Professional Documents
Culture Documents
E W D D M P IV S J D P: Roject Ustainability Eport
E W D D M P IV S J D P: Roject Ustainability Eport
E W D D M P IV S J D P: Roject Ustainability Eport
EGYPT
WEST DELTA DEEP MARINE PHASE IV
AND SEQUOIA JOINT DEVELOPMENT
PROJECTS
ABOUT THIS PROJECT REPORT
INDEX
The present report is part of the Sustainability Reports
that Saipem started to publish in 2003, being aware
of the importance of informing the stakeholders on 1 Message from the CEO
the sustainability approach Saipem implements in 2 Letter from the Client
the projects it conducts and in the areas of the world
where it operates. 3 Letter from Saipem
Project Director
This report focuses on two specific projects and
describes the principles, activities and performance that 4 Interview with Main
have been achieved by Saipem towards sustainable Subcontractor
development. 6 Overview of the Projects
The report is structured to provide easy access to Part 1
key indicators and information. It is divided into two
parts: the first part gives an overview of Saipem and 8 Introduction to Saipem
its business around the world, while the second part
focuses on the two projects, by giving a description 9 Saipem’s Sustainability Approach
of them, the area were they were conducted and a
description of the projects’ sustainability performance, 10 Saipem at a glance
addressed to different stakeholders.
12 Saipem in the World
The Project Sustainability Report, together with the
annual Saipem Sustainability Report and the Country Part 2
Sustainability Report, represent the main Saipem tools
to communicate its vision for Sustainability to all its 14 Egypt Overview
stakeholders.
16 Description of the Projects
18 Organisation and Project
METHODOLOGY Management
19 The Approach to Sustainability
This Project Sustainability Report has been developed in the Project
in accordance with the principles of materiality,
stakeholder inclusiveness, sustainability context and 20 Sustainability Performance
completeness. As for the yearly Corporate Saipem in the Projects
Sustainability Report, this Report is strongly focused 20 People
on stakeholders. This Report is intended to describe
Saipem performance and its engagement with 20 Total Workforce
stakeholders in Egypt, during the West Delta Deep
Marine Phase IV and Sequoia Joint Development 20 Training
Projects. 22 Safety
28 Health
A set of Key Performance Indicators (KPIs) was
selected to support the information to be provided 29 Customers
to stakeholders. Data are taken from the information
systems used for the general management and 29 Subcontractors & Suppliers
accounting of companies’ operations or from public 31 Environment
data made available by recognised Institutions.
32 Glossary & Acronyms
This Sustainability Report illustrates Saipem activities
concerning the West Delta Deep Marine Phase IV and
Sequoia Joint Development Projects, which represent
the consolidation area of the data. Data are usually
reported for the entire period of the projects (June
2006/February 2008 and April 2008/August 2009) if
not otherwise indicated.
Pietro Franco
Umberto Vergine
Tali
MISSION
Pursuing the satisfaction of our clients in the energy industry, we
tackle each challenge with safe, reliable and innovative solutions.
We entrust our competent and multi-local teams to provide
sustainable development for our Company and the communities in
which we operate.
1
LETTER FROM THE CLIENT
Both projects were ‘brown field’ involving connecting new subsea facilities
to existing, producing facilities. This required detailed planning and close
co-operation between the Burullus project team, the EPIC contractor and
Burullus Operations in Idku to ensure operations were carried out safely
and with minimum disruption to production. All operations were carried
out safely and production downtime was minimised.
The close cooperation between all parties over the duration of the Projects
has been the special characteristic that has contributed to the success. The
open and collaborative relationships developed between Burullus Gas Co,
Saipem, and the other key contractors has proven to be a key success factor
in the successful delivery of these fast track projects.
In addition to the great operational achievements shared by all involved,
I do believe that all companies who participated in these projects have
contributed, to the economic and social development of Egypt.
The high standard of performances achieved by all parties in the executions
of these projects is the cornerstone that will set for sure the basis for future
developments in Egypt.
2
SAIPEM SUSTAINABILITY
NABILITY
LETTER FROM
SAIPEM PROJECT DIRECTOR
Guido D’Aloisio
Project Director for West Delta Deep Marine
Phase IV and Sequoia Joint Development
Deputy General Manager Saipem Misr
3
INTERVIEW WITH MAIN SUBCONTRACTOR
Petrojet, the Petroleum Projects and Technical Consultations Co,
is an Egyptian multidisciplinary integrated construction
Contractor offering services related to the Oil, Gas, Petrochemical
& Industrial Sectors in Egypt and the Middle East.
