Rumaila Project: Document Number

RUMAILA PROJECT
Document Number: 102307CP-S-DG-DG10-HS-JSA-0012 Rev A03
Document Title: RISK ASSESSMENT FOR SHAMIYA TANK 1 PIPING INSTALLATION
DEMOLITION, ENGINEERING, PROCUREMENT AND CONSTRUCTION

Project Title:
OF TWO REPLACEMENT CRUDE OIL FLOW TANKS
Tag No’s (if applicable)
Contractor: CPECC
Contractor Document No: Rev
A03 Issued for Approval 20-Feb-2020 Xu Weihong Wei Gaoteng Chai Yew Thong
A02 Issued for Approval 25-Jan-2020 Xu Weihong Wei Gaoteng Chai Yew Thong
Rev. Revision Description Date Originated Reviewed Approved

CHINA PETROLEUM ENGINEERING AND
CONSTRUCTION CORPORATION
Doc. No. 102307CP-S-DG-DG10-HS-JSA-0012 Rev A03
DEMOLITION, ENGINEERING, PROCUREMENT AND CONSTRUCTION OF TWO

REPLACEMENT CRUDE OIL FLOW TANKS
RISK ASSESSMENT FOR

SHAMIYA TANK 1 PIPING INSTALLATION
CONTRACT No.: CN102307
A03 Issued for Approval 20-Feb-2020 Xu Weihong Wei Gaoteng Chai Yew Thong
Rev. Description Date Originated Reviewed Approved

Demolition, Engineering, Procurement and Construction of Two Replacement Crude Oil Flow Tanks
Risk Assessment for Shamiya Tank 1 Piping Installation
Location: Activity Description: Assessment No.

Shamiya Tank 1 Process Piping Fabrication and Installation 102307CP-S-DG-DG10-HS-
DG 10 Shamiya (Doc No.: 102307CP-S-DG-DG10-PE-MET-0001) JSA-0012
HAZARD
Health, Safety & INITIAL RISK CONTROLS RESIDUAL RISK
Environment
Hazard Hazard Likelihood
Job Steps Severity
Likelihood of
Occurrence Risk
Severity of
Risk
(From Position (From Occurrence
Hazard description (From matrix Rating List all Controls Rating
Population at Risk matrix responsib matrix (From matrix
and Effect identify (Severity x Required (Severity x
identify ility identify identify
likelihood 1- Likelihood) Likelihood)
severity 1- severity1- likelihood 1-
5)
5) 5) 5)
Mobilization of Involved worker for 4 3 12 • Pre-check shall be carried out before Driver 4 2 8
Hazards:
equipment and heavy mobilization and High vehicles enter the work site. Medium
vehicles Flagman
• Contact with
Other worker on site • Flag man to be assigned to guide vehicle
underground and to the work location.
above ground
utilities/facilities • Designated traffic routes shall be
communicated to drivers (through TBT)
• vehicle collisions to avoid the need to reverse on site.
• Road accident
• Fire extinguisher available in heavy
equipment.
• Distractions ( use of • Drivers to follow Speed limit.
mobile phone)
• Drivers shall be appropriately assessed,
• Adverse weather licensed, trained, and medically fit to
conditions. operate the type of vehicle.
• Driver shall attend ROO GRT, DDT and
• Damage to existing have safety Passport.
underground pipe
• Speed should be adjusted according to
（20’’）
road, weather and traffic conditions.
Effects: • Driver shall switch off all phones and
radios during driving on road
• Injury/Fatality
• Wearing proper PPE
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• Vehicle accident • Seat belts to be worn at all time.

• Fire • Comply with ROO driving procedure at
all time.
• Asset Damage
• All vehicles and equipment operated by
• Property damage fuel (diesel) needs spark arrestor on the
exhaust pipe before entering any station.
• Explosion
• A gas detection to be provided on bund
• Oil leak from existing wall
20” underground pipe
that had leaked before • Provide steel plates at above existing 20”
but had been repaired underground oil pipe as protection
• Provide hard barricade on both sides of
the existing 20” underground oil pipe
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Materials Involved worker for 4 3 12 • Carryout a route survey and identify all Driver 4 2 8
transportation from mobilization High the hazards. Workshop Medium
CPECC workshop Supervisor
• An inspection to be done by the
workshop supervisor before the vehicle
leaves the camp.
• Use CPECC heavy goods vehicle
inspection checklist and ensure all the
necessary controls measures have been
Hazards: taken.
• Falling off load from • Prepare a JMP if requires.

