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Dana Trailer Suspension: Spicer
Dana Trailer Suspension: Spicer
For the most current information, visit the Roadranger web site at www.roadranger.com
Table of Contents
Table of Contents
Introduction ...................................................... 2
Model Listing.............................................. 2
Model Identification .................................... 2
Trailer Suspension ...................................... 3
Trailer Axles ................................................ 3
Air Ride Fixed Suspension Parts Explode ......... 4
Parts Identification ............................................ 5
Spicer Service Trailer Axles............................... 6
Left & Right Hand Hanger Brackets................... 7
Hanger Bracket Bolt Patterns............................. 8
Air Bag Mounting Plate Bolt Patterns................ 9
Wheel End Explode ......................................... 10
Wheel End Parts Identification ........................ 11
1
Introduction
Introduction
Dana Corporation, Commercial Vehicle Systems Division,
presents this publication to aid in maintenance and
overhaul of Dana Trailer Suspension.
Instructions contained cover the models listed below.
Model Listing
The following models are included in this publication:
RF Air Ride Trailer Suspension Module.
Model Identification
DANA ID TAG
PART#: RF20PW6HX167DAXXAA 1
DECRIPTION:
8/01/03
2
Introduction
Trailer Suspension
RF 20 D W 6 H X 167 D A A X A X X
Suspension Type Assembly Variations
RS–Trailing Arm Slider Trailer (Can be up to 4 Characters)
RF–Trailing Arm Fixed Trailer
Dock Height Support System
A–w/ Dock Lock - Height Control Valve
GAW Rating B–w/ Dock Lock - No Height Control Valve
20–20,000 lb per Axle C–w/ Dock Lock, Manual Dump - Height Control Valve
23–23,000 lb per Axle D–w/ Dock Lock, Manual Dump - No Height Control Valve
25–25,000 lb per Axle Spindle Type E–w/ Dock Lock, Auto. Dump - Height Control Valve
30–30,000 lb per Axle D–D22 F–w/ Dock Lock, Auto. Dump - No Height Control Valve
P–P22 (3.25-12) G–No Dock Lock, Manual Dump - Height Control Valve
S–P22 (3.48-12) H–No Dock Lock, Manual Dump - No Height Control Valve
Track Width I–No Dock Lock, Auto. Dump - Height Control Valve
N–71-1/2" (Narrow) J–No Dock Lock, Auto. Dump - No Height Control Valve
W–77-1/2" (Wide) K-With height valve only
S–Special (see CPO) Z-Other
Brake Chamber Option
A–Type 30/30 STD
Ride Height B–Type 30/30 Long Stroke
4–14" Ride Height X–None
5–15" Ride Height Z–Other
Slider Rail Configuration (RS)
6–16" Ride Height
B–Binkley Rail
7–17" Ride Height Air System Option
H–Hutch Rail
