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Carel PCO System - JHL PDF
Carel PCO System - JHL PDF
Carel PCO System - JHL PDF
USER’S GUIDE
CONTENTS:
SOFTWARE VERSION
• On the second line, next to “GRD”, a variable number (from 2 to 8) of square marks, indicates the available ca-
pacity steps installed in the unit. A full mark indicates an active step. On the contrary, an empty mark indicates an
inactive step.
• Again in the second line, an intermittent “AL” symbol indicates an alarm condition in at least one of the modules
connected in the network. If no off-normal condition occurs, the “AL” symbol is invisible.
• The evaporator water inlet/outlet temperatures are displayed in the third line. When the WRHH unit is switched to
the HEATING mode, these temperatures are referred to the condenser inlet/outlet.
• In the 4th line, the on/off working status of the unit is displayed.
• The fourth row displays also the module currently connected with the operator interface (next to “MOD”).
WARNING!: In multimodule units the temperature probes could be connected to different base modules. If that is
the case, in the main window, a single temperature value (referred to the probe physically connected to the se-
lected module) is displayed. In order to display the other value it is necessary (by pressing the INFO key) to jump
to the module which the probe is connected to.
WARNING!
All the operations (programming of the parameters, displaying of the statuses and of the operation hours) are to
be referred to the module which is indicated there.
1 - ON-OFF key
2 - ALARM key
By pressing it, the alarms occurred are displayed and manually reset. When at least one
anomalous working condition occurs, a red indicator lights up. It also silences the buzzer.
3 - UP key()
By pressing it the menu windows and their individual options are displayed progressively;
moreover, with this key the operator can set the value of the parameters.
4 - DOWN key()
By pressing it the menu windows and their individual options are displayed; moreover, with this
key the operator can set the value of the parameters.
5 - ENTER key
It starts the procedure which is needed to modify a parameter or a value, and to confirm the cur-
rent data. When the unit is being powered the key is always green-lit.
6 - MENU key
7 - MAINTENANCE key
It displays in succession: operation hours of the unit and of any single compressor, number of
surges of any single compressor. Other screens can be displayed only by qualified personnel
after the correct password is inserted.
8 - PRINT key
10 - CLOCK key
11 - SET key
12 - PROGRAMMING key
After the password has been inserted, all the operating parameters can be set.
INFO, HEAT and COOL keys are also present on the panel.
In case of multimodule units, the INFO key allows the operator to move from one base module to another, to display
statuses and alarms, and for the programming of the parameters in the different modules.
HEAT and COOL keys provide summer or winter operation in heat pump units.
Once the refrigeration unit has been installed, a series of operations must be performed in order to set the correct opera-
tion of the unit according to the characteristics chosen by the user.
1
Control Set-point Press the SET button to enter the set-point pro-
Temperature gramming screen: In this way the current value is
displayed. As soon as the key is pressed, the
Summer
green LED will light up.
2
Control Set-point Press the ENTER button to modify the value. As
Temperature soon as the key is pressed the blinking cursor
Summer will move to the programmable parameter which
is to be set.
3
The value can be increased or decreased by the
UP and DOWN arrows.
If the key is pressed once, the value will change
of one tenth of °C. If the key is not released the
value will change rapidly.
4
Control Set-point Press the ENTER key again in order to store the
Temperature new value.
Summer
The windows of the I/O menu show the operating status of the various components of the unit. Follow these instructions
in order to access all the screens:
1
I/O Evap. temperature By pressing the I/O button the first page, showing
Inlet the evaporator chilled water inlet/outlet tem-
Outlet peratures, is displayed.
2
Digital Input (1..12) Go through the other pages by pressing the UP
Status and DOWN keys. When the last page is reached,
a simple pressure on the DOWN key shows the
first again.
Press the MAINTENANCE key to access the maintenance menu, made up of two distinct parts:
1. Directly accessible to the maintenance operator.
2. Accessible via password (1234).
1
Unit operating hours Press the MAINTENANCE button: the first
screen concerning the unit operating status is
Compressor 1
displayed. It shows the total hours of operation of
Compressor 2 the unit and those of the single compressors.
2
Total starts Press the DOWN key to go to the next page. It
Compressor 1 displays the number of the start-ups for each
Compressor 2 compressor.
3
Enter the maintenance If the DOWN key is pressed again, the
password “maintenance” password is requested.
The following pages are accessible only by an
authorised service Agency.
The presence of the “operating time bands” involves the programming of some parameters. They are accessible by per-
forming the following operations:
1
Set Press the CLOCK button: the first page is dis-
Clock played showing current time and date.
Time
Date
2
Set Press the ENTER key to modify the current time.
Clock When the key is pressed, the blinking cursor is
shifted under the value which is to be modified.
Time
Date
3
Increase or decrease the value by pressing the UP and DOWN keys. If the key is pressed once, the
value will change of one hour, if it is not released the value will change rapidly.
4
Press the ENTER key again to confirm the new value.
The cursor shifts under the next value. Follow the procedure explained on the previous point. Each
time the ENTER key is pressed, the cursor will move to the next value which can be modified until
the cursor reaches the top of the page again. The pages can be paged forward and backward by
pressing the UP/DOWN keys. The screens which can be displayed are shown below with a short
description.
GENERAL ALARMS
Alarm Description Relevant component Display indications
EEE Electronic card internal fault Faulty ROM. EEE
Substitute the Pco.
E00 Evaporator water flow alarm Diff. pressure switch, flow-switch FLUSS.EV.
Check the water flow, the contact of
the pr. Switch, the wiring and the wir-
ing diagram. If the alarm persists, the
Pco is to be changed.
E01 Evaporator antifreeze alarm Evaporator water OUT probe GELO
Check the water flow and the probe
resistance by disconnecting it to its
terminals.
E03 Evaporator inlet faulty probe BT1 probe. SG.B1
Check the water flow and the probe
resistance by disconnecting it to its
terminals. Id the value is correct the
Pco is to be substituted.
E04 Evaporator outlet faulty probe BT2 probe. SG.B2
Check the water flow and the probe
resistance by disconnecting it to its
terminals. Id the value is correct the
Pco is to be substituted..
E05 Maintenance period threshold Call the service centre. ORE.M
E06 Faulty master module Possible bad entering of the con-
figuration parameters blocking the
unit as a result.
Check the parameters
E07 Phase monitor alarm Phase monitor M.FASE
Check with a tester that all elements
are phased with the supply line.
E08 Pump thermal alarm Pump protector T.POMPA
Check the pump thermal contact as
closed and that the wiring is properly
made. If the alarm condition persists
the Pco is to be substituted.
NOTE: In the MAINTENANCE menu, under the item “Alarm log”, a screen displays the last 22 alarms, in chronological
order. Number 1 is the most recent.
I/O MENU
Screen Value
1 Evaporator temperature
IN: °C
OUT: °C
2 Temperature
BT3 probe (the actual name depends on the unit): °C
BT4 probe (the actual name depends on the unit): °C
3 Recovery temperature (BT5) if the recovery is enabled, °C
otherwise:
Suction 1: (BT5) / Recovery °C
Suction 2: (BT6) / External temperature °C
4 Ambient relative humidity %
5 High pressure
Circuit 1:
Circuit 2: bar
6 Digital input status bar
12 characters, linked to a specific pCO digital input Refer to “DIGITAL INPUT”
C= the contact connected to the input is closed table
O= the contact connected to the input is open
7 Digital output status
13 characters, linked to a specific pCO digital output Refer to “DIGITAL OUTPUT”
C= the relay contact is closed (output active) table
O= the relay contact is open (output inactive)
8 Compressor 1: ON/OFF
Liquid solenoid 1 / Reverse cycle valve 1: ON/OFF
Compressor 2: ON/OFF
Liquid solenoid 2 / Reverse cycle valve 2:: ON/OFF
9 Capacity control step num. 1 ON/OFF
Capacity control step num. 2 ON/OFF
Fan num. 1 / Condenser pump (WRH) ON/OFF
Fan num. 2 / Water side reversal (WRHH) ON/OFF
10 Part-winding 1: ON/OFF
Part-winding 2: ON/OFF
Electric pump: ON/OFF
Antifreeze heater: ON/OFF
11 CLIVET srl
Unit serial number:
Software version:
12 CLIVET network module: “number” A box indicates the presence
I/O 1..4 - • of the module in the network.
