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Washing Machine: Service Manual
Washing Machine: Service Manual
Washing Machine: Service Manual
com
e-mail : http://LGEservice.com/techsup.html
WASHING MACHINE
SERVICE MANUAL
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE
CORRECTLY BEFORE OFFERING SERVICE.
MODEL : WD(M)-16220(5)FD/16220(5)FDB(N)
WD(M)-14220(5)FD/14220(5)FDB(N)
WD(M)-12220(5)FD/12220(5)FDB(N)
WD(M)-10220(5)FD/10220(5)FDB(N)
WD-16222FD/16221FD
WD(M)-11(3,5)220(5)FD
100
AUG. 2003 PRINTED IN KOREA P/No.:3828ER3018U
101
CONTENTS
1. SPECIFICATION............................................................................................................................3
2. FEATURES & TECHNICAL EXPLANATION .................................................................................4
3. PARTS IDENTIFICATION ............................................................................................................ 6
4. INSTALLATION ............................................................................................................................. 7
5. OPERATION ................................................................................................................................10
6. WIRING DIAGRAM / PROGRAM CHART ...................................................................................12
7. TROUBLESHOOTING.................................................................................................................13
7-1.BEFORE PERFORMING SERVICE ....................................................................................13
7-2.QC TEST MODE..................................................................................................................13
7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY.........................................................13
7-4.ERROR DISPLAY ................................................................................................................14
8. ERROR DIAGNOSIS AND CHECK LIST ....................................................................................16
8-1. DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION ...........................................16
8-2. FAULT DIAGNOSIS AND TROUBLESHOOTING ..............................................................19
9. DISASSEMBLY INSTRUCTIONS ...............................................................................................26
10. EXPLODED VIEW AND PARTS LIST .......................................................................................33
10-1. THE EXPLODED VIEW OF CABINET ASSEMBLY .........................................................33
10-2. THE EXPLODED VIEW OF CONTROL PANEL AND DISPENSER ASSEMBLY ............34
10-3. THE EXPLODED VIEW OF DRUM AND TUB ASSEMBLY .............................................35
APPENDIX (Replacement parts list) ...........................................................................................36
2
1. SPECIFICATION
WD(M)-16220(5)FD/16220(5)FDB(N) WD(M)-12220(5)FD/12220(5)FDB(N)
ITEM WD(M)-14220(5)FD/14220(5)FDB(N) WD(M)-10220(5)FD/10220(5)FDB(N)
WD(M)-15220(5)FD WD-16222FD/16221FD
POWER SUPPLY 220-240V~, 50Hz
PRODUCT WEIGHT 65kg
WASHING 230W
ELECTRICITY SPIN (1400rpm) 440W
CONSUMPTION DRAIN MOTOR 38W
WASH HEATER 2000W
WASH 45rpm
1600 rpm : 400/800/1200/1600 rpm
REVOLUTION
SPEED 1500 rpm : 400/800/1200/1500 rpm
SPIN 1400 rpm : 400/800/1000/1400 rpm
1200 rpm : 400/800/1000/1200 rpm
1000 rpm : 400/600/800/1000 rpm
OPERATION WATER PRESSURE 0.3-10kgf/cm2 (30-1000kPa)
CONTROL TYPE Electronic
Refer to the Rating Label
WASH CAPACITY
Synthetic (3.5kg), Wool/Silk (2kg), Hand Wash (2kg), Delicate (3kg), Quick 30(5kg)
DIMENSION 600mm(W) 600mm(D) 850mm(H)
WASH PROGRAM Cotton, Synthetic, Wool/Silk, Hand Wash, Delicate, Quick 30
RINSE Super, Normal, Rinse Hold
DOOR SWITCH TYPE Bi-Metal type
WATER LEVEL 9 steps (by sensor)
RESERVATION From 3 hours to 19 hours
SENSING OF THE LAUNDRY AMOUNT Adapted
FUZZY LOGIC Adapted
DISPLAY OF THE REMAINING TIME Adapted
ERROR DIAGNOSIS 9 items
POWER AUTO OFF Adapted
CHILD LOCK Adapted
AUTO RESTART Adapted
RAPID Adapted
3
2. FEATURES & TECHNICAL EXPLANATION
2-1.FEATURES
Child-Lock
The Child-Lock system has been developed to prevent
children from pressing any button to change the program
during operation.
Auto Restart
Although the washing machine is turned off by a power failure,
it restarts automatically where it stopped when power is
supplied again. And it will be the same the machine is
unplugged and is plugged in again.
Water circulation
Spray detergent solution and water onto the load over and
over. Clothes are soaked more quickly and thoroughly during
wash cycle. The detergent suds can be removed more easily
by the water shower during rinse cycle. The water circulation
system uses both water and detergent more efficiently.