the vehicle • An escort vehicle must be used where
requires.
• Overhead live lines
• Driver shall attend ROO GRT, DDT and
• Oversized loads have safety Passport.
• Adverse weather • Comply with ROO driving procedure at
condition all time.
• Distractions (use of • All oversized loads to be managed with
mobile phone/radios) marker boards.
• The driver shall hold driving license and
Effects: Safety Passport and be trained in
• Vehicle accident defensive driving by ROO’s trainer
• Property damage
• The driver shall follow safe driving policy
of ROO golden rules and conduct
• Injury/ Fatality inspection of vehicle before use it.
• All drivers to have valid Iraqi driving
license.
• All vehicles to be fitted with IVMS.
• Daily inspection checklist for vehicles to
be in place.
• No mobiles/radios to be used while
driving.
• All loads shall be lashed and secured as
per ROO driving policy requirements.
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Material Lifting Hazards: • Operator 4 3 12  The driver shall hold driving license and Driver 4 2 8
with Crane Safety Passport and DDT
• Uneven road • Riggers / banks High Rigger Medium
man  All person referred to the work shall have Lifting
• incompetent operator
attended the ROO safety training and got supervisor
• Hit by falling objects the safety passport with competent ability
to their job
• Inappropriate plan or
defective lifting  Crane operator to hold a valid safety
equipment passport with lifting awareness training
and a certificate to show he is competent
• Bad weather in operating the specific type of crane.
conditions (High wind
speeds, sand storm,  Follow the approved MS, do not deviate
heavy rains etc.) from MS.
• Uncontrolled load  The driver shall follow safe driving policy

of ROO golden rules and conduct
• Equipment failure inspection of vehicle before use it.
Effects:  Anemometer/ wind speed monitor will be
• Hand & finger injuries, available on site to check wind speeds.
head injuries etc.
 The ground shall be levelled, compacted
• Vehicle and property and in firm conditions.
damage
 Ensure all hazards and controls are
• Heavy vehicles stuck communicated via TBT Meeting.
in poor ground
 Barricade area to prevent unauthorised
conditions.
access of persons, vehicles.
 Do not use mobile phone while lifting.
 No personnel underneath the load
 Stop the lifting operation when the wind is

over 9.8m/s
 Stop lifting activities when there is bad

weather causing poor visibility, sand
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storms and thunder/lightning.
 Flag man with high visibility vest

designated to direct the movement of
crane.
 All lifting accessories must be inspected

and have the current colour code attached
to the accessory.
 Crane should have up to date ATO and 3d

party certificate in place before mobilize to
site.
 Pre-use vehicle check list must be

completed.
 Any damaged tackle item shall be marked

‘NOT FOR USE’ and returned to depot for
disposal.
 People involved in the job must wear all

mandatory PPE.
 Only follow approved lifting plan if

required.
 All riggers to have lifting awareness

training and the necessary certificates to
show they are competent in their job
description.
 2 tag lines to be used for lifting activities to

have control over the suspended loads.
 First aider and fully stocked first aid kit to

be available at site.
 When structure materials for the roof

installation is lifted the MEWP must be out
of the way when it is lifted, only when it is
near the installation point then the MEWP
can go to the load and carry out the
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connection activity.
 Lifting and laying of annular plates and

bottom plates will be done by using
horizontal lifting clamps, all clamps will be
inspected and tagged.
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Material shifting Hazards: • Operator 3 3 9  The driver shall hold Safety Passport and Driver 3 1 3
by forklift DDT
• Uneven road • Flagman High Flagman Low
 Forklift need ATO, check if ATO valid or if Site
• Incompetent operator • Other worker in
expired. If no ATO no work shall be done Supervisor
the work site
• Hit by falling objects with the forklift until it is inspected by ROO
and ATO provided.
• Uncontrolled/unsecur
ed load  Operator certification, license to be
confirmed prior to operation. Certificates
• Equipment failure must be available at site.
• Overloading  Forklift inspection prior to use. (Checklist
• Inappropriate before use.)
operation  When operating, operator needs to use
Effects: seatbelt at all times.
• Injuries  Check that the load is correctly attached to

