module Specifications at 25°C (Continued)
AI830
Feature
RTD Input Module
Supervision Open-circuit, short-circuit(1),
reference channel, internal
power supply
ground (RIV=50 V )
Mounting termination units TU810, TU812, TU814 or
TU830
MTU keying code AF
(earth protected)
(IEC 144)
Width 45 mm (1.77”)
Depth 97 mm (3.8”), 106 mm (4.2”)
including connector
(1) For Cu10, not short circuit.
3BSE 020 924R301 69

Table A-8. AI830 Signal Range
Temperature Sensor Intrinsic Temperature Update Cycle Time

Resolution (1)
Range Type Error Drift
-80...80°C Pt100 (2) Max. 0.08% >12 bit Max. 10 360 ms + n x 100 ms
-112...176°F Typ. 0.05% ppm/°C

-328...482°F Typ. 0.05% ppm/°C

-328...1562°F Typ. 0.05% ppm/°C
-60...180°C Ni100 (3) Max. 0.08% >12 bit Max. 10 360 ms + n x 100 ms
-76...356°F according to Typ. 0.05% ppm/°C
DIN 43760
-80...260°C Ni120 (4) Max. 0.08% >13 bit Max. 10 360 ms + n x 80 ms
-112...500°F Typ. 0.05% ppm/°C
(5)
-100...260°C Cu10 Max. 0.2% >10 bit Max. 10 360 ms + n x 100 ms
-148...500°F Typ. 0.15% ppm/°C
0...400Ω Resistor Max. 0.08% 14 bit Max. 10 360 ms + n x 80 ms

Typ. 0.05% ppm/°C
(1) n = Number of active channels

(2) According to IEC 751
(3) According to DIN 43760
(4) According to MIL-T-24388C, TCR = 0, 00672
Ro = 120 ohms (MINCO)
(5) According to TRC = 0.00427, R25 = 10 ohms (MINCO)
70 3BSE 020 924R301

Block Diagram AI830
FAULT
RUN
WARNING
ZP
Pos
I1+
I1- LP
ZP Block
Mux CPU MBI

I4+ #
I4- LP 5VS
ZP
ModuleBus
5V
I5+ 0V
I5- LP Power_ok
ZP
+12V +24 V
I8+ ZP
I8- LP -12V 0 V 24 V
ZP
Ref:s
ZP
EM
3BSE 020 924R301 71

Process Connections
TU810 TU812
Process TU830
(or TU814) D-Sub 25 male
Connection Terminal
- L1+ (2) 1, 14 L1+ (2)
0 V d.c. (ZP) L1- 2, 15 L1- (2)
- - - B1, B2
Ch1, + Input C1 3 C1
Ch1, - Input B1 16 C2
Ch1, Return (ZP) A1 - A1, A2
- - - B3, B4
Ch 2, + Input C2 4 C3
Ch 2, - Input B2 17 C4
Ch 2, Return (ZP) A2 - A3, A4
- - - B5, B6
- - - B7, B8
- - - B9, B10
72 3BSE 020 924R301

TU810 TU812
Process TU830
Connection Terminal
Ch 5, - Input B5 20 C10
- - - B11, B12
Ch 6, - Input B6 21 C12
- - - B13, B14
Ch 7, - Input B7 22 C14
- - - B15, B16
Ch 8, + Input C8 10 C15
Ch 8, - Input B8 23 C16
- L2+ (2) 11, 24 L2+ (2)
0 V dc (ZP) L2- 12, 25 L2- (2)
3BSE 020 924R301 73

Figure A-9 shows the process connections for the RTD Input Module AI830 when installed on a
TU830 Extended MTU.
Process TU830 AI830
6.3A
L1+
L1+
L1- Fuse ZP
0V L1-
T B1,B2
Ch1+ C1 I1+
Ch1- C2 I1-
ZP A1,A2 ZP
T B3,B4
Ch2+ C3 I2+
Ch2- C4 I2-
ZP A3,A4 ZP
T B5,B6
Ch3+ C5 I3+
Ch3- C6 I3-
ZP A5,A6 ZP
T B7,B8
Ch4+ C7 I4+
Ch4- C8 I4-
ZP A7,A8 ZP
T B9,B10
Ch5+ C9 I5+
Ch5- C10 I5-
ZP A9,A10 ZP
T B11,B12
Ch6+ C11 I6+
Ch6- C12 I6-
ZP A11,A12 ZP
T B13,B14
Ch7+ C13 I7+
Ch7- C14 I7-
ZP A13,A14 ZP
T B15,B16
Ch8+ C15 I8+
Ch8- C16 I8+
ZP A15,A16 ZP
6.3A
L2+
L2+
L2- Fuse ZP
0V L2- EM
74 3BSE 020 924R301

Figure A-10 shows the process connections for the AI830 when installed on a TU810 of TU814
Compact MTU.
Process TU810 AI830

(or TU814)
L1+
L1+
0V L1- ZP
T
Ch1+ C1 I1+
Ch1- B1 I1-
ZP A1 ZP
T
Ch2+ C2 I2+
Ch2- B2 I2-
ZP A2 ZP
T
Ch3+ C3 I3+
Ch3- B3 I3-
ZP A3 ZP
T
Ch4+ C4 I4+
Ch4- B4 I4-
ZP A4 ZP
T
Ch5+ C5 I5+
Ch5- B5 I5-
ZP A5 ZP
T
Ch6+ C6 I6+
Ch6- B6 I6-
ZP A6 ZP
T
Ch7+ C7 I7+
Ch7- B7 I7-
ZP A7 ZP
T
Ch8+ C8 I8+
Ch8- B8 I8+
ZP A8 ZP
L2+
L2+
0V L2- ZP
EM
3BSE 020 924R301 75

A.5 AI835 Thermocouple/mV Input Module
Features
• 8 differential input channels for thermocouple/mV
F
• Channel 8 can be designated as the CJ-channel R
(4-wire Pt100 RTD) W
• Variety of thermocouples with the following characteristics:

1
B, C, E, J, K, N, R, S an T
• 15 Bit resolution (A/D) 2
• Inputs are monitored for wire-break open-circuit 3
• EMC protection
4
5
Description 6
The AI835 Thermocouple/mV Input Module is part of the S800 I/O.

7
It provides 8 differential input channels for Thermocouple/mV
measurements. Measurement ranges configurable per channel are: 8
-30 mV to +75 mV linear, or TC Types B, C, E, J, K, N, R, S an T.
AI835
One of the channels (Channel 8) may be configured for “Cold TC/mV
Junction” (ambient) temperature measurements, thus serving as
CJ-channel for Ch. 1...7. The junction temperature may be measured
locally on the MTUs screw terminals, or on a connection unit distant form the device. Alternatively,
a fix junction temperature for the module may be set by the user (as parameter). Channel 8 may be
used in the same manner as Ch. 1...7 when no CJ-temperature measurement is needed.
Each input-channel can measure a mV type of signal source (Thermocouple or linear), and may be
grounded or ungrounded.
Full self-calibration is obtained by means of 0V, 50 mV and 100 ohm references, which are regularly
updated.
76 3BSE 020 924R301

Section A.5 AI835 Thermocouple/mV Input Module
The FAULT LED indicates that the module is in Init state, Error state or Not configured state.
In Not configured state the FAULT LED is turned off after the first valid access to the module.
Four different types of MTUs can be used. The TU830 Extended MTU or the TU810 (or TU814)
Compact MTU enables three wire connection to the devices without additional terminals.
Technical Data
Table A-10. AI835 Thermocouple/mV Input Module Specifications at 25°C
AI835
Feature
Thermocouple/mV Input Module
Number of channels 8 (Differential)
Type of input -30 mV to 75 mV linear, or TC types B,
C, E, J, K, N, R, S and T
Measurement range See Table A-11
Input impedance > 1 MΩ
CJ-temperature measurement reference 4-wire connected IEC-751/Pt100 RTD
Maximum field cable length 600 meters (656 yd.)
CMV between channels, max. 25 V RMS
CMRR, 50 Hz, 60 Hz 120 dB
Resolution (A/D) 15 bits
Intrinsic error (IEC51-1) 0.1%
Max. 35 ppm/°C
Filter, analog (1st order Low-pass) 10 Hz
Filter (integration) 50 Hz or 60 Hz
3BSE 020 924R301 77

Table A-10. AI835 Thermocouple/mV Input Module Specifications at 25°C (Continued)
AI835
Feature
Thermocouple/mV Input Module
Update cycle time, max. 280 ms + n*80 ms
(n = active channels)
Supervision Module: reference channels, power
supply low
Channel TC: open-circuit
Linear: none
Pt100 (CH8): <-40°C (-40°F) and
>100°C (212°F)
Isolation Groupwise isolated from ground
(RIV=50 V )
Module termination units TU810, TU812, TU814 or TU830
MTU keying code BA
Safety classification Class I according to IEC 536; (earth
protected)
Protection rating IP20 according to IEC 529, (IEC 144)
Width 45 mm (1.77”)
Depth 97 mm (3.8”), 106 mm (4.2”) including
connector
78 3BSE 020 924R301

Table A-11. AI835 Range/Linearization
Input Type Temperature Range

TC type B (1) 44...1820oC, 111...3308oF
TC type C 0...2300oC, 32...4172oF
TC type E (1) -270...1000oC, -454...1832oF
TC type J (1) -210...1200oC, -346...2192oF
TC type K (1) -270...1372oC, -454...2501oF
TC type N (1) -270...1300oC, -454...2372oF
TC type R (1) -50...1768oC, -58...3214oF
TC type S (1) -50...1768oC, -58...3214oF
TC type T (1) -270...400oC, -454...752oF
Linear range -30...75 mV
(2)
Pt100 RTD (for CJC) -40...100oC, -40...212oF
(1) Linearization per IEC 584-1 1995, and following ITS 90 requirements.
(2) Sensor Type applies to Channel 8 only, for the measuring of the Cold
Junction Compensation temperature.
From the 11 Sensor Types above, one choice is to be selected by the user per
channel.
3BSE 020 924R301 79

Block Diagram AI835
Fault
Run REFs MB = Modulebus

FIC = Full protocol module Interface Circuity
Warning MTI = Main Timer Interface
SPI = Serial Peripheral Interface
+CH1
EMC/
-CH1 LP
+CH2
EMC/
-CH2 LP
Data
Differential A/D
ANA-
CLK
LOG
MB
FIC
MUX #
Amplifier CTRL
+CH7
EMC/ (MTI) Pos(6:0)
-CH7 LP
ADR(SPI) pow_ok
+PCJC +5V
(low)
+CH8 EMC/ 0V
Pt100 LP
-CH8
+UPint ² +24V
-PCJC GNDA ²
0V_24V
ZP ² -UPint
EM
² ²
80 3BSE 020 924R301

Process Connections
TU810 TU812
Process TU830
Connection Terminal
Pt100, PCJC- L1+ (2) 1, 14 L1+ (2)
- L1- 2, 15 L1- (2)
- - - B1, B2
Ch1, + Input C1 3 C1
Ch1, - Input B1 16 C2
Ch1, Return (ZP) A1 - A1, A2
- - - B3, B4
- - - B5, B6
- - - B7, B8
- - - B9, B10
3BSE 020 924R301 81

TU810 TU812
Process TU830
Connection Terminal
Ch 5, - Input B5 20 C10
- - - B11, B12
Ch 6, - Input B6 21 C12
- - - B13, B14
Ch 7, - Input B7 22 C14
- - - B15, B16
Ch 8, + Input C8 10 C15
Ch 8, - Input B8 23 C16
Pt100, PCJC+ L2+ (2) 11, 24 L2+ (2)
- L2- 12, 25 L2- (2)
82 3BSE 020 924R301

Figure A-11 shows the process connections for the TC/mV Input Module AI835 when installed on a
TU830 Extended MTU.
Process TU830 AI835
6.3A
L1+ PCJC-
L1+
L1- Fuse
L1-
B1,B2
Ch1+ C1 I1+
Ch1- C2 I1-
A1,A2 ZP
Thermocouple isolated
from ground B3,B4
Ch2+ C3 I2+
Ch2- C4 I2-
A3,A4 ZP
B5,B6
Ch3+ C5 I3+
Ch3- C6 I3-
A5,A6 ZP
B7,B8
Ch4+ C7 I4+
Ch4- C8 I4-
A7,A8 ZP
B9,B10
Ch5+ C9 I5+
Ch5- C10 I5-
A9,A10 ZP
B11,B12
Thermocouple connected
to ground Ch6+ C11 I6+
Ch6- C12 I6-
A11,A12 ZP
B13,B14
Ch7+ C13 I7+
Ch7- C14 I7-
A13,A14 ZP
B15,B16
Pt100 Ch8+ C15 I8+
Ch8- C16 I8+
A15,A16 ZP
6.3A
L2+ PCJC+
L2+
L2- Fuse
L2- EM
3BSE 020 924R301 83

Compact MTU.
Process TU810 AI835

(or TU814)
L1+ PCJC-
L1+
L1-
Ch1+ C1 I1+
Ch1- B1 I1-
A1 ZP
Thermocouple isolated
from ground
Ch2+ C2 I2+
Ch2- B2 I2-
A2 ZP
Ch3+ C3 I3+
Ch3- B3 I3-
A3 ZP
Ch4+ C4 I4+
Ch4- B4 I4-
A4 ZP
Ch5+ C5 I5+
Ch5- B5 I5-
A5 ZP
Thermocouple connected
to ground Ch6+ C6 I6+
Ch6- B6 I6-
A6 ZP
Ch7+ C7 I7+
Ch7- B7 I7-
A7 ZP
Pt100 Ch8+ C8 I8+
Ch8- B8 I8+
A8 ZP
L2+ PCJC+
L2+
L2-
EM
84 3BSE 020 924R301

Figure A-13 shows the AI835 connections through a remote junction box.
Process TU810 AI835

(or TU814)
Multi-conductor (Cu)
shielded cables L1+ PCJC-
L1+
Junction L1-
Thermocouple Box
connected to
ground I1+
Ch1+ C1
2 Ch1- B1 I1-
A1 ZP
Ch2+ C2 I2+
2 Ch2- B2 I2-
A2 ZP
Ch3+ C3 I3+
2 Ch3- B3 I3-
A3 ZP
Ch4+ C4 I4+
2
Ch4- B4 I4-
A4 ZP
Ch5+ C5 I5+
2 Ch5- B5 I5-
A5 ZP
Ch6+ C6 I6+
Ch6- B6 I6-
2
A6 ZP
Ch7+ C7 I7+
2
Ch7- B7 I7-
A7 ZP
Thermocouple
isolated from
ground Ch8+ C8 I8+
2 Ch8- B8 I8+
A8 ZP
2 L2+ PCJC+
L2+
L2-
EM
Figure A-13. AI835 with TU810 or TU814 Compact MTU Process

Connections to Remote Junction Box
3BSE 020 924R301 85

A.6 AO801 Analog Output Module, 0...20 mA
Features
• 8 channels of 0...20 mA, 4...20 mA outputs
• OSP sets outputs to predetermined state upon
error detection S
• Analog Output is to be short circuit secured to ZP
STATUS
or +24 V
• EMC protection
Description
The AO801 Analog Output Module has 8 unipolar AO801
analog output channels. 0(4)...20mA
To supervise the communication to the D/A-

converters the serial data is read back and verified.
The open-circuit diagnostic is received during the
readback. L+ L- 24V
1 2 3 4 5 6 7 8
One LED are used to indicate the state of the O - O - O - O - O - O - O - O -
module.The STATUS LED green indicates that the
device is in operational state. The STATUS LED
red indicates that the device is in error state.
In Not configured state the STATUS LED is turned
off after the first valid access to the module.
The module performs self-diagnostic cyclically.
Module diagnostics include: Internal power supply
supervision which is reported when supply voltage is to low.
86 3BSE 020 924R301

Section A.6 AO801 Analog Output Module, 0...20 mA
The outputs of the module will be set to a predetermined value if the OSP-watchdog timer expires or
if the SetOSPState command is received. The watchdog timer is set by the controller (OSP timer)
and is used for ModuleBus supervision. The watchdog timer is re-triggered every time the correct
module address has been decoded (or broadcast). If the watchdog timer expires or if the
SetOSPState command is received, the module enters the OSP state and the active outputs (if any)
are set to their OSP values which can be configured as a predefined value or to use the last good
value sent.The output values will be kept as long as the module stays in the OSP state. To change the
outputs the module first has to leave this state. When reentering Operational State, the outputs are
still kept with their OSP value until new valid values are written.
Technical Data
Table A-13. AO801 Analog Output Module Specifications at 25°C
AO801
Feature
Analog Output Module
Output rang 0... 20mA, 4...20mA
Over range 15%
Output load Max 850 ohms (external 24 V > 24 V ) (1)
(24 V external - 7) /0.02 (external 24 V < 24 V )
Rise time 10µs
Cycle time 1 ms
Resolution 12 bit
Output Set as Predetermined (OSP) timer 256, 512, 1024 ms
Max. 60 ppm/°C
(external supply), maximum
Current consumption 5 V , maximum 70 mA
3BSE 020 924R301 87

Table A-13. AO801 Analog Output Module Specifications at 25°C (Continued)
AO801
Feature
Isolation Groupwise isolated from ground (RIV=50 V )
Safety classification Class I according to IEC 536; (earth protected)
Width 86.1 mm (3.4”)
Depth 58.5 mm (2.3”)
Height 110 mm (4.33”)
(1) See Power Dissipation Calculation below.
Power Dissipation Calculation

If output load <250 ohms and high power supply can max. power dissipation be exceeded.
The total power dissipated in the output stages should be <1.2 W. Can be calculated according to:
UP <24 V
8
Poutput = ∑ [( UP - 4.7 - ( RLi + 100 ) x ICHi ) x ICHi ]
i=1
UP >24 V
8
Poutput = ∑ [( 19.3 - ( RLi + 100 ) x ICHi ) x ICHi ]
i=1
UP = Power supply to the output stages
ICHi = Average output current per channel
RLi = Output load per channel
Temporary overload or short circuit does not cause any damage but long term overload will decrease
module MTBF.
88 3BSE 020 924R301

Block Diagram AO801
L+
L-
STATUS
# EMC 1O
prot
1-
Pos
CPU
MBI
# EMC 8O
5VS prot 8-
5V
ZD
Power_ok
EM
3BSE 020 924R301 89

Process Connections
Table A-14. A0801 Process Connections
Process Process
Connection Terminal
Ch1, + Output 1O
Ch1 Return (ZP) 1-
- -
Ch 2, + Output 2O
Ch2 Return (ZP) 2-
- -
Ch 3, + Output 3O
Ch3 Return (ZP) 3-
- -
Ch 4, + Output 4O
Ch4 Return (ZP) 4-
- -
Ch 5, + Output 5O
Ch5 Return (ZP) 5-
- -
Ch 6, + Output 6O
Ch6 Return (ZP) 6-
- -
Ch 7, + Output 7O
Ch7 Return (ZP) 7-
- -
Ch 8, + Output 8O
Ch8 Return (ZP) 8-
90 3BSE 020 924R301

Figure A-16 shows the process connections for the AO801 when installed on a TU810 or TU814
Compact MTU.
Process
AO801 Device
1O 0 - 20mA
D/A 1-
2O 0 - 20mA
D/A 2-
3O 0 - 20mA
D/A 3-
4O 0 - 20mA
D/A 4-
5O 0 - 20mA
D/A 5-
6O 0 - 20mA
D/A 6-
7O 0 - 20mA
D/A 7-
8O 0 - 20mA
D/A 8-
L+ +24V
L- 0V
EM
Figure A-14. AO801 Process Connections
3BSE 020 924R301 91

A.7 AO810 Analog Output Module, 0...20 mA
Features
• 8 channels of 0...20 mA, 4...20 mA outputs
F
• OSP sets outputs to predetermined state upon error detection R
W
• Analog Output is to be short circuit secured to ZP or +24 V O
• DIN rail mounting. 2
3
Description
4
The AO810 Analog Output Module has 8 unipolar analog output
channels. 5
To supervise the communication to the D/A-converters the serial data is
6
read back and verified. The open-circuit diagnostic is received during
the readback. 7
Four LEDs are used to indicate the state of the device. The RUN
8
(green) LED indicates that the device is in operational state.
The FAULT (red) LED indicates that the device is in error state.
In Not configured state the FAULT LED is turned off after the first AO810
valid access to the module. The WARNING (yellow) LED indicates 0..20 mA
that there is some kind of process error such as an open circuit, or

power supply fault. OSP (yellow) LED indicates that the output value
is set to the OSP value.
The module performs self-diagnostic cyclically. Module diagnostics include: Process power supply
supervision which is reported when supply voltage to output circuitry is to low. The error is reported
as a channel error. Channel diagnostic include: Fault detection of the channel. (Only reported on
active channels). The error is reported if the output current is less than the output set value.
92 3BSE 020 924R301

if the SetOSPState command is received. The watchdog timer is set by the controller (OSP timer)
and is used for ModuleBus supervision. The watchdog timer is re-triggered every time the correct
node address has been decoded (or broadcast). If the watchdog timer expires or if the SetOSPState
command is received, the module enters the OSP state and the active outputs (if any) are set to their
OSP values which can be configured as a predefined value or to use the last good value sent.
The output values will be kept as long as the module stays in the OSP state. To change the outputs
the module first has to leave this state. When reentering Operational State, the outputs are still kept
with their OSP value until new valid values are written.
Compact MTU enables wire connection to the devices without additional terminals. The TU812
Compact MTU has a D-Sub 25 pin (male) connector for connection to the process.
Technical Data
AO810
Feature
Output range 0... 20 mA, 4...20 mA (1)
Over range 15%
Output load ≤500 ohms(2),
250 - 850 ohms(3)
Rise time 4 ms
Cycle time ≤2 ms
Propagation delay ≤6 ms
Intrinsic error (IEC51-1) Max. 0.1% at 0 - 500 ohms
Resolution 14 bit
3BSE 020 924R301 93

AO810
Feature
Max. 60 ppm/°C
(external supply), maximum
Supervision Module: Output power low
Channel: Open-circuit
(for current > 1 mA)
(4)
Power dissipation 3W
ground (RIV=50 V )
Mounting termination units TU810, TU812, TU814 and
TU830
MTU keying code AE
(earth protected)
(IEC 144)
Width 45 mm (1.77”)
Depth 97 mm (3.8”), 106 mm (4.2”)
including connector
(2) With supply connected to L1+ only
(3) With supply connected to L2+ only.
Note: RL = 250...850 ohms (with power supply connected to L2+)
Power supply min.= U drop + I max. x RL = 7.7 V + 0.023*RL(>19.2 V )
Power Supply max. = 30 V
(4) 250 ohm load, 70% of nominal current, all channels activated. Supply L+ connected.
94 3BSE 020 924R301

Block Diagram AO810
L2+
FAULT L1+
RUN
WARNING ZP
OSP
# EMC O1
prot
Pos ZP
CPU
MBI-2
# EMC O8
5VS prot
5V ZP
ZD
Power_ok
EM
3BSE 020 924R301 95

Process Connections
TU810 TU812
Process TU830
(or TU814) DSub 25 male
Connection Terminal
Terminal connector (1)
+24 V d.c. L1+ (2) 1, 14 L1+ (2)
0 V d.c. (ZP) L1- 2, 15 L1- (2)
- - - B1, B2
Ch1, + Output C1 3 C1
Ch1 Return (ZP) A1 16 A1, A2
- - - B3, B4
Ch 2, + Output C2 4 C3
- - - B5, B6
- - - B7, B8
- - - B9, B10
- - - B11, B12
- - - B13, B14
96 3BSE 020 924R301

Table A-16. A0810 Process Connections (Continued)
TU810 TU812
Process TU830
(or TU814) DSub 25 male
Connection Terminal
Terminal connector (1)
- - - B15, B16
+24 V dc L2+ (2) 11, 24 L2+ (2)
0 V dc (ZP) L2- 12, 25 L2- (2)
3BSE 020 924R301 97

Figure A-15 shows the process connections for the Analog Output Module AO810 when installed
on an TU830 Extended MTU.
AO810 TU830 Process

Device
6.3A
L1+ +24V
Fuse L1+
L1- 0V
L1-
UP1 B1
O1 Ch1 + 0 - 20mA RL < 500 ohms
C1 (with power supply
D/A ZP A1 Ch1 - connected to L1+,
See Note below)
UP1 B3
O2 C3 Ch2 + 0 - 20mA
D/A ZP A3 Ch2 -
UP1 B5
O3 C5 Ch3 + 0 - 20mA
D/A ZP A5 Ch3 -
UP1 B7
O4 C7 Ch4 + 0 - 20mA
D/A ZP A7 Ch4 -
UP1 B9
O5 C9 Ch5 + 0 - 20mA
D/A ZP A9 Ch5 -
UP1 B11
O6 C11 Ch6 + 0 - 20mA
D/A ZP A11 Ch6 -
UP1 B13
O7 C13 Ch7 + 0 - 20mA

D/A ZP A13 Ch7 -
UP1 B15
O8 C15 Ch8 + 0 - 20mA
D/A ZP A15 Ch8 -
6.3A
L2+ +24V
L2+ Note: RL = 250...850 ohms (with power supply
Fuse 0V
L2- connected to L2+)
EM L2- Power supply min. = 7.7V+0.023*RL
Power Supply = 19.2 to 30V
RL min = 250 ohms (including all outputs)
Figure A-15. AO810 with TU830 Extended MTU Process Connections
98 3BSE 020 924R301

Compact MTU.
AO810 TU810 Process

(or TU814) Device
L1+ +24V
L1+
L1- 0V
UP1
O1 C1 Ch1 + 0 - 20mA RL < 500 ohms
D/A ZP A1 Ch1 - (with power supply
connected to L1+,
UP1 See Note below)
O2 C2 Ch2 + 0 - 20mA
D/A ZP A2 Ch2 -
UP1
O3 C3 Ch3 + 0 - 20mA
D/A ZP A3 Ch3 -
UP1
O4 C4 Ch4 + 0 - 20mA
D/A ZP A4 Ch4 -
UP1
O5 C5 Ch5 + 0 - 20mA
D/A ZP A5 Ch5 -
UP1
O6 C6 Ch6 + 0 - 20mA
D/A ZP A6 Ch6 -
UP1
O7 C7 Ch7 + 0 - 20mA
D/A ZP A7 Ch7 -
UP1
O8 C8 Ch8 + 0 - 20mA
D/A ZP A8 Ch8 -
L2+ +24V
L2+ Note: RL = 250...850 ohms (with power supply
0V connected to L2+)
L2- Power supply min. = 7.7V+0.023*RL
EM Power Supply = 19.2 to 30V
Figure A-16. AO810 with TU810 or TU814 Compact MTU Process Connections
3BSE 020 924R301 99