4
SAIPEM SUSTAINABILITY
Eng. Fathy Hassan
Petrojet Marine Department
General Manager & MOB
5
OVERVIEW OF THE PROJECTS
PROJECT REPORT
6
SAIPEM SUSTAINABILITY
Sequoia Joint Development Project
It is an offshore project both in shallow and deep waters which
consisted in putting in production additional six gas wells in the
West Delta Deep Marine and Rosetta Concessions.
Client: Burullus Gas Co
Location: 120 km Offshore Egypt in the Mediterranean Sea
No. of Wells: 6 (Shallow & Deep Water)
Depth: 119 m - 600 m
Duration: April 2008 - August 2009
The project was a subsea development where Saipem performed the
detailed engineering, procurement, fabrication, system integration
tests, installation and pre-commissioning of the subsea structures.
In particular the project included the laying of over 29 km of 10”
flowline, over 29 km of umbilical, 24 km of a 22” export pipeline
and umbilical, installation of over 30 subsea structures of several
size and over 80 subsea power/control lines.
7
INTRODUCTION TO SAIPEM
8
SAIPEM SUSTAINABILITY
SAIPEM’S SUSTAINABILITY APPROACH
Saipem believes that a correct, open social value, and finally by contributing
and cooperative relationship with all to infrastructures construction (e.g.
stakeholders is vital for the success of access roads, construction camps with
each complex project Saipem carries all the facilities such as hospitals, power
out, frequently in very remote and most generation, etc.).
challenging areas.
Saipem’s international workforce and
Saipem has a presence in many breath of internationalism is another
locations around the world, operating facet of sustainability: all personnel are
with a decentralised organisation in treated with dignity, always respecting
order to respond to local needs and their rights, cultural values, local
sustainability issues. Everywhere it customs and traditions, their diversity
works, the Company plays an active and identity.
role in the local communities, mainly
offering employment opportunities, For each project, social, economic and
and personnel training; by working environmental effects are continuously
effectively with local suppliers and monitored, as well as the satisfaction of
subcontractors, creating economic and customer’s requirements.
9
SAIPEM AT A GLANCE
OFFSHORE (including 28 construction vessels and
FPSO), and world class engineering and
Saipem’s pioneering work in pipeline project management expertise.
installation (a total of 28,000 km Saipem capabilities are also supported
laid since late 1950s) is matched by by significant fabrication capabilities
its experience in installing offshore based at the core of major oil and
platforms, in which it has mastered gas provinces (Angola, Azerbaijan,
both the heavy lift and the float-over Congo, Kazakhstan, Nigeria, UAE,
techniques. Mediterranean Sea and Indonesia), with
Saipem has now evolved into an a potential of fabrication of 130,000
integrated EPCI contractor, having tonnes per year.
completed some 120 offshore These unique capabilities and
construction projects over the last competences, together with a long-
ten years, including groundbreaking standing presence in strategic frontier
achievements from complex deepwater markets, represent an industrial model
developments to major trunk line systems. that is particularly well suited to EPIC
(Engineering, Procurement, Installation,
FPSO (Floating Production Storage Construction) projects.
and Offloading) units are also part of
Saipem’s offshore line of products, both
as new-built delivered turnkey to the
DRILLING
customer, and as tanker conversions Saipem vast experience in managing
leased to and operated for the customer, drilling activities, associated with an
as well as marine terminals and adequate technological and operational
conventional buoy moorings. level, have progressively developed the
Company’s actual capabilities. Over
Saipem owns a strong, technologically many decades of performance, Saipem
advanced and highly-versatile fleet has drilled over 7,100 wells, 1,750 of
PROJECT REPORT
DRILL SHIP
SEMISUBMERSIBLE
CRANE AND SEMISUBMERSIBLE J-LAYING VESSEL
PIPELAYING VESSEL PIPELAYING VESSEL
10
SAIPEM SUSTAINABILITY
which have been offshore, totalling an challenging projects in difficult
overall depth of about 17.8 million m. environments and remote areas.
