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Series: Improved DC Input Drivers With More Functionality and Performance
Series: Improved DC Input Drivers With More Functionality and Performance
BLH Series
Improved DC Input drivers with more
functionality and performance
Excellent performance just as-is.
The DC input type brushless motor BLH Series has been updated.
Performance has been increased, while the motor and driver remain the same size.
Using the support software with the digital setting type allows a variety of useful functions to be utilized.
2
The BLH Series
has been updated
with a variety of
new Features.
● High torque at high speeds ● Set operating data from your computer✽
● Speed range 80 to 3000 r/min✽ ● Monitor operating status in real time✽
● Deceleration stop according to the ● Torque adjustment✽
set time✽ ● Max. 8 data setting points✽ (conventional
● Quieter: 13 dB quieter than before product: 2 points)
✽ When using the MEXE02 support software and digital setting type driver.
NEW
100 W
55 mm
(2.17 in.)
▶ Increased Torque (30 W, 50 W) (Example) 50 W Max. Instantaneous Torque (1.5× the rated torque)
Updated Product
▶ Deceleration Stop
Increased Torque
0.287
Limited Duty Region
Conventional
Product
(digital setting type)
Max. instantaneous torque: 1.5× the rated 0.24 Rated Torque
The digital setting type driver is equipped with
Torque [N·m]
torque 0.191
0.159 Increased
a deceleration stop function to stop at the set
A greater continuous duty region for higher Torque
0.1
time.
speeds and a greater instantaneous region Continuous Duty Region
Equipment tact time can be reduced more than
of 1.25 to 1.5x for improved tact times. Torque at
0
3000r/min: natural stopping by conventional type.
100 1000 2000 3000 Rated Torque
Speed [r/min] Equivalent
Speed range:
100 to 3000 r/min (Analog setting)
80 to 3000 r/min (Digital setting)
products.
*30W with parallel shaft gearhead Gear ratio of 5
*Measurement of noise: OA value
The sound of leaves rustling The suburbs at night A quiet park A quiet office
The second hand of a clock A whisper A library An air conditioner (outdoor unit)
The BLH Series uses a sinusoidal drive method. With little torque ripple and smooth, stable rotation even at
low speeds, the motor's drive sound is reduced.
Driver Type
Analog Setting Type Digital Setting Type
Speed Setting Method
4
Startup and maintenance with digital settings + support
sotware.
Equipment Startup Assistance
▶ Teaching and Remote Operation ▶ Operating Data Copy Reading
Master
Reading
Support software
MEXE02 Copy
Operating data can be set on the computer Copy the operating data to the driver when using multiple units, and read out the data on the driver side.
screen. It is possible to perform a test run without This contributes to reduced system startup time.
connecting to the host system, then record the
operating data as-is.
Support software
MEXE02
▶ Alarm Monitoring
▶ Status Monitoring ▶ Information Monitoring (when an abnormality occurs)
The load factor, driver temperature, and other such By outputting an information signal with preset Alarm information can also be monitored. Besides
conditions can be constantly checked. thresholds, this information can be used as being able to check for solutions to abnormalities,
reference for the maintenance period. the cause of the alarm can be retained as a history.
Torque Adjustment
▶ Torque Limiting Function
What is torque limiting? It is a limiting function that suppresses the motor's torque by limiting the current to the motor.
●Adjustment of tightening force, etc. Maximum
Instantaneous
●Damage prevention (low thrust) Torque
●Load factor monitoring is possible
Rated
Torque Torque Limiting
Setting Value
5
Operating Data Setting Functions
When using the digital setting type, operating data for up to 8 points Function Analog Setting Type Digital Setting Type
can be set. ▲ ●
① Digital Speed Indicator ✽When the motor speed ✽When the support software
■ Setting Method indicator SDM496 is used MEXE02 is used
② Instantaneous Stop ● ●
Setting Method Internal ●
Digital External Analog PWM Acceleration / Deceleration ●
Potentiometer ③ 0.1 to 15.0 seconds
Setting Potentiometer Input Time Setting 0.1 to 12.0 seconds
Setting Item (Driver) (individual settings)
Multistep Speed-Change
④ ● ●
Operation
0 5 VDC
1 mA min.
⑤ Parallel-Motor Operation ● ●
⑥ Protective Function ● ●
Support External ⑦ Torque Limiting − ●
External DC PWM
software speed VR1 VR2 Speed Upper and Lower Limit
Voltage signal ⑧ − ●
MEXE02 potentiometer Setting
Analog ⑨ Shock Alleviation Filter − ●
setting − ● ● ● − − ⑩ I/O Signal Assignment − ●
type ⑪ I/O Signal Operation Selection − ●
Speed Overload Alarm Detection − ●
Digital ⑫
setting ● ● ● ● ● ● Time Setting Fixed at 10.0 seconds 0.1 to 10.0 seconds
type Prevention of Operation at
⑬ − ●
Power-on Alarm
Analog
⑭ Various Information Detection − ●
setting − − − − ● −
Acceleration / type ✽For ⑦ to ⑭, when using the MEXE02 support software and digital setting type driver.
Deceleration
Time Digital
setting ● − − ● ● −
type
Analog
setting − − − − − −
Torque type
Limiting Digital
setting ● ● ● ● ● ●
type
Product Line
Motor, driver, connection cables (flexible connection cables), and cable sets (power supply cable, I/O signals cable) sold separately.
Parallel Shaft Analog setting type Connection Cable Power Supply Cable✽3
Gearhead 1.5 m (4.9 ft.) 300 mm (11.8 in.)
GFS gear✽1 24 VDC
•
15 W
5, 10, 15 30 W
20, 30, 50 50 W
15 W/☐42mm 100, 200 100 W
Hollow Shaft
Flat Gearhead (1.65 in.)
30 W/☐60 mm ✽15 W does not have
FR gear✽2 a gear ratio of 200
(2.36 in.)
50 W/☐80 mm
(3.15 in.) Digital setting type Flexible Connection Cable for I/O Signals✽3
100 W/☐90 mm Cable 1.5 m (4.9 ft.) 300 mm (11.8 in.)
(3.54 in.)
24 VDC
•
15 W
Round Shaft 30 W
50 W
−
6
Features of Brushless Motors
Brushless motors have slim bodies and provide high output and high efficiency due to the built-in permanent magnets. The built-in sensor (hall
IC) constantly monitors the motor's speed. No matter the load conditions, feedback control is carried out at all times so that the command
speed and actual speed remain consistent.
0
Actual Speed Rated Speed
Efficiency
Efficiency
[N·m]
54 0.382
40 0.287
0 0
80 1000 2000 3000 4000
Speed [r/min]
105 □90
②
Three-Phase Motor
K S Series 60 W
Mass: 2.3 kg
(5.07 lbs.)
7
■System Configuration
Motor
Max. Extension Length: 2 m (6.6 ft.) [Including 0.5 m (1.6 ft.) motor cable]
✽
Cable Set (Power Supply Cable, I/O Signal Cable)
Not supplied
·Power Supply Cable
24 VDC Power Supply
(Main Power Supply)
·I/O Signal Cable
Host Controller
Not supplied
USB Cable
To USB Port
✽ A power supply cable and an I/O signal cable are included with the 100 W (1/8 HP) driver.
● The system configuration shown above is an example. Other combinations are also available.
8
■Product Number
●Motor
BLHM 4 50 K C - 5 FR ①
②
Motor Type
Frame Size
BLHM: Brushless Motor
0: 42 mm (1.65 in.) 2: 60 mm (2.36 in.)
4: 80 mm (3.15 in.) 5: 90 mm (3.54 in.)
