System and Automatic Control Lab (EC-218)

Experiment No. 10
2
OBJECT: Draw ladder logic to transfer liquid one container to another container with
Given condition,
(i) If temperature is proper and tank is not empty then pump remains off.
(ii) If temperature not proper but tank is empty then pump remains off.
(iii) If both are proper then pump on for 20 seconds otherwise pump remains off.
MATERIALS REQUIRED:
Programmable logic controller: (plc base unit: SEMENS s7-200).
Micro win step 7programming software
Program cable: (usb ppp ).
Power supply: 0-5v dc source.
Patch cords
Temperature sensor
Empty sensor solid state transistor based
Pump 220volt ac
Relay switch

ELEMENT SYMBOL STATUS I/O NOTATION

 System and Automatic Control Lab (EC-218)

PUMP P N/O O Q 0.0

TEMP. T N/O I I 0.0
SENSOR
EMPTY E N/O I I 0.1
SENSOR

LADDER logic for time dependent tank filling system

PROCEDURE:

1. First turn off the power supply and then connect the circuit diagram as show in fig using
the (plc base unit: semens s7-200).
2. Connect the program cable: (usb ppp ).
3. Makes sure the toggle switches are set on input and output.
4. Write the program in the micro win step 7 wizards.
5. Enter the program as shown in ladder logic
6. Connect the q0.0 lead to 5v relay coil.
7. Connect the pump motor between the pole and n/o contact of the relay switch.
8. Connect the i0.0 patch cord to the temperature sensor terminal.
9. Connect the i0.1 patch cord to the empty sensor terminal.

OBSERVATION:
 System and Automatic Control Lab (EC-218)

1. Study the program you just entered, but do not test it yet. How will this program operate?
2. Turn on the power supply and set the run/stop switch of the pc to run.
3. Test the operation of the program. Explain how this program operates.
4. Observe the output devices, how do the output device response

RESULT:

PRECAUTION:
1. Confirm that run/stop switch of the pc is set to stop before continuing
2. Do not detach usb cable during downloading.
3. Do not remove memory module in on condition.
4. Do not over load the relay beyond that rating current.
5. Do not run pump without water