Land pipeline design and construction
Offshore, Saipem operates both in has historically been one of the
shallow and deep water using jack-ups, mainstays of Saipem business. The
semi-submersible units, a tender assisted Company has laid a record of 100,000
drilling vessel and a drill ship. For km of pipelines on five continents.
Onshore, Saipem operates with around
100 Rigs self-owned. Saipem Group has designed and built
37 grass-roots refineries, more than 500
ONSHORE process units and more than 400 plants
worldwide to produce chemicals from
Saipem offers a complete range of natural gas.
services, from feasibility and front-end In recent years, the Company has
studies to design, engineering, designed and constructed more than
procurement, and field construction, 40 power plants and four Integrated
most often on an EPC contractual basis, Gasification Combined Cycle plants,
for complex oil & gas facilities, including two of which are the world’s largest,
production, treatment, liquefaction, with a power output of about 550 MW
refining and petrochemical plants, each.
pipelines, pumping and compression
stations and terminals. Saipem plays also a significant role in
the design and execution of a large-
Saipem’s expertise focuses on the scale civil infrastructure projects and
execution of large projects with a also offers integrated environmental
high degree of complexity in terms remediation services, such as those
of engineering, technology and relating to soil and ground water and
operations, with a strong bias towards contaminated sites.
DRILLING RIG
SEMISUBMERSIBLE
DRILLING RIG
JACK-UP
DRILLING RIG
REGASIFICATION PLANT
POWER PLANT
PIPELAYING
11
SAIPEM IN THE WORLD
REST OF EUROPE 2006 2007 2008 ITALY
Revenues (€ million) 1,093 954 878 Revenues (€ million)
12
SAIPEM SUSTAINABILITY
2006 2007 2008 CIS 2006 2007 2008
773 1,051 1,135 Revenues (€ million) 1,052 1,031 1,092
8 18 68 Investments (€ million) 68 75 107
5,080 5,295 5,982 Workforce (units) 6,641 6,486 5,566
98 98 91 Local Workforce (% of total) 83 78 72
13,371 69,382 14,566 Energy consumption (toe) 77,183 65,738 86,502
5,143 8,441 125,996 HSE Training (hours) 405,012 369,070 325,588
13
EGYPT OVERVIEW
Occupying the northeast in poverty and other social work in the processing
corner of the African indicators remain a major or trading of agricultural
continent, Egypt’s territory concern. products. Nearly all
of around 1 million sq km Egypt is characterised of Egypt’s agricultural
is crossed by the highly by a fertile area around production takes place in
fertile Nile valley, where the Nile and close to the some 2.5 million hectares of
most economic activity Mediterranean Sea, and a fertile soil in the Nile Valley
takes place. The Country large area occupied by the and Delta.
has a population of about desert. Desertification is one In addition to agriculture,
83 million people (July 2009 of the main issues to face Egypt’s natural resources
est.), mainly concentrated together with windblown include petroleum, natural
on the fertile banks of river sands and the scarcity of gas, phosphates, and iron
Nile, especially in Alexandria water resources, away from ore. Crude oil is found
and Cairo, within the Delta the Nile. primarily in the Gulf of Suez
and the Suez Canal. The proportion of the and in the Western Desert.
Egypt has one of population living in rural Natural gas is found mainly
Africa’s most prosperous areas has continued to in the Nile Delta, off the
economies. In the period decrease as people move Mediterranean seashore,
2007-2008 Egypt’s to the cities in search of and in the Western Desert.
economy grew by 7.2%. employment and a higher Oil and gas account for
The prime engines of standard of living; therefore approximately 12% of GDP.
this robust growth were urbanisation is progressively The Ministry of Petroleum
industry, tourism and more occupying all has determined that
revenues from the Suez agricultural lands. expanding the Egyptian
Canal. However, approximately petrochemical industry and
Egypt has been making one-third of Egyptian increasing exports of natural
efforts to reduce poverty, labour is engaged directly in gas as its most significant
however regional disparities farming, and many others strategic objectives.
