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Debi Prasad Dash - ARAI-PIP Presentation PDF
Debi Prasad Dash - ARAI-PIP Presentation PDF
Energy Storage
Debi Prasad Dash
Executive Director – India Energy Storage Alliance (IESA)
Moving Onwards Vehicle Electrification (MOVE) Initiative
Customized Energy Solutions
IESA - Gateway to India Energy Storage & EV Market
VISION To make Indian energy grid & transportation sector more competitive by providing a knowledge
sharing platform for creating awareness about advanced energy storage and e-mobility solutions.
Enabling India to become a global leader in research, manufacturing and adoption of advanced
MISSION energy storage, microgrid and e-mobility technologies by 2022.
IESA Members
STRATEGIC PARTNERS
Founding Member of
Global Initiative
IESA INITIATIVES
•Three working groups on •Working on performance & •IESA releases annual India •In 2016, we set a goal of •This is a new initiative to help
Business, Policy and safety aspects of energy Energy Storage Market reducing the cost of electricity India move towards Vehicle
Technology to discuss and storage. IESA is a part of the overview report every year. It from microgrids in India by 30%- electrification and build a robust
50% by 2020 and have been ecosystem for EV manufacturing
gather inputs on various state BIS standards committee also releases white papers, working on bringing together & adoption. IESA is working with
& central government (ETD-52) and provide inputs case studies on various topics various stakeholders to achieve various stakeholders in the
policies, tenders and new on new standards for Li-Ion with co-operation from this dream. Phase 1 of the mobility sector to address barriers
technologies. cell, BMS, ESS systems and members and industry initiative focuses on energy and focus on the aspects related
charging infrastructure. partners. access for remote communities to batteries for EVs and charging
and Phase 2 will focus on the infrastructure.
campus microgrids.
•This initiative is to help the current •IESA is working to launch •IESA is working on other •A database of energy •Skill development initiative with
lead acid manufacturers to incubators focused on storage technologies like storage and microgrid support from industry associations
improve their technology and developing next generation thermal storage, ultra- projects as well as such as IEEMA, NSEFI and top
also to diversify into newer storage, EV and microgrid research universities, training
application areas. We also technologies. IESA also organizes
capacitors, fuel cell and manufacturing plants, institutes, government
organize various workshops and start up competition for new mechanical storage. We are research institute, recycling departments to address the
seminars on advanced lead acid companies and facilitates the focusing on some specific and EV charging stations in need for training and skill
manufacturing and also discussion between potential applications for beyond India. We are working with development for the sector. This
encourage tender authorities to investors & member companies. battery storage and its the IESA members to includes various workshops,
include advanced lead acid in manufacturing & populate useful data to show master-class and other training
the technology list. implementation in India. the status of energy storage programs at various parts of
industry in India. India.
I-LAB (IESA-LEAD INDIA ENERGY
INNOVATION & BEYOND BATTERIES
ACID BATTERY STORAGE IESA ACADEMY
STARTUP INITIATIVES
FORUM) DATABASE (IESDB)
•IESA is closely working with •This Initiative focusses on •Sectorial index for global energy •IESA launched the online beta
research universities, educational finding avenues for recycling storage market. This is designed to version of the IESA Store
institutions and government track the energy storage industry (Buyer-Seller Platform) feature
and reusing advanced comprising technology
on the IESA website. Product
organizations like DST, MEITY, and
other R&D national labs to
batteries and also manufacturers, energy storage
ranges include advanced
encouraging R&D on more solutions providers, raw material
quicker energy storage providers, component suppliers and battery (Lead acid, Li-Ion,
technology development. efficient recycling processes power electronics companies. CES - etc.), solar, power electrics
Through this initiative, IESA plans and reuse avenues. GESI includes companies from across (Inverter, BMS, PCS etc,)
to provide joint fellowship & the globe including USA, China,
Japan, South Korea, Switzerland, components, raw materials,
scholarships for research in India. electric vehicle (2W, 3W, 4W
India, Canada etc.