Figure A-17 shows the process connections for the Analog Output Module AO810 when installed
on an TU812 Compact MTU.
AO810 TU812
+24V UP1 1 1
UP1 14 14
0V ZP1 2 2
ZP1 15 15
RL < 500 ohms
UP1 Ch1 + S1 3 3 (with power supply
connected to L1+,
O1 See Note below)
D/A Ch1 - S2 16 16
ZP
Ch2 + S3 4 4
UP1
O2 Ch2 - S4 17 17
D/A ZP Ch3 + S5 5 5
UP1 Ch3 - S6 18 18
O3 Process
D/A ZP Ch4 + S7 6 6
Connection
UP1 Ch4 - S8 19 19
O4 Ch5 + S9 7 7
D/A ZP
Ch5 - S10 20 20
UP1
Ch6 + S11 8 8
O5
D/A ZP Ch6 - S12 21 21
UP1 Ch7 + S13 9 9
O6 Ch7 - S14 22 22
D/A ZP
Ch8 + S15 10 10
UP1
Ch8 - S16 23 23
O7
D/A ZP +24V UP2 11 11
UP1 UP2 24 24
O8 0V ZP2 12 12
D/A ZP
ZP2 25 25
EM 13 13
EM
Note: RL = 250...850 ohms (with power supply
connected to L2+)
Power supply min. = 7.7V+0.023*RL
Power Supply = 19.2 to 30V
Figure A-17. AO810 with TU812 Compact MTU Process Connections
100 3BSE 020 924R301

Section A.8 AO820 Bipolar Analog Output Module, -20 mA...+20 mA, -10 V ...+10 V
A.8 AO820 Bipolar Analog Output Module,

-20 mA...+20 mA, -10 V ...+10 V
Features
• 4 channels of -20 mA...+20 mA, 0...20 mA, 4...20 mA or
-10 V ...+10 V , 0...10 V , 2...10 V outputs F
R
• Individually galvanically isolated channels W
O
• OSP sets outputs to predetermined state upon error detection 1
• EMC protection
2
Description
The AO820 Analog Output Module has 4 bipolar analog output
3
channels. The choice of current or voltage output is configurable for
each channel. There are separate sets of terminals for voltage and
current outputs, and it is up to the user to wire outputs properly.
The only differences between current or voltage channel configuration 4
is in software settings.
To supervise the communication to the A/D-converters the output data
is read back and verified. The open-circuit diagnostics are read
AO820
continuously as well. ±20 mA, ±10V Isolated
Four LEDs are used to indicate the state of the device. The RUN
(green) LED indicates that the device is in operational state.
The FAULT (red) LED indicates that the device is in an error state, or a power fault has been
detected. In Not configured state the FAULT LED is turned off after the first valid access to the
module. The WARNING (yellow) LED indicates that there is some kind of process error such as an
open circuit. OSP (yellow) LED indicates that the output values are set to the OSP value.
The process voltage supervision input give channel error signals if the voltage disappears.The error
signal can be read via the ModuleBus. Channel diagnostics include: Fault detection of the channel.
(Only reported on active channels). The error is reported if the output current differ from the output
set value (that is, open wire condition).
3BSE 020 924R301 101

if the SetOSPState command is received. The watchdog timer is set by the controller and is used for
ModuleBus supervision. The watchdog timer is re-triggered every time the correct node address has
been decoded (or broadcast). If the watchdog timer expires or if the SetOSPState command is
received, the module enters the OSP state and the active outputs (if any) are set to their OSP values
which can be configured as a predefined value or as the last good value sent.
Compact MTU enables wire connection to the devices without additional terminals. The TU812
Technical Data
AO820
Feature
Output ranges (nominal) -20 mA...+20 mA, 0...20 mA,
4...20 mA (1) or -10 V ...+10 V ,
0...10 V, 2...10 V (2)
Over range ± 15%
Output load, current outputs ≤550 ohms - Nominal ranges
Including wire resistance ≤510 ohms - Over-range
Output load, voltage outputs ≥2k ohms
Rise time <0.4 ms
Cycle time for all channels ≤1.2 ms
Propagation delay <2.4 ms
102 3BSE 020 924R301

AO820
Feature
Intrinsic error (IEC51-1), Voltage Max. 0.1%
Intrinsic error (IEC51-1), Current at 250 ohms Max. 0.1%
Resolution 12 bits plus sign
Temperature drift Max. 90 ppm/×C
(2)
Supervision Module: Output power low
Channel: Open circuit (for
current > 1mA)
Isolation Individually isolated,
channel-to-channel and to
circuit common (RIV=50 V )
TU830
MTU keying code BC
(earth protected)
(IEC 144)
Width 45 mm (1.77”)
Depth 97 mm (3.8”), 106 mm (4.2”)
including connector
(1) Handled by the controller or FCI.
(2) Power dissipation is calculated with 70 percent of the channels activated.
3BSE 020 924R301 103

Block Diagram AO820
FAULT
RUN Iso Power U,I Amp
WARNING and Amp
OSP O1U+
EMC
S/H protect O1I+
O1U-
Current sense
O1I-
ZP1
Pos CPU
DAT+ EM
DAT-
CLK+
ModuleBus
CLK- #
5VS
MBI-2
Iso Power U,I Amp

5V and Amp
0V O4U+
EMC
+24V Amp protect O4I-
+0V24 O4U-
Current sense
Block O4I-
Power_ok ZP4
EM
104 3BSE 020 924R301

Process Connections
TU810 TU812
TU830
Terminal
Not used L1+ (2) 1, 14 L1+ (2)
Not used L1- 2, 15 L1- (2)
- - - B1, B2
Ch1, Current Output + C1 3 C1
Ch1, Current Output - B1 16 C2
- A1 - A1, A2
- - - B3, B4
Ch1, Voltage Output + C2 4 C3
Ch1, Voltage Output - B2 17 C4
- A2 - A3, A4
- - - B5, B6
- A3 - A5, A6
- - - B7, B8
- A4 - A7, A8
- - - B9, B10
3BSE 020 924R301 105

Table A-18. A0820 Process Connections (Continued)
TU810 TU812
TU830
Terminal
- A5 - A9, A10
- - - B11, B12
- A6 - A11, A12
- - - B13, B14
- A7 - A13, A14
- - - B15, B16
- A8 - A15, A16
Not used L2+ (2) 11, 24 L2+ (2)
Not used L2- 12, 25 L2- (2)
106 3BSE 020 924R301

Figure A-18 shows the process connections for the Bipolar Analog Output Module AO820 when
installed on an TU830 Extended MTU.
AO820 TU830 Process

Device
6.3A
L1+
L1+ RL = <550Ω for
Fuse L1- current outputs
L1-
O1I C1 Ch1 I+ ±20mA

ZP1 C2 Ch1 -
D/A
O1U C3 Ch1 V+
ZP1 C4 Ch1 -
O2I C5 Ch2 I+ 0 - 20mA

ZP2 C6 Ch2 -
D/A
O2U C7 Ch2 V+
ZP2 C8 Ch2 -
Use either the current or
voltage output terminals,
O3I C9 Ch3 I+ but not both per channel.
ZP3 C10 Ch3 -
D/A
O3U C11 Ch3 V+ ±10V
ZP3 C12 Ch3 -
O4I C13 Ch4 I+

ZP4 C14 Ch4 -
D/A O4U C15 Ch4 V+ 0 - 10V

ZP4 C16 Ch4 -
6.3A
L2+
Fuse L2+ RL = >2KΩ for
L2- voltage outputs
EM L2-
Figure A-18. AO820 with TU830 Extended MTU Process Connections
3BSE 020 924R301 107

Compact MTU.
AO820 TU810 Process

(or TU814) Device
L1+
L1+
L1-
RL = <550Ω for
current outputs
O1I C1 Ch1 I+ ±20mA

ZP1 B1 Ch1 -
D/A
O1U C2 Ch1 V+
ZP1 B2 Ch1 -
O2I C3 Ch2 I+ 0 - 20mA

ZP2 B3 Ch2 -
D/A
O2U C4 Ch2 V+
ZP2 B4 Ch2 -
Use either the current or
voltage output terminals,
O3I C5 Ch3 I+ but not both per channel.
ZP3 B5 Ch3 -
D/A
O3U C6 Ch3 V+ ±10V
ZP3 B6 Ch3 -
O4I C7 Ch4 I+
ZP4 B7 Ch4 -
D/A 0 - 10V
O4U C8 Ch4 V+
ZP4 B8 Ch4 -
L2+
L2+
RL = >2KΩ for
L2-
EM voltage outputs
Figure A-19. AO820 with TU810 or TU814 Compact MTU Process Connections
108 3BSE 020 924R301

Figure A-20 shows the process connections for the AO820 when installed on a TU812 Compact
MTU
TU812
AO820
L1+ +24V UP1 1 1
L1- UP1 14 14
ZP1 2 2
0V ZP1 15 15
O1I C1 Ch1 I+
ZP1 B1 Ch1 - S1 3 3
D/A S2 16 16
O1U C2 Ch1 V+
B2 Ch1 - S3 4 4
ZP1
S4 17 17
O2I C3 Ch2 I+ S5 5 5
ZP2 B3 Ch2 -
S6 18 18
Process
D/A S7 6 6 Connection
O2U C4 Ch2 V+
ZP2 B4 Ch2 - S8 19 19
S9 7 7
O3I C5 Ch3 I+ S10 20 20

ZP3 B5 Ch3 -
S11 8 8
D/A S12 21 21
O3U C6 Ch3 V+
ZP3 B6 Ch3 - S13 9 9
S14 22 22
O4I C7 Ch4 I+ S15 10 10

ZP4 B7 Ch4 -
S16 23 23
D/A +24V UP2 11 11
O4U C8 Ch4 V+
ZP4 B8 Ch4 - UP2 24 24
L2+ ZP2 12 12
0V ZP2 25 25
L2+
L2- EM 13 13
EM
Figure A-20. AO820 with TU812
3BSE 020 924R301 109

A.9 DI801 Digital Input Module, 24 V , Current Sinking
Features
• 16 channels for 24 V d.c. inputs with current
sinking
• 1 isolated groups of 16 with voltage supervision S 1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16
• Input status indicators
STATUS
• EMC protection
Description
The DI801 is a 16 channel 24 V digital input
module for the S800 I/O. This module has 16 digital DI801
inputs. The input voltage range is 18 to 30 volt d.c. 24V
and the input current is 6 mA at 24 V. The inputs are
in one isolated group with sixteen channels and
channel number sixteen can be used for voltage
supervision input in the group.
L+ L- 24V
Every input channel consists of current limiting 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
components, EMC protection components, input
state indication LED and optical isolation barrier.
One STATUS LED red or green indicate module
status. One LED (Yellow) per channel (16) indicate
input channel status (On = 1 and Off = 0). The
STATUS LED green indicates normal operation.
The STATUS LED red indicates that the module is in Init state or Not configured state. In Not
Configured state the STATUS LED is turned off after the first valid access to the module.
signal can be read via the ModuleBus.
110 3BSE 020 924R301

Section A.9 DI801 Digital Input Module, 24 V , Current Sinking
The input channels can be digitally filtered. The different filter times that can be achieved are
2, 4, 8 and 16 ms. This means that noise pulses shorter than the filter time will be filtered out and
pulses longer than 3, 6, 12 and 24 ms will get through the filter.
Technical Data
Table A-19. DI801 Digital Input Module Specifications
DI801
Feature
Digital Input Module
Number of channels 16 (1 x 16), current
sinking
Rated voltage 24 V d.c.
(process power supply range) (18 to 30 V d.c.)
Input voltage range, “1” 15 to 30 V
Input voltage range, “0” -30 to +5 V
Nominal input channel current 6.7 mA @ 24 V d.c.
Input Impedance 3.5 kΩ
Filter times (digital, selectable) 2, 4, 8, 16 ms
Process voltage supervision channel 16
Current consumption +5 V 70 mA
Power dissipation (1) 2.2 W
ground (RIV=50 V )
IEC 529, (IEC 144)
3BSE 020 924R301 111

Table A-19. DI801 Digital Input Module Specifications (Continued)
DI801
Feature
Width 86.1 mm (3.4”)
Depth 58.5 mm (2.3”)
Height 110 mm (4.33”)
(1) Power dissipation is calculated with 70 percent of the channels activated at
nominal voltage of 24 Volts.
Block Diagram DI801
EMC-
BARRIER
CH 1 I1
STATUS
CH 2 I2
MBI
+5V
POWER-OK
0V
DAT
DAT-N
.
I15
CH 15
POS0-9
BLOCK CH 16 I16
.
L-
EM
112 3BSE 020 924R301

3BSE 020 924R301 113

Process Connections
Table A-20. DI801 Process Connections
Process Process
Connection Terminal
Ch1 Input 1
Ch 2 Input 2
Ch 3 Input 3
Ch 4 Input 4
Ch 5 Input 5
Ch 6 Input 6
Ch 7 Input 7
Ch 8 Input 8
Ch 9 Input 9
Ch 10 Input 10
Ch 11 Input 11
Ch 12 Input 12
Ch 13 Input 13
Ch 14 Input 14
Ch 15 Input 15
Ch 16 Input 16
114 3BSE 020 924R301

Figure A-21 shows the process connections for the DI801.
Process
DI801
-
+
-
+
+24V
0V
EM
Figure A-21. DI801 Process Connections
3BSE 020 924R301 115

A.10 DI802 Digital Input Module, 120 V a.c./d.c, Current Sinking
Features
• 8 channels for 120 V a.c./d.c. inputs with current
sinking
• Individually isolated channels S 1 2 3 4 5 6 7 8
• Voltage supervision of field input power
STATUS
• Signal filtering
• EMC protection
DI802
Description 120V a.c./d.c.
The DI802 is an 8 channel 120 V a.c./d.c.digital
input module for the S800 I/O. This module has
8 digital inputs. The a.c. input voltage range is
77 - 130 volt and the input current is 10 mA at
120 V a.c. The d.c. input range is 75 - 145 V and
1 2 3 4 5 6 7 8
the input current is 2.8 mA at 110 V. The inputs are A B A B A B A B A B A B A B A B
individually isolated.
Every input channel consists of current limiting
status. One LED (Yellow) per channel (8) indicate input channel status (On = 1 and Off = 0). The
STATUS LED green indicates normal operation. The STATUS LED red indicates that the module is
in Init state or Not configured state. In Not Configured state the STATUS LED is turned off after the
first valid access to the module.
Channel 8 can be used as voltage supervision input for channels 1-7.
If the voltage connected to channel 8 disappears, the error inputs are activated and the Warning Led
turns on. The error signal can be read from the ModuleBus. This supervision can be
116 3BSE 020 924R301

Section A.10 DI802 Digital Input Module, 120 V a.c./d.c, Current Sinking
enabled/disabled with parameter “a”. If the error inputs are disabled, channel 8 can be used as the
normal input channel.
The reset circuitry gives a reset signal when the POWOK signal is active.
Technical Data
DI802
Feature
Number of channels 8, current sinking
Rated voltage 120 V a.c.
(process power supply range) (77 to 130 V a.c.)
110 V d.c.
(75 to 145 V d.c.)
Input voltage range, “1” 77 to 130 V a.c.
75 to 145 V d.c.
0 to 20 V d.c.
Nominal input channel current 10 mA a.c. @ 120 V a.c.
2.8 mA d.c. @ 110 V d.c.
Input frequency range a.c. 47...63 Hz
Input Impedance 12 kΩ (a.c.)
39 kΩ (d.c.)
100pF/m. for a.c.
600 meters (656 yd.) for
d.c.
3BSE 020 924R301 117

DI802
Feature
Analog filter On/Off delay 5/18 ms
Process voltage supervision Channel 8
Isolation Individually isolated
channels (RIV=250 V )
(IEC 144)
Width 86.1 mm (3.4”)
Depth 58.5 mm (2.3”)
Height 110 mm (4.33”)
118 3BSE 020 924R301

Block Diagram DI802
BIC INPUT CHANNELS
STATUS
Rectifiers and
filters
CH 1 1A
1B
X1 CH 2 2A
+5VI MBI-1 2B
+5V ASIC
RESET
POWER-OK CH 3 3A
Process Connector
ModuleBus Connector
3B
0V
DAT+ CH 4 4A
RS-485 4B
DAT-
CLK+ CH 5 5A
CLK- RS-485 5B
POS0-6 CH 6 6A
6B
CH 7 7A
EEPROM 7B
CH 8 8A
E1-7 8B
1
3BSE 020 924R301 119

Process Connections
Process Process
Connection Terminal
Ch1 Input 1A
1B
Ch 2 Input 2A
2B
Ch 3 Input 3A
3B
Ch 4 Input 4A
4B
Ch 5 Input 5A
5B
Ch 6 Input 6A
6B
Ch 7 Input 7A
7B
Ch 8 Input 8A
8B
120 3BSE 020 924R301

Process DI802
1A
1B
2A
2B
3A
3B
4A
4B
5A
5B
6A
6B
7A
7B
8A
8B
+120V
0V
EM
3BSE 020 924R301 121

A.11 DI803 Digital Input Module, 230 V a.c./d.c, Current Sinking
Features
• 8 channels for 230 V a.c./d.c. inputs with current
sinking
• Individually isolated channels S 1 2 3 4 5 6 7 8
STATUS
• Signal filtering
• EMC protection
DI803
Description 230V a.c./d.c.
The DI803 is an 8 channel 120 V a.c./d.c.digital
input module for the S800 I/O. This module has
8 digital inputs. The a.c. input voltage range is
164 - 264 volt and the input current is 11 mA at
230 V a.c. The d.c. input range is 175 - 275 V and
1 2 3 4 5 6 7 8
the input current is 1.6 mA at 220 V. The inputs are A B A B A B A B A B A B A B A B
individually isolated.
Every input channel consists of current limiting
status. One LED (Yellow) per channel (8) indicate input channel status (On = 1 and Off = 0). The
STATUS LED green indicates normal operation. The STATUS LED red indicates that the module is
in Init state or Not configured state. In Not Configured state the STATUS LED is turned off after the
Channel 8 can be used as voltage supervision input for channels 1-7..
122 3BSE 020 924R301

If the voltage connected to channel 8 disappears, the error inputs are activated and the Warning LED
turns on. The error signal can be read from the ModuleBus. This supervision can be
enabled/disabled with the “a” parameter. If the error inputs are disabled channel 8 can be used as
normal input channels.
Technical Data
DI803
Feature
Number of channels 8 , current sinking
220 V d.c.
(175 to 275 V d.c.)
175 to 275 V d.c.
0 to 40 V d.c.
Nominal input channel current 11 mA @ 230 V a.c.
1.6mA @ 220 V d.c.
Input frequency range, a.c. 47…63 Hz
Impedance 21 kΩ (a.c.)
134 KΩ (d.c.)
100pF/m. for a.c.
d.c.
3BSE 020 924R301 123

DI803
Feature
Process voltage supervision Channel 8
IEC 529, (IEC 144)
Width 86.1 mm (3.4”)
Depth 58.5 mm (2.3”)
Height 110 mm (4.33”)
124 3BSE 020 924R301

Block Diagram DI803
BIC INPUT CHANNELS
STATUS
Rectifiers and
filters
CH 1 1A
1B
X1 CH 2 2A
+5VI MBI-1 2B
+5V ASIC
RESET
POWER-OK CH 3 3A
Process Connector
ModuleBus Connector
3B
0V
DAT+ CH 4 4A
RS-485 4B
DAT-
CLK+ CH 5 5A
CLK- RS-485 5B
POS0-6 CH 6 6A
6B
CH 7 7A
EEPROM 7B
CH 8 8A
E1-7 8B
1
3BSE 020 924R301 125

Process Connections
Process Process
Connection Terminal
Ch1 Input 1A
1B
Ch 2 Input 2A
2B
Ch 3 Input 3A
3B
Ch 4 Input 4A
4B
Ch 5 Input 5A
5B
Ch 6 Input 6A
6B
Ch 7 Input 7A
7B
Ch 8 Input 8A
8B
126 3BSE 020 924R301

Process DI803
1A
1B
2A
2B
3A
3B
4A
4B
5A
5B
6A
6B
7A
7B
8A
8B
+230V
0V
EM
3BSE 020 924R301 127

Features
• 16 channels for 24 V d.c. inputs with current sinking
F
• 2 isolated groups of 8 with voltage supervision R
W
2
4
5
Description 6
7
The DI810 is a 16 channel 24 V digital input module for the S800 I/O.
8
This module has 16 digital inputs. The input voltage range is 18 to 9
30 volt d.c. and the input current is 6 mA at 24 V. The inputs are 10
divided into two individually isolated groups with eight channels and 11
one voltage supervision input in each group. 12
13
Every input channel consists of current limiting components, EMC 14
protection components, input state indication LED and optical 15
isolation barrier. 16
Three LEDs indicate module status Fault (Red), Run (Green) and DI810
24V
Warning (Yellow). One LED (Yellow) per channel (16) indicate input
state (On = 1 and Off = 0). The RUN LED indicates normal operation
and the WARNING LED indicates if any error input is active.
The FAULT LED indicates that the module is in Init state or Not
configured state. In Not Configured state the FAULT LED is turned off
after the first valid access to the module.
128 3BSE 020 924R301

terminals for 24 V process voltage supervision inputs, but requires external terminals for
distribution of 24 V power supply to the devices. The extended MTU, TU838, provides a fuse
(3 A max.) per two channels for process power out. The TU812 Compact MTU has a D-Sub 25 pin
(male) connector for connection to the process.
Technical Data
DI810
Feature
Number of channels 16 (2 x 8), current sinking
Nominal input channel current 6 mA @ 24 V d.c.
Process voltage supervision 2 channels (1 per group)
ground (RIV=50 V )
3BSE 020 924R301 129

DI810
Feature
TU830 or TU838
MTU keying code AA
IEC 529, (IEC 144)
Width 45 mm (1.77”)
Depth 97 mm (3.8”), 106 mm
130 3BSE 020 924R301

Block Diagram DI810

BIC GROUP 1 X2
EMC- L1+
BARRIER U1
CH 1 I1
FAULT
RUN L1+
CH 2 I2
WARNING MBI-1 .
. .
ASIC . .
. L1+
X1
Process Connector
CH 8 I8
+5VI
+5V
RESET
24V SUPER-
ModuleBus Connector
POWER-OK ERROR 1-8 VISION

0V L1-
DAT
DAT-N RS-485
GROUP 2
POS0-9
EMC- L2+
BLOCK BARRIER L2+
8 8
I 9-16
/ CH 9-16 /
24V SUPER-
EEPROM ERROR 9-16 VISION
L2-
EM
3BSE 020 924R301 131

Process Connections
TU812
TU810
Process D-Sub 25 TU830 TU838
(or TU814)
Connection Male Terminal Terminal
Terminal
Connector (1)
+24 V d.c. L1+ (2) 1, 14 L1+ (2) L1+ (2)
0 V d.c. L1- 2, 15 L1- (2) L1- (2)
Ch1/Ch 2, L1+ - - B1, B2 A1 (F1)
Ch1 Input C1 3 C1 B1
Ch 2 Input B1 16 C2 B2
Ch1/Ch2, L1- A1 - A1, A2 A2
Ch 3/Ch 4, L1+ - - B3, B4 A3 (F2)
Ch 3 Input C2 4 C3 B3
Ch 3/Ch 4, L1- A2 - A3, A4 A4
Ch 5/Ch 6, L1+ - - B5, B6 A5 (F3)
Ch 5/Ch 6, L1- A3 - A5, A6 A6
Ch 7/Ch 8, L1+ - - B7, B8 A7 (F4)
Ch 7/Ch8, L1- A4 - A7, A8 A8
Ch 9/Ch 10, L2+ - - B9, B10 A9 (F5)
132 3BSE 020 924R301

Table A-26. DI810 Process Connections (Continued)
TU812
TU810
(or TU814)
Terminal
Connector (1)
Ch 9/Ch 10, L2- A5 - A9, A10 A10
Ch 11/Ch 12, L2+ - - B11, B12 A11 (F6)
Ch 11/Ch 12, L2- A6 - A11, A12 A12
Ch 13/Ch 14, L2+ - - B13, B14 A13 (F7)
Ch 13/Ch 14, L2- A7 - A13, A14 A14
Ch 15/ Ch16, L2+ - - B15, B16 A15 (F8)
Ch 15/Ch16, L2- A8 - A15, A16 A16
+24 V d.c. L2+ (2) 11, 24 L2+ (2) L2+ (2)
0 V d.c. L2- 12, 25 L2- (2) L2- (2)
3BSE 020 924R301 133

Figure A-24 shows the process connections for the Digital Input Module DI810 when installed on
an TU830 Extended MTU.
Process TU830 DI810
6.3 A
+24V L1+
L1+ Supervise
0V L1- Fuse
L1-
L1+ B1,B2 L1+
Ch1 C1 I1
Ch2 C2 I2
L1- A1,A2 L1-
+ L1+ B3,B4 L1+
Ch3 C3 I3
Ch4 C4 I4
- L1- A3,A4 L1-
+ L1+ B5,A6 L1+
Ch5 C5 I5
Ch6 C6 I6
- L1- A5,A6 L1-
L1+ B7,B8 L1+
Ch7 C7 I7
Ch8 C8 I8
L1- A7,A8 L1-
L2+ B9,B10 L2+
Ch9 C9 I9
Ch10 C10 I10
L2- A9,A10 L2-
+ L2+ B11,B12 L2+
Ch11 C11 I11
Ch12 C12 I12
- L2- A11,A12 L2-
+ L2+ B13,B14 L2+
Ch13 C13 I13
Ch14 C14 I14
- L2- A13,A14 L2-
L2+ B15,A16 L2+
Ch15 C15 I15
Ch16 C16 I16
L2- A15,A16 L2-
6.3 A
+24V L2+ Supervise
L2+
0V L2- Fuse
L2- EM
Figure A-24. DI810 with TU830 Extended MTU Process Connections
134 3BSE 020 924R301

Process TU838 DI810
+24V L1+
L1+ Supervise
0V L1-
L1-
L1+ F1 L1+
A1
Ch1 B1 I1
Ch2 B2 I2
L1- A2 L1-
L1+ F2 L1+
+ A3
Ch3 B3 I3
Ch4 B4 I4
- L1- A4 L1-
F3
+ L1+ A5 L1+
Ch5 B5 I5
Ch6 B6 I6
- L1- A6 L1-
L1+ F4 L1+
A7
Ch7 B7 I7
Ch8 B8 I8
L1- A8 L1-
L2+ F5 L2+
A9
Ch9 B9 I9
Ch10 B10 I10
L2- A10 L2-
+ F6
L2+ A11 L2+
Ch11 B11 I11
Ch12 B12 I12
- L2- A12 L2-
F7
+ L2+ A13 L2+
Ch13 B13 I13
Ch14 B14 I14
- L2- A14
F8 L2-
L2+ A15 L2+
Ch15 B15 I15
Ch16 B16 I16
L2- A16 L2-
+24V L2+ Supervise
L2+
0V L2-
L2- EM
3BSE 020 924R301 135

Figure A-26 shows the process connections for the DI810 when installed on a TU810 or TU814
Compact MTU.
Process TU810 DI810

(or TU814)
+24V L1+
L1+ Supervise
0V L1-
L1+
Ch1 C1 I1
Ch2 B1 I2
L1- A1 L1-
+ L1+
Ch3 C2 I3
Ch4 B2 I4
- L1- A2 L1-
+ L1+
Ch5 C3 I5
Ch6 B3 I6
- L1- A3 L1-
L1+
Ch7 C4 I7
Ch8 B4 I8
L1- A4 L1-
L2+
Ch9 C5 I9
Ch10 B5 I10
L2- A5 L2-
+ L2+
Ch11 C6 I11
Ch12 B6 I12
- L2- A6 L2-
+ L2+
Ch13 C7 I13
Ch14 B7 I14
- L2- A7 L2-
L2+
Ch15 C8 I15
Ch16 B8 I16
L2- A8 L2-
+24V L2+
L2+ Supervise
0V L2-
EM
Figure A-26. DI810 with TU810 or TU814 Compact MTU Process Connections
136 3BSE 020 924R301

