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Swissma: PAM Northern Chapter Half Day Seminar 20 May 2017
Swissma: PAM Northern Chapter Half Day Seminar 20 May 2017
3
SWISSMA BUILDING TECHNOLOGIES SDN BHD
ESTABLISHED IN 1997
Design
Fabrication
Installation
Acoustic STC prediction
Gutter and rwdp Sizing
U-Value Calculation
13
Single Skin Roof System
Typical Gable End Detail
• Clean Colorbond® Steel
• Zincalume®
• Titanium
• Titanium Zinc
• Copper
• Stainless Steel
• Aluminium
SWISSMA PRODUCT RANGE
Swissma Snapwelt
roofing
Semi –D units
Anggun Rawang
Hibiscus, Port Dickson
Swissma Zipwelt Standing Seam in Clean
Colorbond Ultra steel
Penang Swimming Club,
Tanjung Bungah
Swissma Winkelwelt Cladding System in Titanium Zinc
Swissma Winkelwelt Cladding System
Titanium Zinc
Dewan Perdana, KL
in Titanium Zinc Swissma Doppelwelt Standing
Seam
Prime Minister’s Resident, Putrajaya
E&O Hotel Penang
- Copper dome
Embossed stainless steel
44
Menara PJ8
Swissma Casex Soffit
Ceiling in Clean Colorbond
Spectrum Steel
• Its 38mm crest height allows it to take
on roof pitch below 3 degrees
• Able to span far hence save purlin cost
• Installed using self drilling screws
FM Approvals
MALAYSIA INTERNATIONAL TRADE & EXHIBITION CENTRE
ALUCOBOND PANELS OVER SIKA SARNAFIL MEMBRANE ROOF ON SANKO
SK RIB 38 II ZINCALUME
MALAYSIA INTERNATIONAL TRADE & EXHIBITION CENTRE
ALUCOBOND PANELS CLADDED OVER SIKA SARNAFIL MEMBRANE ROOF
ON SANKO SK RIB 38 II ZINCALUME
AEROPOD, SABAH
SIKA SARNAFIL MEMBRANE ROOF & SANKO SK RIB 38 II IN ZINCALUME
IKEA, CHERAS
SIKA SARNAFIL MEMBRANE ROOF & SANKO SK RIB 38 II IN ZINCALUME
Method of selecting metal roof system
to meet design requirements.
52
UBBL Clause 38A
Amendment 2012
Energy efficiency in buildings
53
MS1525:2007 CLAUSE 5.2
OTTV applies to building envelope
54
UBBL Clause 38A
• Metal Roof system to meet MS1525.
• U value 0.40 W/mk
• Light weight roof , < 50kg/m2
55
Thermal Resistance
Relationships between thermal conductivity ( K
value) thermal resistance R Value) and thermal
Transmittance ( U Value)
k = Thermal conductivity
𝐌𝐚𝐭𝐞𝐫𝐢𝐚𝐥 𝒕𝒉𝒊𝒄𝒌𝒏𝒆𝒔𝒔
R= 𝒌
𝟏
U=
𝑹
56
How to construct metal roof
system to meet:
U = 0.4 W/m²K
57
Type 1 : Self Supporting Metal Roof
System (Single Skin)
1
2
3
4 5
1) Metal Roof
2) Mineral Wool ( 85mm thk)
3) Top Hat
U-Value = 0.4 W/m²K 4) Double Sided Aluminium Foil
5) Purlin
U-Value Calculation
Type 2 : Self Supporting Metal Roof
System (Double Skin)
2
1
3
4
5 6
1) Metal Roof
2) Double Sided Aluminium Foil
3) 85mm thk. Mineral Wool
4) Zed Spacer
U-Value = 0.4 W/m²K 5) Metal Deck Underliner
6) Purlin
U-Value Calculation
Type 2 : Non-Self Supporting Metal
Roof – Basic System 2 3
1
4
5
6 7 8
1) Metal Roof
2) Noise Dampening Foam
3) Metal Strips
4) Metal Deck Underliner / Cement Board
5) 80mm thk. Mineral Wool
U-Value = 0.4 W/m²K 6) Zed Spacer
7) Double Sided Aluminium Foil
8) Purlin
U-Value Calculation
Light Weight Membrane Roof 5
• Fully adhered system
4
3
2
1
66
How to Select a Metal Roof System?