the forklift arms and the balance for the
• Vehicle and property load is satisfied. (Materials/loads needs to
damage be properly secured to prevent dropping of
materials/loads.)
• Heavy vehicles stuck
in poor ground  Keep loads low (6-8 inches above
conditions. ground),with mast tilted slightly back
• Base material  Avoid raise or lower loads while moving.
damage
 Ensure the area of lifting operation is clear
from all persons.
 Avoid passing of persons under or around

the load during lifting.
 Forklift shall not be moved until load is

safe and secure
 Operators shall look in the direction of

travel, and shall not move the forklift until
he gets the all clear from the flagman.
 The operator shall slow down and sound
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the horn at all locations where visibility is

obscured or obstructed.
 Ensure the path of the load is free from

any obstacles.
 Ensure that the forklift can reach the

loading position easily (in the same level).
 Ensure that the fork arms are completely

inserted under the load.
 Adequate number of dry powder fire

extinguishers. Inside of fork lift cabin
 Assign flag man at all times when

operating forklift.

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Material cutting  Hazards: Worker and other 3 4 12 • All person referred to the work shall have Cutter 3 2 6
by using Oxy- coordinator in the High attended the ROO safety training and got Watchma Medium
LPG gas  Sparks to ignite working area the safety passport with competent ability n
flammables and to their job
combustibles
materials • Keep the flammables and combustibles
 Compressed gas away for the ignition source.
cylinder hose
damage (gas leak) • Minimum of 6m distance shall be kept
 Flashback arrestor between the oxygen and fuel gas
damage/failure cylinders
 Falling over of
cylinders • Conduct gas test prior start the work
 Fire or explosion
（from existing 20” • Check hose connections for leaks by
pipe that had leaked using soap water.
before but repaired）
 Improper storage • Inspect the hoses and valves prior start
and transport for the the work
gas cylinders
 Burns • Use fire-resistant tarpaulins to cover the
 Use of incorrect both sides of barrier for the 20’’
PPE underground pipe that had leaked before
but repaired.
Effects: • Fire watcher and fire extinguishers must

be in place
 Personal injury
(burns, cuts and • Use the fire blanket if needed.
bruises)
 LPG and Oxygen • Gas cutting goggles shall be worn.
cylinder leaking due
• Use two flash back arrestors for each
to hose damage.
 Cylinder explodes hose
 Fire and explosion • Ensure all hose connection are done with
Ferule clamps and not jubilee clips.
• The storage of the gas cylinders must be

in shaded and ventilated area with proper
signage.
• Secure the gas cylinders in the vertical
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position
• LPG cylinder not to be left outside in

direct sunlight. Cover to be provided.
• Transporting gas cylinders by using

trolley or proper cage and never roll the
gas cylinders on ground
• Proper PPE shall be provided. (oxy/gas

cutting goggles, face shield, hot work
gloves etc.)
• Cut as per the requirements of operation

specification. (follow approved MS)
• Safe working area to be provided, proper

access and egress, clear from any
obstacles.
• No potential risk referring to hot energy

left at work site after work finished.
• First aider and fully stocked first aid kit to

• Crimp clamps to be used for all gas hoses

(oxy-acetylene cutting)
• Additional personal multi gas detectors to

be used when performing hot cutting.
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Material grinding  Hazards: Worker and other 3 4 12 • All person referred to the work shall have Cutter 3 2 6
and cutting by coordinator in the High attended the ROO safety training and got Coordinat Medium
grinder  Burns and scald working area the safety passport with competent ability or
 Electric shock to their job Site
 Pinch point and supervisor
sharp edges • Conduct gas test prior start the work
 Noise
 Device failure • Sign and barricades shall be set for the
 Inappropriate finished material to avoid unexpected
operation touching.
 Use of wrong disc
for the job. • Check cables and the device by
 Trips electrician before daily work.
 Expired discs
• Proper PPE shall be provided.
Effects:
• Earplugs to be used and dust masks
where needed.
 Personal injury
(burns, cuts and • Always ensure the safe guard is in place
bruises)
and the handle, never remove any safe
 Facilities damage
 Base material guard.
damage
• Fire extinguishers and fire watchers must
 NIHL (noise induced
hearing loss) be in the place
• Grind the sharp edges and pinch points