etc.), charging infra, EV
components and etc
INDUSTRY GLOBAL ENERGY
IESA Recycle & IESA Store
ACADEMIC STORAGE INDEX
Reuse Initiative
PARTNERSHIP (GESI)
EV – a long Story
Better Batteries for EVs:
A century old quest - Edison Electric Car
Yet, it was Henry Ford’s mass-produced Model T that dealt a blow to the
electric car. By 1912, the gasoline car cost only $650, while an electric
roadster sold for $1,750.
EV - The Need for India
Oil Imports > 80% Jobs and Local Carbon Emission Local Pollution
Value addition –
Crude Oil import bill India committed to As per studies, in
Auto sector reducing carbon NCR vehicles
Trade Deficit = USD contributes 49% and intensity of economy contribute 20% to
87.2 Bn (2X of PY) 7% to manufacturing by 30-35% by 2030 PM 2.5 emissions –
(2017-18) and national GDP. (base 2005). trucks 9% & 2W
6.6%.
National Imperatives
The key societal Goals for shifting to electric mobility
Developing EV Policy Scenario in India
2013 2015
4 2017 3
- Karnataka EV policy
- Telangana draft EV policy
5 20196 2020
- Maharashtra EV policy 2018
- UP draft EV policy
- Andhra Pradesh EV policy - BEE acted as Nodal
- Kerala EV policy - Amendments in Model Building Byelaws by
MoUD agency
- Uttarakhand EV policy - Increase in custom duty
- Delhi draft EV policy - PMP - Phased Manufacturing Plan for EV’s & its
components for EVs by Finance
- Clarification on requirement of license to operate EV Minister in Budget
charging station by MoP - FAME-II scheme
- Guidelines & Standards for setting up of public charging - Draft Notification by MoRTH to waive off
infrastructure by MoP Registration Charges for EV’s.
EV Policy Stakeholders in India
3
Revised PMP Program for EV Components
to get eligible for subsidy under FAME-2 scheme
E-
Code Effective date of Sr. Category / Item Description E-2W E-3W E-3W E-4W E-4W Buses
Indigenization of Parts No.
L1 & L2 E- L5 M1 N1 M2/M
Ricksha 3
w & E-
A 1st April 2019
Cart
A* 1st July 2019 1 Power and control Wiring harness A A A B B B
B 1st October 2019 along with connectors
2 MCB/ Circuit breakers/ electric A A A C C C
C 1st April 2020
safety devices
D 1st October 2020 3 AC Charging Inlet Type 2 NA NA NA C C C
E 1st April 2021 4 DC Charging Inlet CCS2/ CHadeMO NA NA NA D D D
5 DC Charging Inlet BEVC DC 001 NA NA NA D D NA
6 Traction Battery Pack A* A* A* A* A* A*
To promote the indigenous
manufacturing of EV’s , government 7 Wheel rim integrated with Hub B B B B B B
has announced the localization Motor
schedule for all the EV components 8 DC-DC Convertor B B B C C C
effective from 1st April 2019 under 9 Electronic Throttle C C C C C C
revised PMP program. OEMs will 10 Vehicle Control Unit C B C C C C
have to assemble traction battery 11 On Board Charger C B C C C C
packs domestically from 1st July
12 Traction Motor C B C E E E
2019 to avail the subsidy under
FAME-II scheme. However, they will 13 Integrated rear axle Including, NA B C NA NA NA
Motor, Motor Controller,
be allowed to import battery cells
transmission system & rear braking
along with the associated thermal system
and battery management system.
14 Traction Motor Controller/ Inverter C B C E E E
1
IESA EV Roundtable - Karnataka
IESA organized a one day EV Roundtable discussion in December 2018 on e-mobility in
association with Karnataka Government and Sun Mobility. The objective of the event was
to facilitate a one on one dialogue between the industry stakeholders and government of
Karnataka to accelerate the deployment of EV’s in Karnataka.