67
1.1 Rainwater Carrying Capacity
Roof Length
Roof Pitch
68
Typical Clip on profile
69
Medium height Rib profile
70
High Rib Profile
71
Very high Rib Profile
72
Standing Seam Profile
73
1.2 Roof Geometry
Straight Roof
Curve on plan
Concave and Convex
3-D (eg. Dome)
74
Straight , low pitch and long length
(90m, 2° pitch)
75
Low pitch and long length
76
Curve on plan
Alamanda Shopping Centre, Putrajaya
Alamanda Shopping Mall, Putrajaya
80
Concave and convex Curve
86
1.3 Spanning Ability
Purlin Spacing
Considerations:
a) Roof Profile – Deeper profile, span further
b) Thickness – Thicker material, span further
c) Steel Grade – Higher tensile strength, span
further
87
Ability to Span
Considerations:
a) Metallic coating mass (eg AZ 150, AZ 200, Z 275)
b) Base metal thickness, thicker more durable but 1.0mm
c) Paint system and good corrosion inhibitive primer
90
Salt Spray Test
91
Salt Spray Test
Corrosion Resistance – Coating Class
(Source: NS BlueScope)
92
1.5 Aesthetic
Signature roof
Cladding as façade
Interplay of colours
Considerations:
a) Type of paint, colour fading
b) Roof or cladding profile
c) Detailings
93
1.6 Thermal Value
U-Value
Considerations:
a) Roof built-up
Sufficient thickness of mineral wool, air gap
with aluminium foil
94
Type 1 : Self Supporting Metal Roof
System (Single Skin)
1
2
3
4 5
1) Metal Roof
2) Mineral Wool
3) Top Hat
U-Value = 0.4 W/m²K 4) Double Sided Aluminium Foil
5) Purlin
1.7 Acoustic Requirement
STC Value
Considerations:
a) Roof built-up
Double skin roof
Combination of mineral wool, air gap and high
density material like cement board.
96
Example of STC-37 Roof System
2
1
4
3
5 6
7
1) Metal Roof, non-self
supporting
2) Noise damping foam
3) Zed Spacer
4) 50mm thk. Hardrock
5) Metal Deck Underliner
6) Double Sided Aluminium Foil
7) Purlin
97
Example of STC-60 Roof System
1 3
2
5
4
6
7 8
1) Metal Roof 6) Cement Board
2) 50mm thk. Mineral Wool (2 layers)
3) Single Sided Aluminum Foil 7) Metal Deck
4) 50mm thk. Mineral Wool Underliner
5) Top Hat with Rubber Pad, 8) Purlin 98
130mm ht
1.8 Budget
Considerations:
a) Choice of material
b) Material thickness
c) Choice of Profile
d) Choice of Roof System (Concealed fix & Screw fix)
e) Allowance for end lapping
Advise:
If cannot meet budget, value engineer or re-
examine performance criteria.
99
1.9 Other Compliances
Statutory compliances:
UBBL
MS 1525 (U-Value)
MS 2095 (Aluminum foil insulation)
CIDB Malaysia
Bomba (Class ‘O’)
Department of Civil Aviation (non-reflective roof)
Other compliances like FM Approvals, air-tight
building
100
Incompatible or Weak
Specifications
101
Proper roof system alone is
insufficient to ensure that
performance will meet overall
expectation.
102
Common incompatible / weak specification
1) Specify G.I. Flashing
Galvanized
Flashing
Incompatibility of material
103
Paint peel off
from G.I flashing
104
Flashing same as Roof material
105
2) Specify thickness by gauge number
Galvanized
Flashing
106
Common Gauge number
• Gauge 28 = 0.40mm ? 0.38mm ?
• Gauge 26 = 0.48mm ? 0.45mm?
107
Typical material thickness
Market typical/Common thk
AZ150 (Al/Zn Z18
alloy) (galvanised)
a) 0.35mm BST 0.40mm TCT 0.38mm TCT
b) 0.42mm BST 0.47mm TCT 0.45mm TCT
c) 0.48mm BST 0.53mm TCT 0.51mm TCT
d) 0.60mm BST 0.65mm TCT 0.63mm TCT
108
3) Specify G.I gutter for aggressive
environment without stating metallic
coating mass.
• Solution = Use Zincalume or Stainless Steel
• Specify metallic coating mass, AZ150
• Specify Grade 304 or 316 for stainless steel
• Specify thickness, 0.80mm BST or 1.2mm BST
• Specify fixing method, welded joint ( thk
>1.2mm, silicon stitch joint )
• NB: Avoid very wide gutter to avoid water
ponding.
109
4) Specify soldered joint for gutter or
welded joint for thickness less than 1.20mm
110
5) Specify chicken wire mesh for
aggressive environment
111
6) Specify copper lightning arrestor
112
Aluminium lightning arrestor:
- Compatible material hence no corrosion.
113
7) Did not specify type of fastener
Fastener
deteriorates
much faster
than metal
roof
114
ACCESSORIES – Fasteners
AS3566 Class 3 FASTENERS
115
7) Specify Stainless Steel fasteners
(Source: BlueScope)
116
Incompatible fasteners
lowph@swissma.com
www.swissma.com