Figure A-27 shows the process connections for the DI810 when installed on a TU812 Compact
MTU.
TU812 DI810
1 1 UP1 +24V
Supervise
14 14 UP1
2 2 ZP1 0V
L1+
15 15 ZP1 I1
I2
3 3 S1 Ch1 L1-
16 16 S2 Ch2 L1+
I3
4 4 S3 Ch3 I4
L1-
17 17 S4 Ch4
L1+
5 5 S5 Ch5 I5
I6
18 18 S6 Ch6 L1-
Process L1+
6 6 S7 Ch7
Connection I7
19 19 S8 Ch8 I8
L1-
7 7 S9 Ch9 L2+
20 20 S10 Ch10 I9
I10
8 8 S11 Ch11 L2-
21 21 S12 Ch12 L2+
I11
9 9 S13 Ch13 I12
L2-
22 22 S14 Ch14 L2+
10 10 S15 Ch15 I13
I14
23 23 S16 Ch16 L2-
L2+
11 11 UP2 +24V I15
I16
24 24 UP2 L2-
12 12 ZP2 0V
25 25 ZP2 Supervise
13 13 EM
EM
Figure A-27. DI810 with TU812 Compact MTU Process Connections
3BSE 020 924R301 137

Features
F
• 2 isolated groups of 8 with voltage supervision R
W
2
4
5
Description 6
7
The DI811 is a 16 channel 48 V digital input module for the S800 I/O.
8
This module has 16 digital inputs. The input signal voltage range is 9
36 to 60 volt d.c. and the input current is 4 mA at 48 V. The inputs are 10
divided into two individually isolated groups with eight channels and 11
one voltage supervision input in each group. 12
13
Three LEDs indicate module status Fault (Red), Run (Green) and
configured state. In Not Configured state the FAULT LED is turned off after the first valid access to
the module.
138 3BSE 020 924R301

distribution of 48 V power supply to the devices. The extended MTU, TU838, provide a fuse
Technical Data
DI811
Feature
Input signal voltage range, “1” 30 to 60 V
Input signal voltage range, “0” -60 to +10 V
Input Impedance 11 kΩ
3BSE 020 924R301 139

DI811
Feature
ground (RIV=50 V )
TU830 or TU838
MTU keying code BD
IEC 529, (IEC 144)
Width 45 mm (1.77”)
Depth 97 mm (3.8”), 106 mm
140 3BSE 020 924R301

Block Diagram DI811
BIC GROUP 1 X2
EMC- L1+
BARRIER U1
CH 1 I1
FAULT
RUN L1+
CH 2 I2
WARNING MBI-1 .
. .
ASIC . .
. L1+
X1
Process Connector
CH 8 I8
+5VI
+5V
RESET
48V SUPER-
ModuleBus Connector
POWER-OK ERROR 1-8 VISION

0V L1-
DAT
DAT-N RS-485
GROUP 2
POS0-9
EMC- L2+
BLOCK BARRIER L2+
8 8
I 9-16
/ CH 9-16 /
48V SUPER-
L2-
EM
3BSE 020 924R301 141

Process Connections
TU812
TU810
(or TU814)
Connection male Terminal Terminal
Terminal
Connector (1)
+48 V d.c. L1+ (2) 1, 14 L1+ (2) L1+ (2)
0 V d.c. L1- 2, 15 L1- (2) L1- (2)
Ch1/Ch 2, L1+ - - B1, B2 A1 (F1)
Ch1/Ch2, L1- A1 - A1, A2 A2
Ch 3/Ch 4, L1+ - - B3, B4 A3 (F2)
Ch 3/Ch 4, L1- A2 - A3, A4 A4
Ch 5/Ch 6, L1+ - - B5, B6 A5 (F3)
Ch 5/Ch 6, L1- A3 - A5, A6 A6
Ch 7/Ch 8, L1+ - - B7, B8 A7 (F4)
Ch 7/Ch8, L1- A4 - A7, A8 A8
Ch 9/Ch 10, L2+ - - B9, B10 A9 (F5)
142 3BSE 020 924R301

TU812
TU810
(or TU814)
Terminal
Connector (1)
Ch 9/Ch 10, L2- A5 - A9, A10 A10
Ch 11/Ch 12, L2+ - - B11, B12 A11 (F6)
Ch 11/Ch 12, L2- A6 - A11, A12 A12
Ch 13/Ch 14, L2+ - - B13, B14 A13 (F7)
Ch 13/Ch 14, L2- A7 - A13, A14 A14
Ch 15/ Ch16, L2+ - - B15, B16 A15 (F8)
Ch 15/Ch16, L2- A8 - A15, A16 A16
+48 V d.c. L2+ (2) 11, 24 L2+ (2) L2+ (2)
0 V d.c. L2- 12, 25 L2- (2) L2- (2)
3BSE 020 924R301 143

Figure A-28 shows the process connections for the Digital Input Module DI811 when installed on an
TU830 Extended MTU.
Process TU830 DI811
6.3 A
+48V L1+
L1+ Supervise
0V L1- Fuse
L1-
L1+ B1,B2 L1+
Ch1 C1 I1
Ch2 C2 I2
L1- A1,A2 L1-
+ L1+ B3,B4 L1+
Ch3 C3 I3
Ch4 C4 I4
- L1- A3,A4 L1-
+ L1+ B5,A6 L1+
Ch5 C5 I5
Ch6 C6 I6
- L1- A5,A6 L1-
L1+ B7,B8 L1+
Ch7 C7 I7
Ch8 C8 I8
L1- A7,A8 L1-
L2+ B9,B10 L2+
Ch9 C9 I9
Ch10 C10 I10
L2- A9,A10 L2-
+ L2+ B11,B12 L2+
Ch11 C11 I11
Ch12 C12 I12
- L2- A11,A12 L2-
+ L2+ B13,B14 L2+
Ch13 C13 I13
Ch14 C14 I14
- L2- A13,A14 L2-
L2+ B15,A16 L2+
Ch15 C15 I15
Ch16 C16 I16
L2- A15,A16 L2-
6.3 A
+48V L2+
L2+ Supervise
0V L2- Fuse
L2- EM
144 3BSE 020 924R301

Figure A-29 shows the process connections for the Digital Input Module DI811 when installed on an
TU838 Extended MTU.
Process TU838 DI811
+48V L1+
L1+ Supervise
0V L1-
L1-
L1+ F1 L1+
A1
Ch1 B1 I1
Ch2 B2 I2
L1- A2 L1-
L1+ F2 L1+
+ A3
Ch3 B3 I3
Ch4 B4 I4
- L1- A4 L1-
F3
+ L1+ A5 L1+
Ch5 B5 I5
Ch6 B6 I6
- L1- A6 L1-
L1+ F4 L1+
A7
Ch7 B7 I7
Ch8 B8 I8
L1- A8 L1-
L2+ A9
F5 L2+
Ch9 B9 I9
Ch10 B10 I10
L2- A10 L2-
+ F6
L2+ A11 L2+
Ch11 B11 I11
Ch12 B12 I12
- L2- A12 L2-
F7
+ L2+ A13 L2+
Ch13 B13 I13
Ch14 B14 I14
- L2- A14
F8 L2-
L2+ A15 L2+
Ch15 B15 I15
Ch16 B16 I16
L2- A16 L2-
+48V L2+ Supervise
L2+
0V L2-
L2- EM
3BSE 020 924R301 145

Compact MTU.
Process TU810 DI811

(or TU814)
+48V L1+
L1+ Supervise
0V L1-
L1+
Ch1 C1 I1
Ch2 B1 I2
L1- A1 L1-
+ L1+
Ch3 C2 I3
Ch4 B2 I4
- L1- A2 L1-
+ L1+
Ch5 C3 I5
Ch6 B3 I6
- L1- A3 L1-
L1+
Ch7 C4 I7
Ch8 B4 I8
L1- A4 L1-
L2+
Ch9 C5 I9
Ch10 B5 I10
L2- A5 L2-
+ L2+
Ch11 C6 I11
Ch12 B6 I12
- L2- A6 L2-
+ L2+
Ch13 C7 I13
Ch14 B7 I14
- L2- A7 L2-
L2+
Ch15 C8 I15
Ch16 B8 I16
L2- A8 L2-
+48V L2+
L2+ Supervise
0V L2-
EM
146 3BSE 020 924R301

MTU
TU812 DI811
1 1 UP1 +24V
Supervise
14 14 UP1
2 2 ZP1 0V
L1+
15 15 ZP1 I1
I2
3 3 S1 Ch1 L1-
16 16 S2 Ch2 L1+
I3
4 4 S3 Ch3 I4
L1-
17 17 S4 Ch4
L1+
5 5 S5 Ch5 I5
I6
18 18 S6 Ch6 L1-
Process
6 6 S7 Ch7 L1+
Connection I7
19 19 S8 Ch8 I8
L1-
7 7 S9 Ch9 L2+
20 20 S10 Ch10 I9
I10
8 8 S11 Ch11 L2-
21 21 S12 Ch12 L2+
I11
9 9 S13 Ch13 I12
L2-
22 22 S14 Ch14 L2+
10 10 S15 Ch15 I13
I14
23 23 S16 Ch16 L2-
L2+
11 11 UP2 +24V I15
I16
24 24 UP2 L2-
12 12 ZP2 0V
25 25 ZP2 Supervise
13 13 EM
EM
Figure A-31. DI811with TU812
3BSE 020 924R301 147

A.14 DI814 Digital Input Module, 24 V , Current Sourcing
Features
• 16 channels for 24 V d.c. inputs with current sourcing
F
• 2 Isolated groups of 8 with voltage supervision R
W
2
4
Description 5
6
The DI814 is a 16 channel 24 V digital input module with current 7
sourcing for the S800 I/O. The input voltage range is 18 to 30 volt dc 8
and the input current source is 6 mA at 24 V. The inputs are divided 9
into two individually isolated groups with eight channels and one 10
voltage supervision input in each group. 11
12
15
configured state. In Not Configured state the FAULT LED is turned off
148 3BSE 020 924R301

Section A.14 DI814 Digital Input Module, 24 V , Current Sourcing
distribution of 24 V power supply to the devices. The extended MTU, TU838, provide a fuse
Technical Data
DI814
Feature
Number of channels 16 (2 x 8), current sourcing
Maximum Field Cable Length 600 meters (656 yd.)
Power dissipation(1) 1.8 W
ground (RIV=50 V )
3BSE 020 924R301 149

DI814
Feature
TU830 or TU838
MTU keying code BE
(IEC 144)
Width 45 mm (1.77”)
Depth 97 mm (3.8”), 106 mm
(1) Power dissipation is calculated with 70 percent of the channels activated at nominal
voltage of 24 Volts.
150 3BSE 020 924R301

Block Diagram DI814
BIC GROUP 1 X2
EMC- UP1
BARRIER U1
CH 1 I1
FAULT
U2
RUN
CH 2 I2
WARNING MBI-1 .
X1 . .
ASIC . .
. U18
+5VI
Process Connector
CH 8 I8
RESET
+5V
POWER-OK 24V SUPER-
Modulebus Connector
0V ERROR 1-8 VISION
DAT+ ZP1
DAT- RS-485
CLK+
CLK- RS-485
GROUP 2
POS0-6 EMC- UP2
BLOCK BARRIER U9-16
8 CH 9-16 8 I 9-16
/ /
24V SUPER-
ZP2
EM
3BSE 020 924R301 151

Process Connections
TU812
TU810
(or TU814)
Terminal
Connector (1)
+24 V d.c. L1+ (2) 1, 14 L1+ (2) L1+ (2)
0 V d.c. L1- 2, 15 L1- (2) L1- (2)
Ch1/Ch 2, L1+ - - B1, B2 A1 (F1)
Ch1/Ch2, L1- A1 - A1, A2 A2
Ch 3/Ch 4, L1+ - - B3, B4 A3 (F2)
Ch 3/Ch 4, L1- A2 - A3, A4 A4
Ch 5/Ch 6, L1+ - - B5, B6 A5 (F3)
Ch 5/Ch 6, L1- A3 - A5, A6 A6
Ch 7/Ch 8, L1+ - - B7, B8 A7 (F4)
Ch 7/Ch8, L1- A4 - A7, A8 A8
Ch 9/Ch 10, L2+ - - B9, B10 A9 (F5)
152 3BSE 020 924R301

TU812
TU810
(or TU814)
Terminal
Connector (1)
Ch 9/Ch 10, L2- A5 - A9, A10 A10
Ch 11/Ch 12, L2+ - - B11, B12 A11 (F6)
Ch 11/Ch 12, L2- A6 - A11, A12 A12
Ch 13/Ch 14, L2+ - - B13, B14 A13 (F7)
Ch 13/Ch 14, L2- A7 - A13, A14 A14
Ch 15/ Ch16, L2+ - - B15, B16 A15 (F8)
Ch 15/Ch16, L2- A8 - A15, A16 A16
+24 V d.c. L2+ (2) 11, 24 L2+ (2) L2+ (2)
0 V d.c. L2- 12, 25 L2- (2) L2- (2)
3BSE 020 924R301 153

Figure A-32 shows the process connections for the Digital Input Module DI814 (current sourcing)
when installed on an TU830 Extended MTU.
Process TU830 DI814
6.3 A
+24V L1+
L1+ Supervise
0V L1- Fuse
L1-
L1+ B1,B2 L1+
Ch1 C1 I1
Ch2 C2 I2
L1- A1,A2 L1-
+ L1+ B3,B4 L1+
Ch3 C3 I3
Ch4 C4 I4
- L1- A3,A4 L1-
+ L1+ B5,A6 L1+
Ch5 C5 I5
Ch6 C6 I6
- L1- A5,A6 L1-
L1+ B7,B8 L1+
Ch7 C7 I7
Ch8 C8 I8
L1- A7,A8 L1-
L2+ B9,B10 L2+
Ch9 C9 I9
Ch10 C10 I10
L2- A9,A10 L2-
+ L2+ B11,B12 L2+
Ch11 C11 I11
Ch12 C12 I12
- L2- A11,A12 L2-
+ L2+ B13,B14 L2+
Ch13 C13 I13
Ch14 C14 I14
- L2- A13,A14 L2-
L2+ B15,A16 L2+
Ch15 C15 I15
Ch16 C16 I16
L2- A15,A16 L2-
6.3 A
+24V L2+
L2+ Supervise
0V L2- Fuse
L2- EM
154 3BSE 020 924R301

Figure A-33 shows the process connections for the Digital Input Module DI814 (current sourcing)
Process TU838 DI814
+24V L1+
L1+ Supervise
0V L1-
L1-
L1+ F1 L1+
A1
Ch1 B1 I1
Ch2 B2 I2
L1- A2 L1-
L1+ F2 L1+
+ A3
Ch3 B3 I3
Ch4 B4 I4
- L1- A4 L1-
F3
+ L1+ A5 L1+
Ch5 B5 I5
Ch6 B6 I6
- L1- A6 L1-
L1+ F4 L1+
A7
Ch7 B7 I7
Ch8 B8 I8
L1- A8 L1-
L2+ A9
F5 L2+
Ch9 B9 I9
Ch10 B10 I10
L2- A10 L2-
+ F6
L2+ A11 L2+
Ch11 B11 I11
Ch12 B12 I12
- L2- A12 L2-
F7
+ L2+ A13 L2+
Ch13 B13 I13
Ch14 B14 I14
- L2- A14
F8 L2-
L2+ A15 L2+
Ch15 B15 I15
Ch16 B16 I16
L2- A16 L2-
+24V L2+ Supervise
L2+
0V L2-
L2- EM
3BSE 020 924R301 155

Compact MTU.
Process TU810 DI814

(or TU814)
+24V L1+
L1+ Supervise
0V L1-
L1+
Ch1 C1 I1
Ch2 B1 I2
L1- A1 L1-
+ L1+
Ch3 C2 I3
Ch4 B2 I4
- L1- A2 L1-
+ L1+
Ch5 C3 I5
Ch6 B3 I6
- L1- A3 L1-
L1+
Ch7 C4 I7
Ch8 B4 I8
L1- A4 L1-
L2+
Ch9 C5 I9
Ch10 B5 I10
L2- A5 L2-
+ L2+
Ch11 C6 I11
Ch12 B6 I12
- L2- A6 L2-
+ L2+
Ch13 C7 I13
Ch14 B7 I14
- L2- A7 L2-
L2+
Ch15 C8 I15
Ch16 B8 I16
L2- A8 L2-
+24V L2+
L2+ Supervise
0V L2-
EM
156 3BSE 020 924R301

MTU.
TU812 DI814
1 1 UP1 +24V
Supervise
14 14 UP1
2 2 ZP1 0V
L1+
15 15 ZP1 I1
I2
3 3 S1 Ch1 L1-
16 16 S2 Ch2 L1+
I3
4 4 S3 Ch3 I4
L1-
17 17 S4 Ch4
L1+
5 5 S5 Ch5 I5
I6
18 18 S6 Ch6 L1-
Process
6 6 S7 Ch7 L1+
Connection I7
19 19 S8 Ch8 I8
L1-
7 7 S9 Ch9 L2+
20 20 S10 Ch10 I9
I10
8 8 S11 Ch11 L2-
21 21 S12 Ch12 L2+
I11
9 9 S13 Ch13 I12
L2-
22 22 S14 Ch14 L2+
10 10 S15 Ch15 I13
I14
23 23 S16 Ch16 L2-
L2+
11 11 UP2 +24V I15
I16
24 24 UP2 L2-
12 12 ZP2 0V
25 25 ZP2 Supervise
13 13 EM
EM
3BSE 020 924R301 157

A.15 DI820 Digital Input Module, 120 V a.c./d.c
Features
• 8 channels for 120 V a.c./d.c. inputs
F
• Individually isolated channels R
W
• Input status indicators 1
• Signal filtering 2
4
Description
5
The DI820 is an 8 channel 120 V a.c./d.c. digital input module for the
S800 I/O. This module has 8 digital inputs. The a.c. input voltage 6
range is 77 - 130 volt and the input current is 10 mA at 120 V a.c.
7
The d.c. input range is 75 - 145 V and the input current is 2.8 mA at
110 V. The inputs are individually isolated. 8
Every input channel consists of current limiting components, EMC

protection components, input state indication LED, optical isolation DI820
barrier and an analog filter (6 ms). 120V a.c.
and the WARNING LED indicates if any error input is active. The FAULT LED indicates that the
module is in Init state or Not configured state. In Not Configured state the FAULT LED is turned off
Channel 1 can be used as voltage supervision input for channels 2 - 4, and channel 8 can be used as
voltage supervision input for channels 5 - 7.
158 3BSE 020 924R301

Section A.15 DI820 Digital Input Module, 120 V a.c./d.c
If the voltage connected to channel 1 or 8 disappears, the error inputs are activated and the Warning
LED turns on. The error signal can be read from the ModuleBus. This supervision can be enabled/
disabled with a parameter. If the error inputs are disabled channel 1 and 8 can be used as normal
input channels.
Two different types of MTUs can be used, TU831 Extended MTU and TU811 Compact MTU both
have two terminals per channel.
Technical Data
DI820
Feature
110 V d.c.
(75 to 145 V d.c.)
+75 to 145 V d.c.
+0 to 20 V d.c.
Nominal input channel current 10 mA ac @ 120 V a.c.
2.8 mA dc @110 V d.c.
Input frequency range a.c. 47…65 Hz
39 KΩ (d.c.)
3BSE 020 924R301 159

DI820
Feature
100pF/m. for a.c.
600 meters (656 yd.) for d.c.
Process voltage supervision 2 channels, 1 and 8
Module termination units TU811 or TU831
MTU keying code AB
(IEC 144)
Width 45 mm (1.77”)
Depth 97 mm (3.8”), 106 mm (4.2”)
including connector
160 3BSE 020 924R301

Block Diagram DI820
BIC INPUT CHANNELS X2
FAULT
RUN Rectifiers and
filters
WARNING I 1.1
CH 1
I 1.2
E2-4
1
X1 I 2.1
CH 2
MBI-1 I 2.2
+5VI
+5V ASIC
RESET
I 3.1
POWER-OK CH 3
Process Connector
I 3.2
ModuleBus Connector
0V
I 4.1
DAT+ CH 4
I 4.2
DAT- RS-485
I 5.1
CLK+ CH 5
I 5.2
CLK- RS-485
I 6.1
POS0-6 CH 6
I 6.2
BLOCK
I 7.1
CH 7
I 7.2
EEPROM
I 8.1
CH 8
I 8.2
E5-7
1
3BSE 020 924R301 161

Process Connections
Process TU811 TU831

Connection Terminal Terminal
Ch 1.1 Input B1 B1
Ch 1.2 Input A1 A1
Ch 2.1 Input C2 B2
Ch 2.2 Input A2 A2
Ch 3.1 Input B3 B3
Ch 3.2 Input A3 A3
Ch 4.1 Input C4 B4
Ch 4.2 Input A4 A4
Ch 5.1 Input B5 B5
Ch 5.2 Input A5 A5
Ch 6.1 Input C6 B6
Ch 6.2 Input A6 A6
Ch 7.1 Input B7 B7
Ch 7.2 Input A7 A7
Ch 8.1 Input C8 B8
Ch 8.2 Input A8 A8
162 3BSE 020 924R301

Process TU831 DI820
120V a.c.
or 110V d.c.
Ch1.1 B1 I 1.1
Ch1.2 A1 I 1.2
Ch2.1 B2 I 2.1
Ch2.2 A2 I 2.2
Ch3.1 B3 I 3.1
Ch3.2 A3 I 3.2
Ch4.1 B4 I 4.1
Ch4.2 A4 I 4.2
120V a.c. Ch5.1 B5 I 5.1

or 110V d.c. Ch5.2 A5 I 5.2
Ch6.1 B6 I 6.1
Ch6.2 A6 I 6.2
Ch7.1 B7 I 7.1
Ch7.2 A7 I 7.2
Ch8.1 B8 I 8.1
Ch8.2 A8 I 8.2
EM
3BSE 020 924R301 163

MTU.
Process TU811 DI820
120V a.c.
or 110V d.c.
Ch1.1 B1 I 1.1
Ch1.2 A1 I 1.2
Ch2.1 C2 I 2.1
Ch2.2 A2 I 2.2
Ch3.1 B3 I 3.1
Ch3.2 A3 I 3.2
Ch4.1 C4 I 4.1
Ch4.2 A4 I 4.2
120V a.c. Ch5.1 B5 I 5.1

or 110V d.c. Ch5.2 A5 I 5.2
Ch6.1 C6 I 6.1
Ch6.2 A6 I 6.2
Ch7.1 B7 I 7.1
Ch7.2 A7 I 7.2
Ch8.1 C8 I 8.1
Ch8.2 A8 I 8.2
EM
164 3BSE 020 924R301

Section A.16 DI821 Digital Input Module, 230 V a.c./d.c.
A.16 DI821 Digital Input Module, 230 V a.c./d.c.
Features
• 8 channels for 230 V a.c./d.c. inputs
F
• Individually isolated points R
W
• Input status indicators 1
• Signal filtering 2
4
Description 5
The DI821 is an 8 channel 230 V a.c./d.c. digital input module for the 6
S800 I/O. This module has 8 digital inputs. The ac input voltage range
is 164 to 264 volt and the input current is 11 mA at 230 V a.c. The d.c. 7
input voltage range is 175 to 275 volt and the input current is 1.6 mA at
8
220 V d.c. The inputs are individually isolated.
Every input channel consists of current limiting components, EMC
DI821
protection components, input state indication LED, optical isolation 230V a.c.
barrier and an analog filter (6 ms).
Warning (Yellow). One LED (Yellow) per channel (8) indicate input state (On = 1 and Off = 0).
The RUN LED indicates normal operation and the WARNING LED indicates if any error input is
active. The FAULT LED indicates that the module is in Init state or Not configured state. In Not
Configured state the FAULT LED is turned off after the first valid access to the module.
Channel 1 can be used as voltage supervision input for channels 2 - 4, and channel 8 can be used as
voltage supervision input for channels 5 - 7.
If the voltage connected to channel 1 or 8 disappears, the error inputs are activated and the Warning
LED turns on. The error signal can be read from the ModuleBus. This supervision can be
enabled/disabled with the a parameter. If the error inputs are disabled channel 1 and 8 can be used as
normal input channels.
3BSE 020 924R301 165

Two different types of MTUs can be used, TU831 Extended MTU and TU811 Compact MTU both
have two terminals per channel.
Technical Data
DI821
Feature
220 V d.c.
(175 to 275 V d.c.)
+175 to 275 V d.c.
+0 to 40 V d.c.
Nominal input channel current 11 mA @ 230 V a.c.
1.6mA @ 220 V d.c.
Input frequency range, a.c. 47…63 Hz
134 KΩ (d.c.)
100pF/m for a.c.
d.c.
166 3BSE 020 924R301

DI821
Feature
Process voltage supervision 2 channels, 1 and 8
channels (RIV=250 V)
Module termination units TU811 or TU831
MTU keying code AC
IEC 529, (IEC 144)
Width 45 mm (1.77”)
Depth 97 mm (3.8”), 106 mm
3BSE 020 924R301 167

Block Diagram DI821
BIC INPUT CHANNELS X2
FAULT
RUN Rectifiers and
filters
WARNING I 1.1
CH 1
I 1.2
E2-4
1
X1 I 2.1
CH 2
MBI-1 I 2.2
+5VI
+5V ASIC
RESET
I 3.1
POWER-OK CH 3
Process Connector
I 3.2
ModuleBus Connector
0V
I 4.1
DAT+ CH 4
I 4.2
DAT- RS-485
I 5.1
CLK+ CH 5
I 5.2
CLK- RS-485
I 6.1
POS0-6 CH 6
I 6.2
BLOCK
I 7.1
CH 7
I 7.2
EEPROM
I 8.1
CH 8
I 8.2
E5-7
1
168 3BSE 020 924R301

Process Connections
Process TU811 TU831

Connection Terminal Terminal
Ch 1.1 Input B1 B1
Ch 1.2 Input A1 A1
Ch 2.1 Input C2 B2
Ch 2.2 Input A2 A2
Ch 3.1 Input B3 B3
Ch 3.2 Input A3 A3
Ch 4.1 Input C4 B4
Ch 4.2 Input A4 A4
Ch 5.1 Input B5 B5
Ch 5.2 Input A5 A5
Ch 6.1 Input C6 B6
Ch 6.2 Input A6 A6
Ch 7.1 Input B7 B7
Ch 7.2 Input A7 A7
Ch 8.1 Input C8 B8
Ch 8.2 Input A8 A8
3BSE 020 924R301 169

Figure A-38 shows the process connections for the Digital Input Module DI821 when installed on a
TU831 Extended MTU.
Process TU831 DI821
230V a.c.
or 220V d.c.
Ch1.1 B1 I 1.1
Ch1.2 A1 I 1.2
Ch2.1 B2 I 2.1
Ch2.2 A2 I 2.2
Ch3.1 B3 I 3.1
Ch3.2 A3 I 3.2
Ch4.1 B4 I 4.1
Ch4.2 A4 I 4.2
230V a.c. Ch5.1 B5 I 5.1

or 220V d.c. Ch5.2 A5 I 5.2
Ch6.1 B6 I 6.1
Ch6.2 A6 I 6.2
Ch7.1 B7 I 7.1
Ch7.2 A7 I 7.2
Ch8.1 B8 I 8.1
Ch8.2 A8 I 8.2
EM
170 3BSE 020 924R301