① ② ③ ④ ⑤ ⑥ ⑦ ③ Output Power (Example) 50: 50 W (1/15 HP)
④ Power Supply Voltage K: 24 VDC
⑤ C: Cable Type
Gear Ratio/ Number: Gear Ratio for Gearhead
⑥ Shaft Configuration Gear Ratio for Geared Motor
A: Round Shaft Type
Blank: Parallel Shaft Gearhead GFS Gear
⑦
FR: Hollow Shaft Flat Gearhead FR Gear
●Driver
BLH2D 50 - K D ①
Driver Type BLH2D: BLH Series Driver [15 W (1/50 HP),
30 W (1/25 HP), 50 W (1/15 HP)]
BLHD: BLH Series Driver [100 W (1/8 HP)]
① ② ③ ④ ② Output Power (Example) 50: 50 W (1/15 HP)
Power Supply Voltage -K: 24 VDC [15 W (1/50 HP), 30 W (1/25 HP),
③ 50 W (1/15 HP)]
K: 24 VDC [100 W (1/8 HP)]
④ Blank: Analog Setting Type D: Digital Setting Type
CC 02 BLH R ①
②
Cable Type
Length
CC: Connection Cable
02: 1.5 m (4.9 ft.)
BLH: Brushless Motor [15 W (1/50 HP),
① ② ③ ④ ③
Applicable Model
30 W (1/25 HP), 50 W (1/15 HP)]
AXH2, BLH2: Brushless Motor [100 W (1/8 HP)]
④ Blank: Connection Cable R: Flexible Connection Cable
LH S 003 C D ①
②
Cable Type
S: Set
LH: Cable
9
■Product Line
Motors, drivers, and connection cables are sold separately.
●Motor ●Driver
◇Parallel Shaft Gearhead GFS Gear ◇Analog Setting Type
Output Power Product Name Gear Ratio List Price Output Power Product Name List Price
15 W 5, 10, 15, 20 $239 15 W (1/50 HP) BLH2D15-K $112
BLHM015K-□✽
(1/50 HP) 30, 50, 100 $246 30 W (1/25 HP) BLH2D30-K $112
5, 10, 15, 20 $293 50 W (1/15 HP) BLH2D50-K $124
30 W
BLHM230KC-□ 30, 50, 100 $302 100 W (1/8 HP) BLHD100K $156
(1/25 HP)
200 $311
◇Digital Setting Type
5, 10, 15, 20 $320
50 W Output Power Product Name List Price
BLHM450KC-□ 30, 50, 100 $328
(1/15 HP) 15 W (1/50 HP) BLH2D15-KD $140
200 $338
5, 10, 15, 20 $385 30 W (1/25 HP) BLH2D30-KD $140
100 W 50 W (1/15 HP) BLH2D50-KD $152
BLHM5100KC-□ 30, 50, 100 $396
(1/8 HP)
200 $406
✽The geared type has an integrated motor and gearhead. ●Connection Cable, Flexible Connection Cable
The combination of motor and gearhead cannot be changed. These cables are used when extending the wiring distance between
●A number indicating the gear ratio is specified where the box □ is located within the product name. the motor and the driver to 2 m (6.6 ft.).
■Included
●Motor ●Driver
Installation Operating Output Power Power Supply Cable I/O Signal Cable Operating Manual
Geared Type Parallel Key Safety Cover
Screws Manual
15 W (1/50 HP)
Geared Motor − − − 30 W (1/25 HP) − − 1 Copy
Parallel Shaft Gearhead 50 W (1/15 HP)
1 pc. − 1 Set
GFS Gear
1 Copy 100 W (1/8 HP) 1 pc. 1 pc. 1 Copy
Hollow Shaft Flat Gearhead
1 pc. 1 Set 1 Set
FR Gear
Round Shaft Type − − −
Screw Fitting
The motor assembly position can
be changed in 90˚ increments.
10
■Combination List
●15 W (1/50 HP), 30 W (1/25 HP), 50 W (1/15 HP)
① ⑤ ④ ⑥
② Motor Connection Cable Driver
③ Gearhead Flexible Connection Cable Power Supply Cable and I/O Signal Cable Set
Length: 1.5 m (4.9 ft.) ⑦ ⑧
Power Supply Cable I/O Signal Cable
●The motor cable can also be connected directly to the driver without using a connection cable (or a flexible connection cable).
●The maximum extension length between the motor and driver is 2 m (6.6 ft.) [including 0.5 m (1.6 ft.) motor cable].
✽The geared type has an integrated motor and gearhead. The combination of motor and gearhead cannot be changed.
✽The geared type has an integrated motor and gearhead. The combination of motor and gearhead cannot be changed.
●A number indicating the gear ratio is specified where the box □ is located within the product name.
11
●100 W (1/8 HP)
① ⑦ ④
② Motor Connection Cable Driver
③ Gearhead Flexible Connection Cable
Length: 1.5 m (4.9 ft.) ⑤ ⑥
Power Supply Cable I/O Signal Cable
●The motor cable can also be connected directly to the driver without using a connection cable (or a flexible connection cable).
●The maximum extension length between the motor and driver is 2 m (6.6 ft.) [including 0.5 m (1.6 ft.) motor cable].
12
Parallel Shaft Gearhead GFS Gear
15 W(1/50 HP), 30 W (1/25 HP), 50 W (1/15 HP),
100 W (1/8 HP)
■Specifications
Motor BLHM015K-□ BLHM230KC-□ BLHM450KC-□ BLHM5100KC-□
Product Name Driver (Analog Setting Type) BLH2D15-K BLH2D30-K BLH2D50-K BLHD100K
Driver (Digital Setting Type) BLH2D15-KD BLH2D30-KD BLH2D50-KD −
Rated Output Power (Continuous) W (HP) 15 (1/50) 30 (1/25) 50 (1/15) 100 (1/8)
Rated Voltage V DC24
Power
Permissible Voltage Range −10∼+10%
Supply
Rated Input Current A 0.93 1.9 2.9 6.0
Input
Maximum Input Current A 2.3 4.1 5.4 9.8
Rated Speed r/min 3000 2500
100∼3000 r/min (Speed Ratio 30:1)
Speed Control Range
[80∼3000 r/min (Speed Ratio 37.5:1)✽]
Load ±0.5% (±0.2%✽) max. [ 0 to rated torque, at rated speed, at rated voltage, at normal temperature]
Speed Regulation Voltage ±0.5% (±0.2%✽) max. [Rated voltage±10%, at rated speed, with no load, at normal temperature]
Temperature ±0.5% (±0.2%✽) max. [Operating ambient temperature 0 to +50˚C (+32 to +122˚F), at rated speed, with no load, at rated voltage]
✽Digital setting (when MEXE02 is used).
●The values correspond to each specification and characteristics of a stand-alone motor.
Axial Load
10 mm (0.39 in.)
20 mm (0.79 in.)
Distance from Output Shaft End
●A number indicating the gear ratio is specified where the box ☐ is located within the product name.
13
■Speed – Torque Characteristics
Continuous Duty Region: Continuous operation is possible in this region.
Limited Duty Region: This region is primarily used when accelerating.
●15 W (1/50 HP) ●30 W (1/25 HP) ●50 W (1/15 HP)
[oz-in]
[oz-in]
[oz-in]
[N·m]
[N·m]
[N·m]
Maximum Instantaneous Torque Maximum Instantaneous Torque
Maximum Instantaneous Torque
10 0.072 0.173
Rated Torque 40 0.287
Rated Torque
Limited Duty Region Limited Duty Region Rated Torque
8 20 Limited Duty Region
0.048 0.115 30
6 15 0.191
Torque
Torque
0.096
Torque
0.159
20
4 10
Continuous Duty Region
Continuous Duty Region Continuous Duty Region
2 5 10
0 0 0 0
100 1000 2000 3000 0 0
(80) 100 1000 2000 3000 100 1000 2000 3000
Speed [r/min] (80) Speed [r/min] (80) Speed [r/min]
[N·m]
0.5
Rated Torque
60 0.4 Limited Duty Region
Torque
40
0.2
20
Continuous Duty Region
0 0
100 1000 2000 3000
Speed [r/min]
●The values correspond to each specification and characteristic of the stand-alone motor at 24 VDC with no extension cable.