4
2-2.DETERMINE WASHING TIME BY FUZZY LOGIC
To get the best washing performance optimal time is determined by sensing of water temperature,
selected washing temperature and laundry amount.
water
temperature
washing time
5
3. PARTS IDENTIFICATION
Power plug
If the supply cord is damaged,
it must be replaced by the
manufacturer or its service agents
fabric softener)
1200
ime Save
Time
800
wash
Pre-wash
Pre
+
Rinse
Crease Care
Control panel
Drum
Door
Lower cover
Adjustable feet
Drain plug
ACCESSORIES
6
4. INSTALLATION
Before servicing ask the customer what the trouble is.
Check the adjustment (power supply is 220-240V~, remove the transit bolts....)
Check the troubles referring to the troubleshooting.
Decide service steps referring to disassembly instructions.
Then, service and repair.
After servicing, operate the appliance to see whether it works O K or NOT.
STANDARD INSTALLATION
The appliance should be installed as follows.
Rinse+
Rinse
Crease Care
High
Low
1
The appliance comes down by
rotating the feet counter-
clockwise.
7
HOW TO CONNECT INLET HOSE
Check that the rubber washer is inside of the
valve connector.
Connect the inlet hose firmly to prevent leak. Pre wash
Pre-wash
ime Save
Time
Rinse+
Rinse
1200
800
Crease Care
1200
ime Save
Time
800
1200 Pre wash
Pre-wash
ime Save
Time
800 Rinse+
Rinse
wash
Pre-wash
Pre
Crease Care
Rinse
Rinse+
Crease Care
Make sure that the hose is not twisted. Avoid submerging the end of the hose.
The drain hose should be placed under 100cm from the floor.
Connect the power plug to the wall outlet. Avoid connecting several electric devices,
It may be the cause of a fire.
8
TEST OPERATION
1200
ime Save
Time
800
wash
Pre-wash
Pre
Rinse+
Rinse
Crease Care
Check the water heating. Check automatic reverse Check the water supply.
turn.
1200
ime Save
Time
800
wash
Pre-wash
Pre
Rinse+
Rinse
Crease Care
1200
ime Save
Time
800
wash
Pre-wash
Pre
Rinse+
Rinse
Crease Care
Press the Temp. button Check if the drum rotates Check if water is supplied
and the present temperature will clockwise and counterclockwise. through the detergent dispenser.
be displayed.
Check drain and spin Power off and open the Water removal
door
9
5. OPERATION
10
Time Delay Child - Lock
Press the button when delayed washing is Child Lock system can be set and canceled by pressing
needed. and holding both [Option1] and [Option 2] button
When the button is pressed, is displayed, simultaneously more than 2 seconds.
maximum delay of hours can be set. Once Child Lock is set, all buttons are inoperable
Each press advances time delay by the hour. except power button.
Use [Power] button to cancel [Time Delay] Child Lock system can be set anytime even during
[Time Delay] means the time required from the Power-off and operation.
present to the completion of washing. It is automatically cancelled when an operational error
occur.
Power button
Press the button to turn power on
and off.
Press the button to cancel the
delay finish.
Option2
Time Save
By selecting the Time Save option, the wash time may be reduced, depending on the program selected.
This option is available with Cotton, Synthetic program.
Rinse+
If you wish to rinse more, the Rinse+ option will remove any trace of detergents.
11
6. WIRING DIAGRAM / PROGRAM CHART
* Water Supply : W·S * Intermittent Spin : I·S * Disentangle : D·T
C Washing Rinse A
Spin U
Y Pre Main Normal Rinse +
C E T
Washing Staycooling 1 2 3 4
L W N O Normal
Washing
W
Drain
Drain
D O
Spin
I
Washing
D·T
S E · Heating
Rinsing
Rinsing
Rinsing
Rinsing
Rinsing
· W W W W W Working
Drain
Drain
Drain
Drain
Drain
S · S · I · I · I · I · F
C T S · · · · Time
S S S S S S S S S F
O E (Hour:Minute)
U P 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 20 20
R
S Time 120 MIN 60 240 120 MIN 120 60 60 60 240 120 360 60 240 120 360 60 240 120 360 60 240 120 360 60 480 120 20 20
(SEC)
E
8 42
Cotton(BIG) ~ About 2:45
87
8 42
Cotton(Small) ~
47
About 2:41
26
Synthetic ~
51
About 1:39
4
Delicate About 1:03
18
4
Wool/Silk 18
About 1:01
4
Handwash 24
About 55
Quick About 30
Rinsing
+ Spin
About 23
Drain About 1
* Basic Cycle
* Optional Cycle
* Pre-Setting Time : Water Supply - 120 sec. * Basic time is minute in washing chart
Drain - 60 sec. * The actual program time can be varied with the load amount,
* ~ Time for varies as the temperature or the amount of laundry water temperature or ambient tempe rature
DISPLAY
PWB
MAIN PWB(DD)
NA RD NA NA BL RD WH
1 2 3 4 1 2 3 1 2 3 4 5 6 1 2 3 4 3 2 1 1 2 3 1 2 3
1 2 3 4 1 2 3 1 2 3 4 5 6 1 2 3 4 3 2 1 1 2 3 1 2 3
GY BL WH SBL BK YL BN RD YL BL BN
VL WH OR BL RD BL YL GY RD BL WH
WH WH RD BK RD YL
WASHING
HEATER
BL
WH GN
WH 11 22 33 WH 1 2 3 4 5 YL
FUSE
1 2 3 4 5 BK BK BK GN P C
WH C P BK
1 2 3 1 2
NA 1 2 3 1 2 WH V U W BK BK YL
(S) (G) (S)
NA 1 2 3
GN/YL
2 1 2 1 2 1 WH
Ha
Hb
GND
+ 1 2 3 1
2 1 2 1 2 1 RD
NA 1
PRESSURE H P M PTC
SENSOR A
O R
I
THERMISTOR T E DRAIN PUMP CIRCULATION RD
N
Motor PUMP
DOOR LOCK S/W
INLET VALVE
12
7. TROUBLESHOOTING
7-1.BEFORE PERFORMING SERVICE
Be careful of electric shock or disconnecting the parts while troubleshooting.