once the material cutting or grinding
finished.
• Operate the device following the

specification of manufacture.
• Isolate the power (unplug from power

connection) prior to maintenance or while
changing of disc, use proper tool to
remove the disc.
• Check expiry dates on the cutting and

grinding discs to make sure it is valid for
use.
• Cable management to be carried out to
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prevent any trips.
• Ensure proper colour code electrical

equipment tag is provided for updated
inspections


be used when performing grinding.
• Ensure that griding disk RPM is equal or

more to the maximum RPM of the
grinding machine.
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Drilling and Hazards: All Involved 2 4 8 • Ensure valid PTW issued for all activities All 2 2 4
chipping workers Medium on site. Involved Low
• Electric shock workers
• Always inspect drill machine and cables
• Flying particles before starting work Site
• Noise/vibrations supervisor
• Conduct gas test prior start the work
• Sharp edge and • Use safety face cover during working,
pinch point wear ear protection and all mandatory
• Fire PPE.
• The sharp edges shall be removed by
grinding
Effects: • All tools and equipment to be inspected

before use.
• Injuries, cuts bruises
etc. • Fire extinguishers and fire watchers must
be in the place
• Electrical shock
• Shut down the machine after work before
• NIHL(noise induced leaving the work site.
hearing loss) • Not touch the area just drilled.
• Equipment damage • Isolate the power (unplug from power
• Burns changing of disc
• Fire • Use proper tools to remove drill bits from
the drill chuck.
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Bolt tightening Hazards: All Involved 2 3 6 • Always inspect tightening machine and All 2 1 2
with electrical workers Medium cables before starting work Involved Low
spanner • Electric shock worker
• Sharp edge and
Site
pinch point • The sharp edges shall be removed by
supervisor
grinding
• Fire
• Shut down the machine after work before
leaving the work site
• Isolate the power (unplug from power
Effects:
• Injury changing of disc
• Equipment damage • Ensure a competent worker operates the

bolt tightening machine.
• Mandatory PPE to be used

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Welding Hazards: All Involved 3 4 12 • Welding activities shall be performed by All 3 2 6

workers High qualified welders Involved Medium
• Electric shock worker
• Check the welding machine and cables
• Extreme arc before starting work.
• Heating • Conduct gas test prior start the work
• Slips and trips • Barricades, warning tape and marks shall
• Fire be set
• Fire watcher and fire extinguishers must
• Welding fumes
be in the place.
• Use the fire blanket
Effects: • Keep the flammables and combustibles

away for the ignition source
• Injuries, arc eye etc.
• Use of appropriate welding face shield
• Scald and burn • Ensure all welding machines are
• Broken bones, grounded/earthing by use of proper earth
cable and copper rod.
• Respiratory damage
• Ensure electrical outlets are not over
• Electrical burns loaded before you plug your hand tools in
• Fire • Never use a tool with frayed cords/
defective switches, ensure all welding
cables and clamps are in good condition
befor use.
• Daily inspections to be carried out prior to
each use
• Mark or separate the welded components
and do not touch it
• Switch off the machines and make sure
all cables are stored in an orderly fashion
before leaving the work site.
• Mandatory PPE to be used

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be used when performing welding.
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Back gouging Hazards: All Involved 3 3 9 • Check the back gouging machine, cables All 3 1 3
workers High and air belt before starting work. Involved Low
• Only a competent person to operate the
• Extreme arc gouging machine. Site
• Heating supervisor
• Slips and trips • Barricades, warning tape and marks shall
• Fire be set
• Fire watcher and fire extinguishers must
• Noise
be in place.
• Use fire blankets where needed
Effects: • Keep the flammables and combustibles