I/O 6..9 •• A point indicates the oppo-
I/O 11..14 ••• site.
13 Networked compressors
Network diagnostics screen:
The second screen will be displayed after the DOWN arrow is pressed.
If the DOWN arrow is pressed again the system will ask for the password to
enter the protected part of the MAINTENANCE menu.
Move the blinking cursor to the numerical password field by pressing the
ENTER key
Press ENTER and, if the password is correct, the display will show CORRECT
PASSWORD.
WARNING: if the message WRONG PASSWORD is displayed, the cursor
must be moved back to the numeric field and the password must be entered
again.
Press the DOWN key to enter the hidden part of the MAINTENANCE menu.
The table below lists the signals and parameters for programming the unit.
MAINTENANCE MENU
Directly accessible level Value
1 Operating hours
Unit: 00000
Compressor 1: 00000
Compressor 2: 00000
2 Total starts
Compressor 1: 00000
Compressor 2: 00000
MAINTENANCE MENU
Password protected level Value
3 Enter maintenance password 0÷9999
4 Maintenance threshold hours
Unit hours
Compressors hours
5 Reset working hours
Unit YES/NO
Compressor 1 YES/NO
Compressor 2 YES/NO
6 Reset starting counter
Compressor 1 YES/NO
Compressor 2 YES/NO
7 Exclusion
Compressor 1 YES/NO
Compressor 2 YES/NO
8 Offset hour counter
Unit hours
Compressor 1 hours
Compressor 2 hours
9 Probe calibration
( B1 ) Water IN °C
( B2 ) Water OUT °C
10 Probe calibration
Pressure 1 bar
Pressure 2 bar
11 Probe calibration
Probe B3 °C
Probe B4 °C
12 Probe antidisturbance filter YES/NO
13÷23 Alarm log
10 screens where the last 22 occurred alarm are stored in
chronological order. The alarm n°1 is the most recent.
24 New MAINTENANCE password 0÷9999
CLOCK MENU
Screen Value
1 Set current time and date
Time: hh:mm
Date: dd/mm/yyyy
2 Setting of the operation time zones
Weekly YES/NO
Daily YES/NO
3 Weekly operation time zones:
Switch unit on: Mon Tue Wed Thu Fry
Sat Sun
Switch unit off: Mon Tue Wed Thu Fry
Sat Sun
4 Daily operation time zones:
Switch unit on: hh:mm
Switch unit off: hh:mm
5 Enable daily time zone with set point variation YES/NO
6 First time interval:
Start at: hh:mm
Winter set: °C
Summer set: °C
7 Second time interval:
Start at: hh:mm
Winter set: °C
Summer set: °C
8 Third time interval:
Start at: hh:mm
Winter set: °C
Summer set: °C
9 Fourth time interval:
Start at: hh:mm
Winter set: °C
Summer set: °C
10 • Night interval:
Start at: hh
Stop at: hh
• The parameters marked with this symbol are displayed only if they are pertinent with the unit configuration.
NB: to modify the values of the parameters in the CLOCK MENU, use the ENTER and UP/DOWN keys in the same way
as for setting the parameters.
Move the blinking cursor under the numerical field by pressing the
ENTER key
Press ENTER and, if the password is correct, the display will show
CORRECT PASSWORD.
WARNING: if the message is WRONG PASSWORD, the cursor must be
moved again to the numeric field and the password must be inserted
again.
Press the DOWN key to enter the 1st screen of the USER menu.
NB: If more than one Pco module is installed in the unit, the information displayed is referred to the module actually ad-
dressed. The operator can switch to the different modules by pressing the INFO key. Moreover, at any time, by pressing
the PRINT key, it is possible to check which module is actually connected.
USER
MENU PARAMETER SELECTION
USER 1 Winter temperature set point limit
Min.: °C
Max: °C
2 Summer temperature set point limit
Min.: °C
Max: °C
3 Temperature regulation band
Summer: °C
Winter: °C
Night*: °C
4• Offset local master modules
N°2: °C
N°3: °C
5 Temperature regulation dead zone: °C
Probe used for control: IN/OUT
6• Recovery management
Set Point recovery enabling: °C
Operation band: °C
7 Remote ON/OFF enabling: YES/NO
Remote Summer/Winter enabling: YES/NO
8 Low temperature threshold water at condenser inlet: °C
9 High temperature threshold at the evaporator inlet: °C
10 • Evaporator outlet low temperature alarm (WRHH units)
Set-point: °C
Time: sec
11 Antifreeze alarm
Alarm set point: °C
Differential: °C
12 Antifreeze heater
Switch on set-point: °C
Differential: °C
• The parameters marked with this symbol are displayed only if they are pertinent with the unit configuration.
Move the blinking cursor to the password field by pressing the ENTER
key.
Press the UP and DOWN keys until the value 1234 is shown.
Press ENTER and, if the password is correct, the display will show
CORRECT PASSWORD.
WARNING: if the message is WRONG PASSWORD, the cursor must be
moved again to the numeric field and the password must be inserted
again.
Press the DOWN key to enter the 1st screen of the MANUFACTURER
menu.
The main screen of the MANUFACTURER menu shows its four submenus.
Press once or more than once the UP-DOWN keys (each time the key is
pressed the cursor will move to the next line) until the cursor is under the
selected submenu.
When the cursor is under the selected menu, press the ENTER key.
MANUFACTURER MENU
SUBMENU PARAMETER SELECTION
UNIT CONFIGURATION 1 Clock card: YES/NO
Printer connected: YES/NO
Supervisory system: YES/NO
Capacity step function logic: DWM-COP/
FEDDERS
2 Cycle inversion valve operation logic: NORMAL /
REVERS
Compressor rotation inhibition: YES/NO
External recovery: YES/NO
3 Global parameters
Unit type: WRAT-WRAN
MCAT-MCAN
WRHH-WRH
CRT-CRN
Compressors: 1,2,3,4
Number of modules 1,2,3,4
4 Local parameters
Number of compressors: 1,2
Tandem compressors: YES/NO
Capacity control steps per compressor: 0,1,2,3
5 Number of local MASTER modules: 1,2,3
Recovery: ENABLED. /
DISABLED.
Day/Night control installed YES/NO
6 Configuration Y1: Standard / spe-
cial
Freecooling: YES/NO
CRT heating YES/NO
B7 as humidity: YES/NO
7 Probes enable:
Probe B1: YES/NO
Probe B2: YES/NO
Probe B3: YES/NO
Probe B4: YES/NO
Probe B5: YES/NO
Probe B6: YES/NO
8• Pressure transducers
Circuit 1: YES/NO
Circuit 2: YES/NO
Start scale -10÷50
End scale -10÷50
9 Presence of compensation
Summer: YES/NO
Winter: YES/NO
10 Enable compensation with: External probe /
4-20 mA signal
11 Unit identification
C1 (Unit type) WRAT-WRAN
WRH-WRHH-
ME
MCAT-MCAN
WRA-WRN
WSH-WSHH
WSA-WSN
WSAT-WSAN
CRT-CRN-MSE
MSAT-MSAN
C4 (Configuration) LN (low noise)
EN (extra LN)
ST (standard)
C7 (revision) A÷Z - 0÷9
C2 (Version) A÷Z - 0÷9
C5 (Application) A÷Z - 0÷9
C3 (Size) 0÷9 - 0÷999
C6(approval) A÷Z - 0÷9
12 Unit serial number: A÷Z - 0÷9
13 Communication speed with supervisor: bps
At the first start-up of the control modules, the module addressing is the first operation to carry out.
NOTE: the unit leaves the factory with the electronic modules already configured.
Use the Dip-Switches to assign a physical address to the pCO modules and the interface terminals. Power the unit and
note that after a few seconds the terminal will read NO LINK, and the ENTER key will light up.
