FOUR LANING FROM EXISTING 10.0 M CARRIAGEWAY WIDTH FROM KM. 5.550 TO KM.

11.975 OF NH-154 (OLD NH-20) PATHANKOT-NURPUR SECTION IN THE STATE OF PUNJAB

Project:
ON EPC MODE

DETAIL DESIGN OF RCC SOLID SLAB FOR SPAN 10.6M

Title:
FOR MINOR BRIDGE AT CH. 11+120

M/S ROYAL DEEP CONSTRUCTION PVT. LTD.

EPC Contractor:

R0 19.11.2019 For Approval

Rev Date Description
 DESIGN OF SIMPLY SUPPORTED RCC SOLID SLAB OF SPAN 10.6m

DESIGN DATA

SUPERSTRUCTURE DETAILS
Span (C/C of Expansion Joint) = 10.6 m
Width of bearing at each end = 0.6 m
Overall Thickness of Deck Slab, D = 0.75 m
Clear Cover = 40 mm
Overall Width of Deck = 6.75 m
Carriageway Width = 5.75 m

MATERIAL DETAILS
Grade of Concrete = M 35
Grade of Steel = Fe 500
Unit Weight of Concrete = 2.5 t/m3
Unit Weight of Wearing Coat = 2.2 t/m3

MISCELLANEOUS DETAILS
Wearing Coat Thickness = 0.065 m
Width of Crash Barrier = 0.500 m
Width of RCC Railing = 0.000 m
Expansion Joint = 20 mm

0.500 0.500
5.750

6.75

0.75

0.6 9.4
10
10.60

1
 DESIGN OF SIMPLY SUPPORTED RCC SOLID SLAB OF SPAN 10.6m

ANALYSIS

Analysis has been done cosidering unit width of slab

Hence, width of slab, b = 1.0 m

Effective Span, lo = Min of C/C distance between bearings AND (l+d)

(Cl. 7.6.2.1, IRC:112-2011)
Where,
l = Clear Span between supports = 9.4 m
d = Effective Depth = 0.6975 m
l+d = = 10.0975 m
and, C/C of bearings = 10 m

Therefore, Effective Span, lo = 10 m

Analysis: Dead Load (DL)

2
C/S Area, A = b x D = 0.75 m
UDL, w = A x Unit Wt.of concrete = 1.875 t/m

10.58

1.875 t/m

10
Ra = 9.9 Rb = 9.9

FBD for Simply Supported Slab of unit width due to DL

Reaction at supports due to DL (Annexure I) = 9.9 t

Shear at distance effective depth from face of support = 8.6 t
Maximum Bending Moment at mid-span due to DL (Annexure I) = 23.359 t-m

Analysis: Super-imposed Dead Load (SIDL)

Crash Barrier:
Dispersed Width of Crash Barrier weight (0.5+Thk of slab) = 1.250 m
Crash Barrier Weight (Annexure II) = 0.7 t/m
Therefore, Crash Barrier UDL = 0.6 t/m

2
 DESIGN OF SIMPLY SUPPORTED RCC SOLID SLAB OF SPAN 10.6m

10.58

0.6 t/m

10
Ra = 3.0 Rb = 3.0
FBD for Simply Supported Slab of unit width due to SIDL

Reaction at supports due to SIDL (Annexure I) = 3.0 t

Shear at distance effective depth from face of support = 2.4 t
Maximum Bending Moment at mid-span due to SIDL (Annexure I) = 7.0 t-m

Analysis: Surfacing (Wearing Coat)

Wearing Coat
UDL due to Wearing Coat = 0.065 x 1 x 2.2 = 0.143 t/m

Reaction at supports due to Surfacing (Annexure 1) = 0.8 t

Shear at distance effective depth from face of support = 0.6 t
Maximum Bending Moment at mid-span due to SIDL (Annexure I) = 1.8 t-m

Analysis: Live Load (LL)

Dispersion of Load across the Span:

Effective Width (Cl. B3.2, Informative Annexure B-3, IRC: 112-2011 )
Width of slab effective in resisting the bending moment due to the concentrated loads is,

beff = α . a . (1 - a/lo) + b1

where,
beff = the effective width of slab on which the load acts
lo = effective span
a = the distance of the c.g. of the concentrated load from the nearer support.
b1 = the breadth of the concentrated area of the load i.e the dimension of the wheel in
transverse direction + twice the thick. of wearing coat above the structural slab
α = constant depending on (total width of slab (b) /lo)