14
Hollow Shaft Flat Gearhead FR Gear
30 W (1/25 HP), 50 W (1/15 HP), 100 W (1/8 HP)
■Specifications
Motor BLHM230KC-□FR BLHM450KC-□FR BLHM5100KC-□FR
Product Name Driver (Analog Setting Type) BLH2D30-K BLH2D50-K BLHD100K
Driver (Digital Setting Type) BLH2D30-KD BLH2D50-KD −
Rated Output Power (Continuous) W (HP) 30 (1/25) 50 (1/15) 100 (1/8)
Rated Voltage V DC24
Power
Permissible Voltage Range −10∼+10%
Supply
Rated Input Current A 1.9 2.9 6.0
Input
Maximum Input Current A 4.1 5.4 9.8
Rated Speed r/min 2500
100∼3000 r/min (Speed Ratio 30:1)
Speed Control Range
[80∼3000 r/min (Speed Ratio 37.5:1)✽]
Load ±0.5% (±0.2%✽) max. [ 0 to rated torque, at rated speed, at rated voltage, at normal temperature]
Speed Regulation Voltage ±0.5% (±0.2%✽) max. [Rated voltage±10%, at rated speed, with no load, at normal temperature]
Temperature ±0.5% (±0.2%✽) max. [Operating ambient temperature 0 to +50˚C (+32 to +122˚F), at rated speed, with no load, at rated voltage]
✽Digital setting (when MEXE02 is used).
●The values correspond to each specification and characteristics of a stand-alone motor.
Axial
Load
CW 10 mm (0.39 in.)
CW CCW 20 mm (0.79 in.)
CCW
Distance from Installation Surface
●A number indicating the gear ratio is specified where the box ☐ is located within the product name.
15
■Speed – Torque Characteristics
Continuous Duty Region: Continuous operation is possible in this region.
Limited Duty Region: This region is primarily used when accelerating.
●30 W (1/25 HP) ●50 W (1/15 HP) ●100 W (1/8 HP)
[oz-in]
[oz-in]
[N·m]
[N·m]
Maximum Instantaneous Torque
[oz-in]
Maximum Instantaneous Torque
[N·m]
0.173 Maximum Instantaneous Torque
40 0.287
Rated Torque Rated Torque
20 Limited Duty Region 0.5
Limited Duty Region Rated Torque
30 60 0.4 Limited Duty Region
0.115 0.191
15
Torque
Torque
0.096
Torque
0.159
20 40
10
0.2
Continuous Duty Region Continuous Duty Region
10 20
5 Continuous Duty Region
0 0 0 0 0 0
100 1000 2000 3000 100 1000 2000 3000 100 1000 2000 3000
(80) Speed [r/min] (80) Speed [r/min] Speed [r/min]
●The values correspond to each specification and characteristic of the stand-alone motor at 24 VDC with no extension cable.
16
Round Shaft 15 W (1/50 HP), 30 W (1/25 HP),
50 W (1/15 HP), 100 W (1/8 HP)
■Specifications
Motor BLHM015K-A BLHM230KC-A BLHM450KC-A BLHM5100KC-A
Product
Driver (Analog Setting Type) BLH2D15-K BLH2D30-K BLH2D50-K BLHD100K
Name
Driver (Digital Setting Type) BLH2D15-KD BLH2D30-KD BLH2D50-KD −
Rated Output Power (Continuous) W (HP) 15 (1/50) 30 (1/25) 50 (1/15) 100 (1/8)
Rated Voltage V DC24
Power
Permissible Voltage Range −10∼+10%
Supply
Rated Input Current A 0.93 1.9 2.9 6.0
Input
Maximum Input Current A 2.3 4.1 5.4 9.8
Rated Speed r/min 3000 2500
100∼3000 r/min (Speed Ratio 30:1)
Speed Control Range
[80∼3000 r/min (Speed Ratio 37.5:1)✽]
Rated Torque N·m (oz-in) 0.048 (6.8) 0.115 (16.3) 0.191 (27) 0.4 (56)
Maximum Instaneous Torque N·m (oz-in) 0.072 (10.2) 0.173 (24) 0.287 (40) 0.5 (71)
10 mm (0.39 in.) from
N (lb.) 50 (11.2) 70 (15.7) 120 (27) 160 (36)
Permissible End of Output Shaft
Radial Load 20 mm (0.79 in.) from
N (lb.) − 100 (22) 140 (31) 170 (38)
End of Output Shaft
Permissible Axial Load Half of the motor mass or less
Rotor Inertia J ×10-4kg·m2 (oz-in2) 0.032 (0.175) 0.087 (0.48) 0.23 (1.26) 0.61 (3.3)
Permissible Inertia J ×10-4kg·m2 (oz-in2) 0.5 (2.7) 1.8 (9.8) 3.3 (18.1) 5.6 (31)
Load ±0.5% (±0.2%✽) max. [ 0 to rated torque, at rated speed, at rated voltage, at normal temperature]
Speed Regulation Voltage ±0.5% (±0.2%✽) max. [Rated voltage±10%, at rated speed, with no load, at normal temperature]
Temperature ±0.5% (±0.2%✽) max. [Operating ambient temperature 0 to +50˚C (+32 to +122˚F), at rated speed, with no load, at rated voltage]
✽Digital setting (when MEXE02 is used).
◇Load Position
Radial Load
Axial Load
10 mm (0.39 in.)
20 mm (0.79 in.)
Distance from Output Shaft End
[oz-in]
[oz-in]
[N·m]
[N·m]
[N·m]
10 0.072 0.173
Rated Torque 40 0.287
Rated Torque Rated Torque
Limited Duty Region 20 Limited Duty Region
8 Limited Duty Region
0.048 0.115 30
15 0.191
6
Torque
Torque
0.096
Torque
0.159
20
4 10
Continuous Duty Region
Continuous Duty Region Continuous Duty Region
2 5 10
0 0 0 0 0 0
100 1000 2000 3000 100 1000 2000 3000 100 1000 2000 3000
(80) Speed [r/min] (80) (80)
Speed [r/min] Speed [r/min]
[N·m]
0.5
Rated Torque
60 0.4 Limited Duty Region
Torque
40
0.2
20
Continuous Duty Region
0 0
100 1000 2000 3000
Speed [r/min]
●The values correspond to each specification and characteristic at 24 VDC with no extension cable.
17
■Common Specifications
Item Specifications
Driver Type Analog Setting Type Digital Setting Type
2-speed operation is possible. Operating data for up to 8 speeds can be set.
Operation Setting ✽When the following settings are digital (i.e. using the MEXE02 support software).
Setting Range 100 to 3000 r/min (Factory setting: 0 r/min) 80 to 3150 r/min (Factory setting: 80 r/min)
· External speed potentiometer or external DC voltage: 0 to 5 VDC, · Digital (MEXE02 support software)
1 mA min.✽1 · External analog setting device (external speed potentiometer or external DC
Speed
Setting Method · VR1 voltage) or PWM input
· VR1
· VR2
15 W (1/50 HP), 30 W (1/25 HP), 50 W (1/15 HP): 0.1 to 15.0 (Factory setting: 0.5 s)
0.1 to 12.0 s (Factory setting: 0.1 s)
Setting Range 100 W (1/8 HP):
Acceleration/ 0.5 to 10 s (Factory setting: 0.5 s)
Deceleration Acceleration/deceleration time is a common setting
Time · VR2 · Digital (MEXE02 support software)
Setting Method · VR1
· VR2
Setting Range 0 to 200% (Factory setting: 200%)
· Digital (MEXE02 support software)
Torque · External analog setting device (external speed potentiometer or external DC
−
Limiting✽2 Setting Method voltage) or PWM input
· VR1
· VR2
C-MOS Negative Logic Input C-MOS Negative Logic Input
15 W (1/50 HP), 30 W (1/25 HP), 50 W (1/15 HP): Arbitrary signal assignment to DIN0 to DIN5 input (6 points) is possible. [ ]: Default
Input Signals START/STOP, RUN/BRAKE, FWD/REV, M0, ALM-RST setting
100 W (1/8 HP): [START/STOP], [RUN/BRAKE], [FWD/REV], [M0], [M1], [ALM-REST], M2, TL, INFO-
START/STOP, RUN/BRAKE, CW/CCW, INT.VR/EX, ALARM-RESET CLR, HMI, EXT-ERROR
Transistor and open-collector output Transistor and open-collector output
15 W (1/50 HP), 30 W (1/25 HP), 50 W (1/15 HP): Arbitrary signal assignment to DOUT0, DOUT1, DOUT2, and DOUT3 (4 points) is
SPEED-OUT, ALM-B possible.