MTU.
Process TU811 DI821
230V a.c.
or 220V d.c.
Ch1.1 B1 I 1.1
Ch1.2 A1 I 1.2
Ch2.1 C2 I 2.1
Ch2.2 A2 I 2.2
Ch3.1 B3 I 3.1
Ch3.2 A3 I 3.2
Ch4.1 C4 I 4.1
Ch4.2 A4 I 4.2
230V a.c. B5 I 5.1

Ch5.1
or 220V d.c. Ch5.2 A5 I 5.2
Ch6.1 C6 I 6.1
Ch6.2 A6 I 6.2
Ch7.1 B7 I 7.1
Ch7.2 A7 I 7.2
Ch8.1 C8 I 8.1
Ch8.2 A8 I 8.2
EM
3BSE 020 924R301 171


Current Sinking
Features
F
• 2 isolated groups of 8 channels with voltage supervision R
W
• Sequence of event (SOE) functionality 1
2
• Shutter filter 3
4
6
8
Description
9
The DI830 is a 16 channel 24 V d.c. digital input module for the 10
S800 I/O. The input voltage range is 18 to 30 V d.c. and the input 11
12
current is 6 mA at 24 V d.c.
13
Each input channel consists of current limiting components, EMC 14
15
protection components, input state indication LED and optical
16
isolation barrier.
DI830
Three LEDs indicate module status Fault (Red), Run (Green) and 24V, SOE
module is in the Init state, Error state or Not Configured state. In Not Configured state the FAULT
LED is turned off after the first valid master frame to the module.
The module cyclically performs self-diagnostics. Module diagnostics include:
• Process power supply supervision (causes a module failure if detected)
• Event queue full
• Time synchronization missing
172 3BSE 020 924R301

Section A.17 DI830 Digital Input Module, 24 V d.c. with SOE, Current Sinking
The input signals can be digitally filtered. The filter is selectable from 0 to 100 ms. This means that
pulses shorter than the filter time will be filtered out and pulses longer than specified will get
through the filter.
Five different types of MTUs can be used. The Extended MTU (for example TU830) enables three
wire connection to the transducers without additional terminals. The Compact MTU (for example
TU810 or TU 814) has terminals for process voltage supervision inputs, but requires external
terminals for distribution of process power supply to the transducers. The extended MTU, TU838,
provide a fuse (3 A max.) per two channels for process power out. The TU812 Compact MTU has a
D-Sub 25 pin (male) connector for connection to the process.
Modes
Event Recording
The DI830 Input Module can be used for event recording (SOE), that is, changing signals at digital
input channels can be announced together with a time stamp indicating when it occurred. The time
stamp has a resolution of 0.4 millisecond, and is compensated for the filter time.
The module has intermediate storage for 32 events.
The SOE functionality can be switched on and off per channel.
For all channels with enabled SOE capability, a shutter filter is implemented that prevents
intermediate storage for events from overflow. The shutter filter is closed as soon as the number of
events generated within the shutter period (0-255 seconds) exceeds the shutter trigger number
(0-255 changes). The shutter filter remains closed as long as the recovery time (0-65535 seconds)
has not expired.
Simple Digital Input

If no event recording is used, the DI830 acts like a simple digital input device.
3BSE 020 924R301 173

Technical Data
DI830
Feature
(Process power supply range) (18 to 30 V d.c.)
Input impedance 4.2 kΩ
Maximum field cable length 600 m (656 yd.)
Filter times (digital, selectable) 0 to 100 ms
Shutter filter
Shutter period 0... 255 s
Shutter trigger 0... 255 changes
Recovery time 0... 65535 s
Event recording resolution 0.4 ms
Current consumption +5 V 120 mA (max.)
100 mA (typ.)
Isolation Yes, opto
Mounting termination units TU810, TU812, TU814,
TU830 or TU838
MTU keying code AA
Event recording accuracy -0.3 ms to +0.7 ms
174 3BSE 020 924R301

DI830
Feature
IEC 529, (IEC 144)
Width 45 mm (1.77”)
Depth 97 mm (3.8”), 106 mm
nominal voltage of 24 Volt.
3BSE 020 924R301 175

Block Diagram DI830
MODULEBUS INTERFACE COMPUTER GROUP 1 X2
EMC- UP1
BARRIER U1
CH 1 I1
FAULT
RUN U2
CH 2 I2
WARNING RWM .
X1 MBI-2 . .
. .
ASIC . U8
+5VI DATA
CH 8 I8
Process Connector
+5V
RESET
ADDRESS 24V
POWER-OK CPU SUPER-
0V ERROR VISION
68HC12
Modulebus Connector
1-8
DAT+ ZP1
DAT- RS-485
GROUP 2
CLK+ EEPROM
EMC- UP2
CLK- RS-485
BARRIER U9-16
8 8
POS0-6 CH / I 9-16
FPROM /
BLOCK 9-16 24V
SUPER-
ERROR VISION
9-16 ZP2
3
/
PROGR
MODE
EM
X3 BDM
176 3BSE 020 924R301

Process Connections
TU812
TU810
(or TU814)
Terminal
Connector (1)
+24 V d.c. L1+ (2) 1, 14 L1+ (2) L1+ (2)
0 V d.c. L1- 2, 15 L1- (2) L1- (2)
Ch1/Ch 2, L1+ - - B1, B2 A1 (F1)
Ch1/Ch2, L1- A1 - A1, A2 A2
Ch 3/Ch 4, L1+ - - B3, B4 A3 (F2)
Ch 3/Ch 4, L1- A2 - A3, A4 A4
Ch 5/Ch 6, L1+ - - B5, B6 A5 (F3)
Ch 5/Ch 6, L1- A3 - A5, A6 A6
Ch 7/Ch 8, L1+ - - B7, B8 A7 (F4)
Ch 7/Ch8, L1- A4 - A7, A8 A8
Ch 9/Ch 10, L2+ - - B9, B10 A9 (F5)
3BSE 020 924R301 177

TU812
TU810
(or TU814)
Terminal
Connector (1)
Ch 9/Ch 10, L2- A5 - A9, A10 A10
Ch 11/Ch 12, L2+ - - B11, B12 A11 (F6)
Ch 11/Ch 12, L2- A6 - A11, A12 A12
Ch 13/Ch 14, L2+ - - B13, B14 A13 (F7)
Ch 13/Ch 14, L2- A7 - A13, A14 A14
Ch 15/ Ch16, L2+ - - B15, B16 A15 (F8)
Ch 15/Ch16, L2- A8 - A15, A16 A16
+24 V d.c. L2+ (2) 11, 24 L2+ (2) L2+ (2)
0 V d.c. L2- 12, 25 L2- (2) L2- (2)
178 3BSE 020 924R301

Process TU830 DI830
6.3 A
+24V L1+
L1+ Supervise
0V L1- Fuse
L1-
L1+ B1,B2 L1+
Ch1 C1 I1
Ch2 C2 I2
L1- A1,A2 L1-
+ L1+ B3,B4 L1+
Ch3 C3 I3
Ch4 C4 I4
- L1- A3,A4 L1-
+ L1+ B5,A6 L1+
Ch5 C5 I5
Ch6 C6 I6
- L1- A5,A6 L1-
L1+ B7,B8 L1+
Ch7 C7 I7
Ch8 C8 I8
L1- A7,A8 L1-
L2+ B9,B10 L2+
Ch9 C9 I9
Ch10 C10 I10
L2- A9,A10 L2-
+ L2+ B11,B12 L2+
Ch11 C11 I11
Ch12 C12 I12
- L2- A11,A12 L2-
+ L2+ B13,B14 L2+
Ch13 C13 I13
Ch14 C14 I14
- L2- A13,A14 L2-
L2+ B15,A16 L2+
Ch15 C15 I15
Ch16 C16 I16
L2- A15,A16 L2-
6.3 A
+24V L2+ Supervise
L2+
0V L2- Fuse
L2- EM
3BSE 020 924R301 179

Process TU838 DI830
+24V L1+
L1+ Supervise
0V L1-
L1-
L1+ F1 L1+
A1
Ch1 B1 I1
Ch2 B2 I2
L1- A2 L1-
L1+ F2 L1+
+ A3
Ch3 B3 I3
Ch4 B4 I4
- L1- A4 L1-
F3
+ L1+ A5 L1+
Ch5 B5 I5
Ch6 B6 I6
- L1- A6 L1-
L1+ F4 L1+
A7
Ch7 B7 I7
Ch8 B8 I8
L1- A8 L1-
L2+ A9
F5 L2+
Ch9 B9 I9
Ch10 B10 I10
L2- A10 L2-
+ F6
L2+ A11 L2+
Ch11 B11 I11
Ch12 B12 I12
- L2- A12 L2-
F7
+ L2+ A13 L2+
Ch13 B13 I13
Ch14 B14 I14
- L2- A14
F8 L2-
L2+ A15 L2+
Ch15 B15 I15
Ch16 B16 I16
L2- A16 L2-
+24V L2+ Supervise
L2+
0V L2-
L2- EM
180 3BSE 020 924R301

Compact MTU.
Process TU810 DI830

(or TU814)
+24V L1+
L1+ Supervise
0V L1-
L1+
Ch1 C1 I1
Ch2 B1 I2
L1- A1 L1-
+ L1+
Ch3 C2 I3
Ch4 B2 I4
- L1- A2 L1-
+ L1+
Ch5 C3 I5
Ch6 B3 I6
- L1- A3 L1-
L1+
Ch7 C4 I7
Ch8 B4 I8
L1- A4 L1-
L2+
Ch9 C5 I9
Ch10 B5 I10
L2- A5 L2-
+ L2+
Ch11 C6 I11
Ch12 B6 I12
- L2- A6 L2-
+ L2+
Ch13 C7 I13
Ch14 B7 I14
- L2- A7 L2-
L2+
Ch15 C8 I15
Ch16 B8 I16
L2- A8 L2-
+24V L2+
L2+ Supervise
0V L2-
EM
3BSE 020 924R301 181

MTU.
TU812 DI830
1 1 UP1 +24V
Supervise
14 14 UP1
2 2 ZP1 0V
L1+
15 15 ZP1 I1
I2
3 3 S1 Ch1 L1-
16 16 S2 Ch2 L1+
I3
4 4 S3 Ch3 I4
L1-
17 17 S4 Ch4
L1+
5 5 S5 Ch5 I5
I6
18 18 S6 Ch6 L1-
Process L1+
6 6 S7 Ch7
Connection I7
19 19 S8 Ch8 I8
L1-
7 7 S9 Ch9 L2+
20 20 S10 Ch10 I9
I10
8 8 S11 Ch11 L2-
21 21 S12 Ch12 L2+
I11
9 9 S13 Ch13 I12
L2-
22 22 S14 Ch14 L2+
10 10 S15 Ch15 I13
I14
23 23 S16 Ch16 L2-
L2+
11 11 UP2 +24V I15
24 UP2
I16
24 L2-
12 12 ZP2 0V
25 25 ZP2 Supervise
13 13 EM
EM
182 3BSE 020 924R301


Current Sinking
Features
F
• 2 isolated groups of 8 channels with voltage supervision R
W
• Sequence of event (SOE) functionality 1
2
• Shutter filter 3
4
6
8
Description 9
10
The DI831 is a 16 channel 48 V d.c. digital input module for the 11
S800 I/O. The input voltage range is 36 to 60 V d.c. and the input 12
current is 4 mA at 48 V d.c.). 13
14
Each input channel consists of current limiting components, EMC 15
isolation barrier.
DI831
Three LEDs indicate module status Fault (Red), Run (Green) and 48V, SOE
module is in the Init state, Error state or Not Configured state. In Not Configured state the FAULT
LED is turned off after the first valid master frame to the module.
The module cyclically performs self-diagnostics. Module diagnostics include:
• Process power supply supervision (causes a module failure if detected)
• Event queue full
• Time synchronization missing
3BSE 020 924R301 183

The input signals can be digitally filtered. The filter is selectable from 0 to 100 ms. This means that
pulses shorter than the filter time will be filtered out and pulses longer than specified will get
through the filter.
Five different types of MTUs can be used. The Extended MTU (for example TU830) enables three
wire connection to the transducers without additional terminals. The Compact MTU (for example
TU810 or TU 814) has terminals for process voltage supervision inputs, but requires external
terminals for distribution of process power supply to the transducers. The extended MTU, TU838,
provide a fuse (3 A max.) per two channels for process power out. The TU812 Compact MTU has a
D-Sub 25 pin (male) connector for connection to the process.
Modes
Event Recording
stamp has a resolution of 0.4 millisecond, and is compensated for the filter time.
has not expired.

184 3BSE 020 924R301

Technical Data
DI831
Feature
(Process power supply range) (36 to 60 V d.c).
Input voltage range, “1” +30 to +60 V.
Input impedance 11 kΩ
Bounce filter times (digital, selectable) 0 to 100 ms
Shutter filter
Shutter trigger 0... 255 changes
Event recording resolution 0.4 ms
Current consumption +5 V 120 mA (max.)
100 mA (typ.)
Isolation Yes, opto
TU830 TU838
MTU keying code BD
3BSE 020 924R301 185

DI831
Feature
IEC 529, (IEC 144)
Width 45 mm (1.77”)
Depth 97 mm (3.8”), 106 mm
nominal voltage of 48 Volt.
186 3BSE 020 924R301

Block Diagram DI831
MODULEBUS INTERFACE COMPUTER GROUP 1 X2
EMC- UP1
BARRIER U1
CH 1 I1
FAULT
RUN U2
CH 2 I2
WARNING RWM .
X1 MBI-2 . .
. .
ASIC . U8
+5VI DATA
CH 8 I8
Process Connector
+5V
RESET
ADDRESS 24V
POWER-OK CPU SUPER-
0V ERROR VISION
68HC12
Modulebus Connector
1-8
DAT+ ZP1
DAT- RS-485
GROUP 2
CLK+ EEPROM
EMC- UP2
CLK- RS-485
BARRIER U9-16
8 8
POS0-6 CH / I 9-16
FPROM /
BLOCK 9-16 24V
SUPER-
ERROR VISION
9-16 ZP2
3
/
PROGR
MODE
EM
X3 BDM
3BSE 020 924R301 187

Process Connections
TU812
TU810
(or TU814)
Terminal
Connector (1)
+24 V d.c. L1+ (2) 1, 14 L1+ (2) L1+ (2)
0 V d.c. L1- 2, 15 L1- (2) L1- (2)
Ch1/Ch 2, L1+ - - B1, B2 A1 (F1)
Ch1/Ch2, L1- A1 - A1, A2 A2
Ch 3/Ch 4, L1+ - - B3, B4 A3 (F2)
Ch 3/Ch 4, L1- A2 - A3, A4 A4
Ch 5/Ch 6, L1+ - - B5, B6 A5 (F3)
Ch 5/Ch 6, L1- A3 - A5, A6 A6
Ch 7/Ch 8, L1+ - - B7, B8 A7 (F4)
Ch 7/Ch8, L1- A4 - A7, A8 A8
Ch 9/Ch 10, L2+ - - B9, B10 A9 (F5)
188 3BSE 020 924R301

TU812
TU810
(or TU814)
Terminal
Connector (1)
Ch 9/Ch 10, L2- A5 - A9, A10 A10
Ch 11/Ch 12, L2+ - - B11, B12 A11 (F6)
Ch 11/Ch 12, L2- A6 - A11, A12 A12
Ch 13/Ch 14, L2+ - - B13, B14 A13 (F7)
Ch 13/Ch 14, L2- A7 - A13, A14 A14
Ch 15/ Ch16, L2+ - - B15, B16 A15 (F8)
Ch 15/Ch16, L2- A8 - A15, A16 A16
+24 V d.c. L2+ (2) 11, 24 L2+ (2) L2+ (2)
0 V d.c. L2- 12, 25 L2- (2) L2- (2)
3BSE 020 924R301 189

Process TU830 DI831
6.3 A
+48V L1+
L1+ Supervise
0V L1- Fuse
L1-
L1+ B1,B2 L1+
Ch1 C1 I1
Ch2 C2 I2
L1- A1,A2 L1-
+ L1+ B3,B4 L1+
Ch3 C3 I3
Ch4 C4 I4
- L1- A3,A4 L1-
+ L1+ B5,A6 L1+
Ch5 C5 I5
Ch6 C6 I6
- L1- A5,A6 L1-
L1+ B7,B8 L1+
Ch7 C7 I7
Ch8 C8 I8
L1- A7,A8 L1-
L2+ B9,B10 L2+
Ch9 C9 I9
Ch10 C10 I10
L2- A9,A10 L2-
+ L2+ B11,B12 L2+
Ch11 C11 I11
Ch12 C12 I12
- L2- A11,A12 L2-
+ L2+ B13,B14 L2+
Ch13 C13 I13
Ch14 C14 I14
- L2- A13,A14 L2-
L2+ B15,A16 L2+
Ch15 C15 I15
Ch16 C16 I16
L2- A15,A16 L2-
6.3 A
+48V L2+
L2+ Supervise
0V L2-
Fuse
L2- EM
190 3BSE 020 924R301

Process TU838 DI831
+48V L1+
L1+ Supervise
0V L1-
L1-
L1+ F1 L1+
A1
Ch1 B1 I1
Ch2 B2 I2
L1- A2 L1-
L1+ F2 L1+
+ A3
Ch3 B3 I3
Ch4 B4 I4
- L1- A4 L1-
F3
+ L1+ A5 L1+
Ch5 B5 I5
Ch6 B6 I6
- L1- A6 L1-
L1+ F4 L1+
A7
Ch7 B7 I7
Ch8 B8 I8
L1- A8 L1-
L2+ A9
F5 L2+
Ch9 B9 I9
Ch10 B10 I10
L2- A10 L2-
+ F6
L2+ A11 L2+
Ch11 B11 I11
Ch12 B12 I12
- L2- A12 L2-
F7
+ L2+ A13 L2+
Ch13 B13 I13
Ch14 B14 I14
- L2- A14
F8 L2-
L2+ A15 L2+
Ch15 B15 I15
Ch16 B16 I16
L2- A16 L2-
+48V L2+ Supervise
L2+
0V L2-
L2- EM
3BSE 020 924R301 191

Compact MTU.
Process TU810 DI831

(or TU814)
+48V L1+
L1+ Supervise
0V L1-
L1+
Ch1 C1 I1
Ch2 B1 I2
L1- A1 L1-
+ L1+
Ch3 C2 I3
Ch4 B2 I4
- L1- A2 L1-
+ L1+
Ch5 C3 I5
Ch6 B3 I6
- L1- A3 L1-
L1+
Ch7 C4 I7
Ch8 B4 I8
L1- A4 L1-
L2+
Ch9 C5 I9
Ch10 B5 I10
L2- A5 L2-
+ L2+
Ch11 C6 I11
Ch12 B6 I12
- L2- A6 L2-
+ L2+
Ch13 C7 I13
Ch14 B7 I14
- L2- A7 L2-
L2+
Ch15 C8 I15
Ch16 B8 I16
L2- A8 L2-
+48V L2+
L2+ Supervise
0V L2-
EM
192 3BSE 020 924R301

MTU.
TU812 DI831
1 1 UP1 +24V
Supervise
14 14 UP1
2 2 ZP1 0V
L1+
15 15 ZP1 I1
I2
3 3 S1 Ch1 L1-
16 16 S2 Ch2 L1+
I3
4 4 S3 Ch3 I4
L1-
17 17 S4 Ch4
L1+
5 5 S5 Ch5 I5
I6
18 18 S6 Ch6 L1-
Process L1+
6 6 S7 Ch7
Connection I7
19 19 S8 Ch8 I8
L1-
7 7 S9 Ch9 L2+
20 20 S10 Ch10 I9
I10
8 8 S11 Ch11 L2-
21 21 S12 Ch12 L2+
I11
9 9 S13 Ch13 I12
L2-
22 22 S14 Ch14 L2+
10 10 S15 Ch15 I13
I14
23 23 S16 Ch16 L2-
L2+
11 11 UP2 +24V I15
24 UP2
I16
24 L2-
12 12 ZP2 0V
25 25 ZP2 Supervise
13 13 EM
EM
3BSE 020 924R301 193

A.19 DI885 Digital Input Module, 24 V /48 V d.c. with SOE,

Current Sink
Features
• 8 channels for 24/48 V d.c. inputs with current sinking
F
• Input status indicators R
W
• Sequence of event (SOE) functionality
• External 24 or 48 V d.c. sensor power supply 1
• Internal 48 V d.c. sensor power supply 2
• Short circuit protection to ground and 48 Volt 3

• Channel supervision
4
• Sensor power supply supervision
5
• Shutter filter
6
• EMC protection
8
Description
The DI885 is a 8 channel 24/48 V digital input module for the DI855
S800 I/O. This module has 8 digital inputs. The input voltage 24V/48V
range is 11.8 - 60 V d.c. and the input current is 1.6 mA at 24 V d.c.,
(3.2 mA at 48 V d.c.).
Every input channel consists of current limiting components, EMC protection components,
input state indication LED and optical isolation barrier.
Three LEDs indicate module status Fault (Red), Run (Green) and Warning (Yellow). One LED
(Yellow) per channel (8) indicate input state (On = 1 and Off = 0). The RUN LED indicates normal
operation and the WARNING LED indicates if any error input is active. The FAULT LED indicates
that the module is in the Init state, Error state or Not Configured state. In Not configured state the
FAULT LED is turned off after the first valid access to the module.
194 3BSE 020 924R301

Section A.19 DI885 Digital Input Module, 24 V /48 V d.c. with SOE, Current Sink
The sensor power supply supervision gives an error signal if the voltage disappears, and the Warning
LED turns on. The error signal can be read via the Modulebus.
The input signals of the input module DI885 can be filtered to suppress any electrical interference or
contact bounce.The filter is selectable from 0 to 255 ms. This means that noise pulses shorter than
the filter time will be filtered out and pulses longer than specified will get through the filter.
Four different types of MTUs can be used. TheTU830 Extended MTU and the TU810 (or TU814)
Compact MTU has terminals for process voltage inputs and three terminals per channel. The TU812
Modes
Event Recording
stamp has a resolution of 1 millisecond, and is compensated for the filter time.
has not expired.

Channel Supervision
The DI885 is able to supervise the process channel regarding wire break of sensor cable, missing
sensor and short circuit of sensor voltage to module ground.
3BSE 020 924R301 195

The supervision can be switched on and off per device. The channel supervision is only possible
when the contact is equipped with a parallel resistor of 4.75 kΩ ±20%, and 48 V sensor power.
Sensor Power Supply and Supervision

The DI885 provides a 48 V d.c. sensor power supply per device.
The DC/DC - converter for 48 V d.c. supply can be powered from the internal 24 V d.c. provided
by the ModuleBus or from an external source.
The power supply is short-circuit proof and galvanically insulated.
It is also possible to supply the sensors with an external 48 V d.c. power supply. In this case the
internal voltage path is switched off.
Supported Sensor Types

The following sensor types are supported by the DI885.
Dry Contacts supervised: 48 V d.c./ 3,2 mA

The supervision is only possible for contacts with resistor connected in parallel. Supervision is
always available within internal sensor power supply. Supervision in connection with external
sensor power supply requires the same strict limits in the tolerances of the external supply voltage as
for internal supply voltage (48 V d.c. ±10%)
Dry Contacts not supervised with external Power Supply: >= 60 V d.c./ max. 4 mA
The maximum input voltage of 60 V DC must be kept strictly.
Electronic Inputs not supervised: 24 V d.c./ 1.6 mA

Only in combination with external power supply.
Open Collector Drivers (Current sourcing) not supervised: 24 V DC / 1.6 mA

Only in combination with external power supply.
196 3BSE 020 924R301

Technical Data
DI885
Feature
Number of channels 8, current sinking
Power supply:
Nominal voltage 24 V d.c.
Operating voltage range 19.2 to 30 V d.c.
Process Power supply: (UP)
Nominal voltage with internal supply 48 V d.c.+/- 10%
Voltage range with external supply 18 V d.c. - 60 V d.c.
Input voltage range, “1” >+ 11.2 V d.c.... <+ 60 V
d.c.
Input voltage range, “0” -30 V d.c. ... <+5 V d.c.
Nominal input channel current, “1” 0.8 mA ... <4 mA
Nominal input channel current, “0” <0.3 mA
Input impedance 15 kOhm
Bounce filter times (digital, selectable) 0 to 255 ms
Shutter filter
Shutter trigger 0.. 255 changes
Event recording resolution 1 ms
Process voltage supervision per device
Current consumption
5V 160 mA
24 V internal 91 mA
24 V external 91 mA
48 V external 22 mA
3BSE 020 924R301 197

DI885
Feature
Power dissipation (1) 3W
Isolation Yes, opto
TU830
MTU keying code BF
(IEC 144)
Event recording resolution 1 ms
Width 45 mm (1.77”)
Depth 97 mm (3.8”), 106 mm
(1) Power dissipation is calculated with 70 percent of the channels activated at nominal
voltage of 24/48 Volts.
198 3BSE 020 924R301

Block Diagram DI885
X2
EMC- L1+
BARRIER L1-
CH 1 I1
FAULT 1
L1+
RUN
CH 2 I2
WARNING MBI-2 L1-
ASIC . .
X1 (CPU)
+5VI .
+5V .
RESET
POWER-OK L1+ .
Modulebus Connector
0V .
Process Connector
.
DAT
.
DAT-N RS-485 .
CH 8 L1+
POS0-9 8
I8
BLOCK
24V 24V SUPER-
ERROR 1-8 VISION
EEPROM L1-
RAM
EM
24V
48V
48V d.c.
Power
Switch 24V d.c.
3BSE 020 924R301 199

Process Connections
TU810 TU812
Process TU830
Connection Terminal
+24 V d.c. ext. L1+ (2) 1, 14 L1+ (2)
0 V d.c. L1-, L2- 2, 15 L1- (2), L2- (2)
Ch1 +48 V B1 16 C2
Ch1 Input C1 3 C1
Ch 2 +48 V B2 17 C4
Ch 2 Input C2 4 C3
Ch 3 +48 V B3 18 C6
Ch 3 Input C3 5 C5
Ch 4 +48 V B4 19 C8
Ch 4 Input C4 6 C7
Ch 5 +48 V B5 20 C10
Ch 5 Input C5 7 C9
Ch 6 +48 V B6 21 C12
Ch 6 Input C6 8 C11
Ch 7 +48 V B7 22 C14
Ch 7 Input C7 9 C13
Ch 8 +48 V B8 23 C16
Ch8 Input C8 10 C15
+48 V ext. L2+ (2) 11, 24 L2+ (2)
200 3BSE 020 924R301

Process TU830
DI885
+
24V +
6.3 A _ 48V
_
24V+ L1+
Pwr. L1+
Sup. 0V L1- Fuse
L1-
47K Ch1 C1 I1
48V C2 L+
L1- A1,A2 L-
Ch2 C3 I2
48V C4 L+
L1- A3,A4 L-
Ch3 C5 I3
48V C6 L+
L1- A5,A6 L-
Ch4 C7 I4
48V C8 L+
L1- A7,A8 L-
Ch5 C9 I5
48V C10 L+
A9,A10
Ch6 C11 I6
48V C12 L+
A11,A12
Ch7 C13 I7
48V C14 L+
A13,A14
47K Ch8 C15 I8