Economic indicators
Gross Domestic Product (GDP) (2008 est.) (billion $) Purchasing Power Parity - 444.8
PROJECT REPORT
14
SAIPEM SUSTAINABILITY
Egypt views
15
DESCRIPTION OF THE PROJECTS
The West Delta Deep Marine Phase Those projects, similar to the Phase IV
IV (WDDM IV) and the Sequoia Joint development, were performed by other
Development (SJD) projects are two Contractors. In parallel with Phase IV,
phases of a large field development there had been the Phase V which was
which started in 2001 and is envisaged to an onshore development for the onshore
continue at least until 2015. facilities in Idku and, after, the Phase VI
which was the Sequoia Joint Development
The West Delta Deep Marine field is a Project.
vast gas field located in Egypt, in the A peculiarity of the Sequoia Joint
Eastern Mediterranean Sea, off the coast Development Project is that it included
of the Nile Delta, at a water depth varying works into two fields, the West Delta
between 400 m and 1,000 m. Deep Marine Field and the Rosetta field
This highly strategic field produces a which is another concession adjacent to
significant portion of gas for domestic the WDDM field.
consumption in Egypt. It is the largest .
totally subsea development in the West Delta Deep Marine
Egyptian offshore. The gas, extracted Phase IV Project
through the deep water wells, is first
collected in the subsea manifolds and then The West Delta Deep Marine Phase IV
sent via a pipeline to the LNG plant in Project (known as the Burullus Project,
Idku (east of Alexandria), where it enters from the name of the Client, the Burullus
the local gas network or it is liquefied for Gas Co, a joint venture between British
export. Gas, Petronas and the Egyptian state oil
As the name says, the WDDM Phase company, EGPC) was awarded to Saipem
IV was the fourth development of this with a lump sum contract at the end of
field; previous developments were Scarab June 2006. It involved the development
Saffron, Simian/Sienna and Sapphire. of a deep water field through bringing
Cairo •
Beni Suef
WDDM Simian Senna
m Scarab Saffron
0 00
2, Sapphire
PROJECT REPORT
Aswan
Sequoia
100 m
50 m
Mediterranean
Sea
m
00
0 Lake
1, llus
Buru Damietta
Egyptian LNG
0 25 km
EGYPT Development lease areas
Concession areas
Source: BG Egypt.
16
SAIPEM SUSTAINABILITY
FDS operations
in Egyptian
waters
in production eight new wells for gas completion of the activities on March 6,
extraction, to be connected to existing 2008.
underwater infrastructures. The scope
of the work involved engineering, Sequoia
procurement, construction, installation Joint Development Project
and pre-commissioning of subsea
facilities to put in production 8 gas wells. The Sequoia Joint Development
The installation campaign was Project comprised six additional wells
performed by the following vessels: to the existing Sapphire and Rosetta
FDS, Normand Cutter, Maersk Reliance, developments. Three of these wells
Normand Carrier and Grampian developed Sequoia North in the western
Surveyor. Several support vessels flank of the Sapphire area and three
including supply vessels, cargo barges wells the new Sequoia South area.
and tugs and crew boats were utilised. The Sequoia North wells were tied-in
The first three wells were successfully through the Sapphire M2 manifold and
commissioned and brought on stream the Sequoia South wells through the
in January 2008, and the remaining Rashid-3 manifold.
over the following two months, with While the Sequoia Project was in many
17
ways similar to the WDDM Phase IV
Project with regards to the item to be
ORGANISATION
fabricated and to the areas of work, AND PROJECT
there were however a few noticeable MANAGEMENT
differences such as the coating and
laying of a 24 kilometre x 22 inch The two projects were organised and
concrete coated pipeline, some of the managed in a similar way and therefore
field tie in operations being carried out the description below applies to both of
by divers from a Diving Support Vessel, them. A dedicated task force had been
and an even tighter schedule. defined to manage and execute the
The installation campaign was performed Projects.
by the following vessels: FDS, Normand In the first stage of the project the staff,
Cutter, Bourbon Pearl, Lorelay (Allseas) both the Project Management Team
and Vos Simpathy. Several support vessels (PMT) and the other departments were
including supply vessels, cargo barges located in the Fano offices (Italy) with
and tugs and crew boats were utilised. the exception of two teams located in
The first well had been put in production Aberdeen (UK) and Paris (France).
at the beginning of August 2009 and The Project Management Team further
the others in the following weeks with migrated to Egypt toward the end of
completion of the activities on August the engineering/procurement phase to
27, 2009. follow up the operations (fabrication
Project Panel in
the Project Area
at Maadia Yard
PROJECT REPORT
18
SAIPEM SUSTAINABILITY
and installation activities). sustainable approach in the operations
Project Management Team and the in Egypt, aware of the fact that
Offshore Operations Team were located sustaining the ‘local market’ would have
in Cairo (Egypt), the Fabrication Team brought a competitive advantage to
in Alexandria (Egypt), while the Project Saipem both in the short term (in the
Procurement and Engineering functions current project) and in the medium/long
remained in Fano with Installation term.