Voltage of each terminal in 220-240V~ and DC while applying an electric current.
13
7-4.ERROR DISPLAY.
If you press the Start/Pause button when an error in displayed, any error except will disappear and
the machine will change into pause status.
In case of if the error is not resolved within 20 sec. In the case of other errors,
if the error is not resolved within 4 min., power will be turned off automatically and the error only will be
blinked. But in the case of , power will not be turned off.
1 WATER INLET Water has not reached to the pre-set level within 8 min. since
ERROR inlet valve operated, or water has not reached to the normal
level within 25 min.
Load is too small.
2 IMBALANCE The appliance is tilted.
ERROR Laundry is gathered to one side.
Non-distributable things are put into the drum.
5 SENSOR
The sensor pressure switch is out of order.
PRESSURE
S/W ERROR
6 DOOR OPEN The Start/Pause button is pressed with the door open.
ERROR The door switch is out of order.
7 HEATING
ERROR The THERMISTOR is out of order.
14
ERROR SYMPTOM CAUSE
15
8. ERROR DIAGNOSIS AND CHECK LIST
8-1.DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION
NO POWER
Is the power plug connected firmly to
220-240V~ outlet?
YES
Power failure? or Breaker opened?
Is the outlet controlled by a switch
NO
Visit to check
Is displayed?
YES
Is the tap opened?
YES
Is the tap frozen?
NO
Is the water supply shut-off?
NO
Clean the filter of
inlet valve
Is filter in the inlet valve clogged with foreign YES
material?
NO
Visit to check
16
SYMPTOM GUIDE FOR SERVICE CALL
NO
Visit to check
Is displayed?
DRAIN TROUBLE
YES
Is the debris filter clogged with foreign Clean up
material such as pins, coins, etc? YES the filter.
NO
Is the drain hose frozen with water, kinked,
or crushed?
NO
Visit to check
17
SYMPTOM GUIDE FOR SERVICE CALL
YES
Is the softener cap clogged?
YES
Explain how to use softener
Visit to check
18
8-2.FAULT DIAGNOSIS AND TROUBLESHOOTING
CAUTION
NO POWER
YES
(1)
YES
19
NO WATER SUPPLY
NO
Is the tap opened? NO Open the tap.
YES
When you press both Rinse button and Spin button Check the AIR CHAMBER
simultaneously, is the water level frequency below YES and the tube clogged
240? with impurity.
NO
Is the inlet valve filter clogged with impurity? YES Clean the filter.
NO
Option (Hot) Is resistance between each terminal of INLET Replace the INLET VALVE
VALVE ASSEMBLY is 2~8 k ? NO ASSEMBLY.
YES
Option (Hot)
Is water supplied? NO Refer to
NO WATER SUPPLY
YES
Are replaceptacles correctly connected to the Check the wiring on the
Wiring diagram terminals of the INLET VALVE ASSEMBLY? NO dispenser.
YES
Put the detergent in the
correct position
Is detergent put in the correct compartment of
the drawer? NO PRE+MAIN
MAX
max
MAIN WASH
YES : Detergent
20
SOFTENER DOES NOT FLOW IN
Option (Hot)
Is water supplied? Refer to
NO
NO WATER SUPPLY
YES
Are receptacles correctly connected to the terminals Check the wiring on the
NO dispenser.
Wiring diagram of the INLET VALVE ASSEMBLY?