away for the ignition source
• Injury, arc eyes etc.
• Use of appropriate face shield
• Scald and burn • Ensure electrical outlets are not over
• Body infection loaded before you plug your hand tools in
• Never use a tool with frayed cords/
• Equipment damage
defective switches
• trips • Regular inspection prior to each use
• Ear plug shall be worn during gouging
• Switch off the machines and make sure
the cables are stored in an appropriate
way before leaving the work site
be used when performing back gouging.
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Use of chain Hazards: All Involved 4 2 8  All person referred to the work shall have All 4 1 4
block workers Medium attended the ROO safety training Involved Low
• Inappropriate hang workers
point or defective  Follow the approved MS, do not deviate
lifting equipment Site
from MS. Superviso
• Pinch point  Only competent riggers to operate a chain r
block
• Dropped load
 Ensure load is properly rigged before
• Bad weather
adjusting the chain block.
conditions (High wind
speeds, sand storm,  Gantry shall be tested for SWL and
heavy rains) certified by third part and certificate shall
• Uncontrolled load
 Safety loading test shall be performed by
• Equipment failure
third party authorized by ROO and get
• Damaged equipment approval by lifting engineer of ROO.
Effects:  Anemometer/ wind speed monitor will be

available on site to check wind speeds.
• Injury, hand/finger
etc.  Ensure all hazards and controls are
communicated via TBT Meeting.
• Property damage
 Barricade area to prevent unauthorised
• Equipment damage
access of persons
 Stop lifting activities when there is bad

weather causing poor visibility, sand
storms and thunder/lightning.
 All lifting accessories must be inspected

and have the current colour code
attached to the accessory.
 Pre-use check must be completed.
 Any damaged tackle item shall be marked

‘NOT FOR USE’ and returned to depot for
disposal.
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 People involved in the job must wear all

mandatory PPE

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Use of air Hazards: All Involved 3 3 9 • Check the air compressor, cables and air All 3 1 3
compressor workers High belt before starting work. Involved Low
• Barricades, warning tape and marks shall
• Damaged be set Site
hoses/connections
supervisor
• Fire extinguishers must be in place.
• Damaged control
valves • Ensure all pressure hoses are in good
condition, proper hose connections to be
• Heating used and make sure all connections have
• Diesel a whip check provided to prevent any
backlash.
• Slips and trips
• Air compressor to be grounded/earthed
• Air pressure
• Regular inspection prior to each use
• Noise
• Ear plug shall during using the air
• Fire compressor
• Air compressor to be switched off and
depressurized before leaving the work
site.
Effects:
• Injury be available at site.
• NIHL (noise induced • Only competent persons to operate the
hearing loss) air compressor.
• Property damage • Refuelling of the air compressor to be

done only when the equipment has been
• Equipment damage switched off.
• Mandatory PPE to be used.
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Use of MEWP Hazards: Operator & 4 3 12 • The operator shall be trained and All 4 2 8
All Involved High qualified by third party Involved Medium
• Hydraulic oil leaks workers worker
• ATO of man lift shall be valid and not
• Equipment failure expired. Site
• Diesel • Check the condition of man lift before supervisor
• Poor ground going inside station and starting work (pre

condition start checklist)
• Overhead crush • Regular inspection prior to each use

(roof, beams etc) • Conduct gas test prior start the work
• Fall from height • Ground conditions to be suitable for
operating the man lift in the working area..
• Dropped object
• Fire extinguishers must be in the place.
• Incompetent operator
• The MEWP must only be operated by
• Fire personnel in the basket.
• Workers who carry out an activity from
the man lift can only do so when the man
Effects: lift comes to a complete stop no working
while man lift is moving.
• Injury, crushing,
broken bones etc. • Only 2 people in the man lift/ scissor lift,
operator and worker, unless a bigger
• Equipment damage MEWP is being used such as the 1ton
MEWP.
• Suspension trauma
• Workers in the working platform must
• Property damage watch the conditions around themselves
while the boom is rotating or extending to
avoid crushing or impacting.
• The safety harness should be fastened
properly and latched to the appropriate
anchor point inside of the basket when
the workers are in the basket of the man
lift. Shock absorber to be disconnected
and only the lanyards to be connected to
the safety harnesses D ring, to ensure no
one over extends over the baskets guard
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rail.
• All working at height activities stops when
the wind speeds reaches speeds over
11m/s as per ROO procedure.
• Vehicle alarm or experiencing a hydraulic
system failure, the operator must
immediately stop working and wait for a
safe return to the ground to repair.
• All tools to be secured by lanyard when
working at height to prevent falling object.
(proper tool bags to be used
• Additional man lift operator to be available
at site, in case mechanical failure
happens while the man lift is extended,
the additional operator at ground level
can operate the emergency switches on
the base of the man lift.
• PPE must be worn properly
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Work at Height Hazards: All Involved 4 3 12 • Emergency rescue plan shall be All 4 2 8
workers High approved and available at site Involved Medium
• Fall from height worker
• Review the tags of scaffolding before
• Falling objects going accessing any scaffold platform to Site
ensure it is safe to access. supervisor
• Slips/Trips and fall
hazards • Safety harness to be worn while working
• Incorrect use of PPE at height.
• Daily inspection of safety harnesses to be

