PROVISIONAL INFORMATION

Process Group Requirement Specification (PGRS) EBPS Cacao Oderi - Venezuela

UTILITY NEEDS 7000002683.xls

Utility Needs Intern rev. nr.
PROVISIONAL INFORMATION 01 05
PFD 54720233165 26-sep-13

ELECTRICITY
Unit operations and Electrical Power Heating water Heating water Cooling water Cooling water Chilled water Compressed air Running
Process Group
main components 40% 1,2 Polypropylenglycol Weight
440V 60Hz UWH UWH UWC UWC UWA UAD
Temp 40 - 45 dC - 2 barG Temp 56 dC - 4 barG Temp 16 - 20 dC 2 barG Temp 10 dC - 4 barG Temp -2 dC 6 - 8 barg ##DP
Installed consumed Simultaneous Plant Normal flow Thermal Normal flow Thermal Normal flow Thermal Normal flow Thermal Normal flow Thermal Max.
power 400V; consumed Normal / Avg
Name Tag nr. 50 Hz power power energy energy energy energy energy consumption
( kW ) ( kW ) (f) ( kW ) ( m3/h ) ( kW ) ( m3/h ) ( kW ) ( m3/h ) ( kW ) ( m3/h ) ( kW ) ( m3/h ) ( kW ) (N l/h) ( N l/h ) (kg)
Total requirements 461 364 0,98 357 29 26 4 28 13 84 8,7 55 18,6 86 0 135200,00

W-85-CHOC grinding line Totals ==> 292,41 218,79 27,90 211,54 23,80 22,60 0,00 0,00 13,00 84,00 0,0 0,00 0,0 0,00 0,00 25200,00
Grinding line Vanillin dosing system HO-9610 0,09 0,06 0,10 0,01
Salt dosing system HO-9620 0,09 0,06 0,10 0,01
Weighing bin WU-9650 0,07 0,05 0,10 0,00

Lecithin dosing system BA-9710 0,25 0,18 1,00 0,18 0,1 0,2
Lecithin pump PU-9710 0,75 0,53 0,10 0,05 0,1 0,2

Cocoa butter melting system 1,50 0,90 1,00 0,90 0,5 0,2
Heating system 90°C 36,00 32,40 1,00 32,40
Liquid pump PU-9810 3,00 2,10 0,10 0,21 0,1 0,2
Cocoa liquor melting system 1,50 0,90 1,00 0,90 0,5 0,2
Heating system 90°C 36,00 32,40 1,00 32,40
Liquid pump PU-9820 3,00 2,10 0,10 0,21 0,1 0,2
Cocoa powder hopper HO-9110 0,73 0,51 1,00 0,51
Horizontal screw conveyor CS-9110 1,50 1,05 0,10 0,11
Milk powder hopper HO-9210 0,73 0,51 1,00 0,51
Horizontal screw conveyor CS-9210 1,50 1,05 0,10 0,11
Sugar hopper HO-9310
Horizontal screw conveyor CS-9310 1,50 1,05 0,10 0,11
Wiecomix 350 TK-3501/03 1,5 0,5 2500
Agitator mixer tank AG-3501/02 3,70 2,59 1,00 2,59
Agitator buffer tank AG-3503 2,20 1,54 1,00 1,54
Feeding pump PU-3530 2,20 1,54 1,00 1,54 0,1 0,3
Ballmill W85 intermediate ML-3530 75,00 52,50 1,00 52,50 3,0 5,0 6,5 42,0 5100
Collecting vessel 100 l TK-3540 0,3 0,5

Feeding pump PU-3570 2,20 1,54 1,00 1,54 0,1 0,3

Ballmill W85 fine ML-3570 75,00 52,50 1,00 52,50 3,0 5,0 6,5 42,0 5100
Vibrating sieve SV-3575 3,20 2,24 1,00 2,24
Collecting vessel 100 l TK-3580 0,3 0,5
Discharge pump PU-3590 3,00 2,10 1,00 2,10 0,1 0,3
Magnet MA-3590

Buffer tank 5 T TK-3910 3,0 2,0 6700

Agitator AG-3910 2,20 1,54 1,00 1,54
Taste changer MX-3915 7,50 5,25 1,00 5,25
Fan FN-3915 0,55 0,39 1,00 0,39
Air heater for taste changer HT-3915 3,00 2,10 1,00 2,10
Chocolate pump PU-3910 3,00 2,10 1,00 2,10

Buffer tank 5 T TK-3920 3,0 2,0 6700

Agitator AG-3920 2,20 1,54 1,00 1,54
Taste changer MX-3925 7,50 5,25 1,00 5,25
Fan FN-3925 0,55 0,39 1,00 0,39
Air heater for taste changer HT-3925 3,00 2,10 1,00 2,10
Chocolate pump PU-3920 3,00 2,10 1,00 2,10