Therefore,
lo = 10 m
α = 2.08 ( For b / lo = 6.75 / 10 = 0.675 )

3
 DESIGN OF SIMPLY SUPPORTED RCC SOLID SLAB OF SPAN 10.6m

LL Analysis for Maximum Bending Moment

70RT

Length of each track (parallel to span) = 4.57 m

Width of each track (across the span) = 0.84 m
C/C Distance between tracks (across the span) = 2.06 m
Clear distance from crash-barrier to track edge = 1.2 m

Live Load Position for Maximum Bending Moment (BM) at Mid-span CG of 70RT at
=
of Slab Midspan of Slab

70RT

4.57

10

LL Position for Maximum Bending Moment at Mid-span and corresponding UDL:

along Span (w.r.t.

Dispersion Width

Dispersion Width
Dispersion width

along Span (Cl.

B3.3, IRC: 112-

Availability)
availability)
across span
(w.r.t.

2011)
Load
LL a b1 α beff beff /2
intensity

t m m m m m m m t/m
70 5 0.970 2.08 6.17 3.09 7.265 6.2 6.2 1.55

2.06 0.42 1.20 0.50

beff/2 2.06 Minimum of 0.42+1.2+0.5=2.12

& beff/2
Dispersion across span

4
 DESIGN OF SIMPLY SUPPORTED RCC SOLID SLAB OF SPAN 10.6m

CARRIAGEWAY

0.84 0.84

Effective Width of Dispersion

a

along span

4.57 1.2 0.50

SPAN

2.06 Minimum of 0.42+1.2+0.5=2.12

& beff/2

Effective Width of Dispersion across span

Dispersion across & along span

1.55

1.9 6.2 1.9

10
FBD for Simply Supported Slab of unit width due to LL 70RT

Reaction at supports due to 70RT LL = 4.82 t

Moment at Mid-span due to 70RT LL = 16.62 t-m

70RW

Length of each wheel (parallel to span) = 0.263 m

Width of each wheel (across the span) = 0.81 m
C/C Distance between wheel (across the span) = 1.93 m
Clear distance from crash-barrier to wheel edge = 1.2 m

5
 DESIGN OF SIMPLY SUPPORTED RCC SOLID SLAB OF SPAN 10.6m

1.93 0.43 1.2 0.500

beff/2 1.93 Minimum of 0.43+1.2+0.5=2.13

& beff/2

CARRIAGEWAY

a 0.81 0.81

0.263

1.20 0.50

SPAN
1.93 Minimum of 0.43+1.2+0.5=2.13
& beff/2

Dispersion across & along span

12 12 17 17

1.22 2.13 1.37

0.26

10

10.58

6
 DESIGN OF SIMPLY SUPPORTED RCC SOLID SLAB OF SPAN 10.6m

Live Load Position for Maximum Bending Moment (BM) at Mid-span:

along Span (w.r.t.

Dispersion Width

Dispersion Width
Dispersion width

along Span (Cl.

B3.3, IRC: 112-

Availability)
availability)
across span
(w.r.t.

2011)
Load
LL a b1 α beff beff /2
intensity

t m m m m m m m t/m
12 0.260 0.940 2.080 1.467 0.733 2.933 1.893 1.207 3.391
12 1.480 0.940 2.080 3.563 1.781 5.493 1.893 1.893 1.154
17 3.610 0.940 2.080 5.738 2.869 6.929 1.893 1.893 1.296
17 4.980 0.940 2.080 6.140 3.070 7.130 1.893 1.893 1.260
17 1.970 0.940 2.080 4.230 2.115 6.160 1.893 1.893 1.458
17 0.600 0.940 2.080 2.113 1.057 4.043 1.893 1.5465 2.719

3.391 1.154 1.296 1.260 1.458 2.719

10
10.58

Maximum Reaction at support due to 70RW LL = 8.439 t

Moment at Mid-span due to 70RW LL = 15.629 t-m

LL Analysis for Maximum Shear Force

70RT

Live Load Position for Maximum Shear Force (SF) = Tail of Vehicle at deff from support

d+(0.6)/2 = 0.9975 70RT

4.57

10

7
 DESIGN OF SIMPLY SUPPORTED RCC SOLID SLAB OF SPAN 10.6m

along Span (w.r.t.

Dispersion Width

Dispersion Width
Dispersion width

along Span (Cl.

B3.3, IRC: 112-

Availability)
availability)
across span
(w.r.t.