Engineering Teams located in Aberdeen
and Paris. The two projects were characterised
The team in Egypt was located in by the following relevant aspects of
Saipem Misr offices, the local company sustainability:
which provided all project logistic, • Development of relationships with
personnel and local procurement client and local subcontractors/
services to the projects. suppliers;
The project organisation was structured • Development of qualified local
in accordance with the chart below. resources;
• Improvement of the safety awareness
THE APPROACH in employees and subcontractors
involved in the work.
TO SUSTAINABILITY This ‘sustainable approach’ started
IN THE PROJECT with the beginning of West Delta Deep
Marine Phase IV, continued during the
Since the beginning of the first project, entire project and persisted along the
the Project Management realised Sequoia Joint Development Project.
the crucial importance of applying a
PROJECT
DIRECTOR
PROJECT MANAGER
INTERFACE
SUBSEA
MANAGER
CONSTRUCTION
PROJECT
QA/QC
CONTROL
MANAGER
MANAGER
HSE RISK
MANAGER COORDINATOR
CONTRACT
MANAGER
19
SUSTAINABILITY PERFORMANCE
IN THE PROJECTS
PEOPLE Training
Both projects encouraged employees
Total Workforce training and development with
a particular focus on local young
The workforce gradually increased over employees. Resources have been
the duration of the project to a peak developed in engineering, contract
of just over 870 in November 2007 for management, project control, quality
WDDM Phase IV and over 660 in June control and staff for a total number
2009 for the Sequoia Joint Development of about fifteen. All the resources had
Project. A significant part of the undergone a training program consisting
personnel was local with a monthly in training on the job and internal and
average of 55% on the total workforce external training courses. In particular
with peak over 90%. the local engineers followed a common
development path. At the beginning
of their experience they were allocated
in Saipem Misr offices in Cairo where
WDDM Phase IV they received a company and project
Workforce Composition average per month induction; further they were assigned
to the fabrication yard to start the
direct contact with the project activities.
This period allowed them to rapidly
understand the project scope of work
46% being directly involved in the fabrication
of the items engineered. Offshore
54% training phase was also envisaged for
some of the engineers who were sent
onboard Saipem vessels during the
offshore campaign to attend some
of the installation operations of the
Egyptian Non Egyptian structures they contributed to build in
PROJECT REPORT
20
SAIPEM SUSTAINABILITY
Interview to
Islam ElNahas,
26 years,
Bsc. Mechanical Engineering
and Diploma in Project
Management, Alexandria
and
Ahmed Barania,
Islam ElNahas 25 years, Ahmed Barania
What were your expectations
Bsc. Mechanical From the outset I played a
in joining Saipem and what Engineering, Cairo crucial role, being heavily
did you find? involved in the fabrication
Ahmed: ‘My expectations in the activities undertaken by the
beginning were like anyone just nominated subcontractor. I
joined a big company. I expected interesting scope of work meant divided my time between follow
that I will work in a challenging that coming to work is always a up of the fabrication activities
environment giving me the pleasant thing to do. in the yard and analysing the
possibility to improve my skills The role I have been assigned to critical areas in which the
and enrich my knowledge. has developed my understanding project can accelerate ahead of
There is no doubt that I was a of subsea construction and schedule. I’ve been extremely
little bit worried to work and to helped me to gain knowledge fortunate to work on this
be a member in a multi-cultural from the planning aspect, challenging project since it
company, because I haven’t enhancing my responsibility enabled me to gain a vast range
any previous experience in when dealing with both client of knowledge and experience of
the Oil & Gas field. However, and subcontractors. Such nature subsea construction. The project
after spending few weeks in and diversity of Saipem projects had a tight schedule which
the company, all these doubts has allowed me to develop my required fast pace on site. I also
disappeared due to the positive own path. There is nothing took great satisfaction in seeing
working environment created stereotypical about the career a project completed’.
by the people working in the route of a Saipem employee.
company and the good team One thing that is consistent Do you think you have
spirit. At the end I found out however is the effort Saipem changed from when you first
that I was able to do some jobs envisages into ensuring all arrived in Saipem and, if so, in
that I had never thought I could staff has every opportunity to what way?