carried out, any damaged safety harness
Effects: must be disposed of.
• Injury/fatality • Life line shall be set as per the MS during

roof plate installation and before the hand
• Damaged equipment
rail completed and accepted by ROO&
• Property damage GCMC QC.
• Proper tool bags to be used when

hoisting any tools or materials.
• Ensure ladder access is in good condition

and properly secured.
• Always use 3 point contact when using a

ladder access.
• Ensure access ways are clear from any

obstructions and regular housekeeping
conducted on WAH platforms.
• Use safety rope or self-lift-truck lifting the

material and tools with proper tool bag.
• Material stored on platforms at height

shall be kept away from the edges and in
proper containers or tool bags and
secured.
• Working at height area to have barricade

provided on the ground area to prevent
anyone from walking underneath while
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working at height activities are ongoing.
• Ensure area is clean and the area must

be free of objects that can cause tripping
hazards
• PPE to be used properly.
• Avoid over stooping/overreaching while at

work.
• No any activity is allowed above the

coating work and downside without
sufficient isolation

• First aider and fully stocked first aid box
available at site.
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Scaffold erection, • Fall from height All Involved 4 3 12 • Follow approved MS and PTW All 4 2 8
modification and workers High Involved Medium
dismantling • Falling • Scaffold activities only performed by worker
objects/dropped qualified scaffolders
objects Site
• When working at height safety harness supervisor
• Slips/Trips and fall shall be worn and 100% tie off while
hazards erecting or dismantling scaffolding.
• Improper use of PPE • Ensure scaffolding has an up to date

inspection scafftag before anyone
• Damaged safety accesses the scaffolding.
harness
• Ensure ladder access is properly secured
• Incompetent and that the ladder is in good condition.
scaffolder
• Always use 3 point contact while using
ladder access.
Effects:
• Use safety rope or self-lift-truck lifting the
• Injury, cuts bruises, material and tools and a proper lifting bag
crushing etc. when needed.
• Property damage • Material stored on platforms at height

shall be kept away from the edges and in
• Fatality proper containers or tool bags and
secured.
• Suspension trauma
• Working at height area to have barricade
provided with signage on the ground area
to prevent anyone from walking
underneath while working at height
activities are ongoing.
• Ensure area is clean and the area must

be free of objects that can cause tripping
hazards
• Scaffolders to use their safety harnesses

properly and do daily inspections to check
for any damages.
• Avoid over stooping/overreaching while at
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work.

• No any activity is allowed above the
coating work and downside without
sufficient isolation
• Regular housekeeping to be carried out.
• First aider and a fully stocked first aid box

to be available at site.
• Approved WAH rescue plan to be

available at site with competent rescue
team.
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NDT Hazards: 3 4 12 • barricaded the area All 4 2 8

Involved Medium
• radiations, High • safety signs should be installed worker
ionizing radiations Operator &
• PTW required
All Involved
Effects: • ensure technician has good experience
workers
• chronic exposure • NDT equipment should be proper and in
• acute exposure good conditions
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Set up of hydro Hazards: All Involved 3 3 9 • Only authorized electrician can connect All 4 2 8
test equipment & workers the power line and related work. Involved Medium
hydro testing for • Slip, Trip & Fall High worker
piping systems • The cable, electrical devices, box and
• Equipment failure equipment shall be inspected timely. Site
supervisor
• Manual Handling • All electrical boxes shall be locked and
• Electricity tagged.
Effects: • PPE Coverall, safety glasses, safety

helmet shall and glove, shall be wear.
• Restricted duty
cases, • Only suitable trained personnel will be
utilized to carry out the task
• Near Miss,
• Only approved pressure rated and
• Damage to assets / properly marked hoses shall be used to
Equipment carry any content under pressure
• Electrical shock • Safety pins and whip checks to be fitted

across all crow foot connectors
• PPE shall be wore
• Install barrier, caution signs to warn off

unauthorized personnel into test area.
• All pressure hoses are to be inspected,

tagged and secured at regular intervals
and the end connectors to be checked
tight and secure before pressurizing
commences.
• Test plan to be followed and pressures

will not exceed those pressures deemed
in the approved test pack
• All hydrotest manifold threaded

connections to be supplied with whip
check.
102307CP-S-DG-DG10-HS-JSA-0012-A03
30 of 33
Housekeeping Hazards: Involved workers 2 3 6 • Redundant materials to be removed from All 2 2 4