This is normal, as even though the address of the modules has been set on dip-switches, this still needs to be done by
software.
With the modules powered press the MENU, MAINTENANCE and PRINT keys at the same time, and hold them until the
display comes on (around 5 seconds).
Terminal Adr: 5
I/O Board Adr: *
* this can be either 1 in case of master module or 2 (in case of slave module
The address of the Terminal (“5”) cannot be modified and must remain unchanged. On the contrary, the I/O Board ad-
dress must be adjusted with the UP/DOWN keys. The appropriate value corresponds to that of the module which is being
initialized (“1” if only one module is installed)
Once the operation has been performed press ENTER.
WARNING! This screen will disappear automatically in 15 seconds since the last key is pressed. Once the ENTER key is
pressed, this message will appear in a few seconds:
Terminal Config.
Press ENTER
to continue
WARNING! The correct values are different from those shown in the screen. The correct ones are shown above. By
pressing ENTER, the blinking cursor will move to the different fields. Values can be modified with the arrow keys.
The UNIT INITIALIZATION operation is achieved as soon as the ENTER key is pressed in the last field. It is now possi-
ble to set the parameters.
N.B.: THE OPERATION IN THE FRAME MUST BE REPEATED FOR EVERY BASE MODULE WHICH IS
CONNECTED IN THE LOCAL NETWORK ♣
ANTIFREEZE ALARM
Set-point: Represents the water temperature at the evaporator outlet below which the antifreeze alarm is activated.
Differential: Determines the activation differential for the antifreeze alarm; the alarm condition remains until the tem-
perature rises above the Set-point + Differential.
ANTIFREEZE HEATER
Activation set-point: Determines the threshold below which the antifreeze heaters are on.
Differential: Represents the differential for the activation and deactivation of the antifreeze heaters.
TIMED DEFROSTING
Cumulative time: Sets the time during which the temperature/pressure must remain below the Start set-point threshold,
with the compressor on, before a defrost cycle is activated.
Maximum time: Represents the maximum duration of a defrost cycle.
PART-WINDING
Time: For motors with two windings, sets the delay which elapses between the activation of the first winding and the ac-
tivation of the second.
FREECOOLING MANAGEMENT
Start Offset: Determines the value in °C of the outside temperature read by the active probe B6 which must
be reached to enable Free-cooling. This value is calculated by adding the numeric value of this parameter
(Start Offset) to the cooling Set-point.
End Offset: Determines the value in °C of the outside temperature read by the active probe B6 which must be reached
to disable Free-cooling. This value is calculated by adding the numeric value of this parameter (End Offset) to the cooling
Set-point.
Free-cooling Delta: When the conditions dictated by the above parameters are such as to allow Free-cooling
operation, it is essential to determine, starting from the cooling Set-point (Max Free-cooling) the T Delta in
which the signal at the output Y1 is controlled. In these conditions, the Free-cooling Delta represents the
temperature value (B1), which added to the value of the cooling Set-point, determines the minimum Free-
cooling point (Y1= 6.5V).
PRINTER PRESENCE
Enables or disables the presence of a printer.
SUPERVISOR
Enables or disables the connection of a control supervisor to the unit.
DISABLE ROTATION
Disable rotation = YES ⇒ First compressor 1 is started, then 2, 3 and so on. For shut-down, on the other hand, the last
on is shut-down first, then the second-to-last, until finally the first on is shut down.
Disable rotation = NO ⇒ To ensure an equal distribution of the operating hours of the compressors, the thermoregulator
acts as follows:
Compressor start-up: Starts the compressor off the longest time first.
Compressor shut-down: Shuts-down the compressor on the longest first.
These conditions are valid only for the first stage of the compressors; the capacity control steps are excluded.
GLOBAL PARAMETERS
Type of unit: Allows the model of unit being configured to be set.
Compressors: Determines the number of compressors in the entire unit.
Number of modules: Determines the number of control modules in the entire unit.
LOCAL PARAMETERS
Number of compressors: Determines the number of compressors controlled by an individual module
Tandem Compressors: Selects or deselects tandem type compressors:
Setting YES activates the function of forcing the compressor, with Pump-Down managed separately.
Capacity control steps per compressor: Determines the number of capacity control steps per compressor.
HEAT RECOVERY
This parameter enables or disable heat recovery for heat pump units, and is managed, using the parameters “Heat re-
covery activation set-point” and “working band” (user menu), directly by the pCO control.
CONFIGURATION Y1
Allows the configuration of analogue output Y1 to be changed from Standard (fan control) to Special (Free-cooling con-
trol).
FREECOOLING YES/NO
Enables Free-cooling management. This option is valid only for CRT and CRN units.
B7 IN HUMIDITY YES/NO
The presence of the external humidity probe enables the enthalpic Free-cooling function.
ENABLE PROBES
Enables/disables the presence of the various probes BT1, BT2, BT3, BT4, BT5, BT6.
ENABLE COMPENSATION
Enabling the set-point with compensation allows the controlled temperature of the water, or the air, to be adapted auto-
matically to the outside temperature measured by an active probe, or according to a 4-20 mA analogue signal.
Summer YES/NO: Enables compensation in cooling operation
Winter YES/NO: Enables compensation in heating operation
UNIT IDENTIFICATION
C1= type of unit configured.
C2= version: S ⇒ standard
R ⇒ total heat recovery
D ⇒ partial heat recovery
B ⇒ low temperature.
C3= size.
C4= equipment: ST, standard
SC, compressor acoustical enclosure
LN, low noise
EN, super low noise.
C5= application: T, temperate climate
H, high air temperature.
C6= approval: C ⇒ CLIVET internal
I ⇒ ISPESL - Italy
D ⇒ TUV - Germany
A ⇒ TUV - Austria
S ⇒ S.A. - Sweden
F ⇒SDM - France
E ⇒ MIE - Spain
T ⇒TTK - Finland
U ⇒ UDT - Poland.
C7= revision.
PUMP-DOWN ENABLE
Enables or disables the Pump-Down function upon start-up and shut-down of the compressor, in order to prevent me-
chanical malfunctions from incorrect unit operation (compression of the refrigerant to the liquid state).
Pump-Down upon compressor start-up:
• As soon as the low pressure switch closes, the compressor starts, the “maximum Pump-Down time” is timer acti-
vated and the liquid solenoid valve closes.
• As soon as the low pressure switch contact opens, the valve is re-opened (the solenoid valve is in any case ener-
gised if the time set by the above parameter elapses without the pressure switch opening the contact).
• After this phase, the intervention of minimum pressure alarm is instantaneous.
Pump-Down upon compressor shut-down:
• Upon request for compressor shut-down, the “maximum Pump Down time” timer is activated, and the liquid valve
closes. As soon as the low pressure switch opens the contact, the compressor is shut-down (the compressor is shut-
down in any case if the time set by the above parameter elapses without the pressure switch opening the contact).
For tandem type compressors, the pump-down function is managed in a specific manner:
- Pump-down is effected only upon the start-up of the first compressor of the tandem to start.
- Pump-down is effected only upon the shut-down of last compressor of the tandem to stop.
FORCING TIME
Sets the maximum operating time of the compressor forced on by the pCO.
16.0 DEFROST
MANUFACTURER Menu:
USER Menu
The necessity of defrost can be determined with two different ways, depending on the probes which are installed. The
standard mode unit resorts to a temperature probes only. The advanced mode resorts both to the temperature probes
and to pressure transducers.
As soon as the TIMER reaches the fixed “CUMULATIVE DELAY TIME”, the defrosting cycle will actually start. Conse-
quently:
• the unit working cycle is reversed without stopping the compressor,
• the compressor is switched to its full capacity,
• the LP alarm bypass timer starts counting,
• fans are stopped.
As soon as the TIMER reaches the fixed “CUMULATIVE DELAY TIME”, the temperature (BT3 or BT4) is measured. If
this temperature is higher than the SET START temperature the defrosting cycle will pause. If the temperature is higher
than the SET END temperature the defrosting cycle timing will be canceled. If the temperature is the same or lower than
SET START, the actual defrosting cycle will start. Consequently:
• The unit working cycle is reversed without stopping the compressor
• The compressor is switched to its full capacity
• The LP alarm bypass timer starts counting
• Fans are stopped.