Output Signals
100 W (1/8 HP): SPEED, ALARM [ ]: Default setting
[SPEED-OUT], [ALM-B], [TLC], [DIR], ALM-A, MOVE, INFO, VA, individual output for
information
When the alarm sounds, the ALM-B output (ALARM output) shuts When the alarm sounds, the ALM-A output turns on (normally open), and the ALM-B
off. At the same time, the motor stops, and the PWR/ALM LED output shuts off (normally closed). At the same time, the motor stops and the PWR/
(POWER/ALARM LED) flashes red. ALM LED flashes red. The type of alarm can be confirmed by the number of times
The type of alarm can be confirmed by the number of times the LED the LED flashes and with the MEXE02 support software.
flashes.
Protective function✽3 15 W (1/50 HP), 30 W (1/25 HP), 50 W (1/15 HP): Overload (2 times), Overload (2 times), Sensor error, Initial sensor error (3 times), Overvoltage (4 times),
Sensor error, Initial sensor error (3 times), Overvoltage (4 times), Undervoltage (5 times), Overspeed (6 times), Overcurrent (7 times), EEPROM error
Undervoltage (5 times), Overspeed (6 times), Overcurrent (7 times), (8 times), Main circuit overheat (9 times), External stop (10 times), Initial operation
EEPROM error (8 times), Main circuit overheat (9 times), CPU error inhibition (11 times), CPU error (illuminated)
(illuminated)
100 W (1/8 HP): Overload (2 times), Sensor error (3 times),
Overvoltage (4 times), Undervoltage (5 times), Overspeed (6 times)
The information monitor displays the settings for the MEXE02 support software.
Information − When the information appears, the INFO output turns on and the PWR/ALM LED
flashes orange. The motor continues to operate.
Maximum Extension Length Motor and driver distance: 2 m [when a connection cable (sold separately) is used]
Time Rating Continuous
✽1 External DC current input impedance is approximately 47 kΩ.
✽2 Torque limiting occurs when the difference between the set and generated values of torque is max. ±20% due to the setting speed, power supply voltage and motor cable extension length (at rated torque and
rated speed).
✽3 With the BLH Series, motor speed control cannot be performed in a gravitational operation or other applications where the motor shaft is turned by the load. When a load exceeding the permissible inertia is
driven or a gravitational operation is performed, the protective function will be activated and the motor will coast to a stop.
18
■General Specifications
Item Motor Driver
100 MΩ or more when 500 VDC megger is applied between the windings 100 MΩ or more when 500 VDC megger is applied between the power
Insulation Resistance and the case after continuous operation under normal ambient temperature supply input and the heat sink after continuous operation under normal
and humidity. ambient temperature and humidity.
Sufficient to withstand 0.5 kVAC at 50 Hz applied between the windings Sufficient to withstand 0.5 kVAC at 50 Hz applied between the power supply
Dielectric Strength and the case for 1 minute after continuous operation under normal ambient input and the heat sink for 1 minute after continuous operation under normal
temperature and humidity. ambient temperature and humidity.
The temperature rise of the windings is 50˚C (90˚F) or less and that of the The temperature rise of the heat sink is 50˚C (90˚F) or less, measured by
Temperature Rise case surface is 40˚C (72˚F) or less✽1, measured by the thermocouple method the thermocouple method after continuous operation under normal ambient
after continuous operation under normal ambient temperature and humidity. temperature and humidity.
Ambient Temperature 0 to +50˚C (+32 to +122˚F) (Non-freezing)
Ambient Humidity 85% or less (Non-condensing)
Operating Altitude Up to 1000 m (3300 ft.) above sea level
Environment Atmosphere No corrosive gases or dust. Cannot be used in a radioactive area, magnetic field, vacuum, or other special environments.
Must not be subjected to continuous vibration or excessive shock. Conforms to JIS C 60068-2-6, "Sine-Wave Vibration Test Method"
Vibration
Frequency Range: 10 to 55 Hz Half Amplitude: 0.15 mm (0.006 in.) Sweep Direction: 3 Directions (X, Y, and Z) Number of Sweeps: 20 Times
Ambient Temperature −25 to +70˚C (−13 to +158˚F) (Non-freezing)
Storage Ambient Humidity 85% or less (Non-condensing)
Conditions✽2 Altitude Up to 3000 m (10000 ft.) above sea level
Atmosphere No corrosive gases or dust. Not exposed to water and oil. Cannot be used in a radioactive area, magnetic field, vacuum, or other special environments.
Insulation Class UL/CSA Standards: 105 (A), EN Standards: 120 (E) −
15 W (1/50 HP) IP40
Degree of 30 W (1/25 HP)
IP65 (Excluding the installation surface of the round shaft type IP00
Protection 50 W (1/15 HP)
and connectors)
100 W (1/8 HP)
✽1 Install the round shaft type motor to a heat sink (material: aluminum) of one of the following sizes to maintain a motor case surface temperature of 90˚C (194˚F) or less. [15W (1/50 HP) type is excluded.]
30 W (1/25 HP) Type: 115×115 mm (4.53×4.53 in.), 5 mm (0.20 in.) thick
50 W (1/15 HP) Type: 135×135 mm (5.31×5.31 in.), 5 mm (0.20 in.) thick
100 W (1/8 HP) Type: 200×200 mm (7.87×7.87 in.), 5 mm (0.20 in.) thick
✽2 The storage condition applies to short periods such as the period during transportation.
Note
●Do not measure the insulation resistance or perform a dielectric voltage withstand test while the motor and driver are connected.
19
■Dimensions Unit: mm (in.)
● "Installation screws" are included with the parallel shaft gearhead. Installation screws ➜ Page 25
● A number indicating the gear ratio is specified where the box ☐ is located within the product name.
●Motor
◇Geared Type 15 W (1/50 HP) ◇Round Shaft Type 15 W (1/50 HP)
BLHM015K-□ BLHM015K-A
Mass: 0.5 kg (1.10 lb.) Mass: 0.25 kg (0.55 lb.)
A428 A429
43 (1.69)
(□1.65)
43 (1.69)
(ϕ 1 ( ϕ1
(□1.65)
□42
□42
ϕ6−0.012 (ϕ0.2362−0.0005)
5.5 (0.22)
ϕ16 (ϕ0.63)
8±0.5 (0.31±0.02)
ϕ6−0.012 (ϕ0.2362−0.0005)
5.5 (0.22)
ϕ37.6−0.025 (ϕ1.4803−0.0010)
0
0
(0.16)
(0.16)
Motor Leads 500 mm (20 in.) Length Motor Leads 500 mm (20 in.) Length
4
4
0
UL Style 3265, AWG24 UL Style 3265, AWG24
Tube ϕ6 (ϕ0.24) Tube ϕ6 (ϕ0.24)
0
0
Housing: 43645-0800 (Molex) Housing: 43645-0800 (Molex)
0
◇Parallel Shaft Gearhead GFS Gear 30 W (1/25 HP)
Product Name Motor Product Name Gearhead Product Name Gear Ratio L Mass kg (lb.) 2D CAD
5∼20 34 (1.34) A430AU
1.0
BLHM230KC-□ BLHM230KC-GFS GFS2G□ 30∼100 38 (1.50) A430BU
(2.2)
200 43 (1.69) A430CU
4−0.03 (0.1575−0.0012)
(0.098+00.004 )
42 L 32±1
(1.65) (1.26±0.04)
0
ϕ24 (ϕ0.94)
10±0.5 (0.39±0.02)
8 (0.31) 4 (0.16)
25
4×ϕ4.5 (ϕ0.177) Thru +0.040
+0.1
(0.98) 0
25±0.2 4−0.03 4
0
0
0
.5
±0
(0.1575+00.0016)
2.5
(0.984±0.008) (0.1575−0.0012
0
)
0
)
A ϕ70 ±0.02
.76
60 (2.36)
(□2.36)
( ϕ2
□60
A A−A
11 (0.43)
31
(1.22)
Housing: 43645-0800 (Molex)
Motor Cable ϕ9 (ϕ0.35), 500 mm (20 in.) Length
+0.0016
A431U (0.03) (
0.1575 0 )
(0.54)
13.8
A
4−0.03 (0.1575−0.0012)
59.5 (2.34)
60 (2.36)
(ϕ0.79)
ϕ20
0
120.5 (4.74)
60.5 (2.38)
A .5
±0 )
ϕ 70 ±0.02
2 . 76 25±0.2
0
4−0.03
(ϕ
60 (2.36)
(0.984±0.008) (0.1575−0.0012
0
)
0
(1.22)
31
)
+0.0043
+0.0043
)
49 (1.93)
+0.0011
+0.0011
14 14
ϕ12.5 0 (ϕ0.4921 0
ϕ12.5 0 ϕ0.4921 0
ϕ12 0 (ϕ0.4724 0
ϕ0.4724 0
(0.05) (0.05)
(
+0.11
+0.11
+0.027
+0.027
ϕ120
A−A
20
◇Round Shaft Type 30 W (1/25 HP)
BLHM230KC-A 42 (1.65) 24±1 (0.94±0.04)
Mass: 0.5 kg (1.1 lb.) 8 2 4×ϕ4.5 (ϕ0.177) Thru
(0.31) (0.08)
A432U ±0.5 02)
ϕ70 76±0.
