Rahul Sah

E-mail: rahul.sah1610@gmail.com Mobile No: 07230004798

Seeking a responsible and challenging position in the field of Application Engineering, Mechanical
Design, with a reputed organization.

Synopsis:
 Bachelor’s in Mechanical Engineering from Army Institute of Technology affiliated under
University of Pune.
 Hold 8 years of overall industry work experience as an Assistant manager in Metso Minerals
India Pvt Ltd., Design Engineer in Oceaneering International Services Ltd, Chandigarh and
as a Sr. Engineer – R&D in Kirloskar oil engines Ltd, Pune.
 Proficient in Pro- E Creo, Solidworks, Inventor, Unigraphics, Catia, ANSYS, AutoCAD,
Enovia, Six sigma tools.
 Possess sound knowledge of Product Modelling, Assembly modelling and Product life cycle.
 Qualified GATE in the year 2015 with score 461.
 A sincere performer with strong communication skills and ability to work to full potential even in
high pressure situations.

Professional Expérience : Présent

Metso Minerals India Pvt Ltd, Alwar.

Experience: (Jan 2018– Till date)
Designation: Assistant Manager

The job entitled:

 Customization designs, structural designs for Customer orders, product design tasks and
technical support to manufacturing and other COE teams globally.

Main Activities/Responsibilities:

 Design and Development of structural assembly of screens and their accessories.

 Drive selection, Motor selection, gearbox selection as per crane drive power.
 Technical support for Vendor Development/Approval, manufacturing Process, Sourcing,
Quality, after markets Installation etc. Member of the cross functional team.
 Responsible ECN and resolving manufacturing issues and technical inspection at supplier
end.
 Engineering of customer order from pre contract to final Delivery and product performance
follow-up which includes Freezing Technical Specs, Feasibility Study for Manufacturing,
Engineering Calculations, Drawing Preparation
 Good knowledge of SAP MM module and SAP related to design (Bill of material generation,
Routing etc).
 Project management-Keep all relevant records and apprise management regarding the status
of project developments.
 Sales and customer support as and when required for technical clarification of the product
and process. Attend customer meetings too and resolving customer site issues on
installations.
 Support product transfers (Sourcing Team), machining, fabrication, material handling and
layout.
 Defining Key Performance Indicators for dept (KPI). Monitoring and making monthly reports
and presenting to Management.
  Working in Global interface regarding product design and development activities in India.
Freezing Tech Specs, interaction with customer, Sales, Vendor and Product Tech Centres in
Global Environment.

Overseas Experience
Sweden (From Feb 2018 to May 2018)
 Process alignment as per global guidelines.
 Training programs on GD&T, Vault and SAP.
 Development activities for new series of cranes.

Professional Expérience : Past

Oceaneering International Services Ltd, Chandigarh.

Experience: (Feb 2015– Dec 2017)- 3Yrs
Designation: Design Engineer

The job entitled:

 To create concepts, design and detailed drawings of subsea equipment’s, Analytical hand
calculations and creating / modifying drawings from model and assembly.

Main Activities/Responsibilities:

 Designs of various subsea applications, tools, structures and equipment’s such as Cranes,
hoists, UTA, Mudmat, Junction Plates, Hydraulic flying leads, Reels, Umbilical Winch frame,
Shipping Pallets, Sheaves, & Deployment Baskets etc. as per ANSI, API, and DNV
Standards.
 Expertise in design of Structural weldments used for various subsea applications using UG
NX software. 
 Instrumental in establishing design approach, estimation of time for execution and scheduling
the project activities.
 Worked on conceptual designs for various subsea applications like M5 Tool, Pipe clamp,
lifting structures, Umbilical reels and Mooring reels, using Solidworks.
 Worked on significant no. of projects for Oceaneering's business units such as ST&R, FCS,
AGV, SDS, ROV, OASS Australia etc.
 Managing day to day work from a team of 3-4 engineers and performs thorough Quality
checks of their work before submission conforming to standard practice, GD&T, ASME Y14.5
& Customer standards.
 Perform basic hand calculations for lifting Pad eyes, Mudmat foundation, Anode calculations,
UTA yoke & yoke Pin etc.
 Creation of Manufacturing drawings as per ANSI, Metric, NORSOK & Australian standards.
 Organize deliverables & their release process and project documents through PLM (Enovia) &
EPDM tools.
 Prepare Design specification, FAT, Operational & Maintenance manual and Design reports of
subsea applications.
 Design of Lifting accessories like Spreader bar, Lifting Riggings etc.
 Perform tolerance stack-up analysis of moderate complexity problems.
 Perform DFMEA for new products as per DFMEA procedure.
 Review design specifications, test procedures, models, drawings & calculation reports.
 Handle the Engineering changes and new releases in PLM/PDM systems.
 Understand and comply to established Engineering processes.
 Monitor & record performance/health parameters related to project assigned, take corrective
actions in case of any anomaly observed, define/implement preventive action plan.
 Communicate regular progress updates to customer.
 Ascertain Engineering deliveries with required quality, within schedule.
 Resolve technical queries raised by customers or third-party reviewers, assist design approval
 process.
 Prepare design process documents.
 Contribute to improving existing Engineering processes.

Professional Experience : Past

Kirloskar Oil Engines Ltd, Pune.