Chocolate storage Storage tank 10 T TK-3930 3,0 2,0 12100

Agitator AG-3930 2,20 1,54 1,00 1,54
Chocolate pump PU-3950 3,00 2,10 1,00 2,10

Hot water tracing piping 5 3,0

Pneumatic controls liquor grinding Several valves 25200,00

Moulding and packaging line Totals ==> 168 145 6 145 5 3 4 28 0 0 8,7 54,8 18,6 86,4 0 110000,00 22995
Moulding line Moulding line FA-OSL 800 75,00 63,75 1,00 63,75 18,6 86,4 90000,00 19000
Depositor 1,0 4,0
Temper unit TT2000 36,00 30,60 1,00 30,60 3,5 24,4
Chocolate de-seeding 7,0 / 2,5 2,3 16,0 290
Temper unit TT1100 22,00 18,70 1,00 18,70 2,0 13,6
Chocolate de-seeding HE 4,5 / 2,0 1,7 11,8 205

Packing line Bonbon and Tablet handling line 6,10 5,19 1,00 5,19 0,6 3,5 6000,00
Bonbon and Tablet handling line 3000,00
Pack 401 Horizontal flow wrapper 13,00 11,05 1,00 11,05 1,2 7,0 9000,00
Machine Sapal Starpac 600 L 16,00 16,00 1,00 16,00 0,4 2,3 2000,00 3500

Hot water tracing (jacketed piping) 5 3,0

PROVISIONAL INFORMATION 1/2

 PROVISIONAL INFORMATION

Process Group Requirement Specification (PGRS) EBPS Cacao Oderi - Venezuela

UTILITY NEEDS 7000002683.xls

Utility Needs Intern rev. nr.
PROVISIONAL INFORMATION 01 05
PFD 54720233165 26-sep-13

ELECTRICITY
Unit operations and Electrical Power Heating water Heating water Cooling water Cooling water Chilled water Compressed air Running
Process Group
main components 40% 1,2 Polypropylenglycol Weight
440V 60Hz UWH UWH UWC UWC UWA UAD
Temp 40 - 45 dC - 2 barG Temp 56 dC - 4 barG Temp 16 - 20 dC 2 barG Temp 10 dC - 4 barG Temp -2 dC 6 - 8 barg ##DP
Installed consumed Simultaneous Plant Normal flow Thermal Normal flow Thermal Normal flow Thermal Normal flow Thermal Normal flow Thermal Max.
power 400V; consumed Normal / Avg
Name Tag nr. 50 Hz power power energy energy energy energy energy consumption
( kW ) ( kW ) (f) ( kW ) ( m3/h ) ( kW ) ( m3/h ) ( kW ) ( m3/h ) ( kW ) ( m3/h ) ( kW ) ( m3/h ) ( kW ) (N l/h) ( N l/h ) (kg)

Totals ==> 0 0 0 0 0 0 0 0 0 0 0,0 0 0,0 0 0 0,00 0

ELECTRICITY
Electrical Power Heating water Heating water Cooling water Cooling water Chilled water Compressed air
Process Group
440V 60Hz UWH UWH UWC UWC UWA UAD
Temp 40 - 45 dC - 2 barG Temp 56 dC - 4 barG Temp 16 - 20 dC 2 barG Temp 10 dC - 4 barG Temp -2 dC 6 - 8 barg ##DP
Installed consumed Simultaneous Plant Normal flow Thermal Normal flow Thermal Normal flow Thermal Normal flow Thermal Normal flow Thermal Max.
power 400V; consumed Normal / Avg
50 Hz power power energy energy energy energy energy consumption
( kW ) ( kW ) (f) ( kW ) ( m3/h ) ( kW ) ( m3/h ) ( kW ) ( m3/h ) ( kW ) ( m3/h ) ( kW ) ( m3/h ) ( kW ) (N l/h) ( N l/h )
W-85-CHOC grinding line Totals ==> 292 219 212 24 23 0 0 13 84 0,0 0 0,0 0 0 25200,00
Moulding and packaging line Totals ==> 168 145 145 5 3 4 28 0 0 8,7 55 18,6 86 0 110000,00
0 Totals ==> 0 0 0 0 0 0 0 0 0 0,0 0 0,0 0 0 0,00
Total requirements 461 364 357 29 26 4 28 13 84 8,7 55 18,6 86 0 135200,00

Spare capacity 20000,00

Total requirements included spares 155200,00

REMARKS
Operational Conditions:
Please note that the part of the line containing the
depositors should be placed in a closed room
having a constant temperature not dropping below
25°C (77°F) and a closed room having a constant
temperature not dropping below 25°C (77°F) and a
maximum humidity of 50% to avoid unnecessary
stoppages of the machine.
The packing line room has to be kept at a
temperature not exceeding 20°C (68°F) and a
maximum humidity of 50% to keep the finished
products free from condensation.

Excluded: Utility equipment consumptions

Building consumptions
Spare capacity, advised +30%
HVAC (Heating Ventilation Airconditioning)
Future extension

PROVISIONAL INFORMATION 2/2