8–18" Ride Height A–Fully Installed System (Tanks, Valves, Tubing)
T–TTMA Rail
9–19" Ride Height B–Air Tank Mounting Brackets Only
Hanger Style (RF)
X–None
W–Winged Weld-on
Z–Other
X–Wingless Weld-on
Y–Bolt-On ABS/Tire Management System (TMS) Option
Wheel End Option A–2S1M Fully Installed, No TMS Prep
A–STD Iron B–4S2M Fully Installed, No TMS Prep
B–STD Aluminum Brake Type C–w/2 Sensors Only, No TMS Prep
C–LMS Iron 167–16-1/2" x 7" Shoes D–w/4 Sensors Only, No TMS Prep
D–LMS Aluminum 168–16-1/2" x 8-5/8" Shoes E–2S1M Fully Installed, w/TMS Prep
X–None ADB–Air Disc 22.5" F–4S2M Fully Installed, w/TMS Prep
Z–Other XXX–None G–w/2 Sensors Only, w/TMS Prep
Brake Adjuster
H–w/4 Sensors Only, w/TMS Prep
Spider Style A–Spicer
X–No ABS, No TMS Prep
D–DAP Spider B–Brunner
Y–w/TMS Prep Only
S–SAP Spider C–Gunite
2–Other
T–Torque Plate (ADB Only) X–None
287UX078
Trailer Axles
D22 AX 5 03 AXXXX
Axle Model Application Specific
(/Nominal Capacity/Bearing Combination/Spindle Type)
D10 / 10000# / 28995 25580 / Friction Welded Spindle Wheel End Configuration
D14 / 15000# / 567 528 / Friction Welded Spindle 00–w/Spider or Flanges, No Brakes, Hubs or Drums
D22 / 22500# / HM-218248 HM-212049 / Friction Welded Spindle 01–w/Brakes, Hubs and Drums
P22 / 22500# / HM-518445 HM-518445 / Friction Welded Spindle 02–w/Spiders or Flanges and Hubs and Drums, No Brakes
T24 / 25000# / 594-A 594-A / Friction Welded Spindle 03–w/Brakes, No Hubs and Drums
K30 / 30000# / 769 740 / Pressed-In Spindle 04–w/Hubs, No Spiders, Flanges or Brakes
A45 / 45000# / 787 7680 / Integral Spindle 05–No Spiders or Flanges, No Brakes, Hubs or Drums
A65 / 65000# / 896 6580 / Intrgral Spindle
Wall Thickness
Axle Type 3 - 3/8" Nominal Wall Thickness, 5-3/4" OD Tube
AX–Straight Tube Axle Assembly 4 - 7/16" Nominal Wall Thickness, 5-3/4" OD Tube
AU–Bent Tube Axle Assembly 5 - 7/16" Nominal Wall Thickness
LS–LMS Single Anchor 6 - 5/8" Nominal Wall Thickness
LD–LMS Double Anchor 7 - 3/4" Nominal Wall Thickness
287UX079
3
Parts Identification
4b 29
4a 4c 32
28
4c 15
27
16
1
2
3
2
1
6
31
30
10 13 14
7 17
12
20
6 19
10 19 21
11 18 26
25
10
24
10
23
9 25
24
9 13
9 26
9
8
8
22
4
Parts Identification
Parts Identification
Item Part Name Qty per Axle Part Number Notes
Pivot Bushing Kit 1 SR1JA112 includes items 1 - 4d
Pivot Bolt Socket Tool 1 SR1TL100 not illustrated
Alignment Hardware Kit 1 SR1JA113 includes items 1, 2, 4a - 4d
1 Alignment Washer 4 SR1HS100
2 Suspension Bushing Spacer 4 SR1HS105 was SR1HS102
3 Bushing, Pivot 2 SR1HD100-2
Pivot Bolt Kit SR1JA103 Includes items 4a - 4d
4a Locknut, Pivot 2 SR1HN302
4b Washer, Hardened 4 SR1HN301
4c Washer 4 SR1HN304
4d Pivot Bolt 2 SR1HM100 9.75”
