Downtime Details for May

1-8 DIS
By Machine & Feeder Feeder
Dek Camalot MV2F MSR MSF MPAV2 Oven MV2F/MSR MSF/MPAV2
10 30 35 15
20 15 210
15 35 15
10 20 40
20 20 25
15 10 25
40 10 15
15 15 15
10 40 150
25 100
Line B

10
18
12
15
20

Total 155 0 220 0 705 0 0 15 0

34 20 35
10 20 47
10 20 70
20 20
20
294
25
Line C

Total 54 0 80 0 511 0 0 0 0
 15 25 25 40
15 25 20 20
20 30 20 15
20 30 45
20 15 18
35 20 15
60 15 20
25 30 100
25 35 25
30 15 20
30 22 25
20 10 35
70 30 40
20 20 20
60 25
Line D

30
20
20
25
25
60

Total 465 0 0 527 428 0 75 0 0

430 20 195 30 20
20 15 10 25 15
120 21 15 45
30 50 10 15
50 15 30
25 15
30 15
30
Line E
 Line E

Total 735 0 106 0 0 275 145 35 0

15 10 15 20 15
15 15 10 25
15 10 40 15
40 20 20
20 10 20
20 15 20
20 25 16
10 20 15
Line G

15 50 15
15 15
40
15
30

Total 1655 0 275 0 171 0 20 55 0

ALL 3064 0 681 527 1815 275 240 ### 105 0 ###

6602 105
 Setup Quality
1st panel NPI fiducial others crossboard Missing bridging alignment dewetting
15 20 30 15 20 40
20 40 20 45
50 15

15 0 20 100 70 0 40 85 0
35 50 15 20 20 15
20 252 15 20
20 60 20
20 60 120
60 30
60
42

155 422 15 307 0 0 40 15 0

 20 60 60 66 13 18
30 20 33 60
155 60 20
70 20
15 60
30
60
40
22
10
15

290 60 80 416 0 0 13 98 0

80 60 40 15
15 25
30
15
80 0 75 40 85 0 0 0 0

20 20 37 30 20
15 10 15 20
35 20 40
75 20
30 30
20 15
20 35
20 40
35 10
20 180
10 20
20 35
20 20
20 25
40 50

400 0 200 572 30 0 0 40 0

940 482 390 1435 185 ### 0 93 238 0

3432
Quality Material
SOG solder ball cold solder floating insuffcient tombstone awaiting incoming replenish
60 15
20

0 0 0 0 0 0 80 0 15
20 44 40
20 15 20

40 0 0 0 0 0 59 0 60
 120 15 40 200
35 30 20
25
45
53
30
30
105
30

155 0 0 0 45 0 40 0 538

147 50
 0 0 147 0 0 0 0 0 50

70 110 40 30
35 135
22 50
40
40
95
20
55
60

437 0 0 0 110 0 40 0 215

632 0 147 0 155 0 ### 219 0 878

1265 1097
aterial Manufacturing Other
handplace conversion production meeting palette Stencil Power trip

0 0 0 0 0 0
20

0 0 20 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0

20

0 0 20 0 0 0

0 ### 0 40 0 0 ### 0

40
 Other
Air down Other

0 0 0

0 0 0
0 0 0
0 0 0

0 0 0

0 0 0

0
3500

3000

2500

Line G
2000
Line E
Line D
1500 Line C
Line B

1000

500

0
Dek Camalot MV2F MSR MSF MPAV2 Oven

ALL LINES

3500

3000

2500

2000

1500

1000

500

0
Dek Camalot MV2F MSR MSF MPAV2 Oven
 Note : DEK seems to be the highest contributer in machine downtime
MV2F( Line G - 455min ) and MSF ( Line G - 195min ) is high
due to a power trip and breakdown

Line G
Line E
Line D
Line C
Line B

en

Oven
120

100

80 Line G
Line E
Line D
60 Line C
Line B

40

20

0
MV2F/MSR MSF/MPAV2

ALL LINES

120

100

80

60

40

20

0
MV2F/MSR MSF/MPAV2
Line G
Line E
Line D
Line C
Line B
1600

1400

1200

1000 Line G
Line E
800 Line D
Line C
Line B
600

400

200

0
1st panel NPI fiducial others crossboard

ALL LINES

1600

1400

1200

1000

800

600

400

200

0
1st panel NPI fiducial others crossboard
 Note : Part library standardization for all MV2F are on ongoing, this activity will reduce 1st panel setup time by 50-6
NPI setup is major conributer in downtime.

Line G
Line E
Line D
Line C
Line B

ossboard
reduce 1st panel setup time by 50-60%.
 700

600

500

400

300

200

100

0
Missing bridging alignment dewetting SOG solder ball cold solder floating

ALL LINES

700

600

500

400

300
500

400

300

200

100

0
Missing bridging alignmen dewetting SOG solder cold floa
t ball solder
 Note: Solder bridging in Line D and Line E major contribu

Line G
Line E
Line D
Line C
Line B

solder ball cold solder floating insuffcient

S
solder cold floating insuffcien
ball solder t
in Line D and Line E major contributer in down time related to quality issues.
900

800

700

600
Line G
500 Line E
Line D
400 Line C
Line B
300

200

100

0
awaiting incoming replenish handplace

ALL LINES

900

800

700

600

500

400

300

200

100

0
awaiting incoming replenish handplace
 Line G
Line E
Line D
Line C
Line B

place
40

35

30

25 Line G
Line E
20 Line D
Line C
Line B
15

10

0
conversion production meeting palette Stencil

ALL LINES

40

35

30

25

20

15

10

0
conversion production meeting palette Stencil
 Line G
Line E
Line D
Line C
Line B

ncil
Machine Setup

Dek
Camalot
MV2F
MSR
MSF
MPAV2

Feeder Quality

MV2F/MSR
MSF/MPAV2

Material Manufactu

awaiting
incoming
replenish
handplace
replenish
handplace
 Setup

1st panel
NPI
fiducial
others
crossboard

Quality

Missing
bridging
alignment
dewetting
SOG
solder ball
cold solder
floating
insuffcient

Manufacturing

conversion
production meeting
palette
Stencil
Stencil