48V C16 L+
A15,A16
6.3 A
48V+ L2+
Pwr. L2+
Fuse
Sup. 0V L2-
L2- EM
3BSE 020 924R301 201

Compact MTU.
Process TU810
DI885
(or TU814)
+
24V +
_ 48V
_
24V+ L1+
Pwr. L1+
Sup. 0V L1-
47K Ch1 C1 I1
48V B1 L+
L1- A1 L-
Ch2 C2 I2
48V B2 L+
L1- A2 L-
Ch3 C3 I3
48V B3 L+
L1- A3 L-
Ch4 C4 I4
48V B4 L+
L1- A4 L-
Ch5 C5 I5
48V B5 L+
A5
Ch6 C6 I6
48V B6 L+
A6
Ch7 C7 I7
48V B7 L+
A7
47K Ch8 C8 I8
48V B8 L+
A8
48V+ L2+
Pwr. L2+
Sup. 0V L2-
EM
202 3BSE 020 924R301

Section A.20 DO801 Digital Output Module 24 V , 0.5 A, Current Sourcing
A.20 DO801 Digital Output Module 24 V , 0.5 A, Current Sourcing
Features
• 16 channels for 24 V d.c. current sourcing
outputs
• 1isolated groups of 16 channels S 1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16
• Output status indicators
STATUS
communication error
• Short-circuit protection to ground and 30 V
• Over-voltage and over-temperature protection
• EMC protection
DO801
• DIN rail mounting. 24V 0.5A
Description
The DO801 is a 16 channel 24 V digital output
module for the S800 I/O. The output voltage L+ L- 24V
range is 10 to 30 volt and the maximum
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
continuous output current is 0.5 A. The outputs
are protected against short circuits, over voltage
and over temperature. The outputs are in one
isolated group.
Each output channel consists of a short circuit and
over temperature protected high side driver, EMC
protection components, inductive load suppression, output state indication LED and optical isolation
barrier.
One STATUS LED indicate module status green/red. One LED (Yellow) per channel (16) indicate
output state (On = 1 and Off = 0). The Status LED green indicates normal operation. The STATUS
LED red indicates that the module is in Init state or Not Configured state. In Not Configured state
the STATUS LED is turned off after the first valid access to the module.
3BSE 020 924R301 203

ModuleBus supervision. The watchdog timer is re-triggered every time the correct module address
has been decoded (or broadcast). If the watchdog timer expires or if the SetOSPState command is
which can be configured as a predefined value or to use the last good value sent.
The outputs are current limited and protected against over temperature. If the outputs are overloaded
the output current will be limited. This means that the power dissipation in the output stage will
increase and the output will shutdown if the temperature in the output stage increases above 150 °C
(302 °F). The output will switch on again automatically as the component temperature has decreased
to about 140 °C (284 °F). If any output is shutdown due to overload the indication LED on that
channel is not switched off. The output status of that channel can not be read from the module.
Technical Data
Table A-41. DO801 Digital Output Module Specifications
DO801
Feature
Digital Output Module
Number of channels 16 (1 x 16)
Type of output Transistor current source,
short circuit proof
Voltage range 12 - 32 V d.c.
Load current, maximum 0.5 A
Short circuit current, maximum 2.4 A
Leakage current, maximum <10 µa
Signal delay <0.2 ms
Output impedance <0.4 ohm
204 3BSE 020 924R301

Table A-41. DO801 Digital Output Module Specifications (Continued)
DO801
Feature
Output Set as Predetermined (OSP) 256, 512, 1024 ms
timer
ground (RIV=50 V )
IEC 529, (IEC 144)
Width 86.1 mm (3.4”)
Depth 58.5 mm (2.3”)
Height 110 mm (4.33”)
3BSE 020 924R301 205

Block Diagram DO801
Output
drivers
CH1 O1
STATUS
MBI CH2 O2
Process Connector
. .
.
+5V
.
POWER-OK
0V
DAT
DAT-N CH15 O9
POS0-9
CH16 O16
BLOCK
L+
connector
Power
L-
206 3BSE 020 924R301

Process Connections
Table A-42. DO801 Process Connections
Process Process
Connection Terminal
Ch 1 Output 1
Ch 2 Output 2
Ch 3 Output 3
Ch 4 Output 4
Ch 5 Output 5
Ch 6 Output 6
Ch 7 Output 7
Ch 8 Output 8
Ch 9 Output 9
Ch 10 Output 10
Ch 11 Output 11
Ch 12 Output 12
Ch 13 Output 13
Ch 14 Output 14
Ch 15 Output 15
Ch 16 Output 16
3BSE 020 924R301 207

Figure A-53 shows the process connections for the DO801.
DO801
Process
1
3
4
9
10
11
12
13
14
15
16
L+ +24V
L- 0V
EM
Figure A-50. DO801 Process Connections
208 3BSE 020 924R301

Section A.21 DO802 Digital Output Module, 24-250 V , Relay Normally Open
A.21 DO802 Digital Output Module, 24-250 V , Relay Normally

Open
Features
• 8 channels for 110 V d.c./250 V a.c. relay
Normally Open (NO) outputs
• 8 isolated channels S 1 2 3 4 5 6 7 8
• Output status indicators
STATUS
error detection
• EMC protection
Description DI802
Relay 24-250V
The DO802 is an 8 channel 110 V d.c./250 V a.c.
relay (NO) output module for the S800 I/O. The
maximum voltage range is 250 volt and the
maximum continuous output current is 2 A.
All outputs are individually isolated.
1 2 3 4 5 6 7 8
Each output channel consists of optical isolation A B A B A B A B A B A B A B A B
barrier, output state indication LED, relay driver,
relay and EMC protection components.
One STATUS LED indicate module status
green/red. One LED (Yellow) per channel (8)
indicate output state (On = 1 and Off = 0). The
Status LED green indicates normal operation. The STATUS LED red indicates that the module is in
Init state or Not Configured state. In Not Configured state the STATUS LED is turned off after the
The relay supply voltage supervision, derived from the 24 V distributed on the ModuleBus, gives a
channel signal error and a module warning signal if the voltage disappears. The error signal and
3BSE 020 924R301 209

warning signal can be read via the ModuleBus. This supervision can be enabled/disabled with a
parameter.
if the SetOSPState command is received. The watchdog timer which is set by the controller and is
used for ModuleBus supervision. The watchdog timer is re-triggered every time the correct node
address has been decoded (or broadcast). If the watchdog timer expires or if the SetOSPState
Technical Data
DO802
Feature
Type of output Relay (NO)
Voltage range 5 - 110 V d.c./250 V a.c.
Load current, maximum 2A
Load current, minimum 5 mA
Switch on current during 50 ms/s 750 VA (max 3 A)
Max. make current 30 A, 50ms, resistive
Max break power 500 VA @ power factor
> 0.4, 60W d.c.
Maximum field cable length (d.c., a.c.) 600 meters (656 yd.)
Pick-up time, maximum 10 ms
Release time, maximum 6 ms
Number of operations per hour, 1000
maximum
210 3BSE 020 924R301

DO802
Feature
Number of operations per lifetime:
Mechanical >20 x 106
Electrical >0,16 x 106 (2 A resistive)
Power dissipation (1)
2.2 W
timer
Power supervision 24/12 V Relay power
converter monitor
Isolation Individually isolated from
ground (RIV=250 V )
IEC 529, (IEC 144)
Width 86.1 mm (3.4”)
Depth 58.5 mm (2.3”)
Height 110 mm (4.33”)
3BSE 020 924R301 211

Block Diagram DO802
X1 BIC OUTPUT CHANNELS
+24V
12V
0V-24V 24V
X2
STATUS
ModuleBus Connector
12V SUPER-
VISION
ERROR 1-8
1A
+5VI
+5V
Process Connector
RESET
MBI-1 CH 1 1B
POWER-OK
ASIC
0V 2A
DAT CH 2 2B
DAT-N RS-485
POS0-9 . .
. .
. .
8A
EEPROM CH 8 8B
212 3BSE 020 924R301

Process Connections
Process Process
Connection Terminal
Ch1 Input 1A
1B
Ch 2 Input 2A
2B
Ch 3 Input 3A
3B
Ch 4 Input 4A
4B
Ch 5 Input 5A
5B
Ch 6 Input 6A
6B
Ch 7 Input 7A
7B
Ch 8 Input 8A
8B
3BSE 020 924R301 213

Figure A-51 shows the process connections for the Digital Output Module DO802.
DO802 Process
110V d.c./250V a.c.

a.c/d.c.
1A
1B
2A
2B
3A
3B
4A
4B
5A 110V d.c./250V a.c.

5B a.c/d.c.
6A
6B
7A
7B
8A
8B
EM
Figure A-51. DO802 Process Connections
214 3BSE 020 924R301

Section A.22 DO810 Digital Output Module 24 V , 0.5 A Current Sourcing
A.22 DO810 Digital Output Module 24 V , 0.5 A Current Sourcing
Features
• 16 channels for 24 V d.c. current sourcing outputs
F
• 2 isolated groups of 8 channels with process voltage supervision R
W
• Output status indicators O
2
• Short-circuit protection to ground and 30 V 3
4
• Over-voltage and over-temperature protection 5
6
9
10
Description 11
12
The DO810 is a 16 channel 24 V digital output module for the S800 13
I/O. This module has 16 digital outputs. The output voltage range is 14
10 to 30 volt and the maximum continuous output current is 0.5 A. 15
The outputs are protected against short circuits, over voltage and over 16
temperature. The outputs are divided into two individually isolated
DO810
groups with eight output channels and one voltage supervision input in 24V 0.5A
each group.
Each output channel consists of a short circuit and over temperature
protected high side driver, EMC protection components, inductive load
suppression, output state indication LED and optical isolation barrier.
Four LEDs indicate module status Fault (Red), Run (Green), Warning (Yellow) and OSP (Yellow).
One LED (Yellow) per channel (16) indicate output state (On = 1 and Off = 0). The RUN LED
The FAULT LED indicates that the module is in Init state or Not Configured state. In Not
Configured state the FAULT LED is turned off after the first valid access to the module. The OSP
LED indicates that the module is in the OSP state and that the outputs are set to their OSP values.
3BSE 020 924R301 215

the output current will be limited. This means that the power dissipation in the output stage will
increase and the output will shutdown if the temperature in the output stage increases above 150 °C
(302 °F). The output will switch on again automatically as the component temperature has decreased
to about 140 °C (284 °F). If any output is shutdown due to overload the indication LED on that
channel is also switched off. The output status of that channel can not be read from the module.
Four different types of MTUs can be used. TU830 Extended MTU and TU810 (or TU814) Compact
MTU have terminals for 24 V process voltage supervision inputs and two terminals per channels.
Technical Data
DO810
Feature
Type of output Transistor current sourcing,
short circuit proof
216 3BSE 020 924R301

DO810
Feature
(1)
timer
ground (RIV=50 V )
Mounting termination units TU810, TU812, TU814 or
TU830
MTU keying code AA
Protection rating IP20 according to IEC529,
(IEC 144)
Width 45 mm (1.77”)
Depth 97 mm (3.8”), 106 mm
3BSE 020 924R301 217

Block Diagram DO810
BIC GROUP 1 X2
24V SUPER-
VISION OUTPUT-
DRIVERS L1+
FAULT ERROR 1-8
RUN L1+
WARNING CH 1 O1
OSP L1+
MBI-1 CH 2 O2
X1
Process Connector
. .
+5VI ASIC .
. .
RESET
+5V . L1+
ModuleBus Connector
POWER-OK CH 8 O8
0V
L1-
DAT
DAT-N RS-485
GROUP 2
POS0-9 24V SUPER-

VISION OUTPUT-
BLOCK ERROR 9-10 DRIVERS L2+
L2+
8 8
EEPROM / CH 9-16 / O 9-16
L2-
218 3BSE 020 924R301

Process Connections
TU810 TU812
Process TU830
Connection Terminal
+24 V d.c. L1+ (2) 1, 14 L1+ (2)
0 V d.c. L1- 2, 15 L1- (2)
Ch 1/Ch 2, L1+ - - B1, B2
Ch 1 Output C1 3 C1
Ch 2 Output B1 16 C2
Ch 1/Ch 2, L1- A1 - A1, A2
Ch 3/Ch 4, L1+ - - B3, B4
Ch 3 Output C2 4 C3
Ch 3/Ch 4, L1- A2 - A3, A4
Ch 5/Ch 6, L1+ - - B5, B6
Ch 5 Output C3 5 C5
Ch 5/Ch 6, L1- A3 - A5, A6
Ch 7/Ch 8, L1+ - - B7, B8
Ch 7 Output C4 6 C7
Ch 7/Ch 8, L1- A4 - A7, A8
Ch 9/Ch 10, L2+ - - B9, B10
Ch 9 Output C5 7 C9
3BSE 020 924R301 219

Table A-46. DO810 Process Connections (Continued)
TU810 TU812
Process TU830
Connection Terminal
Ch 9/Ch 10, L2- A5 - A9, A10
Ch 11/Ch 12, L2+ - - B11, B12
Ch 11 Output C6 8 C11
Ch 11/Ch 12, L2- A6 - A11, A12
Ch 13/Ch 14, L2+ - - B13, B14
Ch 13/Ch 14, L2- A7 - A13, A14
Ch 15/ Ch16, L2+ - - B15, B16
Ch 15/Ch16, L2- A8 - A15, A16
+24 V d.c. L2+ (2) 11, 24 L2+ (2)
0 V d.c. L2- 12, 25 L2- (2)
220 3BSE 020 924R301

Figure A-52 shows the process connections for the Digital Output Module DO810 when installed on
DO810 TU830 Process
6.3 A
L1+ +24V
Supervise L1+
Fuse L1- 0V
L1-
L1+ B1,B2 L1+
O1 C1 Ch1
O2 C2 Ch2
L1- A1,A2 L1-
L1+ B3,B4 L1+
O3 C3 Ch3
O4 C4 Ch4
L1- A3,A4 L1-
L1+ B5,A6 L1+
O5 C5 Ch5
O6 C6 Ch6
L1- A5,A6 L1-
L1+ B7,B8 L1+
O7 C7 Ch7
O8 C8 Ch8
L1- A7,A8 L1-
L2+ B9,B10 L2+
O9 C9 Ch9
O 10 C10 Ch10
L2- A9,A10 L2-
L2+ B11,B12 L2+
O 11 C11 Ch11
O 12 C12 Ch12
L2- A11,A12 L2-
L2+ B13,B14 L2+
O 13 C13 Ch13
O 14 C14 Ch14
L2- A13,A14 L2-
L2+ B15,A16 L2+
O 15 C15 Ch15
O 16 C16 Ch16
L2- A15,A16 L2-
6.3 A
L2+ +24V
Supervise L2+
Fuse L2- 0V
EM L2-
Figure A-52. DO810 with TU830 Extended MTU Process Connections
3BSE 020 924R301 221

Figure A-53 shows the process connections for the DO810 when installed on a TU810 or TU814
Compact MTU.
DO810 TU810 Process

(or TU814)
L1+ +24V
Supervise L1+
L1- 0V
L1+
O1 C1 Ch1
O2 B1 Ch2
L1- A1 L1-
L1+
O3 C2 Ch3
O4 B2 Ch4
L1- A2 L1-
L1+
O5 C3 Ch5
O6 B3 Ch6
L1- A3 L1-
L1+
O7 C4 Ch7
O8 B4 Ch8
L1- A4 L1-
L2+
O9 C5 Ch9
O 10 B5 Ch10
L2- A5 L2-
L2+
O 11 C6 Ch11
O 12 B6 Ch12
L2- A6 L2-
L2+
O 13 C7 Ch13
O 14 B7 Ch14
L2- A7 L2-
L2+
O 15 C8 Ch15
O 16 B8 Ch16
L2- A8 L2-
L2+ +24V
Supervise L2+
L2- 0V
EM
Figure A-53. DO810 with TU810 or TU814 Compact MTU Process Connections
222 3BSE 020 924R301

an TU812 Compact MTU.
DO810 TU812
+24V UP1 1 1
Supervise
UP1 14 14
0V ZP1 2 2
L1+
O1 ZP1 15 15
O2
L1- Ch1 S1 3 3
L1+ Ch2 S2 16 16
O3
O4 Ch3 S3 4 4
L1-
Ch4 S4 17 17
L1+
O5 Ch5 S5 5 5
O6
L1- Ch6 S6 18 18
Process
L1+ Ch7 S7 6 6
O7 Connection
O8 Ch8 S8 19 19
L1-
L2+ Ch9 S9 7 7
O9 Ch10 S10 20 20
O 10
L2- Ch11 S11 8 8
L2+ Ch12 S12 21 21
O 11
O 12 Ch13 S13 9 9
L2-
L2+ Ch14 S14 22 22
O 13 Ch15 S15 10 10
O 14
L2- Ch16 S16 23 23
L2+
O 15 +24V UP2 11 11
O 16
L2- UP2 24 24
0V ZP2 12 12
Supervise
ZP2 25 25
EM EM 13 13
Figure A-54. DO810 with TU812 Compact MTU Process Connections
3BSE 020 924R301 223

A.23 DO814 Digital Output Module 24 V , 0.5 A, Current Sinking
Features
• 16 channels for 24 V d.c. current sinking outputs
F
• 2 isolated groups of 8 channels with process voltage supervision R
W
2
• Short-circuit protection to ground and 30 V 3
4
• Over-voltage and over-temperature protection 5
6
9
10
Description 11
12
The DO814 is a 16 channel 24 V digital output module with current 13
sinking for the S800 I/O. The output voltage range is 10 to 30 volt and 14
the maximum continuous current sinking is 0.5 A. The outputs are 15
protected against short circuits and over temperature. The outputs are 16
divided into two individually isolated groups with eight output
DO814
channels and one voltage supervision input in each group. 24V, 0.5A
Each output channel consists of a short circuit and over temperature

protected low side switch, EMC protection components, inductive load
suppression, output state indication LED and optical isolation barrier.
Four LEDs indicate module status Fault (Red), Run (Green), Warning (Yellow) and OSP (Yellow).
One LED (Yellow) per channel (16) indicate output state (On = 1 and Off = 0). The RUN LED
The FAULT LED indicates that the module is in Init state or Not Configured state. In Not configured
state the FAULT LED is turned off after the first valid access to the module. The OSP LED indicates
that the module is in the OSP state and that the outputs are set to their OSP values.
224 3BSE 020 924R301

Section A.23 DO814 Digital Output Module 24 V , 0.5 A, Current Sinking
The reset circuitry gives a reset signal when the module is inserted until the BLOCK is inactive and
POWOK signals is active. The BLOCK signal is deactivated when the module lock mechanism is in
the locked position. The POWOK comes from the FCI after power is applied.
the output current sinking will be limited. This means that the power dissipation in the output stage
will increase and the output will shutdown if the temperature in the output stage increases above
150 °C (302 °F). The output will switch on again automatically as the component temperature has
decreased to about 140 °C (284 °F).
distribution of 24 V power supply to the devices. The TU812 Compact MTU has a D-Sub 25 pin
(male) connector for connection to the process. TU838 provide a fuse (3 A max.) per two channels
or process power output.
Technical Data
DO814
Feature
Number of channels 16 (2 x 8) current sinking
Type of output Transistor current sinking,
short circuit proof
3BSE 020 924R301 225

DO814
Feature
ground (RIV=50 V )
TU830 or TU838
MTU keying code BE
IEC 529, (IEC 144)
Width 45 mm (1.77”)
Depth 97 mm (3.8”), 106 mm
226 3BSE 020 924R301

Block Diagram DO814
BIC GROUP 1 X2
24V SUPER- OUTPUT

VISION Current Sinking-
ERROR 1-8 DRIVERS UP1 24V
FAULT
RUN U1
WARNING CH 1 O1
X1 OSP U2
Process Connector
+5VI MBI-1 CH 2 O2
. .
+5V
RESET
ASIC .
. .
POWER-OK . U8
Modulebus Connector
0V CH 8 O8
DAT+
ZP1
DAT- RS-485
CLK+
GROUP 2
CLK- RS-485
24V SUPER- OUTPUT
POS0-6 VISION Current Sinking-
BLOCK ERROR 9-10 DRIVERS UP2 24V
U9-16
8 CH 9-16 8 O 9-16
EEPROM / /
ZP2
3BSE 020 924R301 227

Process Connections
Table A-48. DO814 Process Connection
TU812
TU810
(or TU814)
Terminal
Connector (1)
+24 V d.c. L1+ (2) 1, 14 L1+ (2) L1+ (2)
0 V d.c. L1- 2, 15 L1- (2) L1- (2)
Ch 1/Ch 2, L1+ - - B1, B2 A1 (F1)
Ch 1 Output C1 3 C1 B1
Ch 2 Output B1 16 C2 B2
Ch 1/Ch 2, L1- A1 - A1, A2 A2
Ch 3/Ch 4, L1+ - - B3, B4 A3 (F2)
Ch 3/Ch 4, L1- A2 - A3, A4 A4
Ch 5/Ch 6, L1+ - - B5, B6 A5 (F3)
Ch 5/Ch 6, L1- A3 - A5, A6 A6
Ch 7/Ch 8, L1+ - - B7, B8 A7 (F4)
Ch 7/Ch 8, L1- A4 - A7, A8 A8
Ch 9/Ch 10, L2+ - - B9, B10 A9 (F5)
228 3BSE 020 924R301

Table A-48. DO814 Process Connection (Continued)
TU812
TU810
(or TU814)
Terminal
Connector (1)
Ch 9/Ch 10, L2- A5 - A9, A10 A10
Ch 11/Ch 12, L2+ - - B11, B12 A11 (F6)
Ch 11/Ch 12, L2- A6 - A11, A12 A12
Ch 13/Ch 14, L2+ - - B13, B14 A13 (F7)
Ch 13/Ch 14, L2- A7 - A13, A14 A14
Ch 15/ Ch16, L2+ - - B15, B16 A15 (F8)
Ch 15/Ch16, L2- A8 - A15, A16 A16
+24 V d.c. L2+ (2) 11, 24 L2+ (2) L2+ (2)
0 V d.c. L2- 12, 25 L2- (2) L2- (2)
3BSE 020 924R301 229

Figure A-55 shows the process connections for the Digital Output Module DO814 (current sinking)
DO814 TU838 Process
L1+ +24V
Supervise L1+
L1- 0V
L1-
L1+ F1 L1+
A1
O1 B1 Ch1
O2 B2 Ch2
L1- A2 L1-
L1+ F2 L1+
A3
O3 B3 Ch3
O4 B4 Ch4
L1- A4 L1-
L1+ F3
A5 L1+
O5 B5 Ch5
O6 B6 Ch6
L1- A6 L1-
L1+ F4 L1+
A7
O7 B7 Ch7
O8 B8 Ch8
L1- A8 L1-
L2+ F5 A9 L2+
O9 B9 Ch9
O 10 B10 Ch10
L2- A10 L2-
L2+ F6
A11 L2+
O 11 B11 Ch11
O 12 B12 Ch12
L2- A12 L2-
F7
L2+ A13 L2+
O 13 B13 Ch13
O 14 B14 Ch14
L2- A14 L2-
L2+ F8
A15 L2+
O 15 B15 Ch15
O 16 B16 Ch16
L2- A16 L2-
L2+ +24V
Supervise L2+
L2- 0V
EM L2-
230 3BSE 020 924R301

Compact MTU.
DO814 TU810 Process

(or TU814)
24V Power Supply
L1+ +24V
Supervise L1+
L1- 0V
L1+
O1 C1 Ch1
O2 B1 Ch2
L1- A1 L1-
L1+
O3 C2 Ch3
O4 B2 Ch4
L1- A2 L1-
L1+
O5 C3 Ch5
O6 B3 Ch6
L1- A3 L1-
L1+
O7 C4 Ch7
O8 B4 Ch8
L1- A4 L1-
L2+
O9 C5 Ch9
O 10 B5 Ch10
L2- A5 L2-
L2+
O 11 C6 Ch11
O 12 B6 Ch12
L2- A6 L2-
L2+
O 13 C7 Ch13
O 14 B7 Ch14
L2- A7 L2-
L2+
O 15 C8 Ch15
O 16 B8 Ch16
L2- A8 L2-
L2+ +24V
Supervise L2+ 24V Power
L2- 0V Supply
EM
3BSE 020 924R301 231

an TU812 Compact MTU.
DO814 TU812
+24V UP1 1 1
Supervise
UP1 14 14
0V ZP1 2 2
L1+
O1 ZP1 15 15
O2
L1- Ch1 S1 3 3
L1+ Ch2 S2 16 16
O3
O4 Ch3 S3 4 4
L1-
Ch4 S4 17 17
L1+
O5 Ch5 S5 5 5
O6
L1- Ch6 S6 18 18
Process
L1+ Ch7 S7 6 6
O7 Connection
O8 Ch8 S8 19 19
L1-
L2+ Ch9 S9 7 7
O9 Ch10 S10 20 20
O 10
L2- Ch11 S11 8 8
L2+ Ch12 S12 21 21
O 11
O 12 Ch13 S13 9 9
L2-
L2+ Ch14 S14 22 22
O 13 Ch15 S15 10 10
O 14
L2- Ch16 S16 23 23
L2+
O 15 +24V UP2 11 11
O 16
L2- UP2 24 24
0V ZP2 12 12
Supervise
ZP2 25 25
EM EM 13 13
232 3BSE 020 924R301

Section A.24 DO815 Digital Output Module 24 V , 2 A, Current Sourcing
A.24 DO815 Digital Output Module 24 V , 2 A, Current Sourcing
Features
• 8 channels for 24 V d.c. current sourcing outputs
F
• 2 isolated groups of 4 channels with under voltage detection R
W
• OSP sets outputs to predetermined state upon communication error O
• Output status indicators and a channel wise error flag 1
1F
• Short-circuit protection to ground and positive supply 2
2F
• Over load protection 3
3F
• Open load and short-circuit detection
4
• Two output fault operation modes: 4F
Automatic reset mode and Fault latching mode 5
5F
• Inductive load driving capability 6
6F
• Filament lamp load up to 10W
7
• EMC protection 7F
8
• DIN rail mounting. 8F
DO815
24V, 2A
Description
The DO815 is a 8 channel 24 V digital output module for the S800 I/O.
The output voltage range is 10 to 30 volt and the maximum continuous output current is
2 A @ 24 V. The outputs are protected against short circuits, and over load. The outputs are divided
into two individually isolated groups with four output channels in each group.
Each output channel consists of a short circuit and over load protected high side driver with open
load detection, EMC protection components, inductive load suppression, output status indication
LEDs and optical isolation barrier.
3BSE 020 924R301 233

Four LEDs indicate module status; Fault (Red), Run (Green), Warning (Yellow) and OSP (Yellow).
One LED (Yellow) per channel (8) indicate output state (On = 1 and Off = 0). The output fault
diagnostic function, that is, short circuit, over load, under voltage and open load detection, activities
a channel wise Error input and Fault LED (1F - 8F) (Red). The error signal can be read via the
ModuleBus. The RUN LED indicates normal operation and the WARNING LED indicates if any
Error input is active.
The FAULT LED indicates that the module is in Init state or Not Configured state. In Not
The driver outputs provide a “free-wheel diode” to demagnetize inductive loads. No external
demagnetization arrangement is required up to loads of 1J.
DO815 outputs are able to drive filament lamp loads up to 10W, but only in Automatic reset mode.
the module first has to leave OSP state. When reentering Operational State, the outputs are still kept
DO815 provides two protection operation modes. Each channel can be configured to operate in one
of the two modes.
1. Automatic reset mode (Default mode): The output is switched off for a time interval by
the driver’s over current protection. Operation is resumed when the output current is
below a reset value.
2. Fault latching mode (This mode in not applicable in all controllers): The output is
switched off by any of the faultconditions. The fault latch remains in fault condition
until reset by temporarily setting the automatic reset mode.
234 3BSE 020 924R301