do before’. develop’. Ahmed: ‘At working level,
I gained a lot of benefits,
Did you have any difficulties What activities and projects improving my skills, enriching
at the beginning? were assigned to you? my experience and enlarging my
Islam: ‘Subsea Construction Islam: ‘I joined Saipem in July capabilities since I have joined
projects were a new challenge 2008. I expected flexibility when Saipem. Certainly, I can take now
for me, since they introduce I joined the scheme, but I was critical decisions and analyse
different technologies and amazed by all the opportunities situations much faster than
techniques. I had to redirect that represented all the different before.
my personal skills and, with the areas of the business. On a more general level,
help of other colleagues, to My first assignment was working working with people with
understand this new scope of as Planning Engineer as a part different nationalities gave me
work. The people I have worked of the Project Controls team the advantage to know a lot of
with have always provided located at the subcontractor different cultures, mentalities
me with support and advice. fabrication yard for Sequoia and habits which add a lot to my
Team effort coupled with the Project. personality’.
21
Working safely
PROJECT REPORT
22
SAIPEM SUSTAINABILITY
induction, conducted for each worker In particular, fabrication activities were
before start working, and reiterated at conducted in the fabrication yard of
tool box talks and meetings. the local subcontractor, in Egypt. This
required creating a joint team Client/
The project recognised a simple truth Saipem/Subcontractor to conduct the
when formulating its HSE Policy and risk assessment and, more in general,
Philosophy and that is ‘to know your to share expertise and knowledge.
enemy’ or, to put it another way, Risk assessments for the fabrication
‘recognise the hazards involved in your activities were produced both in English
business’. The Project ensured this by and Arabic, and posted at strategic
applying a thorough risk assessment locations throughout the fabrication
process which included early overall facility. They were also used at tool box
Hazid, design Hazop risk assessment meetings and pre-task briefings.
both in fabrication and testing activities The monitoring activities have been
and offshore and shutdown. conducted through HSE audits, both
The above activities were conducted on subcontractor’s fabrication yard and
in addition to the task risk analysis/job in Saipem vessels, involved in offshore
safety analysis conducted at the work installation and pre-commissioning
location. activities to ensure that their HSE
South Sequoia
Manifold
Foundation
Load Out
23
North Sequoia
SDA Load Out
PROJECT REPORT
systems were in place and effectively site and vessel and was present at every
implemented. work location.
A ttotal of 53 HSE audits were conducted All ER plans together with the Medical
during the two projects. Evacuation Procedure were tested prior
to, or immediately upon, mobilisation
Emergency Response (ER) plans were of any vessel and in the fabrication site
developed for both onshore and with all organisations (Saipem, Client,
offshore activities. The ER plans were Helicopter Company, etc.) participating.
aligned with the Client ER plans and
those of other external organisations Safety Incentive Scheme
involved i.e. helicopter companies A safety incentive scheme was
etc. by a ‘bridging document’. This implemented for the activities that
document provided all relevant were conducted for both West Delta
information and contact details for every Deep Marine Phase IV Project and
24
SAIPEM SUSTAINABILITY
the Sequoia Joint Development explained in Arabic as part of the
Project in the fabrication yard, to all induction process.
subcontractor personnel working on 2. The checklist of activities to be
the projects. implemented or avoided was
The idea of implementing a safety posted prominently in Arabic in the
incentive scheme was a joint Saipem controlled area of the subcontractor
and Burullus idea and the two Fabrication Yard.
companies put in place and financed 3. The HSE advisors undertook frequent
the scheme on an equal basis. (at least daily) site walk through/
Every month, every worker would inspections verifying conditions and
have had the opportunity to collect work practices against the checklist.
vouchers if work had been performed The scores tallied on this checklist
safely in the period. A daily checklist were accumulated and directly
was developed which identified key drove the final monthly score hence
areas where hazards were present and payment to the individual.
framed questions/requirements, within 4. The payment was calculated against
these key areas, which could be scored the percentage ‘score’ achieved over
to reflect a broad level of compliance/ the month.
non compliance. 5. In the event of a recordable
incident there would be a 10%
Areas included were: PPE, Signs and reduction in the payment, however
Barriers, Lifting, Scaffolding and the production of 8 relevant and
Working at Height, Housekeeping, meaningful near miss reports would
Blasting, Hot Work, Portable Electrical mitigate this reduction for each
Tools and Equipment and Manual incident.