In the same way, the defrosting cycle can be decided between exclusive or common in the unit (multimodular)
using the “GLOBAL DEFROST” parameter
NOTE: When the defrost is activated ( switched valve ), the low pressure alarm is bypassed for an interval of
time equal to the value set on the “ LOW PRESSURE ALARM BY PASS” parameter of the USER’S menu.
Each compressor has its own bypass time.
Status table of the valves in the different operation conditions (single circuit).
Operation Fans SV 1 SV 2 SV 3 SV 4 SV 5 SV 6 SV 7 SV 8
Heat pump ON E E D D E D D E
HEAT Total recovery ON D E D D E D E D
Defrost OFF D D E E D D E E
Water chiller ON D D E E D D E E
COOL Total recovery ON D E D D E D E D
Chiller + recovery OFF D E E E D E D D
E=ENERGIZED valve, D= NOT ENERGIZED valve
Also available:
- One parameter enables the RECOVERY version (submenu Configuration in MANUFACTURER menu)
- Another parameter sets the RECOVERY SET-POINT (USER menu)
- Another parameter sets the RECOVERY OPERATION BAND (USER menu)
The probe for the recovery thermoregulator will be connected at the analogue input B5. The sensor is placed at the inlet
of the recovery heat exchanger.It is an active probe with a –1V+1V output.
The outputs: NO2-C4, NO4-C4, NO8-C8 change their meaning (see the tables below).
The output Fan 1 C7(J24-4-J24-5) keeps the same meaning (ventilation control). This output is enabled if one compres-
sor is operating at least.
The digital input ID6 (J3-1) will be used as RECOVERY ENABLE.
IMPORTANT
• If the “Phase monitor” input (ID6) is kept OPEN, the unit will operate permanently as WATER CHILLER or
HEAT PUMP according to the choice made from the keypad or remote contact. The recovery thermo-
regulator is inhibited.
• If the “Phase monitor” input (ID6) is kept CLOSED, the recovery function of the unit is enabled both in
HEAT and in COOL operation depending on the choice made with the keypad or by the remote contact.
The following digital outputs will be necessary in order to control the relay logic for the control of the solenoid valves
Operation Output C2 (J5-1-J5-2) Output C4 (J6-7-J6-8) Output C8 (J24-2-J24-2)
TOTAL RECOVERY OFF ON OFF
HEAT PUMP OFF OFF OFF
DEFROST OFF OFF ON
The following digital outputs are necessary in order to control the relay logic for the control of the solenoid valves
17.3 OUTLINE OF THE REFRIGERATING CIRCUIT OF THE WRAN UNIT WITH HEAT RECOVERY
EV6
EV8
EV7
EV1
EV2
RECUPERO / RECOVER
EV3
EV4 EV5
EVAPORATORE / EVAPORATOR
NOTE: in the outline all the valves are at rest (NOT ENERGIZED)
This configuration allows a group of units, everyone equipped with its own temperature probes at the inlet and outlet of
the shell-and tube exchanger, to work as if it were one single unit.
The physical connection between units is made up by a six-wires screened cable connecting all the control modules of
the units.
unit 1
Interface module
Address = 5
GENERAL MASTER
MODULE
Address = 1
unit 2
Interface module
Address = 10
Local MASTER
MODULE 2
Address = 6
Interface module
Address = 16
unit 1
Modulo di interfaccia
Indirizzo = 5
unit 2
Interface Module
Address = 10
unit 3
Interface module
Address = 15
Interface Module
Address = 16
FUNCTIONS:
- The local network connection allows to control the group of units by one single Set Point.
- In the GENERAL MASTER module the regulation Set Point must be set.
- A regulation Set Point value must be set in LOCAL MASTERS.It must be equal to the GENERAL
MASTER one.
- Offset values (related to the Set Point) of the connected LOCAL MASTERS, they must be set in
GENERAL MASTER.
- The ON/OFF selection, the management of the external validation inputs and the evaporator inlet and
outlet temperature of the single unit are managed on each unit.
- There isn’t an ON/OFF general function for the group.
Evaporator inlet
temperature
Offset number 2
Offset number 3
Set Point
At 23.59 the control system manages also the daily rotation. To obtain this function the “addressing +clock” optional card
must be installed.
Unit daily rotation is managed according to the table below which anyway doesn’t consider the single unit compressor
rotation managed by each unit itself.
Local Masters
Number: 2
- -
- -
In USER MENU:
Offset Masters local
Number 2 1.5°C
Number 3 0 °C
Local Masters
Number: 1
- -
- -
Local Masters
Number: 3
- -
- -
In USER MENU:
Offset Masters local
Number 2 1.5°C
Number 3 3.0 °C
Local Masters
Number: 1
- -
- -
The antifreeze alarm activation is submitted to two separated Set Point parameters. One of them is for day-time opera-
tion and the other one for night-time. The DAY-TIME antifreezing Set Point is available on the MASTER control module
while the NIGHT-TIME one is available on the the SLAVE 2 module.
HARDWARE:
A digital input of the Pco Slave address 2 (ID1) enables the operation of the unit in Night-Time Set Point. By connecting a
selector, or another device provided with a voltage-free contact to the ID1 input, the following possibilities are available:
- Open contact, DAY-TIME Set Point operation
- Closed contact, NIGHT-TIME Set Point operation
When the contact switches off the NIGHT-TIME/DAY-TIME transition in operation is immediate (except for safety
timings).
If the clock card is installed the DAY/NIGHT transition is postponed until the night time zone. On the contrary, if the
clock card is not installed the transition is immediate ( except for safety timings ).
The following operation ways can be obtained:
1. Without clock card: there is a contact of a device, that activates and inhibits the NIGHT-TIME operation at certain
hours, connected to the ID1 input (module 2 ).
2. With clock card: the ID1 input (module 2) is permanently closed. The clock card activates and inhibits the NIGHT-
TIME operation at certain day-times according to what has been set in the CLOCK MENU at the NIGHT-TIME
INTERVAL parameter.
Two digital outputs of the Pco Slave permit to commutate the valves on the refrigerant side towards one of the evapora-
tors.
- NO12 closed e NO13 open = Day-time operation
- NO12 open e NO13 closed =Night-time operation
- NO12 closed e NO13 closed = NOT permitted
- NO12 open e NO13 open = Unit OFF
- Night-time operation
- Compressors by pass from switch on
- Activation time of Night-time Set Point
- Disactivation time of Night-time Set Point
PROGRAMMING OPERATIONS:
General rules:
If the Clock card is installed, the Night-time Set Point is enabled if the enable contact is closed ( Night-time zone ). With-
out the Clock card, the Night-time Set Point is enabled as soon as the enable contact is closed..
The change of state of the Night-time Set Point enable contact must remain stable at least for 10 seconds before starting
the commutation sequence.
During the Night-time operation the capacity step functions must not be managed ( Except at the compressors start), if
these capacity step functions are set as present, in Night-time operation are declared absent by the system.
WARNING: If the PUMP DOWN is enabled, the parameter “compressor switch on by pass” must be set to a value at
least double than the “ Pump down maximum time “ parameter.
15
14
13
12
11
6.00 9.00 17.00 21.00
Four time bands can be set, and if one or more of these is not used, it is important to attribute them the same value as
the set-point of the previous time band. It is also possible to set timed or daily on and off times, for example:
• on at 06:00 and off at 20:00
• on Monday and off Saturday.
20.0 PUMP DOWN MANAGEMENT (Starting from the 3.502 software version)
In order to activate the pump down function, the following screen of the “ Manufacturer menu “ compressors submenu,
must be correctly set. NB: The value of the “Maximum Pump-Down Time “ parameter depends on the compressor type
and/or the operation parameters of the unit: Call Clivet technical department for supplementary information.
Manufacturer menu
5 Pump Down Enable YES
• Maximum Pump-Down Time Seconds
The pump down function is active both at the starting and at the stop of the compressor. The pump down control
is obtained with the same pressure switch controlling the low pressure.