5 Shock Assembly Kits
20K & 23K GAWR SR1JA102 Includes items 6-10, SR1VJ100
25K GAWR SR1JA120 Includes items 6-10, SR1VJ101
6 Shock Absorber - NSS 2 Order kit listed above
20K & 23K SR1VJ100
25K SR1VJ101
7 Upper Shock Bolt 2 M10HM303 3.50””
8 Lower Shock Bolt 2 M10HM301 9.00”
9 Washer 6 M10HN301
10 Locknut 4 M10HN300
Shock Strap Kit 1 SR1JA118 includes items 9 - 14
11 Cable, Shock Restraint 2 SR1FJ100 for use with shock strap
12 Sleeve 2 SR1YV100 for use with shock strap
13 Washer, Hardened 4 M10HN305 3/4” I.D.; 2” O.D.
14 Upper Shock Bolt 2 M10HM302 for use with Shock Strap; 4.50”
15 Hanger Bracket see page 9
Ride Height Valve Mounting Kit SR1JA500 use w/valve SR1PS100, includes
items 18-20
16 Ride Height Control Assembly-NSS 1
17 Ride Height Valve 1 SR1PS100
18 Bolt 2 500396-24
19 Flat Washer 4 500365-19
20 Locknut 2 500608-1
21 Bracket, Height Control Valve, Upper 1 SR1CK507 for use with weld on hanger brackets
Bracket, Height Control Valve, Upper 1 SR1CK527 for use with bolt on hanger brackets
22 Bracket, Height Control Valve, Lower 1 SR1CK305
23 Ride Height Control Valve Linkage-NSS 1 N/A Included in linkage kit below
24 Shoulder Bolt-NSS 2 N/A Included in linkage kit below
25 Flat Washer-NSS 2 N/A Included in linkage kit below
26 Locknut-NSS 2 N/A Included in linkage kit below
5
Parts Identification
6
Left & Right Hand Hanger Brackets
Left Hand Hanger Brackets Weld On Right Hand Hanger Brackets Weld On
Ride Height Ride Height
Part # Part # Notes
(inches) (inches)
SR1CK510-1 14” - 15” SR1CK511-1 14” - 15”
SR1CK510-2 16” - 17” SR1CK511-2 16” - 17”
SR1CK510-3 18” - 19” SR1CK511-3 18” - 19”
SR1CK518-1 14” - 15” Winged see note 1
SR1CK518-2 16” - 17” Winged see note 2
Left Hand Hanger Brackets Bolt On SR1CK518-3 18” - 19” Winged see note 3
Ride Height Bolt Pattern
Part #
(inches) (see page 9)
SR1CK514-1 14” - 15” Winged 1
Right Hand Hanger Brackets Bolt On
SR1CK514-2 16” - 17” Winged 1 Ride Height Bolt Pattern
Part #
(inches) (see page 9)
SR1CK514-3 18” - 19” Winged 1
SR1CK522-1 14” - 15” Winged 2 SR1CK515-1 14” - 15” Winged 1
SR1CK522-2 16” - 17” Winged 2 SR1CK515-2 16” - 17” Winged 1
SR1CK522-3 18” - 19” Winged 2 SR1CK515-3 18” - 19” Winged 1
SR1CK524-1 14” - 15” Winged no holes SR1CK523-1 14” - 15” Winged 2
SR1CK524-2 16” - 17” Winged no holes SR1CK523-2 16” - 17” Winged 2
SR1CK524-3 18” - 19” Winged no holes SR1CK523-3 18” - 19” Winged 2
SR1CK530-1 14” - 15” Winged 3 SR1CK525-1 14” - 15” Winged no holes
SR1CK530-2 16” - 17” Winged 3 SR1CK525-2 16” - 17” Winged no holes
SR1CK530-3 18” - 19” Winged 3 SR1CK525-3 18” - 19” Winged no holes
Note 1: NSS, service with part numbers SR1CK507 and SR1CK531-1 14” - 15” Winged 3
SR1CK511-1. SR1CK531-2 16” - 17” Winged 3
Note 2: NSS; service with part numbers SR1CK507 and SR1CK531-3 18” - 19” Winged 3
SR1CK511-2.
Note 3: NSS; service with part numbers SR1CK507 and
SR1CK511-3.
7
Hanger Bracket Bolt Patterns
BOLT PATTERN #1
SR1CK514/SR1CK515
5.69
4.87
9x Ø .69 2.64 .37
Frame 5.44
bracket
2.82
14.75
4.25
7.31
6.51
8.26
9.51
BOLT PATTERN #2
SR1CK522/SR1CK523
6.14
9x Ø .69 5.32
2.44
.81
Frame 5.27
Bracket
2.65
14.75
4.42
7.48
6.94
8.69
9.94
BOLT PATTERN #3
SR1CK530 / SR1CK531
3.60 4.87
.79
9x Ø .56
Frame
Bracket 5.27
14.75
7.48
6.51
9.51
8
Air Bag Mounting Plate Bolt Patterns
2X Ø 1.09
1.38
7.00
9.25
1.38 1.25
7.00 2.50
9.25
2X Ø.56 5.50
2X Ø1.09 2.75
1.38 1.25
7.00
3.63
9.25
9
Wheel End Explode
15
3A
19
16
18
17
1 3
4
5
6
7 8
5
4 9 14A 14B
10
14 11
14C
14D
10A
12 13
10
Wheel End Parts Identification
11
Wheel End Parts Identification
Brake Adjusters
Adjuster Part # Length Teeth
815994 5.5 28
975940 6 28
12
Dana® Spicer ®
RF Series Air Ride
Trailer Suspension Module
Illustrated Parts List SUIP-0004 February 2005
SUIP-0004
Printed in USA For the most current information, visit the Roadranger web site at www.roadranger.com