Handling. 6. On an individual basis, where a
In total, there were 34 different basic person was discovered infringing
requirements included in the checklist, the basic safety rules they would
such as personnel wearing secured have a ‘hole’ punched in their
safety harness where required, correct project identity badge. 3 of such
colour coded slings in use, crane has infringements for any individual
copy of certification in cab, workers not would result in their being removed
on scaffold that is not correctly green from the Project (but this never
tagged etc. all of which had to be happened).
verified during daily safety inspections
and walks.
The scheme operated as follows: Sample of ID card issued to all project personnel in
1. The required level of safety the fabrication yard which was ‘hole’ punched in case
performance and behaviour was of safety infringements
25
Leadership in Safety (LiS)
During the early days of the Sequoia
Project, Saipem rolled out its corporate
Leadership in Safety (LiS) initiative. The
project was quick to embrace the value
of this initiative and all members of
the Saipem Project Management Team
participated to a workshop in Fano,
Italy.
26
SAIPEM SUSTAINABILITY
Subsea
structures
lifted on a
barge
Safety Statistics
Worked Lost Time LTI Frequency TRI Frequency
Man Hours Injuries Rate Rate
West Delta Deep Marine Phase IV 1,820,738 0.00 0.00 2.20
Sequoia Joint Development Project 1,783,104 0.00 0.00 0.00
Leading Indicators
West Delta Deep Marine Phase IV Sequoia Joint Development Project
SHOC Cards 1,846 1,465
Tool Box Talks 4,426 5,787
HSE meetings 254 107
Job Safety Analysis 307 532
HSE Training hours 6,739 4,464
HSE Inspections 564 433
HSE Management visits 137 139
27
Saipem
vessels during
Simultaneous
Operations
(SIMOPS) in field
28
SAIPEM SUSTAINABILITY
Risk Factors Reduction (CRFR)’. The Results of the Customer Satisfaction Survey
program, with duration of 12 months, conducted for the Sequoia Project
aimed to improve the participants’ Management
lifestyle and habits and to improve (% of the level of Client satisfaction for each issue)
the health parameters. 39 employees 100
were selected (on the basis of pre-
determined criteria) to participate to the 80
program. The program mainly consisted
in monitoring the health parameters, 60
together with the implementation of
a healthier lifestyle based on sport 40
activities adequately designed on their
health situation. 20
In addition Saipem Misr deployed a
vaccination programme providing to
its employees free vaccination against
Project Contract Project Quality Health Socio-Economic
influenza. Management Management control Management Safety and Issues
Environment
29
Amount of subcontracted activities where the fabrication activities were
and fraction to local companies performed in an excellent way both
in term of quality, safety and schedule
(million euro)
performances.
140 Saipem provided training to
subcontractor’ selected supervisors in
120
safety practices and requirements for
100 the hazardous tasks they would be
involved in, some of which are: Working
80
at height, Risk assessment, Firefighting,
60 First Aid, Safe Driving, Lifting, Electrical
work, Hand safety, etc.
40
30
SAIPEM SUSTAINABILITY
ENVIRONMENT Waste production
(tonnes)
The onshore activities for fabrication 1,000
were conducted in the subcontractor’s
site. Saipem collaborates with the 800
subcontractor to properly manage the
environmental issues, in particular:
600
minimisation of noisy operations at night
(residential areas nearby); recovering
400
and properly dispose off waste such as
grit blast material, hydrotest water, and
a small amount of methanol used for 200
flushing. In particular, hydrotest water
(without chemicals) was used as dust
suppression in the yard; while the small WDDM IV Sequoia
amount of methanol was donated to
Hazardous waste Non-hazardous waste
the local fire fighting school.
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GLOSSARY & ACRONYMS
EPIC LTI LTIFR
Engineering, Procurement, Lost Time Injury. Any Lost Time Injury Frequency
Installation and Construction work-related injury, which Rate.
PROJECT REPORT
WDDM IV
West Delta Deep Marine
Phase IV Project
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Headquarters: San Donato Milanese (Milan), Italy
Via Martiri di Cefalonia, 67
Branches:
Cortemaggiore (PC) - Via Enrico Mattei, 20
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