Experience: (Aug, 2011– Jan, 2015 Total- 3 yrs 6 months)
Designation: Application Engineer

The job entitled:

 Design Engineering where large engines (from 2400 HP to 11000 HP) mainly for power plant
application have to be customized according to project requirement. The job entitled offers wide
area of job exposure as listed below.
Main Activities/Responsibilities:
1) Designing and sizing of auxiliaries for DG set.
2) Hand calculation for sizing and selection of auxiliaries.
3) Preparation of P& IDs of different circuits as per operation and application.
4) CAD modeling of auxiliaries in Pro-E.
5) Interfaces correlation for assembly drawings, GA drawings for Site commissioning.
6) Preparation of application code, bill of materials for items used in commissioning.
7) Preparation of equipment layout and Power house layout for planning of Equipment mounting.
8) Seismic analysis of DG auxiliaries as per site Field Response Spectra.
9) Shake table testing for instruments and valves used in the P & IDs.
10) Customer support
11) Design Review

Industrial Projects:
1) Project Name:
Turnkey Project of design, erection and commissioning of 16 Nos DG sets for prestigious
Nuclear power corporation of India for its 700Mwe reactor emergency standby.
Major challenges:
 Approval of complete system design from authority at NPCIL.
 Design of DG foundation as per seismic spectra provided by NPCIL.
 Design of process equipments as per ASME Sec III ND and using Solidworks and CATIA.
 Seismic analysis of complete auxiliaries as per site spectra and approval from competent
seismic group at NPCIL having vast experience in nuclear design.
 Shake table testing for Instruments at govt locations/facility.
 Complete testing of DG at in house test bed setup with rigorous three day DG testing under
NPCIL inspection.
 Scale down model test for fire extinguishing system.
 Erection and testing at site of NPCIL under stipulated time frame.

Marine Projects:
1) Project name:
Harbour DG Set 75KVA set for Gujarat Maritime Board Yard.99
Name of Customer: Mandovi Dry Docks Ltd.

Major challenges:
 Approval of complete system design from authority at IRS (Indian register of shipping).
 Test bed design for special tilt test.
 Special stealth features like low vibration, low exhaust heat for sonar and infra shield.

2) Project name:
 HA294 Engine for emergency compressor Application for M/s ELGI SAUR for HSL project &
Pipavav NOPV P21 project.
Name of Customer: M/s ELGI SAUR

Major challenges:
 Approval of complete system design from authority at IRS (Indian register of shipping).
 Suitability of engine for compressor application.

3) Project name:
HA494 Engine for Emergecy Fire Fighting Pump Application for M/s SPX for NOPV P21
Project Pipavav
Name of Customer: M/s SPX

Major challenges:
 Approval of complete system design from authority at IRS (Indian register of shipping).
 Suitability of engine for Pump application.

Certifications:

1) Certified Associate certification from Solidworks Mechanical Design.

2) Certified professional certification from Solidworks Mechanical Design.
3) Certified professional certification in weldments from Solidworks Mechanical Design.
4) Certified professional certification in sheet metals from Solidworks Mechanical Design.
5) Completion of training on FEA Structural analysis, vibration and seismic analysis on ANSYS
workbench module.
6) Certification from CPRI, Bangalore for seismic design and testing.
7) Certification from CPRI, Bangalore for vibration and shock testing.
8) IMS Internal auditor training program at Kirloskar oil engines Ltd.
9) CADCAMGURU certification for basic modeler in Pro-Engineer, Pune.
10) Geometric dimensioning and tolerancing and advanced tolerance stackup analysis from
symphony tech, Pune.

Knowledge on Standards & Codes:

 DNV, ISO, IS, ASME, API and ASTM standards

Academic Credentials:

EXAM BOARD / UNIVERSITY PERCENTAGE CLASS

Final Year
Army Institute of Technology, University of Pune 70 DISTINCTION
Engineering
Third Year
Army Institute of Technology, University of Pune 60 FIRST CLASS
Engineering.
Second Year
Army Institute of Technology, University of Pune 62 FIRST CLASS
Engineering
First Year
Army Institute of Technology, University of Pune 67 DISTINCTION
Engineering.
12TH Kendriya Vidyalaya Hisar Cantt, (CBSE BOARD) 80 DISTINCTION
10TH Kendriya Vidyalaya Hisar Cantt, (CBSE BOARD) 88 DISTINCTION

Computer Skill Set:

CAD Applications : Pro-E Creo, Solidworks, Inventor, Unigraphics, Catia, Ansys, AutoCAD,
Enovia, PLM windchill.
CAE Application : Ansys 14.0.
Basic Knowledge in : Microsoft word, Microsoft excel, Microsoft PowerPoint and google
products like google sheet, and google ppt.
Skillsets : GD&T, Tolerance stackup, Six sigma, DFMEA, RCA, CAPA, Six sigma

Academic Projects

 Completed a CAD Project which involved the “Designing and Modelling of IC Engine
Components” like Cotter Joint, Connecting Rod, Crank shaft & Piston using Pro-E.
 Completed an Analysis of IC Engine Components as CAE Project using the Ansys.
 Engineering project on “Design and Analysis of Test Rig for Capacity Testing of Float
Traps”, as part of BE Curriculum. In this project a working model of Industrial Test rig for testing
Mechanical float traps has been designed and manufactured along with Forbes Marshall Pvt Ltd.

Personal Details:
Date of Birth : 02 Feb, 1989
Present address : C3 44, Apna Ghar Shalimar, Alwar, Rajasthan
Permanent address : H No 368/1 Omnagar, Meerut Cantt, U.P 250001
Languages : English, Hindi.
Linkedin Profile : https://www.linkedin.com/in/rahul-sah-aa381568/