The output drivers are current limited and protected against over load. If an output has a short circuit
to ground the output current will be limited and the driver will shutdown in order to minimize the
power dissipation. In the automatic reset mode the output will switch on again automatically after a
defined time interval. If the short circuit condition is still present, the output is turned of again,
otherwise the normal operation is resumed. In the fault latching mode the output remains off until
the fault condition is not valid and the reset of the fault latch is activated. If any output is shutdown
due to fault condition the indication LED (Yellow) on that channel remains on if the channel is
activated.The output status of the channel can be read from the module.
Three different types of MTUs can be used, TU830 Extended MTU and TU810 (or TU814)
Compact MTU have terminals for 24 V process voltage supervision inputs and two terminals per
channels.
Technical Data
DO815
Feature
Type of output High side driver,
short circuit proof
Process voltage (L+)
Normal 24 V d.c.
Range 10 - 32 V d.c.
On-state output voltage drop Max. 0.5 V
Load current, maximum 2 A @ 24 V ,
2,5 A @ 30 V
Total permissible current of outputs per group Max. 6 A
Short circuit current Max. 4 A
Open load detection current < 6 mA
Leakage current, maximum Max. 500 µA
3BSE 020 924R301 235

DO815
Feature
Filament lamp load Max. 10W
only in Automatic reset mode
Inductive load switch off energy Max. 1J
Output signal delay Max. 0.2 ms
Switching frequency resistive load Max. 200 Hz
Switching frequency inductive load Max. 2.5 Hz
Current consumption +5 V 120 mA, 150 mA max.
Power dissipation (1) 4 W @ 24 V
Output Set as Predetermined (OSP) timer 256 (2), 512, 1024 ms
ground (RIV=50 V )
Module termination units TU810, TU814 or TU830
MTU keying code AA
IEC529, (IEC 144)
Width 45 mm (1.77”)
Depth 97 mm (3.8”), 106 mm
236 3BSE 020 924R301

DO815
Feature
(2) 256 ms are used for Master. Set by the user for MOD.
Block Diagram DO815
BIC GROUP 1 X2
CH 1-4 F 1-4
OUTPUT-
ERR. DRIVERS L1+
FAULT 4 1-4
RUN / L1+
O1
Fault Mode Control
WARNING
CH 1
OSP L1+
MBI-1 CH 2 O2
X1
Process Connector
.
+5VI ASIC . .
CH 4 .
RESET
+5V
L1+
ModuleBus Connector
POWER-OK CTR O4
4 1-4
0V /
L1-
DAT
DAT-N RS-485
GROUP 2
POS0-9 CH 5-8 F 5-8

OUTPUT-
BLOCK ERR. DRIVERS L2+
4
/ 5-8
Fault Mode
L2+
Contol
CH
4 5-8 4
EEPROM / O 5-8
/
4 CTR
/ L2-
5-8
3BSE 020 924R301 237

Process Connections
TU810
Process TU830
(or TU814)
Connection Terminal
Terminal
+24 V d.c. L1+ (2) L1+ (2)
0 V d.c. L1- L1- (2)
Ch 1/ L1+ - B1, B2
Ch 1 Output C1, B1 C1, C2
Ch 1/L1- A1 A1, A2
Ch 2/L1+ - B3, B4
Ch 2 Output C2, B2 C3
Ch 2/, L1- A2 A3, A4
Ch 3/ L1+ - B5, B6
Ch 3Output C3, B3 C5
Ch 3/ L1- A3 A5, A6
Ch 4/ L1+ - B7, B8
Ch 4/ L1- A4 A7, A8
Ch 5/ L2+ - B9, B10
Ch 5/ L2- A5 A9, A10
Ch 6/ L2+ - B11, B12
Ch 6/ L2- A6 A11, A12
Ch 7/ L2+ - B13, B14
238 3BSE 020 924R301

Table A-50. DO815 Process Connections (Continued)
TU810
Process TU830
(or TU814)
Connection Terminal
Terminal
Ch 7/ L2- A7 A13, A14
Ch 8/ L2+ - B15, B16
Ch 8/ L2- A8 A15, A16
+24 V d.c. L2+ (2) L2+ (2)
0 V d.c. L2- L2- (2)
3BSE 020 924R301 239

DO815 TU830 Process
6.3 A
L1+ +24V
L1+
Fuse L1- 0V
L1-
L1+ B1,B2 L1+
C1 Ch1
O1 C2
L1- A1,A2 L1-
L1+ B3,B4 L1+
C3 Ch2
O2 C4
L1- A3,A4 L1-
L1+ B5,A6 L1+
C5 Ch3
O3 C6
L1- A5,A6 L1-
L1+ B7,B8 L1+
C7 Ch4
O4 C8
L1- A7,A8 L1-
L2+ B9,B10 L2+
C9 Ch5
O5 C10
L2- A9,A10 L2-
L2+ B11,B12 L2+
C11 Ch6
O6 C12
L2- A11,A12 L2-
L2+ B13,B14 L2+
C13 Ch7
O7 C14
L2- A13,A14 L2-
L2+ B15,A16 L2+
C15 Ch8
O8 C16
L2- A15,A16 L2-
6.3 A
L2+ +24V
L2+
Fuse L2- 0V
EM L2-
240 3BSE 020 924R301

Compact MTU.
DO815 TU810 Process

(or TU814)
L1+ +24V
L1- 0V
L1+
C1 Ch1
O1 B1
L1- A1 L1-
L1+
C2 Ch2
O2 B2
L1- A2 L1-
L1+
C3 Ch3
O3 B3
L1- A3 L1-
L1+
C4 Ch4
O4 B4
L1- A4 L1-
L2+
C5 Ch5
O5 B5
L2- A5 L2-
L2+
C6 Ch6
O6 B6
L2- A6 L2-
L2+
C7 Ch7
O7 B7
L2- A7
L2+
C8 Ch8
O8 B8
L2- A8 L2-
L2+ +24V
L2- 0V
EM
3BSE 020 924R301 241

A.25 DO820 Digital Output Module, Relay Normally Open
Features
• 8 channels for 230 V a.c./d.c. relay Normal Open (NO) outputs
F
• 8 isolated channels R
W
4
Description
The DO820 is an 8 channel 230 V a.c./d.c. relay (NO) output module 5
for the S800 I/O. The maximum output voltage is 250 V a.c./d.c. and
6
the maximum continuous output current is 3 A. All outputs are
individually isolated. 7
Each output channel consists of optical isolation barrier, output state
8
indication LED, relay driver, relay and EMC protection components.
Four LEDs indicate module status Fault (Red), Run (Green), Warning DO820
(Yellow) and OSP (Yellow). One LED (Yellow) per channel (8) NO 24 - 250V
indicate output state (On = 1 and Off = 0). The RUN LED indicates
normal operation and the WARNING LED indicates if any error is
active. The FAULT LED indicates that the module is in Init state or Not Configured state. In Not
The relay supply voltage supervision, derived from the 24 V distributed on the ModuleBus, gives an
error signal if the voltage disappears, and the Warning LED turns on. The error signal can be read
via the ModuleBus. This supervision can be enabled/disabled with a parameter.
242 3BSE 020 924R301

Section A.25 DO820 Digital Output Module, Relay Normally Open
Four different types of MTUs can be used. The TU831 Extended MTU and TU811 Compact MTU
enables two wire connection to the devices without additional terminals. The extended MTUs,
TU836, provides an individual fuse (3 A max.) per channel on the load outlet terminals.
The extended MTUs, TU837, provides an individual fuse (3 A max.) per channel. Outputs can be
individually isolated or grouped by bridging. Signal return terminals are provided in two groups of
four terminals.
Technical Data
DO820
Feature
Type of output Relay (NO)
Voltage range 5 - 250 V a.c./d.c.
Switch on current during 50 ms/s 2000 V A (max 10 A)
Max. make current 30 A, 220ms, L/R >10 ms
> 0.4, 40 W d.c.
3BSE 020 924R301 243

DO820
Feature
maximum
Electrical >1 x 106
Power dissipation (1)
2.9 W
Output Set as Predetermined (OSP) 256 (2), 512, 1024 ms
timer
converter monitor
ground (RIV=250 V )
TU837
MTU keying code AD
IEC 529, (IEC 144)
Width 45 mm (1.77”)
244 3BSE 020 924R301

DO820
Feature
Depth 97 mm (3.8”), 106 mm
(2) 256 ms are used for Master. Set by the user for MOD.
3BSE 020 924R301 245

Block Diagram DO820
+24V
12V
0V-24V 24V
X2
FAULT
RUN
ModuleBus Connector
WARNING
12V SUPER-
OSP VISION
ERROR 1-8
O 1.1
+5VI
+5V
Process Connector
RESET
MBI-1 CH 1 O 1.2
POWER-OK
ASIC
0V O 2.1
DAT CH 2 O 2.2
DAT-N RS-485
POS0-9 . .
. .
BLOCK .
.
O 8.1
EEPROM CH 8 O 8.2
246 3BSE 020 924R301

Process Connections
Process TU811 TU831 TU836 TU837

Connection Terminal Terminal Terminal Terminal
Ch 1.1 Output B1 B1 11 (fused) B1
Ch 1.2 Output A1 A1 12 A1 (fused)
Ch 2.1 Output C2 B2 21 (fused) B2
Process Power - - L1, N1 N1, N1, 11,
Source 1 12, 13, 14
Source 2 26, 27, 28
3BSE 020 924R301 247

a TU831 Extended MTU.
DO820 TU831 Process
5 - 250V
a.c/d.c.
O 1.1 B1 Ch1.1
O 1.2 A1 Ch1.2
O 2.1 B2 Ch2.1
O 2.2 A2 Ch2.2
O 3.1 B3 Ch3.1
O 3.2 A3 Ch3.2
O 4.1 B4 Ch4.1
O 4.2 A4 Ch4.2
O 5.1 B5 Ch5.1 5 - 250V

O 5.2 A5 Ch5.2 a.c/d.c.
O 6.1 B6 Ch6.1
O 6.2 A6 Ch6.2
O 7.1 B7 Ch7.1
O 7.2 A7 Ch7.2
O 8.1 B8 Ch8.1
O 8.2 A8 Ch8.2
EM
248 3BSE 020 924R301

Figure A-61 shows the process connections for the DO820 when installed on a TU811 Compact
MTU.
DO820 TU811 Process
5 - 250V
a.c/d.c.
O 1.1 B1 Ch1.1
O 1.2 A1 Ch1.2
O 2.1 C2 Ch2.1
O 2.2 A2 Ch2.2
O 3.1 B3 Ch3.1
O 3.2 A3 Ch3.2
O 4.1 C4 Ch4.1
O 4.2 A4 Ch4.2
O 5.1 B5 Ch5.1
O 5.2 A5 Ch5.2 5 - 250V
a.c/d.c.
O 6.1 C6 Ch6.1
O 6.2 A6 Ch6.2
O 7.1 B7 Ch7.1
O 7.2 A7 Ch7.2
O 8.1 C8 Ch8.1
O 8.2 A8 Ch8.2
EM
3BSE 020 924R301 249

Figure A-62 shows the process connections for the DO820 when installed on a TU836 Extended
MTU.
DO820 TU836 Process

L1
L1 5 - 250V
N1 a.c/d.c.
N1
3.15A
O 1.1 11 Ch1.1
O 1.2 12 Ch1.2
3.15A
O 2.1 21 Ch2.1
O 2.2 22 Ch2.2
3.15A
O 3.1 31 Ch3.1
O 3.2 32 Ch3.2
3.15A
O 4.1 41 Ch4.1
O 4.2 42 Ch4.2
3.15A
O 5.1 51 Ch5.1
O 5.2 52 Ch5.2
3.15A
O 6.1 61 Ch6.1
O 6.2 62 Ch6.2
3.15A
O 7.1 71 Ch7.1
O 7.2 72 Ch7.2
3.15A
O 8.1 81 Ch8.1
O 8.2 82 Ch8.2
L2
L2 5 - 250V
N2 a.c/d.c.
EM N2
250 3BSE 020 924R301

MTU.
DO820 TU837 Process

ZP1 N1 230V
N1
O 1.1 B1 Ch1.1
O 1.2 A1 Ch1.2
3.15A
11
O 2.1 B2 Ch2.1
O 2.2 A2 Ch2.2
3.15A 12 Bridging
O 3.1 B3 Ch3.1
O 3.2 A3 Ch3.2
3.15A
13
O 4.1 B4 Ch4.1
O 4.2 A4 Ch4.2
3.15A 14
230V
O 5.1 B5 Ch5.1
O 5.2 A5 Ch5.2
3.15A 25
O 6.1 B6 Ch6.1
O 6.2 A6 Ch6.2
3.15A 26 Bridging
O 7.1 B7 Ch7.1
O 7.2 A7 Ch7.2
3.15A 27
O 8.1 B8 Ch8.1
O 8.2 A8 Ch8.2
3.15A 230V
28
N2 230V
ZP2 N2
EM
3BSE 020 924R301 251

A.26 DO821 Digital Output Module, Relay Normally Closed
Features
• 8 channels for 230 V a.c./d.c. relay Normal Closed (NC) outputs
F
• 8 isolated channels R Remove field power
before replacement
W
4
Description
The DO821 is an 8 channel 230 V a.c./d.c. relay (NC) output 5
module for the S800 I/O. The maximum output voltage is 250 V a.c.
6
and the maximum continuous output current is 3 A. All outputs are
individually isolated. 7
Each output channel consists of optical isolation barrier, output state
8
indication LED, relay driver, relay and EMC protection components.
Four LEDs indicate module status Fault (Red), Run (Green), DO821
Warning (Yellow) and OSP (Yellow). One LED (Yellow) per NC 24 - 250V
channel (8) indicate output state (On = 1 and Off = 0). The RUN
LED indicates normal operation and the WARNING LED indicates Caution
if any error is active. The FAULT LED indicates that the module is Since the module has normally closed
in Init state or Not Configured state. In Not Configured state the relay contacts the field power must be
removed before replacement.
FAULT LED is turned off after the first valid access to the module.
The OSP LED indicates that the module is in the OSP state and that
the outputs are set to their OSP values.
The relay supply voltage supervision, derived from the 24 V distributed on the ModuleBus, gives an
error signal if the voltage disappears, and the Warning LED turns on. The error signal can be read
via the ModuleBus. This supervision can be enabled/disabled with a parameter.
252 3BSE 020 924R301

Section A.26 DO821 Digital Output Module, Relay Normally Closed
Four different types of MTUs can be used. The TU831 Extended MTU and TU811 Compact MTU
enables two wire connection to the devices without additional terminals. The extended MTU,
TU836, provides an individual fuse (3 A max.) per channel on the load outlet terminals.
The extended MTU, TU837 provides an individual fuse (3 A max.) per channel. Outputs can be
individually isolated or grouped by bridging. Signal return terminals are provided in two groups of
four terminals.
Technical Data
DO821
Feature
Type of output Relay (NC)
Voltage range 5 - 250 V a.c./d.c.
Switch on current during 50 ms/s 2000 V A (max 10 A)
Max. make current 30 A, 220ms, L/R >10 ms
3BSE 020 924R301 253

DO821
Feature
> 0.4, 40 W d.c.
maximum
Electrical >1 x 106
timer
converter monitor
ground (RIV=250 V )
TU837
MTU keying code CA
IEC 529, (IEC 144)
254 3BSE 020 924R301

DO821
Feature
Width 45 mm (1.77”)
Depth 97 mm (3.8”), 106 mm
3BSE 020 924R301 255

Block Diagram DO821
+24V
12V
0V-24V 24V
X2
FAULT
RUN
WARNING
12V SUPER-
OSP VISION
ModuleBus Connector
ERROR 1-8
O 1.1
+5VI
Process Connector
RESET
+5V O 1.2
MBI-1 CH 1
POWER-OK ASIC
0V O 2.1
DAT CH 2 O 2.2
DAT-N RS-485
POS0-9 . .
. .
BLOCK . .
O 8.1
EEPROM CH 8 O 8.2
256 3BSE 020 924R301

Process Connections
Process TU811 TU831 TU836 TU837

Connection Terminal Terminal Terminal Terminal
Source 1 12, 13, 14
Source 2 26, 27, 28
3BSE 020 924R301 257

a TU831 Extended MTU.
DO821 TU831 Process
5 - 250V
a.c/d.c.
O 1.1 B1 Ch1.1
O 1.2 A1 Ch1.2
O 2.1 B2 Ch2.1
O 2.2 A2 Ch2.2
O 3.1 B3 Ch3.1
O 3.2 A3 Ch3.2
O 4.1 B4 Ch4.1
O 4.2 A4 Ch4.2
O 5.1 B5 Ch5.1 5 - 250V

O 5.2 A5 Ch5.2 a.c/d.c.
O 6.1 B6 Ch6.1
O 6.2 A6 Ch6.2
O 7.1 B7 Ch7.1
O 7.2 A7 Ch7.2
O 8.1 B8 Ch8.1
O 8.2 A8 Ch8.2
EM
258 3BSE 020 924R301

Figure A-65 shows the process connections for the DO821 when installed on a TU811 Compact
MTU.
DO821 TU811 Process
5 - 250V
a.c/d.c.
O 1.1 B1 Ch1.1
O 1.2 A1 Ch1.2
O 2.1 C2 Ch2.1
O 2.2 A2 Ch2.2
O 3.1 B3 Ch3.1
O 3.2 A3 Ch3.2
O 4.1 C4 Ch4.1
O 4.2 A4 Ch4.2
O 5.1 B5 Ch5.1
O 5.2 A5 Ch5.2 5 - 250V
a.c/d.c.
O 6.1 C6 Ch6.1
O 6.2 A6 Ch6.2
O 7.1 B7 Ch7.1
O 7.2 A7 Ch7.2
O 8.1 C8 Ch8.1
O 8.2 A8 Ch8.2
EM
3BSE 020 924R301 259

MTU.
DO821 TU836 Process

L1
L1 5 - 250V
N1 a.c/d.c.
N1
3.15A
O 1.1 11 Ch1.1
O 1.2 12 Ch1.2
3.15A
O 2.1 21 Ch2.1
O 2.2 22 Ch2.2
3.15A
O 3.1 31 Ch3.1
O 3.2 32 Ch3.2
3.15A
O 4.1 41 Ch4.1
O 4.2 42 Ch4.2
3.15A
O 5.1 51 Ch5.1
O 5.2 52 Ch5.2
3.15A
O 6.1 61 Ch6.1
O 6.2 62 Ch6.2
3.15A
O 7.1 71 Ch7.1
O 7.2 72 Ch7.2
3.15A
O 8.1 81 Ch8.1
O 8.2 82 Ch8.2
L2
L2 5 - 250V
N2 a.c/d.c.
EM N2
260 3BSE 020 924R301

MTU.
DO821 TU837 Process

ZP1 N1 230V
N1
O 1.1 B1 Ch1.1
O 1.2 A1 Ch1.2
3.15A
11
O 2.1 B2 Ch2.1
O 2.2 A2 Ch2.2
3.15A 12 Bridging
O 3.1 B3 Ch3.1
O 3.2 A3 Ch3.2
3.15A
13
O 4.1 B4 Ch4.1
O 4.2 A4 Ch4.2
3.15A 14
230V
O 5.1 B5 Ch5.1
O 5.2 A5 Ch5.2
3.15A 25
O 6.1 B6 Ch6.1
O 6.2 A6 Ch6.2
3.15A 26 Bridging
O 7.1 B7 Ch7.1
O 7.2 A7 Ch7.2
3.15A 27
O 8.1 B8 Ch8.1
O 8.2 A8 Ch8.2
3.15A 230V
28
N2 230V
ZP2 N2
EM
3BSE 020 924R301 261

A.27 DP820 Incremental Pulse Counter Module
Features
• Two channels F
R
• Interface for RS422, 5 V , 12 V , 24 V and 13 mA transducer signal W
O
levels
PX1
• Simultaneous pulse count and frequency measurement UP1
• Pulse count (length/position) by accumulation in a bidirectional ST1
DI1
29 bit counter
SY1
• Frequency (speed) measurement 0.25 Hz - 1.5 MHz DO1
TP1
• EMC protection UL1
PX2
UP2
ST2
Description DI2
SY2
The DP820 module consists of two identical independent channels. DO2
Each channel can be used for independent pulse count (length/position) TP2
and frequency (speed) measurement. UL2
Transducer Connection
DP820
Each channel has four inputs (A, B, ST and DI) and one output (DO).
The input signals A and B are used as pulse inputs. The input signals
ST and DI is used for synchronizing, sampling and gated count
purposes.
The balanced inputs A, B and ST can be connected to pulse transducers with RS422, 5 V , 12 V ,
24 V and 13 mA signal levels if an extended MTU is used (TU830). Adaption to different signal
levels is made by using different terminals on the MTU (see chapter about process connection).
Only pulse transducers with RS422, 5 V and 13 mA signal levels can be used if an compact MTU is
used (TU810, TU812 or TU814).
The unipolar input (DI) is intended for 24 V unipolar signal level.
The DO output is a short circuit proof digital output, current sourcing type, 24 V d.c., 0.5 A.
All signals are individually isolated.
262 3BSE 020 924R301

Section A.27 DP820 Incremental Pulse Counter Module
All inputs have overvoltage protection. A maximum voltage of 30 V can be connected without any
damages.
Shielded twisted pair cables with characteristic impedance=100 (+/- 25%) ohm shall be used for
connection of transducers with RS422/5 V /13 mA signals.
Input Filter
Each DP820 input has a configurable input filter (see Technical Data). Notice the following
restrictions for selection of filters for inputs A or B:
The 1µs filter shall always be used when 12 V and 24 V inputs are used.
Unfiltered inputs can be used if RS422/+5 V /13 mA inputs are used, but cables between transducers
and the DP820 module must then be separated from other cables to avoid that extra pulses occur due
to EMI.
Pulse Encoding
The following different methods for pulse encoding are supported by DP820:
• Input A is used for counting up, input B is used for counting down, u/d.
• Input A is used for pulse counting, input B is used to determine count direction, c/d,
B=0: down, B=1: up.
• Input A and B is used for a quadrature encoded signals. Multiplication factors
*1, *2 and *4 can be specified. Count direction is determined by A and B phase shift:
Up count ABB: ... 00 10 11 01 00 10 ...

Down count ABB: ... 11 10 00 01 11 10 ...
3BSE 020 924R301 263

A
B
PULSE 4 3 2
0 -1 0 1 2 3
COUNT
Figure A-68. Up/Down Pulse Mode
B
PULSE 4 3 2
0 -1 0 1 2 3
COUNT
Figure A-69. Count/Direction Mode
B
PULSE 4 3 2 1 0
0 1 2 3
COUNT
UP DOWN
Figure A-70. Quadrature Mode, #1 (Count on Pos. Edge Input A)
264 3BSE 020 924R301

B
PULSE 2 3 4 5 6 7 6 5 4 -1
0 1 3 2 1 0
COUNT
UP DOWN
Figure A-71. Quadrature Mode, #2 (Count on Pos. Edge and

Neg. Edge Input A)
B
PULSE
0 1 2 3 4 5 6 7 8 9 1011121314 13121110 9 8 7 6 5 4 3 2 1 0 -1 -2 -3
COUNT
UP DOWN
Figure A-72. Quadrature Mode, #4 (Count on Pos. Edge and

Neg. Edge Input A and Input B)
Pulse Count (Length/Position) Measurement

Pulse count is done by pulse accumulation in a 29-bit (28bit + sign) bidirectional pulse counter.
The pulse counter value is normally continuously loaded into the pulse register (see block diagram).
A pulse count sample condition can be specified by the user. When a sample condition is fulfilled is
the value in the pulse register “freezed”. The value in the pulse register will remain “freezed” until a
freeze disable command is received from the controller. The pulse accumulation in the pulse counter
continues during the time when the pulse register is frozen
The value of the pulse register (that is, actual pulse count value or “freezed” value) is read by the
CPU, and transferred to the controller.
The pulse counter is synchronized (that is, set to zero) if a user selectable synchronization condition
is fulfilled.
3BSE 020 924R301 265

A comparator is used to compare the value of the pulse counter with the content of the compare
register. The value of the compare register is specified by the user. A “coincidence” occur when a
equal condition is detected by the comparator.
The coincidence function can be used to control the digital output signal (DO), as pulse count
sample condition, as synchronization condition and as frequency sample condition (see below).
The pulse counter has overflow detection.
Gated Count Mode

In gated count mode the pulse counter only counts when the gate is active. The gate is controlled by
the DI input. The gate can be controlled in two different ways:
• The DI input is level sensitive, that is, the counter only counts when DI = high.
• The DI input is edge sensitive, that is, the counter starts count on a positive edge on the DI input,
stops on the next positive edge, continues on the next positive edge, and so forth.
Level sensitive
DI
Counter 0
Value 1 2 3 4 5
Edge sensitive
DI
Counter
Value 0 1 2 3 4 5
Figure A-73. Gated Count Mode in Two different Ways
Synchronization and sample conditions which uses the DI signal as part of the condition can not be
used in gated count mode.
266 3BSE 020 924R301

Frequency (speed) Measurement.