2011)
Load
LL a b1 α beff beff /2
intensity

t m m m m m m m t/m
70 3.2825 0.970 2.08 5.56 2.78 6.96 6.2 6.2 1.62

1.62

6.2

Ra = 6.94 t
Rb = 3.12 t
Maximum Reaction at Support = Ra = 6.94 t
Shear Force at distance of eff. depth, d from face of support = 5.81 t

70RW
Live Load Position for Maximum Shear Force (SF):
12 12 17 17

1.52 2.13 1.37

0.81

10
10.58
Dispersion Width

Dispersion Width
Dispersion width

along Span (Cl.

B3.3, IRC: 112-

Availability)
availability)
across span

along Span
(w.r.t.

(w.r.t.
2011)

Load
LL a b1 α beff beff /2
intensity

t m m m m m m m t/m
12 0.810 0.940 2.080 2.488 1.244 4.418 1.893 1.7565 1.546
12 2.330 0.940 2.080 4.657 2.329 6.389 1.893 1.893 0.992
17 4.460 0.940 2.080 6.079 3.040 7.100 1.893 1.893 1.265
17 4.170 0.940 2.080 5.997 2.998 7.058 1.893 1.893 1.272
17 1.120 0.940 2.080 3.009 1.504 4.939 1.893 1.893 1.818
17 0.270 0.940 2.080 1.486 0.743 2.973 1.893 1.217 4.701

1.546 0.992 1.265 1.272 1.818 4.701

8
 DESIGN OF SIMPLY SUPPORTED RCC SOLID SLAB OF SPAN 10.6m

10
10.58
Maximum Reaction at support due to 70RW LL = 12.157 t
Shear Force at distance of eff. depth, d from face of support = 6.600 t

Summary

Force/Mo Governing
DL SIDL Surfacing 70RT IF 70RW IF
ments LL with IF
Moment at
Maximum

Midspan

23.4 7.0 1.8 16.6 1.10 15.6 1.25 19.5

9
 DESIGN OF SIMPLY SUPPORTED RCC SOLID SLAB OF SPAN 10.6m

SUMMARY OF FORCES & PARTIAL SAFETY FACTORS FOR DESIGN

Partial Safety Factors
UNFACTORED
ULS SLS
FORCES
(Structural Strength) (Serviceability)
Quasi-
ITEM Bending
Basic Accidental Rare Frequent permanen
Moment Shear
Combinati Combinati Combinati Combinati t
at Mid- Force at d
on on on on Combinati
span
on

DL 23.4 8.6 1.35 1.00 1.00 1.00 1.00

SIDL
(Crash 7.0 2.4 1.35 1.00 1.00 1.00 1.00
Barrier)

Surfacing
(Wearing 1.8 0.6 1.75 1.00 1.00 1.00 1.00
Coat)

LL 19.5 8.3 1.50 0.75 1.00 0.75 0.00

Factored Bending Moment and Shear Force

Factored Bending Moment 73.374 46.769 51.653 46.769 32.117
Factored Shear Force 28.319 17.816 19.879 17.816 11.629

REINFORCEMENT

Min. Reinforcement in main direction as pert Cl. 16.6.1.1 (2), IRC: 112-2011
Min. Reinforcement in transverse direction (distribution) as pert Cl. 16.6.1.1 (3), IRC: 112-2011

Reinforce Reinforcement Provided

ment
Location
(Ast) Ast
Required Bar - 1 Spacing Bar - 2 Spacing
provided
Along the Span
At Bottom Face (Main reinf.) 2551.833 25 160 0 160 3067.962
At Top Face 906.750 12 160 10 160 1197.732
Across the Span
At Top/Bottom Face (Distribution reinf.) 637.958 12 150 0 150 753.982

10
 DESIGN OF SIMPLY SUPPORTED RCC SOLID SLAB OF SPAN 10.6m

Design Constants
fy = 500 MPa
fck = 35 MPa
Es = 200 GPa (Cl. 6.2.2, IRC: 112-2011)
Ecm = 31 Gpa (Table 6.5, IRC: 112-2011) m1 = 6.4516
D (top) = 0.750 m
d (top) = 0.6975 m