WARNING:
In Clivet units, the regulator must be set as “ proportional only ”, and the control probe must be the water tem-
perature probe at the evaporator inlet. The dead zone of temperature regulation must normally be set at the 0°C
value.
User Menu
5 Temperature regulation dead zone: 0.0°C
Control probe: Inlet
21 Type of temperature control P
Integration time for P+I control 600 seconds
When the Set Point, the Operation band, the number of compressors and capacity steps are correctly set, the thermo-
regulator automatically sets the intervention points of the available power steps. See the following diagrams:
THERMOREGULATOR IN SUMMER OPERATION CYCLE
The example is related to a 4 power steps unit .
+
Return water temperature
+
Return water temperature
Once fixed the thermoregulator operation, the Set Point ( summer or winter ) must be set at the wanted water
temperature. In the following page there are two exemplifying diagrams.
11
9,0°C 8,5°C
10 8,5°C 8,0°C
8,5°C
8,0°C 8,0°C
9 7,5°C 7,5°C
7,0°C
8
Temperature/steps
6 Included steps
Inlet temperature
5 Outlet temperature
0
Time
46
44
42
40
38
36
34
32
Temperature/steps
This function is available starting from the version 50- of the software. There are two possibilities:
1) Set-point compensation according to the reading of an external temperature probe connected to the Pco.
2) Set-point compensation according to an analogue signal of 4/20mA.
In the first case, the microprocessor software is already prearranged with all configuration parameters needed to draw
the set-point variation diagram according to the outdoor temperature. Moreover, there is a digital input (which can be
connected to a remote controller) for enabling this function. There is the possibility to enable this compensation in cooling
and heating, or cooling only and heating only. As a matter of fact the parameters are duplicated in order to have separate
controls.
In the second case, the compensation is made on the basis of an analogue signal produced by an external generator to
be provided by the customer. There are three configuration parameters to assign the max. set-point offset, and the input
signal correct values to assign the minimum and maximum re-set. These parameters are common both to cooling and
heating operation. Besides, also in this case it is possible to enable or inhibit this function separately in cooling and in
heating.
47,00
Calculated set point
45,00
Min. outdoor winter temperature = -30°C
37,00
-32
-30
-28
-26
-24
-22
-20
-18
-16
-14
-12
-10
-8
-6
-4
-2
10
12
14
16
18
20
22
0
2
4
6
8
Outdoor temperature
COOLING MODE
The following procedure represents the correct sequence to set the relevant parameters:
- What is the maximum summer outdoor temperature supposed in the installation zone? Enter this value as Maxi-
mum outdoor summer temperature
- What is the minimum summer outdoor temperature supposed in the installation zone? Enter this value as Mini-
mum outdoor summer temperature
- What is the required set-point when the outdoor temperature is at its maximum? Enter this value as Minimum off-
set summer set-point
- What is the required set-point when the outdoor temperature is at its minimum? Enter this value as Maximum off-
set summer set-point
In this way the thermoregulator will calculate the correct unit set-point according to the outdoor temperature.
The diagram below synthesises the thermoregulator operation:
8,00
7,00
6,00
5,00
52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20
Outdoor temperature
USED PARAMETERS
USER’S MENU
limits default
Outdoor temperature limits for summer compensation
Minimum: 10°C / +40°C 20°C
Maximum: 10°C / +60°C 40°C
Summer compensation set-point limits
Minimum: -20°C / +10°C 6°C
Maximum: 10°C / +21°C 10°C
Outdoor temperature limits for winter compensation
Minimum: -40°C / +10°C 20°C
Maximum: 10°C / +30°C 40°C
Winter compensation set-point limits
Minimum: 22°C / +45°C 35°C
Maximum: 22°C / +51°C 45°C
Equations:
In detail:
Winter compensated set-p. is the result
Winter min. set-p. is the new parameter Winter min. compensated set-p.
Winter max. set-p. is the new parameter Winter max. compensated set-p.
Winter. max. outdoor temp. is the new parameter Max. winter outdoor temperature
Winter. min. outdoor temp. is the new parameter Min. winter outdoor temperature
Outdoor temperature is the outdoor temperature read by B6
In detail:
Summer compensated set-p. is the result
Summer min. set-p. is the new parameter Summer min. compensated set-p.
Summer max. set-p. is the new parameter Summer max. compensated set-p.
Summer. max. outdoor temp. is the new parameter Max. summer outdoor temperature
Summer. min. outdoor temp. is the new parameter Min. summer outdoor temperature
Outdoor temperature is the outdoor temperature read by B6
Obviously, the max. calculated set-point cannot exceed the fixed limits set on Summer (or Winter) max. compensated
set-point, according to the actual operating mode. Similarly, it cannot be minor than Summer (or Winter) min. compen-
sated set-point, according to the actual operating mode.
IMPORTANT:
DURING THE PROGRAMMING, IF ONLY THE WINTER COMPENSATION IS REQUIRED, IT IS INDISPENSABLE ,
TO SET THE UNIT INTO HEATING MODE BY PRESSING THE RELEVANT KEY FOR FEW SECONDS UNTIL THE
HEATING LED IS LIT ON. THIS OPERATION MUST BE PERFORMED ONCE CARRIED OUT THE UNIT
INITIALISATION AND BEFORE STARTING ANY PARAMETER MODIFICATIONS.
Yes Yes
Yes Yes
External External
Temperature Temperature
Reading Reading
The CLIMATIC CONTROL can be inhibited through a digital input (B8) found on the microprocessor MASTER printed
board besides the relevant parameters found on the MANUFACTURER \ UNIT CONFIGURATION menu.
When the contact in series to the digital input is open, the function is inhibited while it is enabled when the contact is
closed. When the function is inhibited, the standard set-points are enabled.
Optional compensation
SA1
enabling switch. If not
installed, the terminals
must be short-circuited
R1
+24Vdc 4,7K
J7 SERIAL
B8 B7 B6 B5
S
V
A
J1 J2
1
3 2 1 2
J29 3
J15
PCO MASTER
è Let’s suppose that the signal generated by the controller by the customer requires an increasing of the reset of
0,0°C at 4,0mA and 10°C at 20mA.
by entering:
Set-point reset, min. corr. = 4mA
Set-point reset, max. corr. = 20mA
Set-point reset, max. reset = 10°C
COOLING mode
Reset directly proportional to the signal
Curve of the compensated set-point in cooling
heating mode
45
18
40
16
Valore del Set Point Compensato
35
Compensated set-point value
10
4
MINIMUM reset
5
2
0
,5
,5
,5
,5
,5
,5
,5
,5
,5
,5
,5
,5
5
5
,5
9,
1,
2,
3,
4,
5,
6,
7,
8,
10
12
13
14
15
16
17
18
19
20
21
22
11
Signal 4-20mA
Segnale 4-20mA
HEATING mode
Reset directly proportional to the signal
Curve of the compensated set-point in heating mode
45
40
35
MINIMUM reset
30
Compensated set-point value
20 MAXIMUM reset
15
10
0
,5
,5
,5
,5
,5
,5
,5
,5
,5
,5
,5
,5
5
,5
1,
2,
3,
4,
5,
6,
7,
8,
9,
10
12
13
14
15
16
17
18
19
20
21
22
11
Signal4-20mA
è Let’s suppose that the signal generated by the controller by the customer requires an increasing of the reset of
10,0°C at 4,0mA and 0°C at 20mA.
by entering:
Set-point reset, min. corr. = 20mA
Set-point reset, max. corr. = 4mA
Set-point reset, max. reset = 10°C
COOLING mode
Reset inversely proportional to the signal
Curve of the compensated set-point in cooling mode
18
14
12
MAXIMUM reset
10
4
MINIMUM reset
2
0
,5
,5
,5
,5
,5
,5
,5
,5
,5
,5
,5
,5
5
,5
1,
2,
3,
4,
5,
6,
7,
8,
9,
10
12
13
14
15
16
17
18
19
20
21
22
11
Signal 4-20mA
HEATING mode
Reset inversely proportional to the signal
Curve of the compensated set-point in heating mode
45
40
Compensated set-point value
35
Minimum RESET
30
UNIT set-point variation
25
20 MAXIMUM reset
15
10
0
,5
,5
,5
,5
,5
,5
,5
,5
,5
,5
,5
,5
5
,5
1,
2,
3,
4,
5,
6,
7,
8,
9,
10
12
13
14
15
16
17
18
19
20
21
22
11
Signal 4-20mA
PARAMETERS INVOLVED:
USER’S MENU
limits default
Reset set-point
Min. corr. : 04mA / 20mA 04mA
Max corr. : 04mA / 20mA 20mA
Max. Reset : 0°C / 25°C 4°C
- +
+ -
cd V4 2 +
cd V4 2 +
SSVA
SSVA
J7 SERIAL J7 SERIAL
B8 B7 B6 B5 B8 B7 B6 B5
J1 J2 J1 J2
1 1
3 2 1 2 3 2 1 2
J29 3 J29 3
J15 J15
WARNING:
A signal lower than 4mA is managed as an error. If that is the case the unit fixed set-point becomes the actual reference.