YES
max
YES
ABNORMAL SOUND
NO
21
HEATING WITHOUT WATER
220-240V
DRAIN MALFUNCTIONING
Is the impeller of the drain pump clogged? YES Remove foreign material.
NO
Is the connector disconnected, disassembled? Reconnect or repair the
YES connector
NO
Is the coil of the drain pump cut-off? Repair the DRAIN PUMP
(resistance of coil is 90~160 )
YES ASSEMBLY.
NO
When checking voltage between connectors Repair the MAIN PWB
1
( , ) on spinning, is the voltage 220 - 240V~ NO ASSEMBLY.
2 as the figure?
MAIN PWB ASSEMBLY
22
WILL NOT CIRCULATE WATER
Is the impeller of the drain pump clogged? YES Remove foreign material.
Hose
Connector
Hose (Gray)
NO
Are the Hose Connector and/or Hose clogged? YES Remove foreign material.
NO
Reconnect or repair
Is the connector disconnected, disassembled? YES the connector.
Connector
NO
Connector
Is the coil of the right side of drain pump open
or short circuited? (Coil R is 18-30Ω)
YES Replace PUMP MOTOR
ASSEMBLY.
NO
23
WASH HEATER TROUBLE
MAIN PWB ASSEMBLY
1 2
When checking the voltage between
Replace the MAIN PWB
connectors ( 1 , 2 ) during
NO ASSEMBLY
whites washing, Is the voltage
220 - 240V ~ ?
NO
HEATER ASSEMBLY
(105 ~0 )? 4 3
2 1
YES
When checking THERMISTOR on the tub is the
Push the THERMISTOR
THERMISTOR loosened above 2mm from YES tightly to the rubber.
the rubber?
24
SPIN TROUBLE
Check on the spinning, is the frequency of the Check the sensor (Pressure) or
hose (Sensor). If the problem
water level 248 or more. The frequency can be NO is on the sensor or the hose,
checked by pressing the Opt.2 and Time Delay
buttons at the same time on the program. replace the sensor or the hose.
YES
NO
2 3 4
Is it disconnected, or disassembled?
[White : 3pin( ), Red:3pin( ), Red:3pin( ), YES Correct the connector.
National:6pin( )]
1
NO
Resistance of terminal:
About 5 10
YES
25
9. DISASSEMBLY INSTRUCTIONS
Be sure to unplug the machine out of the outlet before disassembling and repairing the parts.
TOP PLATE ASSEMBLY Unscrew 2 screws on the back of the top plate.
Pull the top plate backward and upward as shown.
26
DISPENSER ASSEMBLY
PUSH
DRAWER
DISPENSER ASSEMBLY
27
INLET VALVE ASSEMBLY
LOWER COVER
Open the lower cover CAP by using coin and pull out
the lower cover in the arrow direction after a screw is
unscrewed.
28
DOOR ASSEMBLY
GASKET
Take apart the CLAMP ASSEMBLY (cabinet).
Unscrew 2 screws from the CABINET COVER.
Open the lower cover cap and unscrew 1 screw inside
Take apart the LOWER COVER.
29
ROTOR ASSEMBLY, STATOR ASSEMBLY, FRICTION DAMPER ASSEMBLY
Bolt
(ROTOR ASSEMBLY)
Disconnect the wiring connector.
Unscrew 6 bolts from the STATOR.
Remove the BODY FRAME.
(Only 1400 rpm models)
(1)
(STATOR ASSEMBLY)
100
2
3
1 3
2
30
DRAIN PUMP ASSEMBLY
Remove PUMP and CIRCULATION HOSE.
Remove BELLOWS..
Disconnect the wiring.
Unscrew 2 screws
Remove the DRAIN PUMP ASSEMBLY.
HEATER ASSEMBLY
Loosen the M6 heater nuts to pull out the HEATER
ASSEMBLY.
CAUTION
THERMISTOR
31
SWITCH ASSEMBLY, DOOR LOCK
32
10. EXPLODED VIEW AND PART LIST
10-1.THE PART LIST OF CABINET ASSEMBLY
A153
A110
A150
A151 A152
A102 A101
A104
A141 A103
A131
A100
A430
A130
A440
A140
A485
A133
A410
A200
HOT (RED)
A275
COLD (BLUE)
A276
33
10-2 THE EXPLODED VIEW OF CONTROL PANEL & DISPENSER
ASSEMBLY
F324 F321
F300
F320
F225
F436
F430
F220
F431
F441
F435
F440
A450
F215
F110
34
10-3 THE EXPLODED VIEW OF DRUM & TUB ASSEMBLY
K350 K360
K143
F140 K123
K122 K121
K411
K125
K420 K351
K320
K110
K111
K141
K310
K140
K105
K115
K410
K510
K130
K340 K530
K131
K343
K550
K346 K344 K531 K520 F441 K540
35