 Slip, trips and fall Medium working area. workers Low
hazards involved
 Pinch points • Temporary storage material area will be
provided with signage and barricade.
Effects: • Housekeeping to be carried out at each

shift
 Personal injury
 Fatigued • Housekeeping to be monitored by Site
 Skin Infection Supervisor.
 Eye infection
 Lower back injury • Access & Egress routes to be kept clear
 Overextension and free from debris or any obstructions
• Follow the manual handling techniques.
• Materials should not stack more than

shoulder height safe level.
• Segregate the materials according to the

category.
• Maximum weight to be lifted by a single

person is 25kg, if any material exceeds
that either ask help and 2 people carry
the material or use mechanical recourses
to prevent any injury.
• Wear all mandatory PPE.
102307CP-S-DG-DG10-HS-JSA-0012-A03
31 of 33
Demolition, Engineering, Procurement and Construction
of Two Replacement Crude Oil Flow Tanks
RISK MATRIX
VERY UNLIKELY UNLIKELY TO LIKELY TO VERY LIKELY TO
COULD OCCUR
TO OCCUR OCCUR OCCUR OCCUR
SEVERITY
1 2 3 4 5
5 5 10 15 20 25
CONSEQUENCE
4 4 8 12 16 20
3 3 6 9 12 15
2 2 4 6 8 10
1 1 2 3 4 5
Note: the Risk Rating = Severity X likelihood

Extreme Rating while the risk rating ≥15
High Rating while the risk rating ≥12 and ≥9
Medium Rating while the risk rating ≤ 8 and ≥5
Low Rating while the risk rating ≤4
PROBABILITY
5. VERY LIKELY TO OCCUR A common event that likely to occur one or more times a year.
4. LIKELY TO OCCUR Less than 100% certainty that an event will occur, but an additional factor may cause the event.
3. COULD OCCUR Could happen if additional factors are present but is unlikely to occur otherwise.
2. UNLIKELY TO OCCUR A rare combination of adverse factors would be required for an accident to result
1. VERY UNLIKELY TO OCCUR An accident could occur only in the most abnormal circumstances.
102307CP-S-DG-DG10-HS-JSA-0012-A03 32 of 33
SEVERITY HEALTH AND SAFETY ENVIRONMENTAL BUSINESS IMPACT
Catastrophic health/ safety incident Future impact, e.g., unintended release, with widespread damage to any environment Severe enforcement action against a material asset in a non-major market, or
causing widespread fatalities within and which remains in an "unsatisfactory" state for a period > 5 years. against other assets in a major market.
or outside a site. Future impact with extensive damage to a sensitive environment and which remains in Interventions from non-major Governments.
The potential for 10 or more an "unsatisfactory" state for a period > 5 years. Public or investor outrage in a non-major market, or localized or limited
5 fatalities (or onset of life- Future impact with widespread damage to a sensitive environment and “interest-group” outrage in a major market.
threatening health effects) shall which can only be restored to a "satisfactory"/agreed state in a period of more than 1 Prolonged adverse national or international media attention.
Widespread adverse social impact.
always be classified at this level and up to 5 years
Damage to relationships with key stakeholders of benefit to the
Segment. Financial Impact $100m-$1 billion
Major health/ safety incident Future impact with localized damage to a non-sensitive environment and which can be Other adverse enforcement action by regulators.
1 or 2 fatalities, acute or chronic, restored to an equivalent capability in a period of around 1 year. Limited “interest-group” outrage in non- major market.
actual or alleged. Future impact with extensive damage to a non-sensitive environment and which can be Short term adverse national or international media coverage.
4 10 or more injuries or health restored to an equivalent capability in a period of months. Damage to relationships with key stakeholders of benefit to the SPU.
effects, either permanent or Future impact with localized damage to a sensitive environment and which can be Financial Impact$5m-$100m
requiring hospital treatment for restored to an equivalent capability in a period of months.
more than 24 hours
High impact health/ safety incident Future impact with localized damage to a non-sensitive environment and which can be Regulatory compliance issue which does not lead to regulatory or other higher
Permanent partial disability(ies) restored to an equivalent capability in a period of months. severity level consequence
Several non-permanent injuries or Future impact with immediate area damage to a sensitive environment and which can be Prolonged local media coverage.
3
health impacts. restored to an equivalent capability in a period of months. Local adverse social impact.
Days Away From Work Case Damage to relationships with key stakeholders of benefit to the Performance
(DAFWC) Unit (PU). Financial impact $500K-$5m
Medium impact health/ safety Future impact with localized damage to a non-sensitive environment and which can be Short term local media coverage.
incident restored to an equivalent capability in a period of months. Some disruption to local operations (e.g., loss of single road access less than 24
2 Single or multiple recordable injury Future impact with immediate area damage to a sensitive environment and which can be hours). Financial impact $50K-$500K
or health effects from common restored to an equivalent capability in a period of months.
source/event.
Low impact health/ safety incident Future impact with immediate area damage to a non-sensitive environment and which Isolated and short-term complaints from neighbors (e.g., complaints about
/ first aid can be restored to an equivalent capability in a period of days or weeks specific noise episode). Financial impact <$50K
1 Single or multiple over-exposures
causing noticeable irritation but no
actual health effects
102307CP-S-DG-DG10-HS-JSA-0012-A03 33 of 33