(ϕ2.1260−00.0012)
16 (0.63) .
(ϕ 2
ϕ54−0.030
60 (2.36)
(□2.36)
□60
0
(ϕ0.3150−00.0006)
7.5 (0.30)
ϕ8−0.015
0
(0.43)
11
31
Housing: 43645-0800 (Molex) (1.22)
Motor Cable ϕ9 (ϕ0.35), 500 mm (20 in.) Length
5−0.03 (0.1969−0.0012)
(0.118+0.004)
42 L 35±1
0
(1.65) (1.38±0.04)
8 7 4×ϕ6.5 (ϕ0.256) Thru
(0.31) (0.28) 25 M5×10 (0.39) Deep
0 +0.040
(0.98) 25±0.2
+0.1
5−0.03 5
0
0
±0.5 (0.984±0.008) (0.1969+0.0016
0
ϕ94 ±0.02) (0.1969−0.0012
0
) )
3
0
A
(ϕ1.34)
.7 0
(ϕ3
ϕ34
80 (3.15)
(□3.15)
□80
A−A
A
(0.43)
11
31
(1.22)
Housing: 43645-0800 (Molex)
Motor Cable ϕ9 (ϕ0.35), 500 mm (20 in.) Length
(0.04) (0.1969+0.0016
0 )
0
(0.68)
17.3
A434U A
79.5 (3.13)
80 (3.15)
(ϕ0.98)
ϕ25
±0 .5
160.5 (6.32)
80.5 (3.17)
A ϕ94 ±0.02)
.70
(ϕ3
80 (3.15)
(1.22)
31
+0.0043
)
)
(ϕ0.5906+0.0011
+0.0011
(0.71) (0.71)
Motor Cable ϕ9 (ϕ0.35), 500 mm (20 in.) Length 10 10
0
ϕ15.7 0 ϕ0.6181 0
0
ϕ0.5906 0
(0.39) (0.39)
1.15 1.15
(0.05) (0.05)
(
(
+0.11
+0.11
◇Key (Included)
+0.027
+0.027
0
ϕ15 0
0
ϕ15.7
ϕ15
5−0.03 (0.1969−0.0012)
0
25±0.2 0
(0.984±0.008) 5−0.03
0
(0.1969−0.0012
0
)
A−A
21
◇Round Shaft Type 50 W (1/15 HP)
BLHM450KC-A
Mass: 0.8 kg (1.76 lb.)
A435U
42 (1.65) 32±1 (1.26±0.04)
8 2 4×ϕ6.5 (ϕ0.256) Thru
(0.31) (0.08)
±0.5 2)
ϕ94 70±0.0
(ϕ2.8740−0.0012)
25 (0.98) .
(ϕ 3
80 (3.15)
ϕ73−0.030
(□3.15)
0
□80
0
(ϕ0.3937−00.0006)
9.5 (0.37)
ϕ10−0.015
0
(0.43)
11
31
Housing: 43645-0800 (Molex) (1.22)
Motor Cable ϕ9 (ϕ0.35), 500 mm (20 in.) Length
)
6−0.03 (0.2362−0.0012)
(0.138+0.004
57 L 42±1
0
18±0.5 (0.71±0.02)
(2.24) (1.65±0.04)
0
10 (0.39) 5 (0.20)
34±0.5 +0.040
ϕ18−0.018
+0.1
(1.34±0.02) 4×ϕ8.5 (ϕ0.335) Thru 25±0.2 6−0.03 6
0
0
0
(0.2362+0.0016
3.5
25 M6×12 (0.47) Deep (0.984±0.008) ( 0
)
0.2362−0.0012 )
0
0
(0.98)
.5
4±0
A ϕ10 ±0.02)
(ϕ0.79)
(ϕ1.57)
9 A−A
□90 (□3.54)
0
ϕ20
ϕ40
.
(ϕ4
90 (3.54)
22
◇Hollow Shaft Flat Gearhead FR Gear 100 W (1/8 HP)
BLHM5100KC-□FR
Motor: BLHM5100KC-GFS
Gearhead: GFS5G□FR
Mass: 3.6 kg (7.9 lb.)
A437U
(ϕ1.9685 −00.0015)
90 (3.54)
65.2 4 (0.16) +0.040
6 0 4×ϕ8.5 (ϕ0.335) Thru
(ϕ1.18) ϕ50−0.039
1 (2.57) 3 (0.12)
(0.2362+0.0016)
0
(0.04) 0
90 (3.54)
89 (3.50)
(0.90)
ϕ30
22.8
±0.5
ϕ 104 0.02)
180 (7.09)
A 90 (3.54)
ϕ 4 . 09±
(
90 (3.54)
(1.22)
31
10 (0.39) 2 (0.08) 11 (0.43)
57 55.2
)
(ϕ0.7874+0.0013
(ϕ0.7874+0.0013
(2.24) (2.17)
)
67.2 (2.65)
(ϕ0.8268+0.0083
+0.0083
22 (0.87) 22 (0.87)
0
Housing: 1-178288-3 (TE Connectivity)
0
ϕ21 0 (ϕ0.8268 0
13 (0.51) 13 (0.51)
Housing: 51103-0500 (Molex)
1.15 1.15
Motor Cable ϕ9 (ϕ0.35), 500 mm (20 in.) Length +0.033
(0.05) (0.05)
+0.033
+0.21
+0.21
0
ϕ20 0
0
ϕ21
ϕ20
◇Key (Included)
6−0.03 (0.2362−0.0012)
0
A−A
0
25±0.2 6−0.03
0
(0.984±0.008) (0.2362−0.0012
0
)
30 (1.18) 4
(ϕ
ϕ83−0.035
90 (3.54)
(□3.54)
□90
0
(ϕ0.4724−00.0007)
11.5 (0.45)
ϕ12−0.018
0
(0.43)
11
31
(1.22)
Housing: 1-178288-3 (TE Connectivity)
Housing: 51103-0500 (Molex)
Motor Cable ϕ9 (ϕ0.35), 500 mm (20 in.) Length
23
●Driver ●Connection Cable, Flexible Connection Cable
◇15 W (1/50 HP), 30 W (1/25 HP), 50 W (1/15 HP) ◇15 W (1/50 HP), 30 W (1/25 HP), 50 W (1/15 HP)
BLH2D15-K, BLH2D30-K, BLH2D50-K CC02BLH/CC02BLHR
BLH2D15-KD, BLH2D30-KD, BLH2D50-KD 1500 (59)
Mass: 46 g (0.10 lb.)
[7.6 (0.30)] Housing: 43645-0800 (Molex) 5.8 (0.23)
Analog Setting Type: A1678
5.3 (0.21) Housing: 43640-0801 (Molex) 3.86 (0.15)
Digital Setting Type: A1679
72 max. (2.83)
34.5±0.2 6 (0.24)
(0.98)
(0.98)
24.85
24.85
4 63±0.2 [50 (1.97)]
(0.16) (2.48±0.008) CC02BLH: ϕ9 (ϕ0.35)
Driver Side CC02BLHR: ϕ8.5 (ϕ0.33) Motor Side
55 max. (2.17)
(1.36±0.008)
16.7 (0.66)
(0.14) (2.52±0.008) 7.15 12.7
Housing: 1-177648-3 (TE Connectivity)
(0.28) (0.50)
(0.14)
(0.85) (1.01)
(1.05)]
21.7 25.57
[26.76
3.5
(0.87±0.008)
27 max.
