Primary Metric Process Map Project Charter Project Plan * Process Map To establish a quantified * Gather VOC problem statement, * Translate VOC to CTQ's objective and business * QFD/HOQ Define
case that will become the
* COPQ foundation to your Six * Primary & Secondary Metrics Sigma project. Conduct * Establish Project Charter stakeholder analysis, * Stakeholder Analysis select team members * Team Selection and kick-off your project. * Project Plan C&E SIPOC FMEA Cpk * Early Y=f(x) Hypothesis Refine your * Detailed Process Map understanding of the * SIPOC Measure
process. Assess process * Cause & Effect Diagram
capability relative to * Cause & Effect Matrix customer specifications. * FMEA Validate measurement * Basic Statistics systems. Brainstorm * Normality Test potential x's. * Capability Analysis * Gage R&R Normality Test ANOVA 2 Sample t-test Equal Variances * Narrowed Y=f(x) * 1 & 2 Sample t-tests Conduct data collection * 1 & 2 Proportions tests and planned studies in Analyze
* Equal variance tests
order to eliminate non- * Normality tests critical x's and validate * ANOVA critical x's. Establish a * Moods Median stronger and quantified * Mann Whitney Y=f(x) equation. * Paired t-test * Chi-Squared test Pugh Matrix Linear Regression Binary Logistic Regression DOE Design, test and * Refined Y=f(x) implement your new * Pugh Matrix Improve
process or product under * Correlation
live operating conditions. * Simple Linear Regression Pilot solutions if feasible * Multiple Linear Regression before broadly deploying * Binary Logistic Regression expensive improvements * Full Factorial DOE or products. * Fractional Factorial DOE
Control Plan SOP's Communication Plan SPC
Plan, communicate, train * Control Plan and implement your * Training Plan product or process * Refined FMEA Control
solutions. Ensure control * Communication Plan
mechanisms are * Standard Operating Procedures established. Use Poke * Five-S Audit Yoke, visual controls, * Poke Yoke SOP's and SPC * Visual Controls wherever possible. * Statistical Process Control