The frequency measurement function consists of two counters, that is, the SX and SR counters (see
block diagram). The SX counter is used to count number of pulses (Sx) from the unknown input
frequency. The SR counter is used to count the number of pulses (Sr) from a reference frequency
source with frequency FREF. The frequency value (Fx) is calculated as:
Fx = FREF * Sx / Sr
The SX counter is implemented by a 24 bit up/down counter (23 bit + sign). The SR counter is
implemented by a 24 bit up-counter.
The SX and SR counters accumulates pulses during a measurement period. The measurement period
can be determined in two different ways (user selectable):
• By a measurement interval timer.
• By the coincidence comparator function.
With the first method is a measurement interval for each channel defined by the user in increments
of 1 ms from 1 to 2,000 ms. By changing the measurement interval the user can select a suitable
filter time (integration time) with respect to the application’s requirements.
With the second method is the measure interval controlled by the coincidence function, that is, a
measurement interval is started when a coincidence is detected. Next coincidence terminates the
measurement interval, and starts a new measurement interval.
At the end of each measurement period are the SX and SR registers is updated with the value of the
SX and SR counters. The CPU reads the content in the SX and SR registers and calculates a
frequency value.
It is possible to synchronize frequency measurements between the two channels, that is, the
measurement period from one of the channels is then used by both channels.
A frequency sample condition can be specified by the user. When a sample condition is fulfilled is
the value in the SX and SR registers “freezed”. The value in the SX and SR registers will remain
“freezed” until a freeze disable command is received from the controller. The pulse accumulation in
the SX and SR counters continues during the time when the SX and SR registers is frozen
The reference counter (SR) has a overflow detection function. The SR overflow will be activated if
no incoming pulses has been detected during 4.3 s. When the CPU detects SR overflow, is the
frequency value set to zero.
3BSE 020 924R301 267

Digital Output
The digital output function can be configured in four different ways:
1. The digital output DO is activated when coincidence occur, and inactivated after a
configurable pulse-length (1ms - 65535 ms).
2. The digital output DO is activated when DOVALUE =1, and inactivated after a configurable
pulse-length (1ms - 65535 ms). The function is retriggable.
3. The digital output DO is activated when DOVALUE=1, and deactivated DOVALUE=0.
4. The digital output DO is activated when coincidence occur and the DOVALUE =1, and
inactivated when DOVALUE=0.
DOTIME, 1ms - 65535 ms

1. DO
COINC
2. DO DOTIME, 1ms - 65535 ms
DOVALUE=1
3. DO
DOVALUE=1 DOVALUE=0
4. DO
COINC and DOVALUE=1 DOVALUE=0
Figure A-74. Configuration of Digital Output Function
OSP Function
The digital outputs will be set to a predetermined value if the OSP-watchdog timer expires or if the
SetOSPState command is received. The watchdog timer is re-triggered every time the correct
module address has been decoded (or broadcast). If the watchdog timer expires or if the
SetOSPState command is received, the module enters the OSP state.
The function in OSP state, and when reentering the operational state, will be different depending on
how the DO function is configured (see Digital Output 1 - 4 above):
268 3BSE 020 924R301

1. Function in OSP state: No more pulses will be activated as long as the module remains in
OSP state. The DO pulse is always completed if the OSP-state is entered during an active DO
pulse (this is, the pulse width is always in accordance with the DOTIME value).
Function when reentering operational state: The coincidence function has to be enabled
before normal DO function will start.
2. Function in OSP state: Same as in 1. above. Function when reentering operational state: A
new
DO-pulse will be started as soon as a modulebus frame with DOVALUE=1 is received.
3. Function in OSP state: The digital outputs are set to their OSP values which can be configured
as a predefined value or to use last good value sent.
Function when reentering operational state: The outputs keeps the OSP value until a
modulebus frame with a new DOVALUE value is received.
4. Same as 3.
LED Indicators
For description about the LED-indicators with comments see Table A-55
Table A-55. Description of LED-Indicators
Name Name Color Comments

PX1 PX2 Yellow Activated on each pulse on A or B input
(>0.5s flash)
UP1 UP2 Yellow Activated when count direction = up
ST1 ST2 Yellow Activated on each pulse on ST input
(>0.5s flash)
DI1 DI2 Yellow Activated on each pulse on DI input
(>0.5s flash)
SY1 SY2 Yellow Activated on PSX counter sync. (>0.5s flash)
DO1 DO2 Yellow Activated when DO is activated (>0.5s flash)
TP1 TP2 Green Transducer power OK
3BSE 020 924R301 269

Technical Data
Table A-56. DP820 Digital Pulse Counter Module Specifications
DP820
Feature
Digital Pulse Counter
Power Supply voltage 24 V d.c.
(12 to 32 V d.c.)
Max non-destructive voltage on inputs 30 V d.c.
A, B, ST or DI
Maximum field cable length 200 m
Cable type Shielded, twisted pair
Characteristic impedance 100 (+/- 25%) ohm
Configurable input filters
Input A and B Unfiltered or 1 µs
Input ST 1 µs or 1 ms
Input DI 1 ms or 5 ms
Max input frequency / Min pulse width,
input A and B
RS422/+5 V /13 mA - range
Filter = unfiltered
Pulse encoding = u/d or c/d 1.5 MHz / 333 ns
Pulse encoding = quadrature 750 kHz / 667 ns
Filter = 1 µs
Pulse encoding = u/d or c/d 200 kHz / 2.5 µs
Pulse encoding = quadrature 100 kHz / 5 µs
12 V - range (only TU830)
Filter = unfiltered Not allowed
Filter = 1 µs
270 3BSE 020 924R301

Table A-56. DP820 Digital Pulse Counter Module Specifications (Continued)
DP820
Feature
Filter = unfiltered Not allowed
Filter = 1 µs
Max. input frequency/Min. pulse width,
input ST
All voltage ranges
Filter = 1 µs 200 kHz / 2.5 µs
Filter = 1 ms 1 kHz / 500 µs
Max. input frequency/Min. pulse width,
input DI
Filter = 1 µs 1 kHz / 500 µs
Filter = 1 ms 0.1 kHz / 5 µs
Input impedance, A, B and ST -inputs
RS422/+5 V /13 mA - range 100 Ω
12 V - range (only TU830) 1 kΩ
24 V - range (only TU830) 2 kΩ
Input impedance, DI - input 2.5 kΩ
3BSE 020 924R301 271

DP820
Feature
Input signal voltage range
Input A, B, ST
RS422/+5 V /13 mA - range
“1” 2.8 V to 30 V
“0” -30 V to 1.0 V
“1” 8 V to 30 V
“0” -30 V to 2.0 V
“1” 15 V to 30 V
“0” -30 V to 5.0 V
Input DI
“1” 15 V to 30 V
“0” -30 V to 5.0 V
Digital output, max. load current 0.5 A
Digital output, max. short circuit current 2.4 A
Digital output, max. leakage current 10 µA
Digital output, max. output impedance 0.4 Ω
Max. frequency measurement error
Relative error [320/(MEASTIMEx in ms)] ppm
Absolute error [(320/(MEASTIMEx in ms)) +100] ppm
DP820 current consumption, +5 V 120 mA
timer
272 3BSE 020 924R301

DP820
Feature
Isolation Individually isolated channels
(RIV = 50 V )
Mounting termination units TU810, TU812, TU814 or TU830
MTU keying code CB
Block Diagram DP820
FAULT
RUN
X1 WARNING X2
CHANNEL1 (FPGA) L1+
TP1
+5VI PULSE COUNT
COUNT CA+_1
+5V
RESET
PULSE PULSE A1
CA-_1
MODULEBUS CONNECTOR
DIR
POWER-OK REGISTER COUNTER VA_11, VA_12
0V
CB+_1
MBI2 COMPARE COINC COINC B1
PULSE CB-_1
REGISTER COMP
PROCESS CONNECTOR
DAT+ DECO- VB_11, VB_12
(MODULE DER CST+_1
DAT- RS485 FREQUENCY
BUS COUNT ST1 CST-_1
CLK+ COMM.) SX SX DIR
REGISTER COUNTER VST_11, VST_12
CLK- RS485 DI1 DI_1
POS0-6 SR SR Fref
BLOCK REGISTER COUNTER DO1 DO_1
CHANNEL2 (FPGA) CA+_2

A2 CA-_2
OSP PULSE COUNT
COUNT VA_21, VA_22
PX1 PX2 PULSE PULSE DIR
REGISTER COUNTER CB+_2
UP1 UP2 CPU B2 CB-_2
ST1 ST2 COMPARE COINC COINC VB_21, VB_22
REGISTER COMP PULSE CST+_2
DI1 DI2 (CONTROL DECO- ST2
DER CST-_2
OF MODULE FREQUENCY VST_21, VST_22
SY1 SY2 BUS COMM.) COUNT
SX SX DIR DI2 DI_2
DO1 DO2 REGISTER COUNTER
(FREQUENCY DO_2
TP1 TP2 CALC.) DO2
SR SR Fref
UL1 UL2 REGISTER COUNTER TP2 L2+
3BSE 020 924R301 273

Process Connections
Table A-57. DP820 Process Connections
TU810 TU812
Process TU830
(or TU814) D-Sub 25 Male
Connection Terminal
+24 V d.c. L1+ (2) 1, 14 L1+ (2)
0 V d.c. (ZP) L1- 2, 15 L1- (2)
Ch1, CA+ C1 3 C1
Ch1, CA- B1 16 C2
Ch1, VA_1 - - B1
Ch1, VA_2 - - B2
Ch1, Zp A1 - A1, A2
Ch1, CB+ C2 4 C3
Ch1, CB- B2 17 C4
Ch1, VB_1 - - B3
Ch1, VB_2 - - B4
Ch1, Zp A2 - A3, A4
Ch1, CST+ C3 5 C5
Ch1, CST- B3 18 C6
Ch1, VST_1 - - B5
Ch1, VST_2 - - B6
Ch1, Zp A3 - A5, A6
Ch1, DI C4 6 C7
Ch1, DO B4 19 C8
Ch1, L1+ - - B7
Ch1, VST_2 - - B8
274 3BSE 020 924R301

Table A-57. DP820 Process Connections (Continued)
TU810 TU812
Process TU830
Connection Terminal
Ch1, Zp A4 - A7, A8
Ch2, CA+ C5 7 C9
Ch2, CA- B5 20 C10
Ch2, VA_1 - - B9
Ch2, VA_2 - - B10
Ch2, Zp A5 - A9, A10
Ch2, CB+ C6 8 C11
Ch2, CB- B6 21 C12
Ch2, VB_1 - - B11
Ch2, VB_2 - - B12
Ch2, Zp A6 - A11, A12
Ch2, CST+ C7 9 C13
Ch2, CST- B7 22 C14
Ch2, VST_1 - - B13
Ch2, VST_2 - - B14
Ch2, Zp A7 - A13, A14
Ch2, DI C8 10 C15
Ch2, DO B8 23 C16
Ch2, L1+ - - B15
Ch2, VST_2 - - B16
Ch2, Zp A8 - A15, A16
3BSE 020 924R301 275

Table A-57. DP820 Process Connections (Continued)
TU810 TU812
Process TU830
Connection Terminal
+24 V d.c. L2+ (2) 11, 24 L2+ (2)
0 V d.c. (ZP) L2- 12, 25 L2- (2)
276 3BSE 020 924R301

Figure A-75 shows the process connections for DP820 when installed on a TU810 or TU814 MTU.
PROCESS +24V L1+ TU810 or

RS422 0V +24V L1+ TU814 L1+ DP820
V+
0V 0V L1- L1-
C1 CA+_1
+ VA_11
A
- B1 CA-_1
VA_12
A1
C2 CB+_1
+ VB_11
B
- B2 CB-_1
VB_12
A2
C3 CST+_1
+ VST_11
ST
- B3 CST-_1
VST_12
A3
C4 DI_1
L1+
B4 DO_1
L1+
A4
V+
+5V
0V
C5 CA+_2
A VA_21
B5 CA-_2
VA_22
A5
B C6 CB+_2
VB_21
B6 CB-_2
VB_22
A6
C7 CST+_2
ST VST_21
B7 CST-_2
VST_22
A7
C8 DI_2
L2+
B8 DO_2
L1+
A8
L2+
V+ +24V L2+ L2+
0V 0V L2- L2-
EM
Figure A-75. DP820 with TU810 or TU814 MTU Process Connections
3BSE 020 924R301 277

Figure A-76 shows the process connections for DP820 when installed on a TU812 MTU.
1 1 TU812
14 14 L1+ DP820
2 2 L1-
15 15 CA+_1
3 3 VA_11
16 16 CA-_1
VA_12
4 4 CB+_1
VB_11
17 17 CB-_1
VB_12
5 5 CST+_1
VST_11
18 18 CST-_1
VST_12
6 6 DI_1
L1+
PROCESS 19 19 DO_1
CONNECTION L1+
7 7 CA+_2
VA_21
20 20 CA-_2
VA_22
8 8 CB+_2
VB_21
21 21 CB-_2
VB_22
9 9 CST+_2
VST_21
22 22 CST-_2
VST_22
10 10 DI_2
L2+
23 23 DO_2
11 11 L2+
24 24 L2+
12 12 L2-
25 25
13 13 EM
Figure A-76. DP820 with TU812 MTU Process Connections
278 3BSE 020 924R301

Figure A-77 shows the process connections for DP820 when installed on a TU830 MTU, and with
RS422 transducer connected to channel 1 and +5 V transducer to channel 2.
PROCESS L1+ TU830

+24V L1+ 6.3A
L1- Fuse L1+ DP820
RS422 0V L1- L1-
+ C1 CA+_1
B1 VA_11
A A1
- C2 CA-_1
B2 VA_12
A2
+ C3 CB+_1
B3 VB_11
B A3
- C4 CB-_1
B4 VB_12
A4
C5 CST+_1
+ B5 VST_11
ST A5
- B6 CST-_1
C6 VST_12
A6
C7 DI_1
B7 L1+
A7
C8 DO_1
B8 L1+
A8
V+
5V 0V
A C1 CA+_2
B1 VA_21
A1
C2 CA-_2
B2 VA_22
A2
B C3 CB+_2
B3 VB_21
A3
C4 CB-_2
B4 VB_22
A4
C5 CST+_2
ST B5 VST_21
A5
B6 CST-_2
C6 VST_22
A6
C7 DI_2
B7 L2+
A7
C8 DO_2
B8 L1+
A8
L2+
V+ +24V L2+ 6.3A L2+
0V 0V L2- Fuse L2-
L2- EM
Figure A-77. DP820 with TU830 MTU Process Connections and with Transducer Connections
3BSE 020 924R301 279

Figure A-78 shows the process connections for DP820 when installed on a TU830 MTU, and with
280 3BSE 020 924R301

+24 V transducer connected to channel 1 and +12 V transducer to channel 2.
PROCESS L1+ TU830

+24V L1+ 6.3A
L1- Fuse L1+ DP820
24V 0V L1- L1-
C1 CA+_1
A B1 VA_11
A1
C2 CA-_1
B2 VA_12
A2
C3 CB+_1
B B3 VB_11
A3
C4 CB-_1
B4 VB_12
A4
C5 CST+_1
ST B5 VST_11
A5
C6 CST-_1
B6 VST_12
A6
C7 DI_1
B7 L1+
A7
C8 DO_1
B8 L1+
A8
12V
C1 CA+_2
A B1 VA_21
A1
1.8k C2 CA-_2
B2 VA_22
A2
C3 CB+_2
B B3 VB_21
A3
1.8k C4 CB-_2
B4 VB_22
A4
C5 CST+_2
ST B5 VST_21
A5
1.8k B6 CST-_2
C6 VST_22
A6
C7 DI_2
B7 L2+
A7
C8 DO_2
B8 L1+
A8
L2+
+24V L2+ 6.3A L2+
V+
0V L2- Fuse L2-
0V L2- EM
Figure A-78. DP820 with TU830 MTU Process Connections and Transducer Connections
3BSE 020 924R301 281

A.28 TU810 Compact MTU
Features
• 50 Volt applications - use with AI810, AI820, AI830,
AI835, AO810, AO820, DI810, DI811, DI814, DI830,
DI831, DI885, DO810, DO814, DO815, and DP820 I/O
modules
• Compact installation of I/O modules using one-wire
connections
• Up to 16 channels of field signals and process power
connections
• Connections to ModuleBus and I/O modules
• Mechanical keying prevents insertion of the wrong I/O
E
F
module D
A
C
• Latching device to DIN rail for grounding
B
E
F
D
A
C
B
Description
The TU810 is a 16 channel 50 V compact module
termination unit (MTU) for the S800 I/O. The MTU is a
passive unit used for connection of the field wiring to the
I/O modules. It also contains a part of the ModuleBus.
The TU810 MTU can have up to 16 I/O channels and two Row C L1+ C1 2 3 4 5 6 7 C8 L2+
process voltage connections. The maximum rated voltage Row B L1+ B1 2 3 4 5 6 7 B8 L2+
is 50 V and maximum rated current is 2A per channel.
Two mechanical keys are used to configure the MTU for Row A L1- A1 2 3 4 5 6 7 A8 L2-
different types of I/O modules.

The MTU distributes the ModuleBus to the I/O module and
to the next MTU. It also generates the correct address to the I/O module by shifting the outgoing
position signals to the next MTU.
282 3BSE 020 924R301

Section A.28 TU810 Compact MTU
Two mechanical keys are used to configure the MTU for different types of I/O modules. This is only
a mechanical configuration and it does not affect the functionality of the MTU or the I/O module.
Each key has six positions, which gives a total number of 36 different configurations.
The configuration can be changed with a screwdriver.
The MTU can be mounted on a standard DIN rail. It has a mechanical latch that locks the MTU to
the DIN rail. The latch can be released with a screwdriver.
The MTU has a mechanical locking mechanism that locks the module in its position.
This mechanism also gives the signal BLOCK to the I/O module that keeps the module in its init
state until it is locked in its position.
The process signal terminals are divided into 2 equal and individually isolated groups. Each group
consists of 8 I/O connections, one process voltage connection and 5 common L- connections.
The top part of the MTU can be removed to replace the termination board even with an operational
system. Such a need can be caused by a damaged terminal screw.
Technical Data
Table A-58. TU810 Compact MTU Specifications
Item Value
Process Connections 30
up to 16 I/O channels
2 x 2 Process power
terminals
5 x 2 Process power 0 V
Rated maximum continuous current 2A
per I/O channel
per process voltage connection (L+)
ModuleBus:
Maximum 5 V current distribution 1.5 A
3BSE 020 924R301 283

Table A-58. TU810 Compact MTU Specifications (Continued)
Item Value
Acceptable Wire Sizes Solid: 0.2 - 4 mm2
Stranded: 0.2 - 2.5 mm2,
24 - 12 AWG
Recommended torque
0.5 - 0.6 Nm
Mechanical Keys (2) 36 different combinations
I/O Module Lock Locks module and enables
operation
(earth protected)
(IEC 144)
Width 64 mm (2.52”) including
connector, 58.5 mm (2.3”)
edge to edge installed
Depth 64 mm (2.52”) including
terminals
Height 170 mm (6.7”) including latch
284 3BSE 020 924R301

Connections
Table A-59. TU810 Process Connection Screw Terminals (X1)
Position Row A Row B Row C

1 L1- L1+ L1+
2 A1 (L1-) B1 C1
3 2 (L1-) 2 2
4 3 (L1-) 3 3
5 4 (L1-) 4 4
6 5 (L2-) 5 5
7 6 (L2-) 6 6
8 7 (L2-) 7 7
9 A8 (L2-) B8 C8
10 L2- L2+ L2+
3BSE 020 924R301 285

Block Diagram TU810
TU810
C B A
ModuleBus Connector I/O module
C/4 Male UP1 UP1
ZP1 ZP1
EM
I1 I1 1
I2 I 21
ZP1 1
BLOCK
I3 I3 2
I4 I4 2
ModuleBus Connector Metral Female
ZP12
I5 I5 3
Module Process Connector
I6 I6 3
ZP1 3
I7 I7 4
I8 I8 4
ZP1 4
I9 I9 5
I 10 I 10 5
ZP2 5
I 11 I 11 6
I 12 I 12 6
ZP2 6
I 13 I 13 7
I 14 I 14 7
ZP2 7
I 15 I 15 8
I16 I 16 8
2
2
3
/ 3
/
7
/
/
/
ZP2 8
DAT, DAT-N
+24V, 0V24
POS 0 - 6
POWOK
UP2 UP2
+5V
0V
ZP2 ZP2
ModuleBus Connector EM
R/4 Female
286 3BSE 020 924R301

Features
• 250 Volt applications - use with DI820, DI821, DO820,
and DO821 I/O modules
• Compact installation of I/O modules
• Up to 8 isolated channels of field signals
module
E
F
D
A
Description
C
B
E
F
D
termination unit (MTU) for the S800 I/O. The MTU is a A
C
passive unit used for connection of the field wiring to the
B
I/O modules. It also contains a part of the ModuleBus.
The TU811 MTU can have up to 8 I/O channels.
The maximum rated voltage is 250 V and maximum rated
current is 3 A per channel. Two mechanical keys are used
to configure the MTU for different types of I/O modules.
Row C C 2 4 6 C8
The MTU distributes the ModuleBus to the I/O module

and to the next MTU. It also generates the correct address Row B B1 3 5 7 B
to the I/O module by shifting the outgoing position signals

A1 2 3 4 5 6 7 A8
Row A
to the next MTU.
Two mechanical keys are used to configure the MTU for
different types of I/O modules. This is only a mechanical
configuration and it does not affect the functionality of the MTU or the I/O module. Each key has
six positions, which gives a total number of 36 different configurations. The configuration can be
changed with a screwdriver.
3BSE 020 924R301 287

The process signal terminals has 8 individually isolated I/O channels. Each channel has two
connections.
The TU811 is primarily intended for modules with individually isolated channels.
Technical Data
Item Value
Process connections 16
(2 terminals per channel)
per I/O channel
ModuleBus:
Acceptable wire sizes Solid: 0.2 - 4 mm2
Stranded: 0.2 - 2.5 mm2, 24 - 12 AWG
Recommended torque 0.5 - 0.6 Nm
Mechanical keys (2) 36 different combinations
I/O Module lock Locks module and enables operation
protected)
288 3BSE 020 924R301

Item Value
Width 64 mm (2.52”) including connector,
58.5 mm (2.3”) edge to edge installed
Depth 64 mm (2.52”), including terminals
Connections
Position (1) Row A Row B Row C

1 NC NC NC
2 A1 B1 NC
3 2 NC C2
4 3 3 NC
5 4 NC 4
6 5 5 NC
7 6 NC 6
8 7 7 NC
9 A8 NC C8
10 NC NC NC
(1) All positions marked NC are not mounted in the connector.
3BSE 020 924R301 289

Block Diagram TU811
TU811
ModuleBus Connector C B A
I/O module
C/4 Male
I 1.1 S1 1
I 1.2 S2 1
I 2.1 S3 2
EM
I 2.2 S4 2
I 3.1 S5 3
BLOCK
I 3.2 S6 3
I 4.1 S7 4
I 4.2 S8 4
I 5.1 S9 5
I 5.2 S10 5
I 6.1 S11 6
I 6.2 S12 6
I 7.1 S13 7
I 7.2 S14 7
2
2
3
/ 3
/
7
/
/
/
I 8.1 S15 8
I 8.2 S16 8
DAT, DAT-N
+24V, 0V24
POS 0 - 6
POWOK
+5V
0V
EM
ModuleBus Connector
R/4 Female
290 3BSE 020 924R301

Features
AI835, AO810, AO820, DI810, DI811, DI814, DI830,
DI831 DI885, DO810, DO814, and DP820 I/O modules
• Compact installation of I/O modules using D-sub
connector.
module
E
F
D
A
C
B
Description
E
F
The TU812 is a 50 V compact module termination unit D
A
(MTU) for the S800 I/O system with 16 signal connections.
C
B
The MTU is a passive unit used for connection of the field
wiring. It also contains a part of the ModuleBus.
The TU812 MTU can have up to 16 I/O signals.
The maximum rated voltage is 50 V and maximum rated
current is 2A per channel. The MTU distributes the
ModuleBus to the I/O module and to the next MTU. It also
generates the correct address to the I/O module by shifting
the outgoing position signals to the next MTU.
different types of I/O modules. This is only a mechanical
configuration and it does not affect the functionality of the
MTU or the I/O module. Each key has six positions, which
gives a total number of 36 different configurations. The configuration can be changed with a
screwdriver.
3BSE 020 924R301 291

The process signal connector is a D-Sub 25 pin (male).
Technical Data
Item Value
Process connections 25 pin (male) D-Sub connector
up to 16 I/O signals
per I/O channel
ModuleBus:
I/O Module lock Locks module and enables
operation
(earth protected)
(IEC 144)
292 3BSE 020 924R301

Item Value
58.5 mm (2.3”) edge to edge
installed
Rated max. continuos current per 5A
process voltage connection Up/Zp.
Connections
Table A-63. TU812 Process Connection D-Sub Connector (X1)
Position Row A
1 UP1
2 ZP1
3 S1
4 S3
5 S5
6 S7
7 S9
8 S11
9 S13
10 S15
11 UP2
12 ZP2
3BSE 020 924R301 293

Table A-63. TU812 Process Connection D-Sub Connector (X1) (Continued)
Position Row A
13 EM
14 UP1
15 ZP1
16 S2
17 S4
18 S6
19 S8
20 S10
21 S12
22 S14
23 S16
24 UP2
25 ZP2
294 3BSE 020 924R301

Block Diagram TU812
TU812
C/4 Male
UP1 UP1 1
UP1 14
ZP1 ZP1 2
EM
ZP1 15
Ch1 S1 3
Ch2 S2 16
BLOCK
Ch3 S3 4
Ch4 S4 17
Ch5 S5 5
Ch6 S6 18
Ch7 S7 6
Ch8 S8 19
Ch9 S9 7
Ch10 S10 20
Ch11 S11 8
Ch12 S12 21
Ch13 S13 9
Ch14 S14 22
Ch15 S15 10
Ch16 S16 23
2
2
3
/ 3
/
7
/
/
/
UP2 UP2 11
UP2 24
DAT, DAT-N
+24V, 0V24
POS 0 - 6
ZP2 ZP2 12
POWOK
ZP2 25
+5V
0V
EM EM 13
ModuleBus Connector
R/4 Female
3BSE 020 924R301 295

Features
AI835, AO810, AO820, DI810, DI811, DI814, DI830,
DI831, DI885, DO810, DO814, DO815, and DP820 I/O
modules
• Compact installation of I/O modules using one-wire
connections
• Up to 16 channels of field signals and process power
connections with crimped snap-in connectors
E
F
module D
A
C
B
E
F
D
A
C
B
Description
termination unit (MTU) for the S800 I/O. The TU814 has
three rows of crimp snap-in connectors for field signals and
process power connections. The MTU is a passive unit used
for connection of the field wiring to the I/O modules. It also Row C
contains a part of the ModuleBus.

Row B
The TU814 MTU can have up to 16 I/O channels and two
process voltage connections. The maximum rated voltage is Row A
50 V and maximum rated current is 2 A per channel.

different types of I/O modules. Snap-on connector positions
The MTU distributes the ModuleBus to the I/O module and

to the next MTU. It also generates the correct address to the I/O module by shifting the outgoing
position signals to the next MTU.
296 3BSE 020 924R301

consists of 8 I/O connections, 2 process voltage connection and 5 common L- connections.
Crimp terminals are provided for connection to field wiring and insertion into the 3 snap-on
connectors. Once the contacts are correctly placed in the connectors, the cable can be easily inserted
and removed without future wiring errors. This assembly function can be performed before the
cables are delivered to the site.
Technical Data
Item Value
2 x 2 process power terminals
2 x 5 process power 0 V
per I/O channel
ModuleBus:
Maximum 5 V current distribution: 1.5 A
Maximum 24V current distribution: 1.5 A
3BSE 020 924R301 297

Item Value
Acceptable wire sizes Stranded: 0.5 - 1.0 mm2, 16 - 22 AWG
attached to crimped snap-in
connectors (3)
I/O module lock Locks module and enables operation
protected)
298 3BSE 020 924R301

Connections
Table A-65. TU814 Process Connection Crimp Connector (X1)
Position Row A Row B Row C

1 L1- L1+ L1+
2 A1 (L1-) B1 C1
3 2 (L1-) 2 2
4 3 (L1-) 3 3
5 4 (L1-) 4 4
6 5 (L2-) 5 5
7 6 (L2-) 6 6
8 7 (L2-) 7 7
9 A8 (L2-) B8 C8
10 L2- L2+ L2+
Contact crimping tool

E
F
A for installation is not supplied.