(1.06)
CC02AXH2: ϕ9 (ϕ0.35)
22±0.2
(0.58)
(7.5)
14.7
7.8
(0.30) Housing: 51103-0500 (Molex) (0.31)
◇100 W (1/8 HP) Driver Side Housing: 51198-0500 (Molex) Motor Side
BLHD100K
Mass: 0.3 Kg (0.66 lb.) ●Power Supply Cable and I/O Signal Cable Set
A440 [For 15 W (1/50 HP), 30 W (1/25 HP), 50 W (1/15 HP)]
131 (5.16) max.
4.5 121±0.5 (4.76±0.02) Component Product Name
Driver Type Product Name
(0.18) Power Supply Cable I/O Signal Cable
Analog Setting Type LHS003CC LH003C1 LH003C3
71 (2.80) max.
10 max.
17 max.
(0.39)
(0.67)
300 (12)
LH003C3/LH003C4
300 (12)
24
●Dimensions for Installation Screws
L2 is the dimension when a plain washer and a spring washer are
mounted on the screw head side.
◇Parallel Shaft Gearhead ◇Hollow Shaft Flat Gearhead
Gearhead Motor (L2)
L1 L1
(L2)
25
■Connection and Operation Analog Setting Type [15 W (1/50 HP), 30 W (1/25 HP), 50 W (1/15 HP)]
●Names and Functions of Driver Parts
Name Indication Description
Power Supply
CN1 Connects the power supply cable.
Connector
I/O Signal Connects the I/O signal cable to connect with an external
CN2
Connector control device.
Motor Connector Motor
CN3 Connects the motor cable.
(CN3) Connector
Green Lit in green while the power is supplied.
If an alarm is generated, this LED will blink in
LED PWR/ALM Red red.
(LED The generated alarm content can be checked
Power Supply Blinks) by counting the number of times theLED
Connector (CN1) blinks.
LED (PWR/ALM) Internal Potentiometer 1 Internal VR1 Uses to set the speed (M0 input: ON)
(VR1) Potentiometer VR2 Uses to set the acceleration time and deceleration time.
I/O Signal Connector (CN2) Internal Potentiometer 2
(VR2)
11 Black DIN0 START/STOP These signals are used to operate the motor.
The motor rotates according to the acceleration time when both the START/STOP input and the RUN/BRAKE input are
turned ON. If the START/STOP input is turned OFF, the motor stops according to the deceleration time. If the RUN/BRAKE
10 White DIN1 RUN/BRAKE input is turned OFF, the motor stops instantaneously.
This signal is used to change the motor rotation direction.
9 Gray DIN2 FWD/REV
The motor rotates in the CW direction when this signal is turned ON, and in the CCW direction when it is turned OFF. ✽
When the M0 input is ON, the setting speed of the internal potentiometer (VR1) is enabled.
8 Light Blue DIN3 M0 When it is OFF, the setting speed of the external analog setting device (external speed potentiometer or external DC
voltage) is enabled.
7 Purple DIN4 ALM-RST This signal is used to reset the alarm. (The alarm will be reset at the OFF edge of the input.)
6 Blue VH
External Analog These signals are used when the rotation speed is externally set using an external analog setting device (external speed
5 Green VM
Setting Device potentiometer or external DC voltage).
4 Yellow VL
3 Orange GND GND I/O signals common
30 pulses are output while the motor output shaft makes one revolution in synchronization with the motor rotation.
2 Red DOUT0 SPEED-OUT The pulse width of output pulse signals is 0.3 ms. The motor rotation speed can be calculated using the SPEED-OUT
output.
This is a signal to output an alarm status.
1 Brown DOUT1 ALM-B It is turned OFF when an alarm is generated. (Normally closed)
The generated alarm content can be checked by counting the number of times the LED blinks.
✽The rotation direction depends on the gear ratio of the gearhead.
CN2
Input Signal Connection N.C. Ground
12
DIN0 (START/STOP)
11
External Speed Potentiometer DIN1 (RUN/BRAKE)
10
PAVR2-20K DIN2 (FWD/REV)
(Sold separately) 9
DIN3 (M0)
8
0 to 20 kΩ DIN4 (ALM-RST)
7
1 2 3 VH
6
VM
5
VL
4
GND
3
Output Signal Connection
DOUT0 (SPEED-OUT)
2
DOUT1 (ALM-B)
Connect to 1
External Control Device
Ground
26
●Run/Stop
Operate the motor with the START/STOP and RUN/BRAKE inputs.
When the RUN/BRAKE Input is shut off during deceleration, the motor will stop instantaneously.
Decelerated Stop: Stopping in accordance with the set deceleration speed.
Instantaneous Stop: Stopping in a very short time window regardless of the deceleration speed.
START/STOP Input RUN/BRAKE Input Motor Operation
ON ON Operation
Signal Level ON OFF Instantaneous Stop
OFF ON Deceleration Stop
R✽ Pin No.1, 2
27
●Speed Setting Methods ●Setting the Acceleration and Deceleration Times
The motor speed can be set using the external analog setting device For the acceleration time, set the time it takes the motor to move
(the external speed potentiometer or external DC voltage) or VR1. from a resting state to a rated speed. For the deceleration time, set
The external analog setting and VR1 can be switched between the time it takes for the motor to move from a rated speed to rest.
depending on whether the M0 input is on or off. (Acceleration and deceleration have shared settings)
M0 Input OFF ON Factory setting: 0.1 s
External Analog Setting
Speed Setting VR1
Device ◇VR2 settings
Internal Potentiometer–
◇Setting by the External Speed Potentiometer Acceleration/Deceleration Time Characteristics
(Representative Values)
(CN2) 8
0 to 20 kΩ 3000
6
1 2 3 Blue 2500 4
6 VH
2000 2
Green
5 VM 0
1500
Yellow LOW HIGH
4 VL 1000
VR2 [Scale]
500
+
Green
5 VM acceptable loss
0 to 5 VDC
1 mA min. Yellow
3000 (W)=n/20
− 4 VL
2500
2000 Example: When two drivers are used, the resistance is 10 kΩ,
3
1500 VRx 2
Speed Setting Line
1000 1
Driver Driver VRn
500 VH 1.5 kΩ, 1/20 W VH 5 kΩ, 1/20 W
CN2 VM CN2 VM
VL VL
0 1 2 3 4 5
+24 VDC +24 VDC
Setting Voltage [VDC] CN1 CN1
GND GND
Note
Power Supply Line
●The speed in the graph represents the speed of the motor alone. The gear output shaft speed is
calculated by dividing the gear ratio.
◇When Using an External DC Voltage
◇Setting by VR1 The current capacity of the DC power supply is determined as
Factory setting: 0 r/min follows.
Internal Potentiometer–Speed Characteristics
(Representative Values)
Current capacity (mA) when the number of drivers is n: 1 mA×n
Motor Output Shaft Speed [r/min]
Example: When two drivers are used, the current capacity should be
3000
LOW HIGH 2 mA min.
VR1 2500 Speed Setting Line
DC Power Supply +
2000 0 to 5 VDC −
1500 Driver Driver VRn
VH 1.5 kΩ, 1/20 W VH 5 kΩ, 1/20 W
1000 CN2 VM CN2 VM
VL VL
500
+24 VDC +24 VDC
CN1 CN1
GND GND
LOW HIGH
VR1 [Scale] Power Supply Line
Note
●The speed in the graph represents the speed of the motor alone. The gear output shaft speed is
calculated by dividing the gear ratio.
28
■Connection and Operation Analog Setting Type [100 W (1/8 HP)]
●Names and Functions of Driver Parts
Name Indication Description
CN2
Input Signal Connection N.C. Ground
12 CN4
START/STOP
11
RUN/BRAKE
External Speed Potentiometer 10
PAVR2-20K CW/CCW
(Sold separately) 9
INT.VR/EXT
8
0 to 20 kΩ ALARM-RESET
7
1 2 3 VRH
6
VRM
5
VRL
4
GND
3
Ground
29
●Run/Stop ●External control device output: Open-collector output
Operate the motor with the START/STOP and RUN/BRAKE inputs. Driver Internal Circuit
START/STOP Input RUN/BRAKE Input Motor Operation +5 VDC
ON ON Operation✽1 Pin No.