It is then very important that this signal does not fall under the threshold of 4mA.
IMPORTANT:
DURING THE PROGRAMMING, IF ONLY THE WINTER COMPENSATION IS
REQUIRED, IT IS INDISPENSABLE , TO SET THE UNIT INTO HEATING MODE BY
PRESSING THE RELEVANT KEY FOR FEW SECONDS UNTIL THE HEATING LED IS
LIT ON. THIS OPERATION MUST BE PERFORMED ONCE CARRIED OUT THE UNIT
INITIALISATION AND BEFORE STARTING ANY PARAMETER MODIFICATIONS.
Starting from software version 50--, the management of the ROOF TOP air/air units has been added. These units, which
are
configured with the code CRT for cooling only, and CRN for heat pumps, as well as all the functions in common with the
air/water units, also have the following features:
1) Free-cooling management, both with or without rH% probe.
2) Possibility of ventilation only operation.
3) Possibility, for the CRT, to select heating mode; in this phase the compressors are disabled.
Furthermore, the analogue output Y1, if declared as “special” using the relative configuration parameter, is also active in
the air/water units, reserved for future use.
FREE COOLING
PARAMETERS
Manufacturer menu:
Parameter Description min max Default
Enable Free-cooling Enables the management of the Free-cooling NO YES NO
function
This option is valid only for CRT and CRN units
Configuration output Y1 Allows the configuration of the analogue output Standard Special Standard
Y1 to be changed from standard (fan control) to
Special (new function)
Presence external humidity The presence of the external humidity probe en- NO YES NO
probe (input B7) ables the enthalpic Free-cooling function.
User menu:
Parameter Description min max default
End Free-cooling offset Value in °C, of the outside temperature (B6), -10 +2 -1
which added to the value of the current cooling
Set-point, corresponds to the outside temperature
air which determines the end of the free-cooling
function.
Attention: software control should be imple-
mented to ensure the two parameters (start / end
free-cooling) do not overlap
Start Free-cooling offset Value in °C, of the outside temperature (B6), -10 +2 -3
which added to the value of the current cooling
Set-point, corresponds to the outside temperature
air which determines the start of the free-cooling
function.
Free-cooling Delta Value which added to the current cooling Set- -10 0 0
point, determines the minimum point of Free-
cooling (Y1=6.5V).
Free-cooling occurs in modulation by values of
temperature B1 between the Summer Set-point
and Summer Set-point –Free-cooling Delta (in
absolute value)
Rel. humidity limit Optimal rH% at the unit temperature Set-point. 30 90 50
The regulator calculates, based on this parameter
and the delta between the outside temperature
and the unit Set-point, the maximum limit of out-
side rH% to disable free-cooling.
Relative humidity delta After free-cooling has been disabled due to 1 15 5
maximum rel. humidity, it can be reactivated
when the rel. humidity. falls below this value, in
respect to the max. limit.
Inlet
Configuration Y1 Standard
Special
No
Unit in general
Yes
alarm
No
No
Y1=6V NO
A B A
Y1=2+0,3*(Temperature
deviation Yes Heating
+6)
ENABLED
Y1=6V No
Y1=2+0,3*(Temperature
Yes Heating
deviation+6)
− 25 1
max rH% = ⋅ ∆t + ⋅ ∆t ⋅ rel. humidity limit + rel. humidity limit
No 2 8
∆t = outside temperature − summer set - point
Cooling
Y1=6V No Yes
Y1=6V Deactivate freecooling Yes rH% > Max rH% Yes rH% probe enabled
NO No
rH% < No
Yes
Max rH% - rH% delta
Y1=6V
Temp_Ext<
Yes No
Start freecooling
If the presence of the rH% probe is enabled, the start and maintenance of FREE COOLING depends, as well as on the
outside temperature value, also on the outside relative humidity value.
The system must calculate, based on the value set by the parameter “Rel. humidity limit” and the temperature difference
between the outside temperature and the Summer Set-point, the maximum value of outside rH% (Max rH%) which is ac-
ceptable to allow Free-cooling. If the value of outside rH% exceeds the calculated value, the Free-cooling function is dis-
abled and is re-enabled only when the outside rH% falls below a value equal to the “Relative Humidity Delta”
Calculation of the Max rH%:
− 25 1
Max rH% = ⋅ ÄT + ⋅ ÄT ⋅ rel. humidity limit + rel. humidity limit
2 8
where:
∆T = outside temperature − summer set - point
EXAMPLE
Max. RH% calculation
105
95
HR limit = 60%
Max. RH% reached value
85 HR limit = 55%
HR limit = 50%
75
65
55
HR limit = 45%
HR limit = 40%
45
35
0
00
00
50
00
,5
,0
,5
,0
,5
,0
,5
,0
,5
,0
,5
,0
,5
,0
,5
,0
,5
,0
,5
0,
1,
0,
0,
-0
-1
-1
-2
-2
-3
-3
-4
-4
-5
-5
-6
-6
-7
-7
-8
-8
-9
-9
-1
temperature delta between outside T and Set Point
In this mode, the pCO activates the fan (digital output NO12), and keeps the compressors off.
To activate this function, the following is necessary
- Turn the unit OFF using the “ON-OFF” key
- Press together and hold for a number of seconds the “HEAT” and “COOL” keys
- Turn the unit “ON” again using the “ON-OFF” key
PARAMETERS:
Manufacturer menu:
Parameter Description min max default
Enable CRT heating Enables heat pump selection even if the unit NO YES NO
is cooling only.
In heating mode, the compressors, the valves
and the fans are DISABLED, and only output
Y1 is active (if enabled as SPECIAL).
Configuration output Y1 Allows the configuration of analogue output Standard Special Standard
Y1 to be changed from standard (fan control)
to Special (new function)
HARDWARE:
The temperature probe input B6 becomes the outside air temperature probe when Free-cooling is enabled.
The current input B7 becomes the outside air relative humidity probe when Free-cooling is enabled and the correspond-
ing parameter is set.
P C O M A S T E R
J 1 9
J 1 1 J 2 0
r x / t x +
r x / t x -
V G 0
V G 1
G N D
Y 1
Y 0
Power supply with 24Vdc output
- -
2 4 V d c 0 - 1 0 V
+ +
+ -
m A
9 9 2 0 1 6 1 7 6 0 6 1 6 2
V
F re e C o o lin g C 5 1 1 0 6 5 9
BU1 BT6
c
+ H M + T M
d
V
4
S
2
S
V
J7 SERIAL
B8 B7 B6 B5
A
+
J1 J2
1
3 2 1 2
J28 3
J15
PCO MASTER
Following is a description of the main board of the pCO, with reference to the basic layout:
Key
8. Connector for mounting optional RS422 or RS485 boards for serial connection CAREL supervisor and/or
telemaintenance.
11. Additional analogue inputs B7 and B8 (only on boards with 8 analogue inputs), selectable for 0÷1Vdc or
4÷20 mA signals; +24Vdc (80 mA) can be used to power maximum 4 probes.