Check for Strength {ULS: Basic Combination (Max Bending Moment)}

Xu,max/d Rlim dmin pt,req/100 R pt,lim Xu
0.0035/ Xu,max d
Section 0.362*fck*(Xu,max/d) dprovided Ast,req 41.61*(fck/fy) Ast,lim Ast,provided Check (0.87*fy*Ast)/ Check
(0.0055+ (m)
*(1-0.416Xu,max/d)
√(Mu/Rlim*b) (Check) Ast,req/bd Mu/bd2 *(Xu,max/d) (0.362*fck*b)
0.87Fy/Es)

Mid Span 0.456 0.318 4.682 395.884 697.500 OK 0.004 1.508 2551.83 1.328 9264.7 3067.962 OK 105.333 Under-reinf

Check for Stresses (SLS: Rare & Quasi-Permanent Combination)

σcbc = fck/3 = 11.66667 m2 = 280/3σcbc = 8.000
Rare Combination Quasi Permanent Combination

m Xu 2nd MOI, Icr Comp Tensile Comp Tensile

Permissi Permissib Permissib
Stress, Stress, Stress, Stress,
ble le le
Concrete Steel Concrete Steel
Section Moment Moment
Check Check Check
(-m*Ast+ (Ton-m) (Ton-m)
Min of 2* 2 b*Xu3/3+m*Ast*(d- m*M*(d- m*M*(d-
√(m Ast +2*b*d*m*A M*Xu/Icr 0.48*fck 0.60*fy M*Xu/Icr 0.36*fck
m1/m2 Xu)^2 Xu)/Icr Xu)/Icr
st))/b

Mid Span 6.452 147.549 7.06E+09 51.653 10.80 16.8 OK 259.69 300 OK 32.117 6.715 12.6 OK 161.47

11
 DESIGN OF SIMPLY SUPPORTED RCC SOLID SLAB OF SPAN 10.6m

Check for Crack Width (SLS: Frequent Combination)

Check for Crack Width in Concrete (Clause 12.3.3, IRC: 112-2011)
Ast,min fct,eff kc σc
Section Ast, provided fctm Max of 2.9 0.4[1- h h* k1 k Xu h-Xu Act Check
kc*k*fct,eff*Act/σs σc/(k1.(h/h*).fct,eff)]<=1
NEd/bh
or fctm

Mid Span 3067.962 1397.686 2.5 2.9 0.4 0.750 0.75 1.5 0 1 147.549 602.451 602451 OK

Calculation of Crack Width (Clause 12.3.4, IRC: 112-2011)

c k1 k2 ρρ.eff Sr,max εsm-εcm Wk
Section 5 (c+φ/2) σsc kt fct,eff (σsc-kt (fct,eff/ρρ.eff)* 0.6*σsc/Es Sr,max* Check
Cover 0.8 or 1.6 0.5 or 1.0 As/Ac,eff (3.4c+0.425k1k2φ)/ρρ.eff
(1+αe.ρρ.eff))/Es (εsm-εcm)

Mid Span 40 262.5 0.8 0.5 0.023 317.819 161.47 0.5 2.9 0.00045 0.000484 0.154 OK

Check for Deflection (SLS: Frequent Combination) (Cl. 12.4, IRC: 112- 2011)

Item Deflection (mm) Partial Safety Factors for IF

Frequent Combination
LL (STAAD) 9.68 0.75 1.25
Factored Deflection 9.07

Span(m) 10.6 m
Permissible Deflection(mm) L/800 13.25 mm OK

12
 DESIGN OF SIMPLY SUPPORTED RCC SOLID SLAB OF SPAN 10.6m

Annexure I

CALCULATION OF REACTION AND BENDING MOMENT FOR SLAB WITH UDL

L'
UDL = w t/m

a c b
L

a, b : Support
c : Center of Span
w : Uniformly Distributed Load
L' : Length of Slab
L : Distance Between Center of Supports
Ra : Reaction at support A
Rb : Reaction at support B
Mc : Moment at Mid-span

Reactions at Supports:
Ra = Rb = wL'
2
Moment at Mid-span:
Mc = Ra x L - wx L' x L'
2 2 4

= wL' L'
( L - )
4 2

Annexure II

CALCULATION OF UDL OF CRASH BARRIER

Cross-section Area of crash-barrier 50
= 400x165 + 0.5x(400+225)x250 +
0.5x(225+175)x500 + 0.5x50x915 175

2
= 267000 mm 3 500
2
= 0.267 m 225 175

Unit Weight of Concrete

3
= 2.5 t/m 2 250

Therefore, UDL of Crash barrier

= 0.267 x 2.5 4 1 165
= 0.668 t/m
OR 0.7 t/m 50 400
Cross-section of Crash Barrier