Key announcements:
Plans to convert 50% of the existing vehicle fleet in various
government departments to electric.
Identification of 107 locations by BESCOM for installing the public
charging infra (tender released in January 2019)
5000 permits for high speed e-autos & conversion of existing 20,000 2-
stroke auto’s to electric
Promotional tariff of INR 4.85 for EV charging in state
Target of procuring 3000 electric buses in next 3- yrs
Amendment in buildings bye-laws to make provision for dedicated EV
charging points & parking
Preferential parking for EV’s across the city
IESA EV Roundtable - Maharashtra
India Energy Storage Alliance (IESA) along with the Automotive Research Association of
India (ARAI), organised EV Roundtable on eMobility on June 6 & 7 in Pune. The event was
organized to provide a platform for interaction and discussion on new-age technologies,
opportunities for new GoI e-mobility policy (FAME II), and what steps should be taken to
catalyse the EV adoption in Maharashtra.
TOPICS
Topics discussed included difficulties in deployment of the Battery Swapping system,
challenges in setting up charging stations, critical issues regarding safety and performance
of EVs, rising summer temperatures in Pune affecting the performance of EVs and thermal
effect on batteries and charging stations.
KEY SUGGESTIONS:
• Vacant spaces in Pune should be utilized for EV charging infra by private players
• Introduction of longer e-buses was suggested | Electrifies bus transport between Mumbai
and Pune was proposed
• ARAI to regularly update and amend the Central Motor Vehicles Rule (CMVR) to maintain
safety standards, and also work on adopting global standards on EV safety
• Charger testing carried out by ARAI under increased temperatures suitable to Indian
environmental conditions
• Bulk orders for EVs by EESL to promote and accelerate EV adoption
• Assessment and finalization of backend requirement for charging infrastructure and
transparent information sharing between various departments and states.
• Apart from 100+ industry stakeholders, The event saw active participation from Pune
Smart City (PSCDCL), PMPML, ARAI and EESL
Glimpse of EV Policies in other States
Andhra Pradesh
• To attract combined investment of over INR 30,000 Crore in the next 5 years across the electric mobility
ecosystem with an employment potential for 60,000 people.
• Target of 10 Lakh EV’s on road across all segments by 2024 and Target of 100000 slow and fast chargers by 2024.
• Target of setting up at least 10 GWh of Battery Manufacturing in next 5 years.
• Target to convert 100% of bus fleet of over 11,000 buses into electric with first phase in top 4 cities by 2024.
• Target to convert all forms of government vehicles to electric by 2024.
• Incentives for Manufacturing Firms, EV buyers, Private Charging Stations, Hydrogen generation & refueling
stations, R&D etc.
Kerala
• Target of having 1 Million EV’s on road by 2022.
• Pilot fleet of 2 Lakh E2W’s, 50,000 E3W’s, 1000 goods carrier, 3000 e-buses and 100 ferry boats by 2022.
• Target to convert entire fleet of 6000 buses by 2025 through GoI funding.
• An incentive of INR 30,000 or 25% of EV (whichever is lower) for three wheelers will be provided for the initial
period of 1 year.
• Manufacturing units setup for EV will be applicable for incentives under the industrial & IT policies of the state.
Uttarakhand
• Incentives to EV & its components manufacturing firms in the form of Interest Subsidy, Land at discounted price,
Electricity duty exemption, SGST reimbursement, Stamp duty exemption etc.
• 100% exemption of Motor Vehicle Tax.
• 100% exemption of stage carriage permit for commercial vehicles for next 5 years.
Glimpse of EV Policies in other States
Uttar Pradesh
• 1000 Electric buses by 2030 in phases. 25% in phase-1 by 2020, remaining 35% in phase-2 by 2022, and rest 40% in
phase 3 by 2030.