DIGITAL INPUTS
Pos. Input Terminal Description Notes
1 ID1 J4-1 remote on/off device
2 ID2 J4-2 water flow alarm device
3 ID3 J4-3 Compressor 1 enabling switch
4 ID4 J4-4 Compressor 2 enabling switch 24Vac
5 ID5 J4-5 WRAT WRH: pump overload cut-out
WRAN WRHH: heat/cool remote switch
IDCM1 J4-6 Common for digital inputs from J4-1 to J4-5
6 ID6 J3-1 Phase monitor
7 ID7 J3-2 comp. 1 oil differential pressure switch
8 ID8 J3-3 comp. 2 oil differential pressure switch
9 ID9 J3-4 Compressor 1 LP switch 24Vac
10 ID10 J3-5 Compressor 2 LP switch
IDCM2 J3-6 Common for the inputs from J3-1 to J3-5
11 ID230 J21-1 Input for the series of safety cut-outs related to the compressor 1: HP 230Vac
SWITCH, COMPRESSOR THERMAL PROTECTOR, FAN THERMAL
CUT-OUT
ID24 J21-2 Input for the series of safety cut-outs related to the compressor 1: HP 24Vac
SWITCH, COMPRESSOR THERMAL PROTECTOR, FAN THERMAL
CUT-OUT
ID11R J21-3 Common for digital input J11
12 ID12R J21-5 Common for digital input J12
ID24 J21-6 Input for the series of safety cut-outs related to the compressor 2: HP 24Vac
SWITCH, COMPRESSOR THERMAL PROTECTOR, FAN THERMAL
CUT-OUT
ID230 J21-7 Input for the series of safety cut-outs related to the compressor 2: HP 230Vac
SWITCH, COMPRESSOR THERMAL PROTECTOR, FAN THERMAL
CUT-OUT
DIGITAL OUTPUTS
Pos. Output Terminal Description
1 C1 J5-5 Winding of the 1st step of part-winding compressor 1
NO1 J5-4
2 C2 J5-2 WRAT, WRH, WRHH: Control of the solenoid valve on the liquid line compressor 1
NO2 J5-1 WRAN: Control of the cycle inversion valve - compressor 1
3 C3 J6-11 Winding of the 1st step of part-winding compressor 2
NO3 J6-10
4 C4 J6-8 WRAT, WRH, WRHH: Control of the solenoid valve on the liquid line compressor 2
NO4 J6-7 WRAN: Control of the cycle inversion valve - compressor 2
5 C5 J6-5 Solenoid valve for the capacity step control - compressor 1
NO5 J6-4
6 C6 J24-8 Solenoid valve for the capacity step control - compressor 2
NO6 J24-7
7 C7 J24-5 WRAT, WRAN: Fan command - circuit 1
NO7 J24-4 WRH, WRHH: Condenser pump command
8 C8 J24-2 WRAT, WRAN: Fan control - circuit 2
NO8 J24-1 WRH, WRHH: Command for the relay controlling the inversion on the water side
9 C9 J22-10 Winding of the 2nd step of part-winding compressor 1
NO9 J22-9
10 C10 J22-6 Winding of the 2nd step of part-winding compressor 2
NO10 J22-5
11 C11 J22-2 Output of the summation alarm relay
NO11 J22-1
NC11 J22-3
12 C12 J6-2 Water pump command
NO12 J6-1
13 C13 J24-11 Antifreeze heater command
NO13 J24-10
ANALOGUE INPUTS
IN. Terminal Description Notes
B1 J2-1 Evaporator water inlet temperature
B2 J2-3 Evaporator water outlet temperature
AVSS J2-2 Common analogue inputs
B3 J2-4 WRAT WRH-WRHH WRAN
Liquid 1 temperature Condenser inlet temp. Coil 1 temperature
B4 J2-6 Liquid 2 temperature Condenser outlet temp. Coil 2 temperature NTC
AVSS J2-5 Common analogue inputs
B5 J2-7 Gas suction temperature circuit 1
B6 J2-9 Gas suction temperature circuit 2
AVSS J2-8 Common analogue inputs
B7 J1-1 Circuit 1 pressure
B8 J1-3 Circuit 2 pressure ÷20mA
4÷
+24DC J1-2 Transducer’s feeding
OTHER CONNECTIONS
N° Description Note
J7 Multiple connector for connecting serial module to supervisory PC RS422
J16 Multiple connector for serial address module and/or clock module and serial addressing
RS485
J17 Input terminals for the modules 24VAC
J19 Local network telephone cable connector (connection to interface terminal or to T connec-
tion module)
JUMPERS
NO. Description Position
J8 Type of terminal connection 1-2 Allows the board to be connected to a terminal or supervisor.
2-3 Enables only local network connection.
J9 Reset by supervisor. 1-2 Enables pCO to be reset by supervisor.
2-3 pCO board immune from reset by supervisor.
J14-15 Type of input B5 and B6. 1-2 Active temperature probes
2-3 Pressure probes
J28-29 Type of input B7 and B8. 1-2 Active temperature probes
2-3 Pressure probes
As already indicated a number of times, the analogue inputs B5, B6, B7 and B8 can be config-
ured to accept probes with voltage signals (0÷1Vdc position 2-3 ) or current signals (4÷20 mA
position 1-2).
Refer to the following figure for the correct configuration:
The following is a diagram showing the connection of the pCO to the various devices.
Every module or terminal which is connected to the local network control system is identified with its own serial address.
In order to address the base modules, it is essential to mount a serial addressing card. Two versions are available:
• a standard version (including what is necessary for the addressing only) Clivet code = C5110935
• a second version including the standard version and the clock. This one is necessary to control the time bands
and the historical alarm record complete with date and time. Clivet code = C5110936
Both versions are equipped with 6 dip switches: They must be set in the following way, depending on the address of the
base module in the local network:
Table 1
ADDRESS SW1 SW2 SW3 SW4 SW5 SW6
0 Not allowed
1 ON OFF OFF OFF OFF OFF MASTER 1 module
2 OFF ON OFF OFF OFF OFF SLAVE module
3 ON ON OFF OFF OFF OFF SLAVE module
4 OFF OFF ON OFF OFF OFF SLAVE module
5 ON OFF ON OFF OFF OFF Interface terminal
6 OFF ON ON OFF OFF OFF MASTER 2 module
7 ON ON ON OFF OFF OFF SLAVE module
8 OFF OFF OFF ON OFF OFF SLAVE module
9 ON OFF OFF ON OFF OFF SLAVE module
10 OFF ON OFF ON OFF OFF Interface terminal
11 ON ON OFF ON OFF OFF MASTER 3 module
12 OFF OFF ON ON OFF OFF SLAVE module
13 ON OFF ON ON OFF OFF SLAVE module
14 OFF ON ON ON OFF OFF SLAVE module
15 ON ON ON ON OFF OFF Interface terminal
16 OFF OFF OFF OFF ON OFF Supervisory terminal
The three LEDs which are placed on the card give a diagnostics of the network statuses.
GREEN LED (G) on The card is connected and synchronized with the network.
off The card is not connected and can’t receive the synch signal.
YELLOW LED (Y) blinking The card is transmitting/receiving in/from the network.
off No transmission.
RED LED (R) on Software incompatibility message (not-addressed module or damaged EPROM)
blinking Hardware incompatibility message (not-addressed module or damaged module)
In this case the local network uses a different type of module. The T connection module (figure above) allows a seroes of
base modules to be connected using the shielded cable.
Clivet Code: C5110940
The pCO terminal is powered at around 30Vdc directly from the main board; when using the shunt special care must be
paid to the “path” of the 30Vdc, to avoid double power supply from reaching the terminal.
To do this, use jumpers J14 and J15 to interrupt the direct current power supply .
J14 and J15 in position 1-2: the three telephone connectors (A, B and C) and the screw connector (SC) are in parallel.
The power supply is thus available and present on all connectors.
J14 and J15 in position 2-3: the two telephone connectors (B and C) are again in parallel but line 1 and line 6 (thus, from
the table, the power) do not reach connector A and the screw connector (SC), which do not pass the 30Vdc to the con-
nected peripherals.
