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Water Filtration: Nonwoven Fabric Filters
Water Filtration: Nonwoven Fabric Filters
Water Filtration: Nonwoven Fabric Filters
Related terms:
In the water filtration system, membrane filters are highly efficient in filtering
submicron contaminants in water, but have a deficiency of very limited filtrate
holding capacity. Nanofibre nonwoven fabrics are widely used in membrane water
filtration system as viral removal filters. They have two roles in the composite filter
structure: they act as a separate prefilter to separate out particles of larger size than
the rating of the membrane to promote the high filtration efficiency of membrane
filters, and they also provide depth filtration to the membrane to improve the particle
holding capacities of the membrane filtration system to extend the lifetime of the
membranes. Examples of such composite liquid filtration media, comprising a layer
of nanoweb adjacent to a microporous membrane, were reported in US patent
8038013146; a nanofiber web containing liquid filtration medium that simultaneously
exhibits high liquid permeability and high microorganism retention was reported
in patent EP2408482.147 Log Reduction Value (LRV) has been used to quantify the
filters in liquid sterilisation filter tests, it is defined as the logarithm of the ratio
of the total micro-organisms in challenge to the micro-organisms in filtered fluid.
Microorganisms such as bacteria Brevundimonas diminuta, Mycoplasma, and other
bacteria are removed from a liquid by passing the liquid through a porous nanofiber
containing a filtration medium having a bacteria B. diminuta LRV (Log Reduction
Value) greater than about 9, and the nanofiber(s) has a diameter from about 10 nm
to about 1000 nm.
Biofouling from bacterial, fungi, and other microorganisms in the water decrease
nonwoven prefilter membrane performance and increase the frequency and cost
of its chemical cleaning. There are many ways to make nonwoven filters antibac-
terial and biocidal. Water filters could be made to incorporate biocides, including
quaternary phosphonium salt,148 polymeric phosphonium salts,149 and onium-func-
tionalized polymers,150 into nonwoven filters to remove bacteria and other microor-
ganisms. Nanoparticles having antimicrobial functionalities are also employed to
remove microorganisms from water. Examples of such filters include covalently or
ionically tethering antimicrobial nanoparticles (eg, silver (Ag) nanoparticles encap-
sulated in positively-charged polyethyleneimine (PEI)) into the surface of oxygen
plasma modified polysulfone ultrafiltration membranes,151 nanofibrous nonwoven
membranes made from a mixture of poly(lactide-co-glycolide) (PLGA), and chitosan
functionalized with graphene oxide (GO)–Ag nanocomposites152 and carbon nan-
otubes153 to prevent bacterial colonization on the membrane surfaces. The GO–Ag
nanoparticles are bonded onto the nanofibrous membrane via a chemical reaction
between the carboxyl groups of graphene and the primary amine functional groups
on the PLGA–chitosan fibres using 3-(dimethylaminopropyl)-N -ethylcarbodiimide
hydrochloride and N-hydroxysuccinimide as cross-linking agents.
Nonwovens made from polymers having antibacterial activities are another route
to achieve antimicrobial filters. One of such polymers against Escherichia coli and
Staphylococcus hyicus was synthesed154 via copolymerization of three monomers of
N,N -dimethyl-N-alkylmethacryloxylethyl ammoniumbromide (DMAEA) with dif-
ferent lengths of alkyl chains (DMAEA-RB) (R-ethyl/hexyl/dodecyl), acrylic acid (AA),
and acrylamide.
In one case study on seawater desalination in the Mediterranean Sea, the total
cost of conventional pre-treatment SWRO system and membrane pre-treatment
SWRO system was about the same, $0.90/m3 [3]. Even though membrane filtration
pre-treatment is more expensive than conventional treatment, potential savings
were a result of: (i) RO permeate flux increase of 25%, (ii) footprint and RO
membrane replacement costs decrease of 33%, and (iii) chemical costs decrease of
45–65%.