10 kΩ
Signal Level ON OFF Instantaneous Stop 7, 8, 9, C-MOS
OFF ON Stop✽2 Open Collector 10, 11 2.2 kΩ
✽1 The operating speed of the motor is set by either one of the internal speed potentiometer, external
0.1 μF
speed potentiometer, or external DC voltage. Acceleration is performed at the time set in the
3
acceleration/deceleration time potentiometer.
✽2 Deceleration is performed at the time set in the acceleration/deceleration time potentiometer. 0V GND 0V
◇Example of operating pattern
2-Speed Switching and Deceleration Stop Run and Instantaneous Stop Rotation Direction Switching ●Switch Connection
High Speed
Driver Internal Circuit
CW ✽3
+5 VDC
✽2
(Clockwise)
✽3 ✽3 ✽3 Pin No.
Low Speed 10 kΩ
Motor Operation ✽3 Switch✽ 7, 8, 9, C-MOS
✽3
Pattern 10, 11 2.2 kΩ
CCW ✽2
(Counterclockwise)
0.1 μF
3
✽3
GND 0V
START/ ON
STOP Input START START ✽Please use a switch capable of opening/closing the current flow at 5 VDC, 1 mA max.
OFF
✽1 ✽1
ON Pin No.1, 2
SPEED Output
OFF 2SC2458 or
Insert a resistor to keep Equivalent
✽1 10 ms min. the current to 10 mA or less.
✽2 The direction of rotation applies to the motor only. It will vary depending on the gear ratio.
✽3 The motor will start and stop at the time set by the acceleration and deceleration time potentiometer. 3
● START/STOP Input, RUN/BRAKE Input 0V GND 0V
When the START/STOP and RUN/BRAKE inputs are both turned
on, the motor will run. ◇SPEED Output
When the START/STOP Input is shut off during operation, the Pulse signals of 30 pulses (pulse width: 0.3 ms) are output every
motor will execute a decelerated stop in accordance with the rotation of the motor output shaft in synchronization with the motor
settings on the acceleration and deceleration potentiometer (VR2). operation.
When the RUN/BRAKE Input is shut off during operation, The SPEED output frequency can be measured and the approximate
the motor will stop in the shortest window of time possible motor speed calculated.
(instantaneous stop). Frequency of SPEED-OUT [Hz]
Motor Speed [r/min] = ×60
● CW/CCW Input 30
This signal is used to change the rotation direction of the motor. 1
Frequency of SPEED-OUT [Hz] =
When on, the motor will turn CW; when off, the motor will turn T [s]
CCW. (The rotation direction varies according to the gear ratio of
0.3 ms
the gearhead.)
T
● INT. VR/EXT Input
When the INT.VR/EXT Input is turned on, the set speed for the
◇ALARM-RESET Input
internal potentiomenter (VR1) is enabled. When it shut off, the set
When the alarm sounds, the ALARM output shuts off. At the same
speed for the external speed potentiometer or the external DC
time, the motor stops, and the POWER/ALARM LED flashes green.
voltage is enabled.
After the alarm has been deactivated, the cause of the alarm must
● Please ensure that the on and off durations for each output signal
be dealt with before the device can be used again. The alarm cannot
are 10 ms min.
be deactivated while the operation input signal is on.
◇Input Signal Circuit The methods for deactivating the alarm are as follows.
The driver's signal input uses the C-MOS input method. ●Turn off the ALARM-RESET input. (Active at off edge)
The signal status indicates "ON: 0 to 0.5 V (L Level)" or "OFF: 4 to ●Restart the power.
5 V (H Level)."
●External control device output: 5 VDC C-MOS
Driver Internal Circuit
+5 VDC
+5 VDC Pin No.
10 kΩ
C-MOS 7, 8, 9, C-MOS
10, 11 2.2 kΩ
3 0.1 μF
0V GND 0V
30
●Speed Setting Method ●Setting the Acceleration and Deceleration Times
The motor speed can be set using any of the following: the internal For the acceleration time, set the time it takes the motor to move
speed potentiometer, the external speed potentiometer or the from a resting state to a rated speed. For the deceleration time, set
external DC voltage. The speed potentiometer can be switched by the time it takes for the motor to move from a rated speed to rest.
turning the INT.VR/EXT input on or off. (Acceleration and deceleration times have shared settings)
Factory setting: 0.5 s
◇Setting by the Internal Speed Potentiometer Internal Speed Potentiometer–
Factory setting: 0 r/min Acceleration/Deceleration Time Characteristics
(Representative Values)
LOW HIGH
VR1 [Scale] ●Multi-Motor Control
Note Two or more motors can be operated at the same speed using 1
●The speed in the graph represents the speed of the motor alone. The gear output shaft speed is external speed potentiometer or external DC voltage.
calculated by dividing the gear ratio.
◇When Using an External Speed Potentiometer
◇Setting by the External Speed Potentiometer When using a external speed potentiometer (VRx), no more than five
Connect to pin No. 4 to 6 of CN2. motors should be operated simultaneously.
External Speed Potentiometer External Speed Potentiometer–Speed Characteristics
PAVR2-20K (Representative Values)
(Sold separately)
I/O Signal Connector 3500 Resistance value when the number of drivers is n: VRx (kΩ)=20 kΩ/n,
0 to 20 kΩ
(CN2)
3000 acceptable loss
2500
(W)=n/4
1 2 3 Blue
Speed✽ [r/min]
2500
2000 2 mA min.
1500 Control Line
Power Supply +
DCVRx
1000 0 to 5 VDC −
Driver Driver
500 VRn
H 1.5 kΩ, 1/4 W H 5 kΩ, 1/4 W
CN2 M CN2 M
0 1 2 3 4 5
L L
DC Voltage [VDC]
31
■Connection and Operation Digital Setting Type
●Names and Functions of Driver Parts
Name Indication Description
Power Supply Connector CN1 Connects the power supply cable.
I/O Signal Connector CN2 Connects the I/O signal cable to connect with an external control device.
Motor Connector CN3 Connects the motor cable.
Motor Connector USB Connector CN4 Connects a PC in which the MEXE02 has been installed.
(CN3)
Green Lit in green while the power is supplied.
PWR/
LED Red (Blinks) If an alarm is generated, this LED will blink in red.
ALM
Orange (Blinks) If information is generated, it will blink in orange.
Uses to set the operation data.
Power Supply USB Connector VR1 Factory setting: The rotation speed in the operation data No.1 can be
Connector (CN1) (CN4) set.
LED (PWR/ALM) Internal Potentiometer 1 Internal Potentiometer✽
Uses to set the operation data.
(VR1)
I/O Signal Connector VR2 Factory Setting: The acceleration time and deceleration time in the
Internal Potentiometer 2 operation data No.0 and No.1 can be set.
(CN2)
(VR2)
✽The function can be changed using the MEXE02.
◇I/O Signal Connector (CN2) ◇USB Cable (CN4)
Pin No.
Color of Lead Terminal Initial Assignment
Description
●USB Cable Specifications
Wire Name Signal✽1 USB2.0
14 Yellow/Black DIN0 [START/STOP] These signals are used to operate the motor. Specifications
(Full Speed)
The motor rotates according to the acceleration time when both the START/STOP input and Length:
Orange/ the RUN/BRAKE input are turned ON. 3 m (9.8 ft.) max.
13 DIN1 [RUN/BRAKE] Cable
White If the START/STOP input is turned OFF, the motor stops according to the deceleration time. If
Shape:
the RUN/BRAKE input is turned OFF, the motor stops instantaneously.
A to mini-B
This signal is used to change the motor rotation direction.
12 Red/White DIN2 [FWD/REV]
The motor rotates in the forward direction when the signal is turned ON.✽2
11 Brown/White DIN3 [M0] The operation data number can be selected based on a combination of ON-OFF status of the
10 Black DIN4 [M1] M0 and M1 inputs.
9 White DIN5 [ALM-RST] This signal is used to reset the alarm. (The alarm will be reset at the ON edge of the input.)
8 Gray VH These terminals are used when the rotation speed or torque limiting value is externally
External Analog
7 Purple VM set using an external analog setting device (external speed potentiometer or external DC
Setting Device✽3
6 Blue VL voltage).
5 Green GND GND I/O signals common
4 Yellow DOUT0 [SPEED-OUT] 30 pulses are output while the motor output shaft makes one revolution.
This is a signal to output an alarm status.
