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- given information -

Load and linear guide

Total mass of loads and table m = 120 [kg]

Friction coefficient of the guide μ = 0.1

Drive pulley specifications

Drive pulley diameter Dp = 60 [mm]

Drive pulley mass mp = [kg/pc]

Drive pulley length Lp = 50 [mm]

Drive pulley material Steel ρ = 7900 [kg/m 3]

Number of drive pulleys n = 4 [pc]

Efficiency η = 80 [%]

External force

FA = 100 [N]

Transmission belt and pulleys or gears

Primary pulley (gear) Secondary pulley (gear)

pitch circle diameter (PCD) Dp1 = 50 [mm] Dp2 = 50 [mm]

mass mp1 = 1 [kg] mp2 = 1 [kg]

thickness Lp1 = [mm] Lp2 = [mm]

material ρp1 = [kg/m 3] ρp2 = [kg/m 3]

Mechanism Placement
Mechanism angle α = 0 [°]

Other requirement(s)

Is it necessary to hold the load even after the power supply is turned off? → NO

Is it necessary to hold the load after the motor is stopped, but not necessary to hold after → NO
the power supply is turned off?

Operating conditions

Fixed speed operation Operating speed V1 = 450 [mm/s]

Acceleration / deceleration time t1 = 0.5 [s]

Stopping accuracy

Stopping accuracy Δl = 10 [mm]

Safety factor

Safety factor S·F = 1.5

- calculated result -

Load Inertia

Jm = m ×( (Dp×10-3 ) / 2 )2

= 120 ×(( 60 ×10-3) / 2)2 = 0.1080 [kg·m 2]

JDp = (π/32) ρ Lp Dp4 n

= ( 3.14 / 32 ) × 7900 ×( 50 ×10-3) × ( 60 ×10-3) 4 × 4 = 2.0103e-3 [kg·m 2]

JDp1 = ( 1 / 8 ) mp1 × (Dp1×10-3) 2

= (1/8)× 1 ×( 50 ×10-3) 2 = 3.1250e-4 [kg·m 2]

JDp2 = ( 1 / 8 ) mP2 × (DP2×10-3) 2

= (1/8)× 1 ×( 50 ×10-3) 2 = 3.1250e-4 [kg·m 2]

JL = ( Jm + JDp + JDp2 ) ( Dp1 / Dp2 )2 + JDp1

=( 0.1080 + 2.0103e-3 + 3.1250e-4 )×( 50 / 50 )2 + 3.1250e-4 = 0.1106 [kg·m 2]

Required Speed
Vm = V1 ( 60 /( π Dp )) ( Dp2 / Dp1 )

= 450 × ( 60 / (3.14 × 60 ))×( 50 / 50 ) = 143.2 [r/min]

Required Torque

T = ( Ta + TL ) ( Safety Factor )

=( 3.319 + 8.160 )× 1.5 = 17.22 [N·m]

Acceleration Torque

Ta = JL ( Vm / ( 9.55 × t1 ))

= 0.1106 ×( 143.2 / ( 9.55 × 0.5 )) = 3.319 [N·m]

Load Torque

F = FA + (m × 9.8) ( sinα + μcosα )

= 100 +( 120 × 9.8) ( sin 0 + 0.1 × cos 0 ) = 217.6 [ N]

TL = ( F × Dp ×10-3 ) / (2 η × 0.01 ) ( Dp1 / Dp2 )

= ( 217.6 × 60 ×10-3 ) / ( 2 × 80 × 0.01 ) × ( 50 / 50 ) = 8.160 [N·m]

Required Stopping Accuracy

Δθ = Δl ( 360° / π Dp ) ( Dp2 / Dp1 )

= 10 × ( 360 / (3.14 × 60 ) )×( 50 / 50 ) = 19.10 [deg]

Other requirement(s)

- end of the report -

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