Only a limited selection of materials, such as ceramic (Bein, 1996) and synthetic
polymers (e.g., polyacrylonitrile (PAN), polysulfone (PSU), polyethersulfone (PES),
polyvinylidene fluoride (PVDF), cellulose acetate (CA) and cross-linked polyamide
(PA)) (Petersen, 1993; Ulbricht, 2006), have been successfully used for commercial
membranes. All aforementioned materials have their advantages and limitations
with regard to their applicability for different water purification processes. Ceramic
membranes are mechanically durable and chemically inert. However, the high cost
has seriously affected their usage, especially in developing countries. Polymers, such
as PAN, PSU, PES and PVDF, are routinely used for the fabrication of MF and
UF membranes, which have good chemical resistance, mechanical properties and
processibility, and are cost-effective. However, their hydrophobic properties often
induce fouling problems, drastically decreasing the water permeability. Membranes
made of cellulose derivatives are pH sensitive and can only be used within a narrow
pH range, while membranes containing cross-linked PA have low tolerance for
chlorine (Sagle and Freeman, 2004). Often, volatile and toxic solvents have to be
used for processing these materials during membrane fabrication, causing serious
environmental concerns. Although there are some new synthetic materials, exhibit-
ing excellent properties for water filtration, their complex preparation schemes,
high cost and environmental concerns make them difficult to scale up for
immediate commercialization (Holt et al., 2006; Kumar et al., 2007; Zhou et al., 2007;
Brady-Estevez et al., 2008; Peng et al., 2009).
With respect to the design and optimization of structure and morphology to enhance
the filtration performance of existing membranes, it is necessary to briefly re-
view the current state-of-the-art membrane technology. Thin-film composite (TFC)
membranes have been proven as a practical model for the fabrication of polymer
membranes (Mulder, 1991; Petersen, 1993). Typically, TFC membranes consist of
a two- or three-layer structure (Chu and Hsiao, 2009a). The bottom layer, which
primarily provides mechanical support to the membrane, could be a commercial,
tough, nonwoven substrate of fibrous materials (e.g., polyethylene terephthalate
(PET) nonwoven mats). The barrier layer, typically produced by the phase inversion
method, has relatively low porosity and an asymmetric porous structure (i.e., ~ 50%
bulky porosity and 20% surface porosity in the barrier layer) (Deniz, 2006; Ma et al.,
2010a). Often, the unconnected pores in the barrier layer can be easily plugged by
feeding substances, thus decreasing the permeation flux. A barrier layer with very
high porosity, interconnected pore structure and directional water channels has been
recognized as a way to substantially increase the permeation flux without sacrificing
the selectivity and rejection ratio.
In this chapter, we will review the recent development of nanofiber technology, which
has opened new doors for the fabrication of highly permeable, energy-saving and
durable membranes for water purification (Burger et al., 2006; Chu et al., 2008;
Botes and Cloete, 2010; Ramakrishna et al., 2010). This development includes the
use of inorganic nanofibers (e.g., TiO2 nanowire) (Rao et al., 2003), carbon nanofibers
(Mauter and Elimelech, 2008; Upadhyayula et al,. 2009) and electrospun polymeric
nanofibers (Burger et al., 2006; Reneker et al., 2006; Thavasi et al., 2008). The
combination of the optimized TFC structure and the newly developed thin-film
nanofibrous composite (TFNC) concept has provided a new pathway for the fabrica-
tion of highly efficient MF, UF, NF and RO membranes (Wang et al., 2005; Yoon
et al., 2006, 2008; Chu et al., 2008; Ma et al., 2011b).
Characterization of Ceramics
Fig. 15(a) shows the microstructure of fired ceramics for water filtration. The scan-
ning electron microscopic image Fig. 15(a) showcases the presence of hetero-
geneous pore distribution over the clay matrix. The pore size distribution range
and porosity correlations are shown in Fig. 15(b). It can be inferred that the high
frequency of porosity is contributed by the pores in the range between 0.02 and 5
microns. This porosity range is at par with the average porosity values of frustum
shaped ceramic water filters manufactured at other parts of the globe using a factory
mode.
Fig. 15. (a) Surface morphology of Ceramics and (b) Pore size distribution in the
Ceramics.
1 Introduction
Forward Osmosis (FO) is an emerging membrane technology for water treatment
that typically involves two steps:
In Step 1, the driving force across the membrane is the osmotic pressure gradi-
ent caused by the difference in solute concentrations between the feed and draw
solutions [1]. The greater the difference in solute concentrations, the higher the
membrane flux. In Step 2, an input of energy is required to remove the water from
the draw solution and restore its original osmotic pressure.