• Buyers will be fully exempted from paying Vehicle Registration fee of EV’s manufactured within the state.
• 100% interest free loan to State Government employees for purchase of EVs in the state.
• Incentives to Service providers units setting up charging infrastructure in the form of reimbursement of loan for
procurement of plant & machinery.
• Incentives for Private EV parks both (Manufacturing & assembling units) in the form of reimbursement of interest
on the loan taken to buy the land.
Telangana
• To attract investment worth 3 Billion USD and create employment for 50,000 people by 2022 through EV
manufacturing & charging infrastructure development.
• Target of 100% e-buses by 2030 in a phased manner starting with 25% by 2022, 50% by 2025, & 100% by 2030.
• Exemption of registration charges on personal vehicle purchased till 2025.
• Capital subsidy of up to 25% will be given for setting up the charging infra in all existing apartments, townships etc.
• The supply side incentives will be given as per scale of Investment & Telangana Industrial Policy Framework 2014.
Delhi
• Target of 25% of new vehicle registrations to be electric by 2023.
• To drive the large scale adoption of EV’s, policy will majorly focus on incentivizing the purchase of E2W’s &
electrification of public/ shared transport.
• The government will seek to fund a high proportion of the incentives proposed in the policy by using “feebate”
concept i.e. by adopting measures by which inefficient or polluting vehicles incur a surcharge (fee-) while efficient
ones receives a rebate (-bate).
Batteries for EV Landscape in India
Battery Suppliers for Electric Three Wheelers Battery Market for E-Buses
• Currently, 90% of sales are coming from lead acid based models. Out of different
types of lead acid batteries, 80% sales are coming from flat plate type battery The total battery market size for e-bus segment could be in the range
followed by 20% from tubular. The lower share of tubular battery is attributed to of 64 MWh in 2018 as per CES analysis. There can be slight variations
higher price of battery pack typically in the range of 29K-32K as compared to 22K- on the efficiency side depending upon 9m or 12 m bus and also on AC
24K of flat plate. & Non AC.
Tubular
Flat Plate
lead acid Leading Battery Cell Battery
Lead acid
battery Suppliers in India for Chemistry
battery with EV’s
with 20%
80% market
market
share
Image source: Exide share NMC
• However, OEMs have started shifting towards lithium ion batteries. As per ICAT,
80% -90% of the newer models tested and certified are based on lithium ion LFP
batteries.
• Last year, Exicom has done partnership with Kinetic green to supply 1000 lithium
ion battery packs for 3W’s, Trontek has supplied close to 1000 lithium ion battery NMC Leading Battery Pack Makers for
packs for e-rickshaws & Sun Mobility has partnered with Smart E to provide E-buses in India
battery swapping solution for 500 E3W’s.
NMC
• The leading players in this segment are following:
LFP
LFP
Role of Energy Storage in Modern Grid
Overview of Energy Storage Technologies
Battery technologies & Parameters
Energy efficiency and cycle life of energy storage devices increase over time due to improvements in
technology.
Li-Ion – the front runner
EV growth driving manufacturing scale and
Li-Ion Cell Price Drop
• LEAD ACID battery leads the energy storage market in production and sales
• LITHIUM ION batteries are currently being manufactured in the GW scale (portable, transportation and grid storage)
• FLOW BATTERIES are currently being manufactured on a MW scale. Production is likely to scale up significantly in the next 5 years
• HIGH TEMPERATURE batteries are in nascent scale of manufacturing.
