Downtime Details for May

1-8 DIS
By Machine & Feeder Feeder
Dek Camalot MV2F MSR MSF MPAV2 Oven MV2F/MSR MSF/MPAV2
25 45 26 50
15 55
20
15
40
35
15
Line B

Total 0 0 40 0 225 0 0 26 50
22 60 60 90 20
50 10 120
30
10
10
Line C

Total 22 0 160 0 70 0 0 210 20

25 20 28 30 30
15 50 70 20
23 30 40 30
15 35 30 40
 15 30 40 30
60 70 30 20
25 60 35
10 80 24
35 20
15
50
30
Line D

10
180
10
45

Total 188 0 0 750 317 0 0 170 30

30 10 40 30 85
15 15 20 70
20 40 15
45 25 24
48 60 30
60
330
40
35
60
Line E

35
65
30
20
25
45
130
30
Total 1063 0 10 0 55 175 0 224 0

30 20 20 30 15
438 25 25 10
55 20 30 15
40 20 10 40
150 15 15 20
40 10 40
40
35
Line G

25
20
10
25
60

Total 2879 0 325 0 140 0 0 115 15

ALL 4152 0 535 750 807 175 0 ### 745 115 ###

6419 860
 Setup Quality
1st panel NPI fiducial others crossboard Missing bridging alignment dewetting
25 40 38 25 48
20 15 25 60
10 100 20
85 30
25
11
20

140 0 40 239 70 0 0 108 0

25 10
30
30

0 0 0 85 0 0 0 10 0

30 30 30 20
30 30 30 30
35 140 25 17
60 40
 25 30
25
30
40

180 0 200 250 0 0 0 67 0

23 100 20 40 20 35
20 20 40 35 20
80 45
30
153 100 0 40 125 0 55 55 0

20 15 20 20 26
40 20
25

20 0 0 15 0 20 85 46 0

493 100 240 629 195 ### 20 140 286 0

1657
Quality Material
SOG solder ball cold solder floating insuffcient tombstone awaiting incoming replenish
15 60
45

0 0 0 0 15 0 105 0 0
80 29

0 0 0 0 0 0 80 0 29

30 20 25 25 40
10 45 50
20 32
55 80
 40
80
40

40 20 0 0 25 0 145 0 362

30
30 0 0 0 0 0 0 0 0

33

0 0 0 0 0 0 0 0 33

70 20 0 0 40 0 ### 330 0 424

576 754
aterial Manufacturing Other
handplace conversion production meeting palette Stencil Power trip
30 30 35
30

0 30 60 0 0 35
40
30

0 70 0 0 0 0

25 20
60
30
0 0 115 0 0 20

30
30
60
60
30
0 0 210 0 0 0

30 15

0 0 30 0 15 0

0 ### 100 415 0 15 ### 55

530
 Other
Air down Other
30

0 30 0

0 0 0

20
68
88 0 0

15
15 0 0

0 0 0

103 30 0

188
4500

4000

3500

3000
Line G
2500 Line E
Line D
2000 Line C
Line B
1500

1000

500

0
Dek Camalot MV2F MSR MSF MPAV2 Oven

ALL LINES

4500

4000

3500

3000

2500

2000

1500

1000

500

0
Dek Camalot MV2F MSR MSF MPAV2 Oven
 Note : DEK seems to be the highest contributer in machine downtime
MV2F( Line G - 455min ) and MSF ( Line G - 195min ) is high
due to a power trip and breakdown

Line G
Line E
Line D
Line C
Line B

en

Oven
800

700

600
Line G
500 Line E
Line D
400 Line C
Line B
300

200

100

0
MV2F/MSR MSF/MPAV2

ALL LINES

800

700

600

500

400

300

200

100

0
MV2F/MSR MSF/MPAV2
Line G
Line E
Line D
Line C
Line B
700

600

500

Line G
400 Line E
Line D
Line C
300
Line B

200

100

0
1st panel NPI fiducial others crossboard

ALL LINES

700

600

500

400

300

200

100

0
1st panel NPI fiducial others crossboard
 Note : Part library standardization for all MV2F are on ongoing, this activity will reduce 1st panel setup time by 50-6
NPI setup is major conributer in downtime.

Line G
Line E
Line D
Line C
Line B

ossboard
reduce 1st panel setup time by 50-60%.
 300

250

200

150

100

50

0
Missing bridging alignment dewetting SOG solder ball cold solder floating

ALL LINES

300

250

200

150
250

200

150

100

50

0
Missing bridging alignmen dewetting SOG solder cold floa
t ball solder
 Note: Solder bridging in Line D and Line E major contribu

Line G
Line E
Line D
Line C
Line B

solder ball cold solder floating insuffcient

S
solder cold floating insuffcien
ball solder t
in Line D and Line E major contributer in down time related to quality issues.
450

400

350

300
Line G
250 Line E
Line D
200 Line C
Line B
150

100

50

0
awaiting incoming replenish handplace

ALL LINES

450

400

350

300

250

200

150

100

50

0
awaiting incoming replenish handplace
 Line G
Line E
Line D
Line C
Line B

place
450

400

350

300
Line G
250 Line E
Line D
200 Line C
Line B
150

100

50

0
conversion production meeting palette Stencil

ALL LINES

450

400

350

300

250

200

150

100

50

0
conversion production meeting palette Stencil
 Line G
Line E
Line D
Line C
Line B

ncil
Machine Setup

Dek
Camalot
MV2F
MSR
MSF
MPAV2

Feeder Quality

MV2F/MSR
MSF/MPAV2

Material Manufactu

awaiting
incoming
replenish
handplace
replenish
handplace
 Setup

1st panel
NPI
fiducial
others
crossboard

Quality

Missing
bridging
alignment
dewetting
SOG
solder ball
cold solder
floating
insuffcient

Manufacturing

conversion
production meeting
palette
Stencil
Stencil