• Lower operating costs because the energy needed to drive water through the
membrane is provided simply by a natural osmosis and not by high pressure
pumps;
• Lower capital costs since pressure-rated vessels and high pressure pumps are
not required;
•
There is strong evidence that FO membranes are less prone to irreversible •
fouling than RO membranes and that foulants can be removed by simple
flushing with clean water with no addition of chemicals [3];
The more reversible fouling in FO implies that less stringent pre-treatment •
maybe required;
The flat sheet and hollow fibre (HF) FO commercial configurations currently
available are also less prone to fouling than to the traditional spiral wound RO
process configuration;
The application of FO in recent years has expanded, not only in terms of installed ca-
pacity but also in the diversity of industries where the technology has been installed.
Applications such as power generation, desalination, wastewater treatment (osmotic
membrane bioreactor) and liquid food concentration are reported in the literature
[4]. Commercial FO products are available for a variety of applications including
personal water filtration and desalination, oil & gas drilling water reclamation and
landfill leachate treatment.
Although recent advances have improved the efficiency of the FO technology, there
are still three areas for improvement [5]:
• Cost-effective draw solutes that can be easily separated to recover the water;
The draw solution is a key element in a FO process, and should possess the following
characteristics:
• Easy recovery;
• Membrane compatibility;
• Zero toxicity.
Significant work has been undertaken to develop optimum draw solutions with the
characteristics listed above [6, 7, 8, 9, 10]. However, no single draw solution seems to
be ideal and the application of one instead of another is more related to the nature
of the effluent to be treated.
The primary disadvantage with FO is typically the input energy needed in step 2
to recover the water from the draw solution. The novel aspect of this project is
to eliminate step 2 by to using seawater or thermal brine to “draw” water from
the produced water and then directly discharge the diluted seawater/brine into the
Arabian Gulf. This is particularly applicable in Qatar since both the desalination plant
and the produced water from the gas fields are in close proximity to each other.
Closely tied to the issues of trust and transparency is the need for extensive risk
research to determine how nanotechnology water applications might negatively
impact human health and environmental well-being. To date, such risk research
is generally scarce and offers little indication about how nanomaterials such as
carbon nanotubes or nano-engineered silver, that may be used for environmental
remediation or water filtration, could cause ecotoxicity, dispersion through the
aquatic system, or contamination of the food chain. For example, an inventory
of ongoing nanotechnology risk research projects maintained by the Project on
Emerging Nanotechnologies [12] reveals that a disproportionately low amount of
funding is being directed into looking into these environmental impact questions.
Affected populations will begin to ask if such materials lead to uptake in the drinking
water or persist in soil for extended periods of time.
For some nanomaterials, such as silver, there still remains uncertainty as to how
government regulators will respond to its use in a variety of applications [13], and
there are also concerns from environmental groups that the same properties that
make nanoscale silver beneficial in improving water quality—because its enhanced
properties are more effective at killing off bacteria and microbes—will be the
same properties that reduce the effectiveness of municipal water treatment facilities
that rely on the action of bacteria and microbes to purify sewage and wastewater
[14–15]. As Breggin and Pendergrass [16] note, there is even growing concern that
certain classes of nanomaterials may, in the future, be considered hazardous waste
due to their as-of-yet unknown toxicological properties, creating potential legal
liabilities for manufacturers, investors, and insurers. Addressing such uncertainties
early in the development process would be beneficial and could help avoid health,
environmental, and legal problems in the future.
Fundamentals
In The MBR Book, 2006
Since flux, amongst other things, determines the permeability decline rate (or
pressure increase dP/dt), it also determines the period between physical cleaning
(backflushing or relaxation), that is, the physical cleaning cycle time. If backflushing
is used, this period can be denoted tp and, assuming no changes to other oper-
ating conditions, increasing the flux decreases tp. Since backflushing does not, in
practice, return the permeability to the original condition only a finite number of
backflush cycles can be performed before a threshold pressure is reached (Pmax)
beyond which operation cannot be sustained. At this point chemical cleaning must
be conducted to return the pressure to close to the original baseline value (Fig. 2.11).
As with physical cleaning, chemical cleaning never recovers the original membrane
permeability but is normally considerably more effective than physical cleaning. For
crossflow operation, backflushing is not normally an option due to the nature of the
membrane module (Table 2.2), and membrane permeability is thus maintained by a
combination of relaxation and chemical cleaning.
Figure 2.11. Pressure transient for constant flux operation of a dead-end filter