D
C
B
Phoenix part - CRIMPFOX MT2.5

E
F
D A
C
B
Connection is made with

removable contacts crimped
to the wires
3BSE 020 924R301 299

Block Diagram TU814
TU814
C B A
C/4 Male UP1 UP1
ZP1 ZP1
EM
I1 I1 1
I2 I2 1
ZP1 1
BLOCK
I3 I3 2
I4 I4 2
ZP12
I5 I5 3
I6 I6 3
ZP1 3
I7 I7 4
I8 I8 4
ZP1 4
I9 I9 5
I 10 I 10 5
ZP2 5
I 11 I 11
I 12 I 12 6
ZP2 6
I 13 I 13 7
I 14 I 14 7
ZP2 7
I 15 I 15 8
I 16 I 16 8
2
2
3
/ 3
/
7
/
/
/
ZP2 8
DAT, DAT-N
+24V, 0V24
POS 0 - 6
POWOK
UP2 UP2
+5V
0V
ZP2 ZP2
R/4 Female
300 3BSE 020 924R301

Section A.32 TU830 Extended MTU
A.32 TU830 Extended MTU
Features
Row A
Row B
Row C
• 50 Volt applications - use with AI810, AI820,
AI830, AI835, AO810, AO820, DI810, DI811,
DI814, DI830, DI831, DI885, DO810, DO814,
DO815, and DP820 I/O modules
L1+ L1+
L1- L1- A1
• Complete installation of I/O modules using
3-wire connections, fuses and field power
C1
distribution
2
2
3
• Up to 16 channels of field signals and process
3
3
4
4
4
power connections 5
5
5
6

6
6
7
7
• Mechanical keying prevents insertion of the

8
8
wrong I/O module

9
9
9
10
10

10
E
F
11
11
D
11
A
12
C
12
12
B
13
13
13
E
14
F
14
14
Description D
A
15
15
15 C16 19
C
B
16 L2+ L2+
The TU830 is a 16 channel 50 V extended

16 L2- L2-
module termination unit (MTU) for the S800 I/O.

The MTU is a passive unit used for connection of
20
the field wiring to the I/O modules. It also

The TU830 MTU can have up to 16 I/O channels Fuse Holder
and two process voltage connections. Each

channel has two I/O connections and one ZP connection. The process voltage can be connected to
two individually isolated groups. Each group has a 6.3 A fuse. The maximum rated voltage is 50 V
and maximum rated current is 2 A per channel. It is recommended that the fuse rating be chosen to
meet the applications needs.
The MTU distributes the ModuleBus to the I/O module and to the next MTU. It also generates the
correct address to the I/O module by shifting the outgoing position signals to the next MTU.
3BSE 020 924R301 301

consists of 8 I/O channels, process voltage connection and a 6.3 A fuse (as delivered). Each I/O
channel has two I/O connections and one ZP connection. For input modules, field power is provided
by the C-row.
Technical Data
Table A-66. TU830 Extended MTU Specifications
Item Value
Process Connections 56
4 Process terminals 6.3 A
10 x 2 Process power 0 V
per I/O channel
ModuleBus:
Fuse (2) 6.3 A (fast glass tube, 5x20 mm)
302 3BSE 020 924R301

Table A-66. TU830 Extended MTU Specifications (Continued)
Item Value
Stranded: 0.2 - 2.5 mm2, 24 - 12 AWG
I/O module lock Locks module and enables operation
protected)
Width 126 mm (5”) including connector,
installed
Depth 64 mm (2.52”) including terminals
3BSE 020 924R301 303

Connections
Position (1) Row A Row B Row C

1 L1- L1+ NC
2 L1- L1+ NC
3 A1 B1 C1
4 2 2 2
5 3 3 3
6 4 4 4
7 5 5 5
8 6 6 6
9 7 7 7
10 8 8 8
11 9 9 9
12 10 10 10
13 11 11 11
14 12 12 12
15 13 13 13
16 14 14 14
17 15 15 15
18 A16 B16 C16
19 L2- L2+ NC
20 L2- L2+ NC
(1) All positions marked NC are not mounted in the connector.
304 3BSE 020 924R301

Block Diagram TU830
TU830 C B A
UP1 6.3A UP1
C/4 Male
UP1
ZP1 ZP1
ZP1
I1 I1 1
EM
U1 U1 1
ZP11
I2 I 22
BLOCK
U2 U2 2
ZP12
I3 I3 3
U3 U3 3
ZP13
I4 I4 4
U4 U4 4
ZP14
I5 I5 5
U5 U5 5
ZP15
I6 I6 6
U6 U6 6
ZP16
I7 I7 7
U7 U7 7
ZP17
I8 I8 8
U8 U8 8
ZP18
I9 I9 9
U9 U9 9
ZP29
. .
.
2
2
3
/ 3
.
/
7
.
/
/
/
.
I16 I16 16
U16 U1616
DAT, DAT-N
+24V, 0V24
ZP216
POS 0 - 6
POWOK
UP2
6.3A
+5V
UP2 UP2
0V
ZP2
ZP2 ZP2
ModuleBus Connector
R/4 Female EM
3BSE 020 924R301 305

Features
Row A
Row B
• 250 Volt applications - use with DI820 DI821,
DO820, and DO821 I/O modules
• Greater connection area for larger wires
• Up to 8 isolated channels of field signals
B1 2
A1 2
wrong I/O module

3
3

4
4
5
5
Description
6
6
E
F
7
D
A
7
module termination unit (MTU) for the S800 I/O.
C
B8
B
A8
The MTU is a passive unit used for connection of

E
F
the field wiring to the I/O modules. It also D
A
C
B
The TU831 MTU can have up to 8 I/O channels.

The maximum rated voltage is 250 V and
maximum rated current is 3 A per channel.
Two mechanical keys are used to configure the
MTU for different types of I/O modules.
306 3BSE 020 924R301

connections.
Technical Data
Item Value
Rated maximum continuous current per 3A
I/O channel
ModuleBus:
Acceptable wire sizes Solid: 0.2 - 6mm2
Stranded: 0.2 - 4 mm2, 24 - 10 AWG
protected)
3BSE 020 924R301 307

Item Value
installed
Connections
Position Row A Row B

1 A1 B1
2 2 2
3 3 3
4 4 4
5 5 5
6 6 6
7 7 7
8 A8 B8
308 3BSE 020 924R301

Block Diagram TU831
TU831
B A
C/4 Male
O 1.1 S1 1
O 1.2 S2 1
O 2.1 S3 2
EM
O 2.2 S4 2
O 3.1 S5 3
BLOCK
O 3.2 S6 3
O 4.1 S7 4
O 4.2 S8 4
O 5.1 S9 5
O 5.2 S10 5
O 6.1 S11 6
O 6.2 S12 6
O 7.1 S13 7
O 7.2 S14 7
2
2
3
/ 3
/
7
/
/
/
O 8.1 S15 8
O 8.2 S16 8
DAT, DAT-N
+24V, 0V24
POS 0 - 6
POWOK
+5V
0V
EM
ModuleBus Connector
R/4 Female
3BSE 020 924R301 309

Features
Row A
Row B
• 50 Volt applications - use with the AI810
module
• Up to 8 channels of field signals and process
power connections
• Each channel has one fused transducer power
X11
terminal and one signal connection
L1+ L1+
L1- L1-
• Process voltage can be connected to 2

individually isolated groups
11 12 21 22

31 32 41 42 51 52 61 62 71 72 81 82

wrong I/O module
E
F
D
• DIN rail mounting. A
C
X12
B
E
F
Description
L2+ L2+
D
A
L2- L2-

B
module termination unit (MTU) for the S800 X13

I/O. The MTU is a passive unit used for
connection of the field wiring to the I/O
modules. It also contains a part of the
ModuleBus.
The TU835 MTU can have up to 8 I/O channels. The maximum rated voltage is 50 V and maximum
rated current is 2 A per channel. Two mechanical keys are used to configure the MTU for different
types of I/O modules.
310 3BSE 020 924R301

connections: one fused transducer power terminal and one signal connection. Process voltage can be
connected to two individually isolated groups.
Technical Data
Item Value
Rated maximum continuous current per 2A
I/O channel
ModuleBus:
Maximum 5 current distribution 1.5 A
Fuse (8) 100 mA (fast glass tube, 5x20 mm)
Stranded: 0.2 - 2.5 mm2, 24 - 12 AWG
(earth protected)
3BSE 020 924R301 311

Item Value
installed
process voltage connection Up/Zp.
Connections
Table A-71. TU835 Process Power Source Connections (X11, X13)

X11 - 1 L1- L1+
X11 - 2 L1- L1+
X13 - 1 L2- L2+
X13 - 2 L2- L2+
312 3BSE 020 924R301

Position Row A
1 11 (F1, L1+ power)
2 12 (signal)
3 21 (F2, L1+ power)
4 22 (signal)
5 31 (F3, L1+ power)
6 32 (signal)
7 41 (F4, L1+ power)
8 42 (signal)
9 51 (F5, L2+ power)
10 52 (signal)
11 61 (F6, L2+ power)
12 62 (signal)
13 71 (F7, L2+ power)
14 72 (signal)
15 81 (F8, L2+ power)
16 82 (signal)
3BSE 020 924R301 313

Block Diagram TU835
TU835
ModuleBus Connector I/O module X11
C/4 Male B A
UP1 L1+ 1
L1+ 2
ZP1 L1- 1
L1- 2
EM
X12
A
F1 U1 11 1
S1 12 2
BLOCK
F2 U2 21 3
S2 22 4
F3 U3 31 5
S3 32 6
F4 U4 41 7
S4 42 8
F5 U5 51 9
S5 52 10
F6 U6 61 11
S6 62 12
F7 U7 71 13
S7 72 14
F8 U8 81 15
S8 82 16
X13
2
2
3
/ 3
/
7
B A
/
/
/
UP2 L2+ 1
L2+ 2
DAT, DAT-N
+24V, 0V24
POS 0 - 6
ZP2 L2- 1
POWOK
L2- 2
+5V
0V
EM
R/4 Female
314 3BSE 020 924R301

Features
Row A
Row B
• 250 Volt applications - use with the DO820,
and DO821 module
• Two groups with 4 channels of field signals and
process power connections
X11
• Each channel has one fused load power
terminal and one signal return connection
L1 L1
• Process voltage can be connected to 2 N1 N1
11 12 21 22
individually isolated groups

31 32 41 42

wrong I/O module
51 52 61 62
E
F
D
• DIN rail mounting. A
71 72
C
X12
B
81 82
E
F
Description D
L2 L2
A
N2 N2
C
B
module termination unit (MTU) for the X13
S800 I/O. The MTU is a passive unit used for
ModuleBus.
The TU836 MTU can have up to 8 I/O channels. The maximum rated voltage is 250 V and
maximum rated current is 3 A per channel. Two mechanical keys are used to configure the MTU for
3BSE 020 924R301 315

The process signal terminals are divided into 2 equal and individually isolated groups. Each groups
consists of 4 I/O connections and process voltage connection. Each channel has two connections:
one fused load outlet terminal and one signal return connection.
Technical Data
Item Value
Rated maximum continuous current per 10 A
process voltage connection (L1, L2, N1, N2)
Rated maximum continuous current per I/O 3A
channel
ModuleBus:
Stranded: 0.2 - 2.5 mm2, 24 - 12 AWG
316 3BSE 020 924R301

Item Value
protected)
Connections
Table A-74. TU836 Process Power Source Connections (X11, X13)

X11 - 1 N1 L1
X11 - 2 N1 L1
X13 - 1 N2 L2
X13 - 2 N2 L2
3BSE 020 924R301 317

Position Row A
1 11 (F1, L1 power)
2 12 (signal return)
3 21 (F2, L1 power)
5 31 (F3, L1 power)
7 41 (F4, L1 power)
9 51 (F5, L2 power)
11 61 (F6, L2 power)
13 71 (F7, L2 power)
15 81 (F8, L2 power)
318 3BSE 020 924R301

Block Diagram TU836
TU836 X11
ModuleBus Connector I/O module B A
C/4 Male
UP1 L1 1
L1 2
ZP1 N1 1
N1 2
EM
X12
A
S1 F1 S11 11 1
12 2
BLOCK
S2 F2 S21 21 3
22 4
S3 F3 S31 31 5
32 6
S4 F4 S41 41 7
42 8
S5 F5 S51 51 9
52 10
S6 F6 S61 61 11
62 12
S7 F7 S71 71 13
72 14
S8 F8 S81 81 15
82 16
2
2
3
/ 3
/
7
/
/
/
X13
B A
DAT, DAT-N
+24V, 0V24
POS 0 - 6
POWOK
UP2 L2 1
L2 2
+5V
0V
ZP2 N2 1
N2 2
ModuleBus Connector
EM
R/4 Female
3BSE 020 924R301 319

Features
Row A
Row B
Fuse
• 250 Volt applications - use with the DO820, Holders
and DO821 module
• Up to 8 individually isolated channels of field X11
signals and process power connections
N1 11 12
N1 13 14
• Each channel has two terminals and one is
fused
B1
A1
• Allows a mix of isolated and grouped channels

2
• Process voltage return can be connected to

2
2 individually isolated groups

3

4
4

5
wrong I/O module
E
5
F
D
• Latching device to DIN rail for grounding A
6
C
X12
B
6
• DIN rail mounting

7
E
F
7
D
A
B8
Description
B
A8
25 26 N2
27 28 N2

module termination unit (MTU) for the
X13
ModuleBus.
320 3BSE 020 924R301

connections, one is fused. There are 2 individually isolated groups for signal return connections.
Technical Data
Item Value
2 x 6 power common terminals
Rated maximum continuous current 10 A
per signal return connection (N1, N2)
per I/O channel
ModuleBus:
3BSE 020 924R301 321

Item Value
Acceptable wire sizes
Signal connection Solid: 0.2 - 6 mm
Stranded: 0.2 - 4 mm2, 24 - 10 AWG
Return connection Solid: 0.2 - 4 mm
Stranded: 0.2 - 2.5 mm2, 24 - 12
AWG
protected)
installed
322 3BSE 020 924R301

Connections
Table A-77. TU837 Process Power Connection X11
Row A Row B
Terminal
Signal Marking Signal Marking
1 ZP1 N1 ZP1 N1
2 ZP1 13 ZP1 11
3 ZP1 14 ZP1 12
Table A-78. TU 837 Process Power Connection X13
Row A Row B
Terminal
1 ZP2 27 ZP2 25
2 ZP2 28 ZP2 26
3 ZP2 N2 ZP2 N2
Table A-79. TU 837 Process Connection Terminals X12
Row A Row B
Terminal
1 S21 (F1) A1 S1 B1
2 S41 (F2) 2 S3 2
3 S61 (F3) 3 S5 3
4 S81 (F4) 4 S7 4
5 S101 (F5) 5 S9 5
6 S121 (F6) 6 S11 6
3BSE 020 924R301 323

Table A-79. TU 837 Process Connection Terminals X12
Row A Row B
Terminal
7 S141 (F7) 7 S13 7
8 S161 (F8) A8 S15 B8
324 3BSE 020 924R301

Block Diagram TU837
X11
B A
TU837 ZP1 N1 1
ModuleBus Connector C/4 Male I/O module
X12 N1 1
B A
S1 B1 1
S2 F1 S21 A1 1
11 2
EM
S3 2 2
S4 F2 S41 2 2
12 3
BLOCK
S5 3 3
S6 F3 S61 3 3
13 2
S7 4 4
S8 F4 S81 4 4
14 3
S9 5 5
S10 F5 S101 5 5
25 1
S11 6 6
S12 F6 S121 6 6
26 2
S13 7 7
S14 F7 S141 7 7
2
3
3
7
/
/
/
/
27 1
S15 B8 8
DAT, DAT-N
+24V, 0V24
POS 0 - 6
S16 F8 S161
POWOK
A8 8
28 2
+5V
0V
EM N2 3
ZP2
ModuleBus Connector R/4 Female
N2 3
B A
X13
3BSE 020 924R301 325

Features
Module
• 50 Volt applications - use with the AI810, connector
Row A
Row B
Fuse
DI810, DI811, DI814, DI830 and DI831 Holders
modules
• Complete installation of I/O modules using
3-wire connections, fuses and field power
L1
+
distribution L1
L1
+
L1
• Up to 16 channels of field signals and 8 1

B
1
A
process power connections

2
3
3
• Two channels share one fused transducer

4
4
power terminal
5
5
6
6
• Process voltage can be connected to 2

7
7
individually isolated groups, if the I/O module

8
8
supports it
9
9
10
10
E
11
F
11
D
A
12

12
C
B
13
wrong I/O module

13
14
E
14
F
15
• Latching device to DIN rail for grounding D

A
15
16
B
C
B
16
A

L2
+
L2
-
L2
+
L2
-
Description
module termination unit (MTU) for the
Screw terminals
connection of the field wiring to the I/O modules. It also contains a part of the ModuleBus.
326 3BSE 020 924R301

The process signal terminals are divided into two equal and individually isolated groups. Each group
consists of 8 I/O channels, 4 fused transducer power outlets, 4 return connections and process
voltage connection. Process voltage can be connected to two individually isolated groups, only valid
if the I/O module supports that.
Technical Data
Item Value
8 fused field power distributions
4 process power
12 process power (0 V )
Rated maximum continuous current 10 A
per process voltage connection
ModuleBus:
channel
3BSE 020 924R301 327

Item Value
Fuse (8) Only on delivery: 100 mA (fast glass
tube, 5x20 mm)
Otherwise: Max. 3,5 A
2
Acceptable wire sizes Solid: 0.2 - 4 mm
Stranded: 0.2 - 2.5 mm2, 24 - 12 AWG
protected)
Width 126 mm (5”) including connector, 120.5
mm (4.74”) edge to edge installed
328 3BSE 020 924R301

Connections
Row A Row B
L1- (L1- power) L1+ (L1+ power)
A1 (F1, L1+) B1 (signal)
A2 (L1-) B2 (signal)
A11 (F6, L2+) B11 (signal)
A13 (F7, L2+) B13 (signal)
A15 (F8, L2+) B15 (signal)
3BSE 020 924R301 329

Block Diagram TU838
TU838
ModuleBus Connector C/4 Male I/O module

B A
UP1 L1+ 1
ZP1 L1- 1
L1+ 2
L1- 2
S1 B1 3
EM
F1 U1 A1 3
S2 B2 4
A2 4
S3 B3 5
F2 U2 A3 5
S4 B4 6
A4 6
BLOCK
S5 B5 7
F3 U3 A5 7
S6 B6 8
A6 8
S7 B7 9
F4 U4 A7 9
S8 B8 10
A8 10
S9 B9 11
F5 U5 A9 11
S10 B1012
A10 12
S11 B1113
F6 U6 A11 13
S12 B1214
A12 14
S13 B1315
F7 U7 A13 15
S14 B1416
A14 16
S15 B1517
F8 U8 A15 17
2
2
3
/ 3
S16 B1618
/
7
A16 18
/
/
/
UP2 L2+ 19
DAT, DAT-N
+24V, 0V24
ZP2 L2- 19
POS 0 - 6
POWOK
L2+ 20
L2- 20
+5V
0V
ModuleBus Connector C/4 Male EM
330 3BSE 020 924R301

Index
INDEX
A DI814 1-11, 5-36, A-148, A-154 to A-155, A-157
AI801 1-15, 5-39, A-41, A-46 DI820 1-11, 5-36, A-158, A-163 to A-164
AI810 1-9, 5-35, A-47, A-54 to A-58 DI821 1-11, 5-36, A-165, A-170
AI820 1-9, 5-35, A-59, A-65 to A-66 DI830 1-12, 5-36, A-172, A-179 to A-182
AI830 1-10, 5-35, A-67, A-74 Digital input module, SOE A-173
AI835 1-10, 5-35, A-76, A-83, A-85 DI831 1-12, 5-36, A-183, A-190 to A-193
Analog input module Digital input module, SOE A-184
AI801 1-15, A-41 DI885 1-12, 5-36, A-194, A-201 to A-202
AI810 1-9, A-47 Digital input module, SOE A-195
AI820 A-59 Differential analog input module
AI830 A-67 AI820 1-9
AI835 A-76 Digital input module
Analog output module DI801 1-16, A-110
AO801 1-15, A-86 DI802 1-16, A-116
AO810 1-10, A-92 DI803 1-16, A-122
AO820 A-101 DI810 1-10, A-128
AO801 1-15, 5-39, A-86, A-91 DI811 1-11, A-138
AO810 1-10, 5-36, A-92, A-98, A-100 DI814 1-11, A-148
AO820 1-10, 5-36, A-101, A-107 to A-109 DI820 A-158
DI821 1-11, A-165
B DI830 1-12, A-172
Bipolar analog output module DI831 1-12, A-183
AO820 1-10 DI885 1-12, A-194
Digital output module
DO801 1-16, A-203
C
DO802 1-16, A-209
Compact MTU 1-6, A-291
DO810 1-12, A-215
TU810 1-6, A-282
DO814 A-224
TU811 1-6, A-287
DO814DO814 1-13
TU812 1-6, A-291
DO815 1-13, A-233
TU814 1-7, A-296
DO820 1-13, A-242
DO821 1-13, A-252
D DO801 1-16, 5-39, A-203, A-208
DI801 1-16, 5-39, A-110, A-115 DO802 1-16, 5-39, A-209
DI802 1-16, 5-39, A-116, A-121 DO810 1-12, 5-36, A-215, A-221 to A-223
DI803 1-16, 5-39, A-122, A-127 DO814 5-36, A-224, A-230 to A-232
DI810 1-10, 5-36, A-128, A-134 to A-136 DO815 1-13, 5-36, A-233, A-240 to A-241
DI811 1-11, 5-36, A-138, A-144 to A-147 DO820 1-13, 5-36, A-214, A-242, A-248 to A-251
3BSE 020 924R301 331

Index
DO821 1-13, 5-37, A-252, A-258 to A-260 TU836 A-315

DP820 1-14, 5-37, A-262, A-277 to A-280 TU837 A-320
TU838 A-326
E MTUs 5-37
Extended MTU
TU830 1-7, A-301 O
TU831 1-7, A-306 OSP 1-13
TU835 1-7, A-310
TU836 1-7, A-315 P
TU837 1-8, A-320 Process connection terminals
TU838 1-8, A-326 TU837 A-323
Process connections
F AI801 A-45
FCI 1-18 AI810 A-52
FCI and S800L I/O module replacement 5-38 AI820 A-63
FCI and S800M I/O module replacement 5-34 AI830 A-72
AI835 A-81
I AO801 A-90
I/O modules AO810 A-96
S800 3-25 AO820 A-105
S800L 3-25 DI801 A-114
I/O station 1-18 DI802 A-120
Incremental pulse counter A-262 DI803 A-126
DI810 A-132, A-177
L DI811 A-142
LEDs DI814 A-152
S800L I/O module 5-31 DI820 A-162
S800M I/O module 5-29 DI821 A-169
DI831 A-188
DI885 A-200
M
DO801 A-207
Module termination units 1-4
DO802 A-213
MTU
DO810 A-219
TU810 A-282
DO814 A-228
TU811 A-287
DO815 A-238
TU812 A-291
DO820 A-247
TU814 A-296
DO821 A-257
TU830 A-301
DP820 A-274
TU831 A-306
TU810 A-285
TU835 A-310
TU811 A-289
332 3BSE 020 924R301

Index
TU812 A-293 A-107, A-134, A-144, A-154, A-179, A-190, A-

TU814 A-299 201, A-221, A-230, A-240, A-279 to A-280, A-
TU830 A-304 301, A-304
TU831 A-308 TU831 1-7, 5-37, A-163, A-170, A-248, A-258, A-
TU835 A-313 306, A-308
TU836 A-318 TU835 1-7, 5-37, A-56, A-310
TU838 A-329 TU836 1-7, 5-37, A-250, A-260, A-315
Process power connections TU837 1-8, A-251, A-261, A-320
TU837 A-323 TU838 1-8, A-57, A-135, A-145, A-155, A-180,
Process power source connections A-191, A-326
TU835 A-312
TU836 A-317
Pulse counter
DP820 1-14, A-262
R
RTD input module
AI830 1-10, A-67
S
S800 I/O modules 1-9
S800L I/O modules 1-14
Sequence of event A-172, A-183, A-194
SOE A-172, A-183, A-194
T
Thermocouple/mV input module
AI835 1-10, A-76
TU810 1-6, 5-37, A-55, A-66, A-75, A-84, A-91,
A-99, A-108, A-136, A-146, A-156, A-181, A-
192, A-202, A-222, A-231, A-241, A-277, A-282
TU811 1-6, 5-37, A-164, A-171, A-249, A-259, A-
287
TU812 1-6, 5-37, A-58, A-100, A-109, A-137, A-
147, A-157, A-182, A-193, A-223, A-232, A-
278, A-291
TU814 1-7, 5-37, A-55, A-66, A-75, A-84, A-91,
A-99, A-108, A-136, A-146, A-156, A-181, A-
192, A-202, A-222, A-231, A-241, A-277, A-296
TU830 1-7, 5-37, A-54, A-65, A-74, A-83, A-98,
3BSE 020 924R301 333

Index
334 3BSE 020 924R301

3BSE 020 924R301
April 2001

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S800 I/O

Modules and Termination Units

Modules and Termination Units

Copyright © ABB Automation Products AB 2001.

3BSE 020 924R301

3BSE 020 924R301 i

ii 3BSE 020 924R301

3BSE 020 924R301 iii

iv 3BSE 020 924R301

1.1 About This Book

3BSE 020 924R301 1

This chapter provides introductory and background information including

2 3BSE 020 924R301

Use of Warning, Caution, Information, and Tip Symbols

Caution indicates the presence of a hazard which could result in equipment or

Information alerts the reader to pertinent facts and conditions.

1.2 Product Overview

3BSE 020 924R301 3

1.2.1 Product Scope

1.2.1.1 Module Termination Units

4 3BSE 020 924R301

Figure 1-2. Typical Compact MTU with I/O Module

3BSE 020 924R301 5

Figure 1-3. Typical Extended MTU with I/O Module

TU810 Compact MTU for 50 Volt Applications

TU811 Compact MTU for 250 Volt Applications

6 3BSE 020 924R301

TU814 Compact MTU for 50 Volt Applications

TU830 Extended MTU for 50 Volt Applications

TU831 Extended MTU for 250 Volt Applications

3BSE 020 924R301 7

Standard Optional fuse holder with

Figure 1-4. Exchange of Standard Fuse Holder for Indication Type

8 3BSE 020 924R301

1.2.1.2 S800 I/O Modules

AI810 Analog Input Module, 0...20 mA, 0...10 V

AI820 Differential Analog Input Module, +/- 20 mA, +/- 10 V, +/- 5 V

3BSE 020 924R301 9

AI830 RTD Input Module

AI835 Thermocouple/mV Input Module

A0810 Analog Output Module, 0...20 mA

DI810 Digital Input Module, 24 V, Current Sinking

10 3BSE 020 924R301

DI811 Digital Input Module, 48 V, Current Sinking

DI814 Digital Input Module, 24 V, Current Sourcing

DI820 Digital Input Module, 120 V a.c./d.c.

DI821 Digital Input Module, 230 V a.c./d.c.

3BSE 020 924R301 11

DI830 Digital Input Module, 24 V d.c. with SOE, Current Sinking

DI831 Digital Input Module, 48 V d.c. with SOE, Current Sinking

DO810 Digital Output Module, 24 V, 0.5 A, Current Sourcing

12 3BSE 020 924R301

DO814 Digital Output Module, 24B, 0.5 A

DO815 Digital Output Module, 24 V, 2 A, Current Sourcing

DO820 Digital Output Module, Relay Normally Open

DO821 Digital Output Module, Relay Normally Closed

3BSE 020 924R301 13

DP820 Incremental Pulse Counter Module

1.2.1.3 S800L I/O Modules

14 3BSE 020 924R301

86.1 mm (3.4”) 58.45 mm (2.3”)

Figure 1-5. Dimensions for S800L Modules

AI801 Analog Input Module, 0...20 mA