3 Orange DOUT1 [ALM-B]
It is turned OFF when an alarm is generated. (Normally closed)
2 Red DOUT2 [TLC] This is a signal to output when the motor output torque is limited.✽4
This is a signal to output information of the motor rotation direction.
1 Brown DOUT3 [DIR]
(It is turned ON when the motor rotates in the forward direction.)
✽1 Described in brackets [ ] are signal assigned at the time of shipment. Functions for the pin No.1 to No.4 and No.9 to No.14 can be changed using the MEXE02.
✽2 The rotation direction of the output shaft varies depending on the gear ratio of the gearhead.
✽3 If the "External setting method" parameter is changed, the speed and torque limiting value can be set with the PWM signal input.
✽4 The torque limiting value is set to 200% at the time of shipment and can be changed using the MEXE02.
●Connection Diagrams
The figure shows a connection example when connecting an external speed potentiomenter.
Driver
1 2 3 VH
8
VM
7
VL
6
GND
5
Output Signal Connection
DOUT0 (SPEED-OUT)
4
For detailed information and handling
DOUT1 (ALM-B) precautions of this product, see the
3
Connect to DOUT2 (TLC) operating manual. The operating manual
2
External Control Device
DOUT3 (DIR) is available for download from the Oriental
1
Motor website.
Ground
32
■Installing a Load to the Hollow Shaft ◇Straight Load Shaft
Install a hexagonal socket head screw over a stopper ring,
●How to Install a Load Shaft
spacer, flat washer and spring washer, with a spacer also inserted
● Install the load shaft to the hollow output shaft by aligning the
underneath the load shaft, and tighten the screw to affix the load
center of the hollow shaft with that of the load shaft.
shaft.
● The hollow output shaft has a key slot. Machine a matching key
slot on the load shaft and use the supplied key to affix the two Example of Front Face Installation
shafts across the slots. Hexagonal Socket
● The recommended tolerance of the load shaft is h7. Head Screw
Spring Washer
● If the motor is intended to receive large impacts due to frequent Flat Washer
Spacer
instantaneous stops or carry a large radial load, use a stepped Stopper Ring
Rear Face
load shaft.
● The load shaft can be installed from both the front and rear faces
Key Front Face
of the hollow shaft flat gearheads.
Note
Spacer Load Shaft Hollow Output Shaft
●When installing the load shaft to the hollow output shaft, be careful not to
damage the hollow output shaft or bearing. Load Shaft
Hexagonal Socket
●To prevent seizure, apply a coat of molybdenum disulfide grease on the exterior Head Screw
surface of the load shaft and interior surface of the hollow output shaft.
●Do not attempt to modify or machine the hollow output shaft. Doing so may
Spring Washer
Flat Washer
damage the bearing and cause the hollow shaft flat gearhead to break.
Key Spacer
◇Stepped Load Shaft Stopper Ring
Spacer
Install a hexagonal socket head screw over a stopper ring, spacer,
flat washer and spring washer and tighten the screw to affix the load ◇Recommended Load Shaft Installation Dimensions Unit: mm (in.)
shaft. Product Name GFS2G□FR GFS4G□FR GFS5G□FR
Inner Diameter of ϕ12 +0.027
0 ϕ15 +0.027
0 ϕ20 +0.033
0
Example of Front Face Installation +0.0011 +0.0011
Hollow Shaft (H8) (ϕ0.4724 0 ) (ϕ0.5906 0 ) (ϕ0.7874 +0.0013
0 )
Hexagonal Socket
Head Screw Shaft Diameter of Load ϕ12 0
−0.018 ϕ15 0
−0.018 ϕ20 −0.021
0
specified dimension, the screw head may project outside of the gear case and the safety cover may
Spring Washer not be installed.
La
Flat Washer
●Retaining rings for holes, spacers, screws and other parts used to install the load shaft are not
Spacer included. The customer must supply these.
Retaining Ring for Hole
● Permissible Radial Load Calculation of the Hollow Shaft Type ◇When End of Shaft being Driven is Supported by a Bearing
The formula for permissible radial load varies depending on the Load Point
Radial Load
mechanism.
◇When End of Shaft being Driven is Not Supported by a Bearing
This mechanism experiences the highest amount of radial load. The
stepped type is recommended for the load shaft.
Load Point
Radial Load Lp
B
●Product Line
◇Connection Cables ◇Flexible Connection Cables
Output Power Product Name Length m (ft.) List Price Output Power Product Name Length m (ft.) List Price
15 W (1/50 HP) 15 W (1/50 HP)
30 W (1/25 HP) CC02BLH $55.00 30 W (1/25 HP) CC02BLHR $98.00
1.5 (4.9) 1.5 (4.9)
50 W (1/15 HP) 50 W (1/15 HP)
100 W (1/8 HP) CC02AXH2 $52.00 100 W (1/8 HP) CC02BLH2R $103.00
[7.6 (0.30)] Housing: 43645-0800 (Molex) 5.8 (0.23) Housing: 1-178288-3 (TE Connectivity)
16.7 (0.66)
(0.85) (1.01)
(1.05)]
21.7 25.57
[26.76
(0.98)
(0.98)
24.85
24.85
CC02BLH: ϕ9 (ϕ0.35)
Driver Side CC02BLHR: ϕ8.5 (ϕ0.33) Motor Side CC02AXH2: ϕ9 (ϕ0.35)
CC02BLH2R: ϕ10 (ϕ0.39)
(0.58)
(7.5)
14.7
7.8
(0.30) Housing: 51103-0500 (Molex) (0.31)
Driver Side Housing: 51198-0500 (Molex) Motor Side
Power Supply Cable and I/O Signal Cable Set [For 15 W (1/50 HP), 30 W (1/25 HP),
50 W (1/15 HP)]
Power supply cable is used to connect the driver and the power supply. I/O signal cable is used to connect the driver and programmable
controller. Cables come as a set of power supply cable and I/O signal cable.
34
■Flexible Couplings ■External Speed Potentiometer
These products are clamp type couplings to ●Features
connect a motor or gearhead shaft to the shaft of ● Potentiometer which allows the adjustment of
the equipment. rotation speed and torque.
Once the motor or gearhead is determined, the proper coupling can ● Easy installation
be selected. Simply insert the potentiometer into the
●Couplings can also be used with round shaft types.
Select a coupling with the same inner diameter size as the motor shaft diameter.
mounting hole. No tools are required. It can be
removed.
●MCL Couplings ● Easy wiring
Applicable Product Load Type Coupling Type List Price A terminal block is employed. Lead wire connection or soldering is
Uniform Load not required. The efficiency of wiring is improved.
BLHM015 MCL20 Type $36.00
Impact Load
Uniform Load
BLHM230 MCL30 Type $60.00
Impact Load
Uniform Load MCL40 Type $88.00
BLHM450
Impact Load MCL55 Type $113.00
Uniform Load
BLHM5100 MCL55 Type $113.00
Impact Load
●Specifications
Resistance: 0 to 20 kΩ
Rated Power: 0.05 W
Resistance Variation Characteristics: B curve
● Product Line
Product Name List Price Applicable Product
BLH2D15-K, BLH2D15-KD,
MADP01 $15.00 BLH2D30-K, BLH2D30-KD,
BLH2D50-K, BLH2D50-KD
MADP02 $29.00 BLHD100K
For details, check the Oriental Motor website or contact the Oriental Motor sales office.
www.orientalmotor.com
35
■Related Products
Brushless Motors DC Power Supply Input
BLV Series
DC input brushless motors which can
operate on battery and can be controlled
remotely via communication
● High output power 200 W/400 W
● Electromagnetic brake motors are also
available
● Supports operation on battery power
● Built-in communication functions
For details, check the Oriental Motor website or contact the Oriental Motor sales office.
www.orientalmotor.com
Specifications are subject to change without notice. This catalog was published in May, 2019.