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RUMAILA PROJECT

Document Number: 102307CP-S-DG-DG10-HS-JSA-0012 Rev A03

Document Title: RISK ASSESSMENT FOR SHAMIYA TANK 1 PIPING INSTALLATION

DEMOLITION, ENGINEERING, PROCUREMENT AND CONSTRUCTION

Tag No’s (if applicable)

Contractor Document No: Rev

Rev. Revision Description Date Originated Reviewed Approved

Doc. No. 102307CP-S-DG-DG10-HS-JSA-0012 Rev A03

DEMOLITION, ENGINEERING, PROCUREMENT AND CONSTRUCTION OF TWO

RISK ASSESSMENT FOR

CONTRACT No.: CN102307

Rev. Description Date Originated Reviewed Approved

Risk Assessment for Shamiya Tank 1 Piping Installation

Location: Activity Description: Assessment No.

Risk Assessment for Shamiya Tank 1 Piping Installation

• Vehicle accident • Seat belts to be worn at all time.

Risk Assessment for Shamiya Tank 1 Piping Installation

• Falling off load from • Prepare a JMP if requires.

Risk Assessment for Shamiya Tank 1 Piping Installation

• Uncontrolled load  The driver shall follow safe driving policy

 Do not use mobile phone while lifting.

 No personnel underneath the load

 Stop the lifting operation when the wind is

 Stop lifting activities when there is bad

Risk Assessment for Shamiya Tank 1 Piping Installation

storms and thunder/lightning.

 Flag man with high visibility vest

 All lifting accessories must be inspected

 Crane should have up to date ATO and 3d

 Pre-use vehicle check list must be

 Any damaged tackle item shall be marked

 People involved in the job must wear all

 Only follow approved lifting plan if

 All riggers to have lifting awareness

 2 tag lines to be used for lifting activities to

 First aider and fully stocked first aid kit to

 When structure materials for the roof

Risk Assessment for Shamiya Tank 1 Piping Installation

 Lifting and laying of annular plates and

Risk Assessment for Shamiya Tank 1 Piping Installation

• Injuries  Check that the load is correctly attached to

 Avoid passing of persons under or around

 Forklift shall not be moved until load is

 Operators shall look in the direction of

 The operator shall slow down and sound

Risk Assessment for Shamiya Tank 1 Piping Installation

the horn at all locations where visibility is

 Ensure the path of the load is free from

 Ensure that the forklift can reach the

 Ensure that the fork arms are completely

 Adequate number of dry powder fire

 Assign flag man at all times when

 First aider and fully stocked first aid kit to

Risk Assessment for Shamiya Tank 1 Piping Installation

Effects: • Fire watcher and fire extinguishers must

• The storage of the gas cylinders must be

• Secure the gas cylinders in the vertical