If power is required to all the connectors, both the jumpers must be placed between 1 and 2; if the two jumpers are posi-
tioned differently from each other, the shunt WILL NOT WORK.
NB: when using a shielded cable, the metal case of the shunt should be earthed,
preferably by fastening it directly to the frame of the unit.
It is the easiest possibility. Only one base module is connected to one terminal. The base module address will be “1”
while “5” will be the terminal’s one (see below)
MODULE 01 (MASTER)
MANUFACTURER MENU; UNIT CONFIGURATION SUBMENU
# Global parameters U.M. value
3 Unit type choice from the list
Compressors 4
Number of modules 2
MODULE 02 (SLAVE)
MANUFACTURER MENU; UNIT CONFIGURATION SUBMENU
# Global parameters U.M. value
3 Unit type choice from the list
Compressors 4
Number of modules 2
The interface terminal is addressed “5” while the two modules are addressed as “1” (Master module) and “2” (Slave).
In a multimodule unit, one of the modules must be assigned as MASTER.
This means that the control sensor and all the inputs and outputs which involve external components (pump controls,
remote on/off, flow switch, etc.) must report to it. The MASTER module has to be addressed as shown in the table
above. This network configuration is shown below.
MODULE 02 (SLAVE)
MANUFACTURER MENU; UNIT CONFIGURATION SUBMENU
# Global parameters U.M. value
3 Unit type choice from the list
Compressors 4
Number of modules 2
MODULE 03 (SLAVE)
MANUFACTURER MENU; UNIT CONFIGURATION SUBMENU
# Global parameters U.M. value
3 Unit type choice from the list
Compressors 4
Number of modules 4
MODULE 04 (SLAVE)
MANUFACTURER MENU; UNIT CONFIGURATION SUBMENU
# Global parameters U.M. value
3 Unit type choice from the list
Compressors 4
Number of modules 4
In this local network configuration the base modules will have address 1 (master) and 2,3,4 (slaves).
The terminal will have address 5.
"T" CONNECTION
MODULE
The address of the terminal (16) can not be modified and must stay as it is, while the address of the I/O Board must be
modified, using the arrow keys, and must be set to the value of the module being initialised (1 if there is only one base
module). Once the operation has been completed, press the enter key.
A few seconds after exiting using the enter key, the following message will appear on the display:
Terminal Config.
Press ENTER
to continue
P: 01 Adr Priv/Shared
Trm1: 05 SH
Trm2 16 SH
Trm3 None OK? S
To move around the screen use the enter key, the blinking cursor will move between the various fields. The values can
be modified using the arrow keys.
Once having pressed ENTER on the last field, the INITIALISE UNIT operation is complete.
THE OPERATION MUST BE REPEATED FOR EACH I/O MODULE PRESENT ON THE UNIT.
NOTE: only boards with 8 analogue inputs can be connected to the pLAN local network
The application programs which use the local network functions must use an EPROM with dedicated software. Programs
written for different applications (standard chiller, standard air-conditioners, compressor packs,...) can not be automati-
cally integrated into a local network, but rather must be modified according to the strategy and structure of the network
and then recompiled using the easy-tools system.
All the devices connected to the pLAN network are identified by an address. If the same address is assigned to more
than one device the network will not work. As the terminals and the pCO I/O boards use the same type of addressing
system, terminals and pCO boards can not have the same identifier. The values used for the address range from 1 to 16,
both for the terminals and the I/O boards.
The addresses are set on the terminals using the dip-switch at the rear, while the base boards require the
optional network board.
• Each pCO board connected to the network can manage a series of terminals (max 3). The display is simultaneous
and not independent; it is like having the keypads and displays connected in parallel.
• Each terminal associated to a specific board can be private or shared.
• A terminal is private if it displays the output of one I/O board only.
• A terminal is shared if, automatically or via the keypad, it can be switched between control boards.
• Each pCO keeps the display of the private terminals constantly updated; on the other hand, if the terminal is shared,
it will be updated only if the pCO in question currently has control. The following diagram provides a logical view of
this concept:
Private Private
Shared
Private Private
Figure 1
• In this example the terminal shared is associated to 4 I/O boards, yet, at this moment, only number 2 can display data
and receive commands from the keypad. The change-over between boards is cyclical (1→2→3→4→1....), by press-
ing a key established by the application software.
• The change-over can also occur automatically by direct request from the program. For example, an I/O board can
request control of the shared terminal to display alarms or, on the contrary, concede control to the next after a set
time (cyclical rotation).
The number and the type of terminals is determined during the initial configuration of the network. The relative
data are saved in the EEPROM memory of each individual I/O board.
In this case, the internal thermoregulator is no longer managed. The control of the capacity step function is submitted to
the customer. Two digital inputs are available for each compressor.
DIGITAL INPUTS
IN. Term. Description Notes
ID1 J4-1 Demand for compressor 1 operation
ID2 J4-2 Demand for compressor 2 operation
ID3 J4-3 Compressor 1 enabling
ID4 J4-4 Compressor 2 enabling
ID5 J4-5 Remote heat/cool
IDCM1 J4-6 Common for the inputs from ID1 to ID5 24V
ID6 J3-1 Phase monitor
ID7 J3-2 Oil differential compressor 1
ID8 J3-3 Oil differential compressor 2
ID9 J3-4 LP switch 1
ID10 J3-5 LP switch 2
IDCM2 J3-6 Common for the inputs from ID6 to ID10
ID11R J21-1 Common for ID11
ID11 J21-3 High pressure / compressor safety cut out / fan safety cut
out circuit 1
ID12R J21-5 Common for ID12 230V
ID12 J21-7 High pressure / compressor safety cut out / fan safety cut
out circuit 2
ANALOGUE INPUTS
IN. Terminal Description Note
B1 J2-1 Capacity step 1
B2 J2-3 Capacity step 2
AVSS J2-2 Common
The control module manages the safety time settings of the compressors and of the capacity steps according to the
usual modalities.
The request step inputs can be managed in two different ways according to the “ROTATION ENABLE” parameter.
With the “ROTATION ENABLE” parameter=YES, the request step inputs show only the number of capacity steps
Required. The control module automatically chooses automatically which compressor or capacity step activate according
to the rotations and the safety times.
When the “ROTATION ENABLE”=NO, The request step inputs automatically indicate to the control module which is the
compressor or capacity step where to operate. Safety times remain active, but possible rotations must be externally
managed.
EXAMPLES:
• The customer requires 1 unit fitted with optional BMS connection and needs all available information, also relating to
the individual compressors
In this case, the unit must be fitted with 1xPE560024 + 1xPE560026 for each slave module.
Note: Only if the unit is fitted with more than one pCO module.
• The customer requires more than one unit with optional BMS connection.
In this case, the units must be fitted with 1xPE560024 for the first unit + 1xPE560026 for each added unit.
Note: If the units are made up of more than one pCO module, and the data for each individual compressor needs to be
accessed, the units must be fitted with a PE560026 for each pCO module plus a PE560024.
In the case of more than one unit to be connected or more than pCO module to be connected, as an alternative to the
PE560024, one PE560027, plus one PE560026 per pCO module, or unit, can be installed .
35.1 CASE 1:
Single unit, made up of one or more pCO modules, connected to a BMS.
The customer only needs to access the unit’s general data.
35.2 CASE 2:
Single unit, made up of more than one pCO module, connected to a BMS.
The customer also needs to access the data relating to the individual compressors.
35.3 CASE 3:
Two units, made up of more than one pCO module, connected to a BMS.
The customer only needs to access the units’ general data.
35.4 CASE 4:
Two units, made up of more than one pCO module, connected to a BMS.
The customer also needs to access the data relating to the individual compressors.
CLIVET Italia S.r.l. - Z. I. 32030 VILLAPAIERA - FELTRE (BL) Italy - Tel (0439) 3131 - Fax (0439) 313300 - web site http://www.clivet.it
All technical specifications presented in this manual are not binding and subject to change without notice. Copyright - CLIVET Italia Srl - Feltre (BL) - Italy. All rights reserved.