13
 DESIGN OF SIMPLY SUPPORTED RCC SOLID SLAB OF SPAN 10.6m

Annexure III
1. STAAD PLANE
INPUT FILE: LL.STD
2. START JOB INFORMATION
3. ENGINEER DATE 01-MARCH-2014
4. END JOB INFORMATION
5. INPUT WIDTH 79
7. UNIT METER MTON
9. JOINT COORDINATES
10. 1 0.000 0.000 0.000
11. 2 0.200 0.000 0.000
12. 3 7.780 0.000 0.000
13. 4 7.980 0.000 0.000
15. MEMBER INCIDENCES
16. 1 1 2
17. 2 2 3
18. 3 3 4
20. MEMBER PROPERTY INDIAN
21. 1 TO 3 PRIS YD 0.55 ZD 1.0
24. DEFINE MATERIAL START
25. ISOTROPIC MATERIAL1
26. E 3.16E+006
27. POISSON 0.15
28. DENSITY 2.5
29. ALPHA 1.17E-05
30. END DEFINE MATERIAL
31. CONSTANTS
32. CDAMP CONCRETE ALL
33. MATERIAL MATERIAL1 ALL
35. ************ SUPPORTS *******************
36. SUPPORTS
37. 2 3 PINNED
39. DEFINE MOVING LOAD
40. *****************70RT***************************
41. *TYPE 1 LOAD 7 7 7 7 7 7 7 7 7 7
42. *DIST 0.508 0.508 0.508 0.508 0.508 0.508 0.508 0.508 0.508
43. *LOAD GENERATION 251
44. *TYPE 1 -4.57 0 0 XINC 0.05
46. ****************70RW***************************
47. TYPE 2 LOAD 8 12 12 17 17 17 17
STAAD PLANE -- PAGE NO. 2
48. DIST 3.96 1.52 2.13 1.37 3.05 1.37
49. LOAD GENERATION 428
50. TYPE 2 -13.4 0 0 XINC 0.05
52. ********* CLASS - 40T BOGGIE **********
53. *TYPE 3 LOAD 20 20
54. *DIST 1.22
55. *LOAD GENERATION 184
56. *TYPE 3 -1.22 0 0 XINC 0.05
14
 DESIGN OF SIMPLY SUPPORTED RCC SOLID SLAB OF SPAN 10.6m

58. PERFORM ANALYSIS PRINT LOAD DATA

15
 DESIGN OF SIMPLY SUPPORTED RCC SOLID SLAB OF SPAN 10.6m

Annexure IV
1. STAAD PLANE
INPUT FILE: UDL DUE TO LL.STD
2. START JOB INFORMATION
3. ENGINEER DATE 01-MARCH-2014
4. END JOB INFORMATION
5. INPUT WIDTH 79
7. UNIT METER MTON
9. JOINT COORDINATES
10. 1 0.000 0.000 0.000
11. 2 0.200 0.000 0.000
12. 3 7.780 0.000 0.000
13. 4 7.980 0.000 0.000
15. MEMBER INCIDENCES
16. 1 1 2
17. 2 2 3
18. 3 3 4
20. MEMBER PROPERTY INDIAN
21. *1 TO 3 PRIS YD 0.55 ZD 1.0
22. 1 TO 3 PRIS AX 0.55 IZ 0.00282
25. DEFINE MATERIAL START
26. ISOTROPIC MATERIAL1
27. E 3.16E+006
28. POISSON 0.15
29. DENSITY 2.5
30. ALPHA 1.17E-05
31. END DEFINE MATERIAL
32. CONSTANTS
33. CDAMP CONCRETE ALL
34. MATERIAL MATERIAL1 ALL
36. ************ SUPPORTS *******************
37. SUPPORTS
38. 2 3 PINNED
41. LOAD 1 UDL OF 70RW
42. MEMBER LOAD
43. 2 UNI GY -1.719 0.024 1.517
44. 2 UNI GY -1.215 1.544 3.037
45. 2 UNI GY -1.642 3.674 5.167
46. 2 UNI GY -1.803 5.044 6.537
48. *2 UNI GY -1.807 1.024 2.517
STAAD PLANE -- PAGE NO. 2

49. *2 UNI GY -1.643 2.394 3.887

50. *2 UNI GY -1.953 5.444 6.937
51. *2 UNI GY -11.178 6.814 7.58
53. PERFORM ANALYSIS PRINT LOAD DATA

16