Value Stream Mapping - Problem Sheet

Problem 1:
Draw the current state drawing along with the time line for the following data
(Table -1) of a Peanut butter manufacturing unit. Also calculate lead time, value
added time and takt time. Assume any missing data appropriately.
Table - 1
Customer demand 700 pieces per day

Company working time 1 shifts of 8 hours duration with 30 min break for each shift and
5 days/week
1: Peanut butter CT = 25 s with 1 operator and 700 pcs in inventory
application
2: Jelly Application CT = 30 s with 1 operator and 359 pcs in inventory

3: Packaging CT = 42 with 1 operator and 486 pcs in inventory

4: Shipping 126 pcs in inventory

PSG Tech/Mech/ASP 1|Page

 Value Stream Mapping - Problem Sheet

Problem 2:
Draw the current state drawing along with the Time line for the following data
(Table -1&2).Also calculate Lead time, processing time and Takt time. Assume any
missing data appropriately and mention in the current state drawing.
Table - 1
Customer demand 10,000 pieces per month

Company working time 2 shifts of 8 hours duration with 45 min break for each shift and 22
days/month
Packaging 20 items in a tray

Shipment Once in a day

Worker One operator per machine

Raw material will have to wait 3 days for the first process to start

Table - 2:Basic production processes involved

Si.no Process Work -in- process Cycle C/O Up time (%)

inventory time(s) time(s)
1 Turning 25 520 80

2000

2 Drilling 6 420 100

1300

3 Welding 28 325 80

4000

4 Grinding 17 300 100

1600

5 Assembly 40 0 100

2800
6 Shipping - - -

PSG Tech/Mech/ASP 2|Page

 Value Stream Mapping - Problem Sheet

Problem 3:
Draw the current state drawing along with the Time line for the following data
(Table -1&2).Also calculate Lead time, processing time and Takt time. Assume any
missing data appropriately and mention in the current state drawing.
Table - 1
Customer demand 22,000 pieces per month
Company working time 2 shifts of 8 hours duration with 40 min break for each shift and
26 days/month
Packaging 50 items in a tray
Shipment Once in a day
Worker One operator per machine
Raw material will have to wait 5 days for the first process to
start

Table - 2:Basic production processes involved

Si.no Process Work -in- process Cycle C/O Up time (%)

inventory time(s) time(s)
1 Facing 24 520 80

3000

2 Turning 06 420 100

1400

3 Drilling 30 325 80

3000

4 Internal 17 350 100

Threading
1600

5 Assembly 40 0 100

2800
6 Shipping - - -

PSG Tech/Mech/ASP 3|Page