Meeting with Sri Amitabh Kant, NITI Aayog on Giga Factories MNRE Meeting on National Energy Storage mission India Energy storage Roadmap
Advanced Battery Manufacturing in India
Cell System:
Different configurations of
Energy Cell, Power Cell,
system as per customer
Cylindrical, Polymer,
demand and applications
Pouch, Prismatic
BMS Syste
Cell Cell Block Modul
m
e
BMS:
Monitoring, Control and
Protections of the battery
Cell Pack: Module:
Application based, Depending upon
series-parallel application, modules
connection to build can be designed in
battery pack different form factors,
inbuilt BMS or
External BMS
Entrepreneurship Opportunities
With the government’s push towards the clean and renewable industry with
various policies and subsidies, emerging startups trend to add to the ecosystem
and push towards our cleaner energy adoption
25
Giga-Scale Battery Manufacturing
Plan for India
World Bank Energy Storage Partnership (ESP)
• All lithium ion batteries contain heavy metals • Material segregation challenges: Complex cell
such as Ni, Mn, Co, which are not safe for direct structure – need to separate Al, Cu, Steel, Plastic,
disposal. Cathode, Anode, Binder in each cell.
Safety
• Lithium ion batteries are sensitive to • No materials which are acutely toxic. • State of the art technology for Lithium ion battery
overcharging. The BMS is designed to monitor recycling is being developed by Umicore (Belgium).
each cell in the system and prevent Their recycling center is located in Brussells and
overcharging. serving the entire Europe.
• Battery management systems need to be customized • Current economics and government incentives only
to the specific Li-ion battery chemistry such as LCO,
permit recovery of Cobalt which is the most
LMO, NMC, etc.
expensive raw material. Can be reused in batteries.
Recovered Lithium can be used for applications other
• Thermal runaway is an event that occurs in a
than batteries..
single cell when the cell is overheated which
initiates a chemical reaction which causes
additional heating.
Parameter Al-air
Round Trip Efficiency 50%
Available C-Rates** C/20
Depth of Discharge (DOD) > 95%
Energy Density (Wh/kg)** 180 – 200*
Energy Density (Wh/L)** 200-250
Power Density (W/kg) 10
Cycle Life > 3000 / 1*
Safety
Good (non flammable)
(Thermal Stability***)
Aluminium, KOH, Water,
Raw materials requirement
Silver, Zirconium
Toxicity of Chemicals Low
Corrosivity of Chemicals High (Electrolyte)
Maximum operating Temperature (oC) 85°C
Lead Acid & Li-Ion Battery Testing Facility &
Standards Development in India
Part of BIS ETD 52
Committee for Electrical
Energy Storage
Architecture for EV and Charging
Infrastructure & Grid Interconnection (V2G)
V2H
V2B
V2V
EV-EVSE EVSE –CMS CMS – Mobile App.
Communication Communication Communication
V2G
To handle grid related
To guarantee safe and For locating nearest
parameters, user
secure supply of charging stations,
authorization, billing and
Energy for Battery reservations, billing
other information related
charging details etc.
to charging
Key Opportunities in the EV Ecosystem
Government has made As far as Lithium ion Apart from Niti Aayog,
FAME-2 is going to support 10 Lakh 2
it very clear through cell manufacturing is other state
wheelers, 5 lakh 3 wheelers, 55,000 cars, &
Phased Manufacturing concerned, Niti Aayog governments are also
7090 e-buses in next 3 years that will provide
Program for EV’s & its is working on a offering incentives on
the volumes to kick start the industry.
components that they proposal to setup Giga manufacturing of EV’s
Secondly, if the OEMs want to avail the are not going to factories in India and its components
incentives under FAME-2, then they will have subsidize the imports under which sales under their EV policies.
to follow the localization timeline defined to promote EV’s in linked incentives will
under PMP for all the components. For e.g. India and after 2020, be given to battery
government has made it mandatory to the import duty will be manufacturers. The
assemble battery packs in India from 1st July increased rapidly, overall idea is to
2019. Such steps will not only open up the which is a clear enable local supply
market for Indian battery pack makers, but it indication to the OEMs chain with 60%-80%
will also provide push to kick start the EV in India to invest in value addition in the
ancillary market in India such as securing their supply country.
manufacturing of BLDC motors & controllers. chain locally.
Key Challenges in the EV Ecosystem
TBA